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CN204824725U - High -efficient, prevent chute blockage and carry matter gyration reacting furnace - Google Patents

High -efficient, prevent chute blockage and carry matter gyration reacting furnace Download PDF

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Publication number
CN204824725U
CN204824725U CN201520367739.6U CN201520367739U CN204824725U CN 204824725 U CN204824725 U CN 204824725U CN 201520367739 U CN201520367739 U CN 201520367739U CN 204824725 U CN204824725 U CN 204824725U
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furnace
rotary
reaction
furnace body
coal
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李万善
王守峰
张朝蓉
李秀辉
江昊沛
刘新
谢文
吴法明
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SHAANXI COAL AND CHEMICAL INDUSTRY GROUP SHENMU TIANYUAN CHEMICAL INDUSTRY Co Ltd
Hualu Engineering and Technology Co Ltd
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SHAANXI COAL AND CHEMICAL INDUSTRY GROUP SHENMU TIANYUAN CHEMICAL INDUSTRY Co Ltd
Hualu Engineering and Technology Co Ltd
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Abstract

本实用新型的目的是提供一种高效、防堵煤提质回转反应炉,包括进料导气装置,出料装置,回转炉体,外加热夹套等。本实用新型具有防止导气管道粉尘堵塞及管壁结焦、减小炉头密封尺寸、增加换热面积、提高传热效率的优点;能够根据反应情况,调节出料速度,减小炉尾密封尺寸。

The purpose of the utility model is to provide a high-efficiency, anti-clogging coal upgrading rotary reaction furnace, which includes a feed gas guide device, a discharge device, a rotary furnace body, an external heating jacket, and the like. The utility model has the advantages of preventing the dust blockage of the air guide pipe and coking of the pipe wall, reducing the sealing size of the furnace head, increasing the heat exchange area, and improving the heat transfer efficiency; it can adjust the discharge speed according to the reaction situation, and reduce the sealing size of the furnace tail .

Description

一种高效、防堵煤提质回转反应炉A high-efficiency, anti-clogging coal upgrading rotary reaction furnace

技术领域technical field

本发明属于煤化工技术领域,具体涉及一种利用回转炉进行煤热解提质的工业化生产设备。The invention belongs to the technical field of coal chemical industry, and in particular relates to an industrialized production equipment for coal pyrolysis upgrading by using a rotary furnace.

技术背景technical background

我国是一个煤炭资源丰富、而石油及天然气资源相对匮乏的国家。近年来,随着我国北方地区大气环境的日益恶化,为减少煤的直接燃烧利用,采用将煤转化成油或气的技术越来越得到国内学者的重视。目前将煤转化成油或气的方法有很多,主要有煤直接或间接液化生产油或气的方法,然而,该方法投资大、能耗高、效率低;此外,还有采用传统立式炉进行煤热解的方法,但该方法亦存在出油率低、无法处理粉煤等缺点。my country is a country rich in coal resources but relatively scarce in oil and natural gas resources. In recent years, with the deterioration of the atmospheric environment in northern my country, in order to reduce the direct combustion and utilization of coal, the technology of converting coal into oil or gas has attracted more and more attention from domestic scholars. At present, there are many methods for converting coal into oil or gas, mainly including direct or indirect liquefaction of coal to produce oil or gas. However, this method requires large investment, high energy consumption, and low efficiency; in addition, there are traditional vertical furnaces A method of coal pyrolysis, but this method also has disadvantages such as low oil yield and inability to process pulverized coal.

现今,国内很多机构及学者开始研究采用回转炉设备进行煤热解提质生产煤焦油、煤气及提质煤的方法,该方法具有投资低、产油率及产气率高、能够处理粉煤等优点,因此具有良好的前景、得到了越来越多的重视,但是,目前国内煤热解提质回转炉换热效率普遍偏低,并且由于反应生成混合气体中粉尘含量较高,使得导气管道极易发生结焦和粉尘堵塞,这也是困扰回转炉煤热解提质工艺无法工业化稳定运行的关键问题之一。Nowadays, many domestic institutions and scholars have begun to study the method of using rotary furnace equipment for coal pyrolysis and upgrading to produce coal tar, gas and upgraded coal. This method has low investment, high oil and gas production rates, and can process pulverized coal. and other advantages, so it has a good prospect and has been paid more and more attention. However, the heat transfer efficiency of domestic coal pyrolysis upgrading rotary furnaces is generally low, and due to the high dust content in the mixed gas generated by the reaction, the conductive Gas pipelines are prone to coking and dust clogging, which is also one of the key problems that plague the industrialized and stable operation of the rotary furnace coal pyrolysis upgrading process.

