CN204827001U - Electronic vaulting pole device of integral type - Google Patents
Electronic vaulting pole device of integral type Download PDFInfo
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- CN204827001U CN204827001U CN201520501857.1U CN201520501857U CN204827001U CN 204827001 U CN204827001 U CN 204827001U CN 201520501857 U CN201520501857 U CN 201520501857U CN 204827001 U CN204827001 U CN 204827001U
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- strut
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Abstract
本实用新型公开了一种一体式电动撑杆装置,包括传动杆、马达组、行星齿轮减速器、丝杆离合器、辅助弹簧和固定外壳,所述马达组由直流电机、端盖和线束保护套几部分零件组成,所述行星齿轮减速器上设置有一体式设计的减速外壳,所述行星齿轮减速器内部设置有内齿轮,所述减速外壳上设置有凹槽,所述行星齿轮减速器通过减速外壳上的凹槽与固定外壳相互配合连接。本实用新型的优点是有效的减少了电动撑杆的体积大小,大大提高了电动撑杆的适用性;由于采用了专门设计优化的行星齿轮减速箱,使撑杆外形尺寸有效缩短,同时提高了撑杆产品的推力和压缩力。
The utility model discloses an integrated electric strut device, which comprises a transmission rod, a motor group, a planetary gear reducer, a screw clutch, an auxiliary spring and a fixed shell. Composed of several parts, the planetary gear reducer is provided with an integrally designed reduction housing, the planetary gear reducer is provided with an internal gear, and the reduction housing is provided with grooves, and the planetary gear reducer passes through The groove on the deceleration shell is matched with the fixed shell and connected with each other. The utility model has the advantages of effectively reducing the volume of the electric strut and greatly improving the applicability of the electric strut; due to the adoption of a specially designed and optimized planetary gear reducer, the overall size of the strut is effectively shortened, and at the same time the Thrust and compression forces for strut products.
Description
技术领域 technical field
本实用新型涉及一种车用电动撑杆装置,特别是一种采用两级行星齿轮减速箱的一体式电动撑杆装置。 The utility model relates to an electric strut device for a vehicle, in particular to an integrated electric strut device adopting a two-stage planetary gear reduction box.
背景技术 Background technique
目前在车辆上使用的撑杆,主要的安装位置时在车辆的尾门两侧。撑杆内填充高压气体,通过手动翻转尾门过自锁点后,在高压气体的左右下伸长或缩短。但由于开启时需要手动提供动力翻转过自锁点,因此当尾门较大,或者重量较重时(尤其是女性驾驶人员),会出现尾门开启困难或者关闭困难的问题。另外还有底盘较高的车型,尾门开启后,会在一个相对较高的位置,对于身高不高的驾驶人员,也会出现尾门关闭困难的情况。 The struts currently used on vehicles are mainly installed on both sides of the tailgate of the vehicle. The strut is filled with high-pressure gas, and after turning the tailgate manually through the self-locking point, it will be stretched or shortened under the left and right of the high-pressure gas. However, since it needs to manually provide power to turn over the self-locking point when opening, when the tailgate is large or heavy (especially for female drivers), it will be difficult to open or close the tailgate. In addition, there are models with a higher chassis. After the tailgate is opened, it will be at a relatively high position. For drivers who are not tall, it will also be difficult for the tailgate to close.
电动撑杆,则可以由控制盒控制撑杆马达的工作,实现自动伸长或缩短。从而实现尾门的自动开启和关闭。目前市场上已经出现少量的电动撑杆,但现有的电动撑杆,由于设计的问题,撑杆电机是另外安装在撑杆主体的旁边,从外形上看像两个长短的管子并排在一起。这样的设计,导致撑杆的体积较大,无法适用普通车型,只有在车辆设计初期就预留有安装空间的车型才能使用。限制了电动撑杆的使用范围。 For electric struts, the work of the strut motor can be controlled by the control box to realize automatic extension or shortening. Thereby realize the automatic opening and closing of tailgate. At present, a small number of electric struts have appeared on the market, but due to the design problem of the existing electric struts, the strut motor is installed beside the main body of the strut, which looks like two long and short pipes side by side in appearance. . Such a design leads to a large volume of the strut, which cannot be applied to ordinary models. It can only be used in models that have reserved installation space in the early stage of vehicle design. The scope of use of the electric strut is limited.
实用新型内容 Utility model content
本实用新型要解决的技术问题是提供一种一体式电动撑杆装置,能够解决现有技术的不足。 The technical problem to be solved by the utility model is to provide an integrated electric strut device, which can solve the deficiencies of the prior art.