发明内容Contents of the invention

本实用新型提供一种高效、防堵煤提质回转反应炉,通过对设备的改进能够实现在提高回转反应炉的传热效率的同时,还能够防止粉尘堵塞。The utility model provides a high-efficiency, anti-clogging coal upgrading rotary reaction furnace, which can prevent dust blockage while improving the heat transfer efficiency of the rotary reaction furnace through the improvement of equipment.

本实用新型涉及一种高效、防堵煤提质回转反应炉,包括进料导气装置、出料装置、回转炉体6、外加热夹套9;The utility model relates to a high-efficiency, anti-clogging coal upgrading rotary reaction furnace, comprising a feeding gas guiding device, a discharging device, a rotary furnace body 6, and an external heating jacket 9;

所述进料导气装置包括进料口1、导气口2、螺带输送器3,所述进料导气装置设置在所述回转炉体6的炉头位置,用于煤的进料运输及反应气的导出,所述螺带输送器3在进行固体物料输送的同时将炉内的反应气导出。The feed gas guide device includes a feed port 1, a gas guide port 2, and a ribbon conveyor 3, and the feed gas guide device is arranged at the burner position of the rotary furnace body 6, and is used for coal feed transportation And the export of reaction gas, the screw belt conveyor 3 exports the reaction gas in the furnace while transporting the solid material.

更进一步地,所述回转炉体6是煤热解提质的反应器,所述回转炉体6内部设置有螺旋板7,在所述回转炉体6的旋转过程中,物料通过所述螺旋板7的旋转从炉头向炉尾移动。Furthermore, the rotary furnace body 6 is a reactor for pyrolysis and upgrading of coal, and the inside of the rotary furnace body 6 is provided with a spiral plate 7. During the rotation of the rotary furnace body 6, materials pass through the spiral plate 7. The rotation of the plate 7 moves from the furnace head to the furnace tail.

更进一步地,在所述回转炉体6的前部延物料输送方向还设置若干加热管8,所述加热管8的进出口焊接在炉壁上,与外加热夹套(9)连通。Furthermore, several heating pipes 8 are arranged along the material conveying direction at the front of the rotary furnace body 6, and the inlet and outlet of the heating pipes 8 are welded on the furnace wall and communicate with the external heating jacket (9).

更进一步地,所述外加热夹套9设置在所述回转炉体6的外部,用于对煤热解提质提供热量,所述外加热夹套9上设置有烟气进口10及烟气出口4,同时在所述烟气进口10处设置有若干个烟气分流器11,在所述烟气分流器11的作用下,将烟气分成三路其中一条通过所述外加热夹套9向炉头方向移动、第二条通过所述加热管8向炉头方向移动、第三条通过所述外加热夹套9向炉尾方向移动,在所述烟气出口4处设置有调风板5,其能够根据物料反应情况调节三路烟气的分配比例。Furthermore, the outer heating jacket 9 is arranged outside the rotary furnace body 6 to provide heat for pyrolysis and upgrading of coal, and the outer heating jacket 9 is provided with a flue gas inlet 10 and a flue gas At the outlet 4, several flue gas splitters 11 are arranged at the flue gas inlet 10. Under the action of the flue gas splitters 11, the flue gas is divided into three paths, one of which passes through the outer heating jacket 9 Move toward the furnace head, the second one moves toward the furnace head through the heating tube 8, the third one moves toward the furnace tail through the external heating jacket 9, and a wind regulating device is installed at the flue gas outlet 4. Plate 5, which can adjust the distribution ratio of the three-way flue gas according to the material reaction.

更进一步地,所述出料装置设置在所述回转炉体6的炉尾,其用于提质反应生成的提质煤的出料运输,所述出料装置包括螺旋输送器13,所述螺旋输送器13伸入到所述回转炉体6内,在所述回转炉体6的炉尾设置有若干个抄料板12,随着炉体旋转,抄料板12将物料抄起转移至所述螺旋输送器13内,由所述螺旋输送器13输送到炉外。Furthermore, the discharging device is arranged at the tail end of the rotary furnace body 6, which is used for discharging and transporting the upgraded coal generated by the upgrading reaction, and the discharging device includes a screw conveyor 13, the The screw conveyor 13 extends into the rotary furnace body 6, and several copying boards 12 are arranged at the end of the rotary furnace body 6. As the furnace body rotates, the copying boards 12 pick up and transfer the materials to The inside of the screw conveyor 13 is transported to the outside of the furnace by the screw conveyor 13.

本实用新型具有以下优点:The utility model has the following advantages:

(1)本实用新型借用螺带输送器进行导气,这种导气方式能够防止导气管道发生粉尘堵塞及管壁结焦,同时,还能够将进料系统与导气系统合二为一,从而减小了炉头密封尺寸。(1) The utility model uses a spiral belt conveyor for air conduction. This air conduction method can prevent dust blockage and pipe wall coking in the air conduction pipeline. At the same time, it can also combine the feeding system and the air conduction system into one, Thereby reducing the size of the burner seal.

(2)本实用新型的所述回转炉体内设置若干加热管,增加了换热面积,提高了热效率,而烟气分流器和调风板的设置,使得夹套与加热管内的烟气分配量可根据需要调节。(2) Several heating tubes are arranged in the rotary furnace body of the utility model, which increases the heat exchange area and improves the thermal efficiency, and the setting of the flue gas splitter and the air regulating plate makes the amount of flue gas distribution in the jacket and the heating tube Can be adjusted as needed.

(3)炉尾出料采用螺旋出料装置,可根据投料量及反应情况,调节出料速度,同时减小了炉尾密封部位的尺寸。(3) The discharge at the end of the furnace adopts a spiral discharge device, which can adjust the discharge speed according to the feeding amount and reaction conditions, and at the same time reduces the size of the sealing part of the furnace end.

附图说明Description of drawings

图1是高效防堵煤提质回转反应炉的结构示意图;Fig. 1 is a structural schematic diagram of a high-efficiency anti-blocking coal upgrading rotary reaction furnace;

图2是A-A剖视图;Fig. 2 is A-A sectional view;

图3是B-B剖视图;Fig. 3 is B-B sectional view;

附图中各代码表示:1-进料口;2-导气口;3-螺带输送器;4-烟气出口;5-调风板;6-回转炉体;7-螺旋板;8-加热管;9-外加热夹套;10-烟气进口;11-烟气分流器;12-抄料板;13-螺旋输送器;The codes in the drawings indicate: 1-feed inlet; 2-air guide port; 3-screw belt conveyor; 4-flue gas outlet; Heating pipe; 9-external heating jacket; 10-flue gas inlet; 11-flue gas splitter; 12-copy board; 13-screw conveyor;

具体实施方式Detailed ways

如图1所示,一种防堵高效煤提质回转反应炉主要包括进料导气装置,出料装置,回转炉体6,外加热夹套9。As shown in FIG. 1 , an anti-blocking and high-efficiency coal upgrading rotary reaction furnace mainly includes a feed gas guide device, a discharge device, a rotary furnace body 6 , and an external heating jacket 9 .