为解决上述技术问题,本实用新型所采取的技术方案如下:一种一体式电动撑杆装置,包括传动杆、马达组、行星齿轮减速器、丝杆离合器、辅助弹簧和固定外壳,所述马达组由直流电机、端盖和线束保护套几部分零件组成,所述行星齿轮减速器上设置有一体式设计的减速外壳,所述行星齿轮减速器内部设置有内齿轮,所述减速外壳上设置有凹槽,所述行星齿轮减速器通过减速外壳上的凹槽与固定外壳相互配合连接,所述行星齿轮减速器一端设置有连接通孔,所述行星齿轮减速器另一端上设置有金属连接件,所述行星齿轮减速器通过连接通孔和金属连接件分别连接马达组和丝杆离合器,所述丝杆离合器包括丝杆和离合器装置,所述丝杆与传动杆相连,所述丝杆和传动杆外侧设置有辅助弹簧。 In order to solve the above technical problems, the technical solution adopted by the utility model is as follows: an integrated electric pole device, including a transmission rod, a motor group, a planetary gear reducer, a screw clutch, an auxiliary spring and a fixed casing, the motor The group is composed of several parts of DC motor, end cover and wire harness protection sleeve. The planetary gear reducer is provided with an integrally designed reduction housing, and the planetary gear reducer is equipped with an internal gear. There are grooves, and the planetary gear reducer is connected with the fixed casing through the groove on the reduction casing. One end of the planetary gear reducer is provided with a connection through hole, and the other end of the planetary gear reducer is provided with a metal connection. The planetary gear reducer is respectively connected to the motor group and the screw clutch through the connection through hole and the metal connecting piece. The screw clutch includes a screw and a clutch device. The screw is connected with the transmission rod. The screw An auxiliary spring is arranged on the outside of the drive rod.
作为优选,所述端盖上设置有方便走线的圆孔。 Preferably, the end cap is provided with a round hole for wiring convenience.
作为优选,所述行星齿轮减速器采用两级减速的行星齿轮减速器。 Preferably, the planetary gear reducer adopts a two-stage reduction planetary gear reducer.
本实用新型的优点是有效的减少了电动撑杆的体积大小,大大提高了电动撑杆的适用性;由于采用了专门设计优化的行星齿轮减速箱,使撑杆外形尺寸有效缩短,同时提高了撑杆产品的推力和压缩力;有专门设计的离合器,通过该离合器的保护,在撑杆过载的情况下,最大程度的保护撑杆不会损坏;同时还具有结构紧密,安装容易等优点。 The utility model has the advantages of effectively reducing the volume of the electric strut and greatly improving the applicability of the electric strut; due to the adoption of a specially designed and optimized planetary gear reducer, the overall size of the strut is effectively shortened, and at the same time the The thrust and compression force of the strut product; there is a specially designed clutch, through the protection of the clutch, the strut will not be damaged to the greatest extent when the strut is overloaded; at the same time, it has the advantages of compact structure and easy installation.
附图说明 Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图; In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work;
图1是本实用新型的爆炸图; Fig. 1 is an exploded view of the utility model;
具体实施方式 Detailed ways
下面结合附图对本实用新型的优选实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。 The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the utility model can be more easily understood by those skilled in the art, so as to make a clearer definition of the protection scope of the utility model.
参照图1,本实用新型的包括传动杆、马达组1、行星齿轮减速器2、丝杆离合器3、辅助弹簧4和固定外壳5,所述马达组1由直流电机、端盖和线束保护套几部分零件组成,所述行星齿轮减速器2上设置有一体式设计的减速外壳,所述行星齿轮减速器2内部设置有内齿轮,所述减速外壳上设置有凹槽,所述行星齿轮减速器2通过减速外壳上的凹槽与固定外壳5相互配合连接,所述行星齿轮减速器2一端设置有连接通孔,所述行星齿轮减速器2另一端上设置有金属连接件,所述行星齿轮减速器2通过连接通孔和金属连接件分别连接马达组1和丝杆离合器3,所述丝杆离合器3包括丝杆和离合器装置,所述丝杆与传动杆相连,所述丝杆和传动杆外侧设置有辅助弹簧4。 Referring to Fig. 1, the utility model comprises a transmission rod, a motor group 1, a planetary gear reducer 2, a screw clutch 3, an auxiliary spring 4 and a fixed casing 5, and the motor group 1 is composed of a DC motor, an end cover and a wire harness protective cover Composed of several parts, the planetary gear reducer 2 is provided with an integrally designed reduction housing, the planetary gear reducer 2 is internally provided with an internal gear, the reduction housing is provided with grooves, and the planetary gear reducer The reducer 2 is connected with the fixed casing 5 through the groove on the reduction casing. One end of the planetary gear reducer 2 is provided with a connection through hole, and the other end of the planetary gear reducer 2 is provided with a metal connector. The gear reducer 2 is connected to the motor group 1 and the screw clutch 3 respectively through connecting through holes and metal connectors. The screw clutch 3 includes a screw and a clutch device, and the screw is connected to the transmission rod. An auxiliary spring 4 is arranged on the outside of the transmission rod.