如图1所示,进料导气装置设置在回转炉体6的炉头位置,用于提质过程中煤的进料运输及反应气的导出,进料导气装置主体部分为螺带输送器3,在螺带输送器3上部设置有进料口1和导气口2,螺带输送器3在进行固体物料输送的同时将炉内的反应气导出,为防止导气过程中反应气流动导致扬尘,反应气在螺带输送器内的流速应小于20m/s,且尽可能低,螺带输送器内物料填充率应小于30%,螺带输送器3的筒体尺寸由反应气流速确定。As shown in Figure 1, the feed gas guide device is installed at the furnace head position of the rotary furnace body 6, and is used for coal feed transportation and reaction gas export during the upgrading process. The main part of the feed gas guide device is a spiral belt conveyor The upper part of the screw belt conveyor 3 is provided with a feed port 1 and a gas guide port 2, and the screw belt conveyor 3 guides the reaction gas in the furnace while transporting solid materials, in order to prevent the flow of the reaction gas during the gas guide process To cause dust, the flow velocity of the reaction gas in the screw conveyor should be less than 20m/s, and as low as possible, the material filling rate in the screw conveyor should be less than 30%, and the cylinder size of the screw conveyor 3 is determined by the reaction gas velocity Sure.

如图1所示,回转炉体6提供煤热解提质的反应空间,回转炉体6内部设置有螺旋板7,在回转炉体6的旋转过程中,物料从炉头向炉尾移动,由于螺旋板7的设置,物料在炉内的停留时间可根据反应情况,通过调节炉体转速来调节。As shown in Figure 1, the rotary furnace body 6 provides a reaction space for coal pyrolysis and upgrading. The inside of the rotary furnace body 6 is provided with a spiral plate 7. During the rotation of the rotary furnace body 6, the material moves from the furnace head to the furnace tail. Due to the setting of the spiral plate 7, the residence time of the material in the furnace can be adjusted by adjusting the speed of the furnace body according to the reaction situation.

如图1、图2所示,由于回转炉体6的前部分为反应区,需要更多的换热面积,因此,在炉内前部分还设置有若干根加热管8,加热管8的进出口焊接在炉壁上,与外加热夹套9连通,而回转炉体6的后部分为保温区,因此,一般可不设置加热管,如有工艺需要,也可设置加热管。As shown in Figure 1 and Figure 2, since the front part of the rotary furnace body 6 is a reaction zone, more heat exchange area is needed, therefore, several heating tubes 8 are also arranged in the front part of the furnace, and the inlet of the heating tubes 8 The outlet is welded on the furnace wall and communicates with the outer heating jacket 9, and the rear part of the rotary furnace body 6 is a heat preservation area. Therefore, heating pipes are generally not provided, and heating pipes can also be provided if required by the process.

如图1所示,外加热夹套9设置在回转炉体6的外部,用于对煤热解提质提供热量,外加热夹套9上设置有烟气进口10及烟气出口4,同时在烟气进口10处设置有若干个烟气分流器11,在烟气分流器11的作用下,烟气分成三部分,分别通过夹套9向炉头方向移动、通过加热管8向炉头方向移动,通过夹套9向炉尾方向移动,在烟气出口4位置设置有调风板5,可根据物料反应情况调节三部分烟气的分配比例。As shown in Figure 1, the outer heating jacket 9 is arranged on the outside of the rotary furnace body 6 to provide heat for coal pyrolysis and upgrading. The outer heating jacket 9 is provided with a flue gas inlet 10 and a flue gas outlet 4, and at the same time A number of flue gas splitters 11 are arranged at the flue gas inlet 10. Under the action of the flue gas splitters 11, the flue gas is divided into three parts, which respectively move to the furnace head through the jacket 9 and to the furnace head through the heating tube 8. Direction movement, through the jacket 9 to move to the furnace tail direction, the air regulating plate 5 is set at the position of the flue gas outlet 4, and the distribution ratio of the three parts of the flue gas can be adjusted according to the reaction of the materials.

如图1、图3所示,出料装置设置在回转炉体的炉尾,用于反应生成的提质煤的出料运输,出料装置的主体部分为螺旋输送器13,此螺旋输送器13伸入到回转炉体6的炉内,在炉体尾部设置有若干个抄料板12,随着炉体旋转,抄料板12将物料抄起倒入到螺旋输送器13内,由螺旋输送器13输送到炉外。As shown in Fig. 1 and Fig. 3, the discharge device is arranged at the furnace tail of the rotary furnace body, and is used for the discharge and transportation of the upgraded coal generated by the reaction. The main part of the discharge device is a screw conveyor 13, and the screw conveyor 13 extends into the furnace of the rotary furnace body 6, and several copying boards 12 are arranged at the tail of the furnace body. As the furnace body rotates, the copying boards 12 pick up the materials and pour them into the screw conveyor 13, and the materials are picked up by the screw conveyor 13. The conveyor 13 conveys to the outside of the furnace.