值得注意的是,所述端盖上设置有方便走线的圆孔。 It is worth noting that the end cap is provided with round holes for wiring convenience.
值得注意的是,所述行星齿轮减速器2采用两级减速的行星齿轮减速器。 It should be noted that the planetary gear reducer 2 adopts a two-stage reduction planetary gear reducer.
本实用新型工作原理:本电动撑杆压缩缩短时,马达组1通电,并顺时针旋转,带动行星齿轮减速器2,通过行星齿轮减速器2的转化,带动丝杆离合器3缩短,同时辅助弹簧4压缩;当本电动撑杆伸长时,马达组1通电,并逆时针旋转,带动行星齿轮减速器2,通过行星齿轮减速器2的转化,带动丝杆离合器3伸长,同时辅助弹簧4伸长。整个过程中,固定外壳始终固定和保护着前面所述的全部零件。 The working principle of the utility model: when the electric strut is compressed and shortened, the motor group 1 is energized and rotates clockwise to drive the planetary gear reducer 2, and through the conversion of the planetary gear reducer 2, the screw clutch 3 is driven to shorten, and at the same time, the auxiliary spring 4 Compression; when the electric strut is extended, the motor group 1 is energized and rotates counterclockwise, driving the planetary gear reducer 2, through the conversion of the planetary gear reducer 2, driving the screw clutch 3 to elongate, and at the same time, the auxiliary spring 4 elongation. During the whole process, the fixed shell always fixes and protects all the above-mentioned parts.
本设计方案主要由马达组、行星齿轮减速箱、丝杆离合器组、辅助弹簧、固定外壳等零件构成。所述的马达组,是由直流电机、端盖、线束保护套几部分零件组成的组件,能提供撑杆工作的动力,是撑杆工作的动力来源。其中的端盖上有圆孔,可以满足马达电线走线需要。其中的线束保护套,是连接车辆和撑杆的过渡零件,保护马达线束。所述的行星齿轮减速箱,是一个两级减速的行星齿轮减速箱,减速箱外壳采用一体式设计,将两级行星齿轮的内齿轮融合为一体,且减速外壳设计有和固定外壳装配的凹槽等固定结构。该齿轮箱通过尾部的孔和头部的金属,连接马达组和丝杆离合器组。通过内部齿轮的运动传递,将马达的转动,转变为撑杆的推力或压缩力。所述的丝杆离合器组,是一个带有离合器装置的丝杆,同样采用一体式设计,撑杆的伸长和缩短是通过丝杆实现的,离合器是保护装置,防止出现过载的情况。所述辅助弹簧是辅助撑杆运动的弹簧。所述固定外壳是将所有零件安装固定的外壳,同时还有防护外来物撞击的保护作用。 This design scheme is mainly composed of motor group, planetary gear reducer, screw clutch group, auxiliary spring, fixed shell and other parts. The motor group is an assembly composed of a DC motor, an end cover, and a wire harness protective cover, which can provide power for the strut to work and is the power source for the strut to work. There is a round hole in the end cover, which can meet the needs of motor wire routing. The wire harness protection cover is a transitional part connecting the vehicle and the strut to protect the motor wire harness. The planetary gear reducer is a two-stage reduction planetary gear reducer. The reducer casing adopts an integrated design, which integrates the internal gears of the two-stage planetary gears into one body, and the reducer casing is designed with a concave hole assembled with the fixed casing. Grooves and other fixed structures. The gear box connects the motor group and the screw clutch group through the hole at the tail and the metal at the head. Through the motion transmission of the internal gear, the rotation of the motor is converted into the thrust or compression force of the strut. The screw clutch group is a screw with a clutch device, which also adopts an integrated design. The elongation and shortening of the strut is realized by the screw, and the clutch is a protection device to prevent overloading. The auxiliary spring is a spring that assists the movement of the strut. The fixed casing is a casing that fixes all parts, and also has a protective function of preventing foreign objects from impacting.