Claims (5)

1.一种高效、防堵煤提质回转反应炉,包括进料导气装置、出料装置、回转炉体(6)、外加热夹套(9); 1. A high-efficiency, anti-clogging coal upgrading rotary reaction furnace, including a feed gas guide device, a discharge device, a rotary furnace body (6), and an external heating jacket (9); 所述进料导气装置包括进料口(1)、导气口(2)、螺带输送器(3),所述进料导气装置设置在所述回转炉体(6)的炉头位置,用于煤的进料运输及反应气的导出,所述螺带输送器(3)在进行固体物料输送的同时将炉内的反应气导出。 The feed gas guide device includes a feed inlet (1), a gas guide port (2), and a screw conveyor (3), and the feed gas guide device is arranged at the burner position of the rotary furnace body (6) , used for coal feed transport and reaction gas export, the screw belt conveyor (3) exports the reaction gas in the furnace while transporting solid materials. 2.根据权利要求1所述的高效、防堵煤提质回转反应炉,其特征在于,所述回转炉体(6)是煤热解提质的反应器,所述回转炉体(6)内部设置有螺旋板(7),在所述回转炉体(6)的旋转过程中,物料通过所述螺旋板(7)的旋转从炉头向炉尾移动。 2. The high-efficiency, anti-clogging coal upgrading rotary reaction furnace according to claim 1, characterized in that, the rotary furnace body (6) is a reactor for coal pyrolysis and upgrading, and the rotary furnace body (6) A spiral plate (7) is arranged inside, and during the rotation process of the rotary furnace body (6), materials move from the furnace head to the furnace tail through the rotation of the spiral plate (7). 3.根据权利要求1所述的高效、防堵煤提质回转反应炉,其特征在于,在所述回转炉体(6)的前部延物料输送方向还设置若干加热管(8),所述加热管(8)的进出口焊接在炉壁上,与外加热夹套(9)连通。 3. The high-efficiency, anti-clogging coal upgrading rotary reaction furnace according to claim 1 is characterized in that, several heating pipes (8) are also arranged along the material conveying direction at the front of the rotary furnace body (6), so that The inlet and outlet of the heating pipe (8) are welded on the furnace wall and communicate with the outer heating jacket (9). 4.根据权利要求1所述的高效、防堵煤提质回转反应炉,其特征在于,所述外加热夹套(9)设置在所述回转炉体(6)的外部,用于对煤热解提质提供热量,所述外加热夹套(9)上设置有烟气进口(10)及烟气出口(4),同时在所述烟气进口(10)处设置有若干个烟气分流器(11),在所述烟气分流器(11)的作用下,将烟气分成三路其中一条通过所述外加热夹套(9)向炉头方向移动、第二条通过所述加热管(8)向炉头方向移动、第三条通过所述外加热夹套(9)向炉尾方向移动,在所述烟气出口(4)处设置有调风板(5),其能够根据物料反应情况调节三路烟气的分配比例。 4. The high-efficiency, anti-clogging coal upgrading rotary reaction furnace according to claim 1, characterized in that, the external heating jacket (9) is arranged outside the rotary furnace body (6) for heating the coal Heat is provided by pyrolysis and upgrading. The outer heating jacket (9) is provided with a flue gas inlet (10) and a flue gas outlet (4), and at the same time, several flue gas The flow divider (11), under the action of the flue gas flow divider (11), divides the flue gas into three paths, one of which passes through the outer heating jacket (9) to move toward the furnace head, and the second path passes through the The heating pipe (8) moves toward the furnace head, and the third pipe moves toward the furnace end through the outer heating jacket (9), and an air regulating plate (5) is arranged at the flue gas outlet (4). The distribution ratio of the three-way flue gas can be adjusted according to the material reaction. 5.根据权利要求1所述的高效、防堵煤提质回转反应炉,其特征在于,所述出料装置设置在所述回转炉体(6)的炉尾,其用于提质反应生成的提质煤的出料运输,所述出料装置包括螺旋输送器(13),所述螺旋输送器(13)伸入到所述回转炉体(6)内,在所述回转炉体(6)的炉尾设置有若干个抄料板(12),随着炉体旋转,抄料板(12)将物料抄起转移至所述螺旋输送器(13)内,由所述螺旋输送器(13)输送到炉外。 5. The high-efficiency, anti-clogging coal upgrading rotary reaction furnace according to claim 1, characterized in that, the discharge device is arranged at the tail end of the rotary furnace body (6), and is used for the quality upgrading reaction to generate The discharge transportation of the upgraded coal, the discharge device includes a screw conveyor (13), and the screw conveyor (13) extends into the rotary furnace body (6), and the rotary furnace body ( 6) The end of the furnace is provided with a number of copying boards (12), and as the body of furnace rotates, the copying boards (12) pick up and transfer the material to the screw conveyor (13), and the screw conveyor (13) transported to the outside of the furnace.
CN201520367739.6U 2015-06-01 2015-06-01 High -efficient, prevent chute blockage and carry matter gyration reacting furnace Expired - Lifetime CN204824725U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105885903A (en) * 2016-03-31 2016-08-24 陕西煤业化工集团神木天元化工有限公司 Method for passivating and cooling anthracite and integrated device thereof
CN106440802A (en) * 2016-09-13 2017-02-22 昆明理工大学 High-efficiency environment-friendly microwave gas-solid reaction air blowing furnace and production method thereof
CN106440797A (en) * 2016-09-13 2017-02-22 昆明理工大学 High-efficiency and low-energy-consumption environment-friendly high-temperature gas-solid reaction air blowing furnace
CN107163962A (en) * 2017-07-12 2017-09-15 盐城国众化工有限公司 A kind of high efficient anti-blocking coal upgrading chemical industry rotary reaction furnace
CN108278611A (en) * 2018-03-28 2018-07-13 牛勇超 Rotary solids waste cracking apparatus equipped with automatic discharge apparatus
CN110440582A (en) * 2019-08-19 2019-11-12 二重(德阳)重型装备有限公司 Multitube double-layer furnace body rotary reaction furnace