本实用新型在确保电动撑杆各项功能的情况下,设计方案采用了更难设计、优化和制造的行星齿轮减速箱,使撑杆马达的输出轴和撑杆的工作方向在同一轴线上。通过整体外壳的固定,最终使撑杆主体和电机在同一轴线上,达到了一体式的结构布局。本设计方案还通过对行星齿轮减速箱各项参数的优化,采用两级减速方式,有效控制撑杆产品的长度和体积。从结构上、形式上,根本性的改变了现有的撑杆或电动撑杆的使用功能、安装方式、体积大小等各方面性能,同时较现有电动撑杆还具有适用性广的特点。 In the case of ensuring the various functions of the electric strut, the design scheme of the utility model adopts a planetary gear reduction box that is more difficult to design, optimize and manufacture, so that the output shaft of the strut motor and the working direction of the strut are on the same axis. Through the fixing of the whole shell, the main body of the strut and the motor are finally on the same axis, and an integrated structural layout is achieved. This design also optimizes the parameters of the planetary gear reducer and adopts a two-stage reduction method to effectively control the length and volume of the strut product. In terms of structure and form, it has fundamentally changed the performance of the existing struts or electric struts in terms of function, installation method, and size. At the same time, it has the characteristics of wider applicability than the existing electric struts.
本实用新型使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中,常规的型号,加上电路连接采用现有技术中常规的连接方式,在此不再详述。 The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be customized according to the instructions and the records of the drawings. The specific connection methods of each part adopt mature bolts, rivets, welding Conventional means, machinery, parts and equipment all adopt conventional models in the prior art, and circuit connections adopt conventional connection methods in the prior art, which will not be described in detail here.
以上所述是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型所述原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围 。 The above is a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made. And retouching should also be regarded as the protection scope of the present utility model.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106761141A (en) * | 2017-03-07 | 2017-05-31 | 上海胜华波汽车电器有限公司 | Electronic strut with overload protection function |
CN108360941A (en) * | 2018-04-18 | 2018-08-03 | 广东东箭汽车科技股份有限公司 | A kind of electronic strut of laser welding formula |
CN108518150A (en) * | 2018-04-12 | 2018-09-11 | 广东东箭汽车科技股份有限公司 | A kind of electronic strut |
CN111817501A (en) * | 2020-07-13 | 2020-10-23 | 大连恒昇机械有限公司 | Vertical driving push rod |
CN112455580A (en) * | 2016-07-08 | 2021-03-09 | 北极星工业有限公司 | All-terrain vehicle |
EP3717726B1 (en) | 2017-11-30 | 2023-11-08 | Minebea AccessSolutions Deutschland GmbH | Spindle drive assembly and vehicle flap with a spindle drive assembly |
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2015
- 2015-07-13 CN CN201520501857.1U patent/CN204827001U/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112455580A (en) * | 2016-07-08 | 2021-03-09 | 北极星工业有限公司 | All-terrain vehicle |
US11945540B2 (en) | 2016-07-08 | 2024-04-02 | Polaris Industries Inc. | All-terrain vehicle |
CN106761141A (en) * | 2017-03-07 | 2017-05-31 | 上海胜华波汽车电器有限公司 | Electronic strut with overload protection function |
CN106761141B (en) * | 2017-03-07 | 2019-03-26 | 上海胜华波汽车电器有限公司 | Electronic strut with overload protection function |
EP3717726B1 (en) | 2017-11-30 | 2023-11-08 | Minebea AccessSolutions Deutschland GmbH | Spindle drive assembly and vehicle flap with a spindle drive assembly |
CN108518150A (en) * | 2018-04-12 | 2018-09-11 | 广东东箭汽车科技股份有限公司 | A kind of electronic strut |
CN108360941A (en) * | 2018-04-18 | 2018-08-03 | 广东东箭汽车科技股份有限公司 | A kind of electronic strut of laser welding formula |
CN108360941B (en) * | 2018-04-18 | 2024-05-28 | 广东东箭汽车科技股份有限公司 | Laser welding type electric stay bar |
CN111817501A (en) * | 2020-07-13 | 2020-10-23 | 大连恒昇机械有限公司 | Vertical driving push rod |
CN111817501B (en) * | 2020-07-13 | 2023-08-18 | 大连恒昇机械有限公司 | Vertical driving push rod |
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Granted publication date: 20151202 |