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105885903A (en) * 2016-03-31 2016-08-24 陕西煤业化工集团神木天元化工有限公司 Method for passivating and cooling anthracite and integrated device thereof
CN105885903B (en) * 2016-03-31 2019-01-08 陕西煤业化工集团神木天元化工有限公司 A kind of cooling anthracitic method of passivation and its integrated apparatus
CN106440802A (en) * 2016-09-13 2017-02-22 昆明理工大学 High-efficiency environment-friendly microwave gas-solid reaction air blowing furnace and production method thereof
CN106440797A (en) * 2016-09-13 2017-02-22 昆明理工大学 High-efficiency and low-energy-consumption environment-friendly high-temperature gas-solid reaction air blowing furnace
CN106440797B (en) * 2016-09-13 2018-10-23 昆明理工大学 A kind of high-efficiency low energy consumption environmental protection high-temperature gas-solid reaction blast furnace
CN106440802B (en) * 2016-09-13 2019-06-07 昆明理工大学 A kind of high-efficiency environment friendly microwave gas-solid reaction blast furnace and its production method
CN107163962A (en) * 2017-07-12 2017-09-15 盐城国众化工有限公司 A kind of high efficient anti-blocking coal upgrading chemical industry rotary reaction furnace
CN108278611A (en) * 2018-03-28 2018-07-13 牛勇超 Rotary solids waste cracking apparatus equipped with automatic discharge apparatus
CN108278611B (en) * 2018-03-28 2023-08-25 商丘金蓬实业股份有限公司 Rotary solid waste cracking equipment with automatic discharging device
CN110440582A (en) * 2019-08-19 2019-11-12 二重(德阳)重型装备有限公司 Multitube double-layer furnace body rotary reaction furnace

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