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CN204824456U - Remove organic matter removal's filter - Google Patents

Remove organic matter removal's filter Download PDF

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Publication number
CN204824456U
CN204824456U CN201520552603.2U CN201520552603U CN204824456U CN 204824456 U CN204824456 U CN 204824456U CN 201520552603 U CN201520552603 U CN 201520552603U CN 204824456 U CN204824456 U CN 204824456U
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China
Prior art keywords
filter core
strainer
core
tank body
filter
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Expired - Fee Related
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CN201520552603.2U
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Chinese (zh)
Inventor
张平原
张平凡
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Individual
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Individual
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  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

The utility model discloses a remove organic matter removal's filter, including the filter jar body, jar body upper portion is equipped with the inlet tube, jar body lower part is equipped with the low head, install two piece at least micro -filtration filter cores under in the tank body on the perforated plate, it is fixed with last perforated plate that filter core fastening nut is passed through on micro -filtration filter core upper portion, and the lower part is passed through the filter core and is connected with the perforated plate is fixed down, and the outlet pipe is located the low head, the flange is used for fixed perforated plate down, it has the anion exchange resin bed to fill between micro -filtration filter core and micro -filtration filter core, micro -filtration filter core and the filter jar body, go up the manhole and locate upper portion and the lower part that the filter jar was personally experienced sth. Part of the body respectively with lower manhole for pack into and lift the resin off. The utility model discloses application highly basic anion exchange resin is to organic pollutant's the adsorption and the combined action of micro -filtration, can effectively get rid of the organic pollutant such as various humic acid, fulvic acid, lignin, tannic acid of aquatic to reach the mesh of getting rid of aquatic organic pollutant.

Description

A kind of strainer of organics removal
Technical field
The utility model relates to a kind of water treating equipment, particularly a kind of strainer of organics removal.
Background technology
In order to make full use of the energy and saving water resource, the reuse water after municipal wastewater process becomes much industry and process water water source.Simultaneously due to the aggravation of environmental pollution, indivedual surface water water source is also subject to polluting eutrophication, and above water source all faces same problem as industry and process water water source, and organic pollutants exceeds standard.Its feature is that dissolved organic matter increases, their organic pollutant content lower than the emission standard of sewage work, but higher than organic pollutant content standard in city tap-water.
Treatment process at present for the organic pollutant of surface water adopts the modes such as aeration, filtration, charcoal absorption, chemical agent to remove.Conventional coagulation, precipitation, filter-sterilized are to the suspended substance in processed conventionally object mainly water, colloidal impurity and bacterium.Carry out advanced treatment to the precursor of the pollutent can not effectively removed by conventional treatment process or DBPs to be removed, to improve and to ensure water quality.Then can only by advanced treatment as the modes such as ozone oxidation, ozone and active carbon, ultraviolet be removed for Reclaimed Municipal Wastewater.For adopting reuse water or micro-polluted water as the industry at water source or process water preparation process, general employing pre-treatment---the full membrane process craft flow process of ultrafiltration---reverse osmosis---EDI, although full embrane method exists, equipment occupation of land is little, level of automation is high, operation is simple, use the advantages such as the little non-pollutant discharge of pharmaceutical chemicals consumption without soda acid, but still effectively cannot remove trace soluble organic pollutant in water.The serious consequence that existence runs the long-term stability of equipment and product water water quality causes of organic pollutant, the Organic pollutants of reverse osmosis membrane and microorganism dirt is caused to be blocked up, operating pressure increases, water production rate declines has to carry out matting, and matting causes the ratio of desalinization of reverse osmosis membrane to reduce frequently.To a certain degree just have to change reverse osmosis membrane in advance when reverse osmosis membrane is reduced to, cause unnecessary financial loss.Edi module is subject to Organic pollutants and then causes the exchange capacity of ion exchange resin in module to reduce, and desilication efficiency declines, and module internal resistance increases, and operating voltage increases, and running current reduces.Module inlet outlet pressure differential increases, and flow reduces.And the cleaning of sodium chloride solution can recover the ion exchange resin that blocked up by dirt, but all cannot remove organic pollutant, and the microorganism of degrading in the basic conditions and secretory product thereof are converted into small molecules organic pollutant is adsorbed by ion exchange resin and still cannot remove.The result of cleaning is the reduction of operation pressure reduction, the raising of product discharge of module, but the running voltage of module still remains high-order, and module internal resistance does not reduce.Therefore be necessary to remove micro quantity organic pollutant in equipment running process.Mode for the organism of reverse osmosis membrane and the common of microbial contamination adopts non oxidizing bactericide to block up to prevent microbial contamination and the dirt that causes thereof, carry out matting if desired, therefore the cycle short then girth continued due to the resistance of microorganism then to two months, generally at about 20 days.And reverse osmosis acts on without removal the organic pollutant of nonelectrolyte, some organic pollutants inevitably enters the normal operation of next unit EDI influential system.And for EDI system, can adopt pickling, sodium-chlor cleaning, 0.04% the measure process such as peracetic acid disinfectant, if but oxygenant controls improperly may to cause ion exchange resin, the irreversible oxidation of film causes structure deteriorate.Should be understood that above measure all belongs to post measure but not preventive measures simultaneously.
Micro quantity organic pollutant (TOC) in water is removed for adopting ozone oxidation and ultraviolet degradation in the ultrapure water preparation process of semiconductor technology, except the problem that equipment price high working cost is high, ozone also may cause the oxidation of ion exchange resin, film due to ozone dosage problem.Same ultraviolet degradation, owing to may produce the oxidation that ozone also may cause ion exchange resin, film in the ultraviolet Water Under of 180 nanometers.Therefore be necessary in full embrane method system, to select necessary technology and equipment to remove before organic pollutant enters reverse osmosis membrane/EDI module.
Utility model content
The purpose of this utility model is to provide a kind of strainer of organics removal and method and ultrapure water preparation method, and the organic pollutant that solve in water manufacturing system to the pollution of reverse osmosis membrane, EDI module, can reduce the technical problem in the work-ing life of equipment; And solve the high problem of equipment price high working cost.
For achieving the above object, the utility model discloses a kind of strainer of organics removal, comprise strainer tank body, tank body top is provided with water inlet pipe; Described tank body lower part is provided with lower cover; In tank body, lower porous plate is provided with at least two microstraining cores, described microstraining core top is fixed by filter core fitting nut and upper porous plate, and bottom is fixed by filter core joint and lower porous plate, and rising pipe is positioned at lower cover; Flange is used for fixing lower porous plate; Microstraining core and microstraining core, between microstraining core and strainer tank body, be filled with anion exchange resin bed layer; Upper manhole and lower manhole are located at top and the bottom of strainer tank body respectively, for loading and unloading resin.
Further, described microstraining core is PP spray welding filter element or the Wire-wound filter core of alkali corrosion resistance; Filter core pillar is equipped with on described microstraining core top, and the length of filter core pillar is the half of microstraining core length; Described anion exchange resin bed layer is filled to strong basicity negative resin; The height of anion exchange resin bed layer is the microstraining core height of 65% ~ 75%.
Further, be provided with filter core position-arresting disk on the top of filter core pillar, filter core position-arresting disk is by the position-arresting disk support support of bottom.
Further, strainer tank body is provided with one or more water inlet pipe, and each water inlet pipe is connected with water distributor at case inside, and water inlet pipe bottom is provided with baffle; Outlet pipe baffle plate is provided with near rising pipe.
Further, the bottom of described tank body is provided with supporting leg.
First water enter strainer from filter inlet through water distributor, resistance due to negative resin bed is less than PP filter core and line winded filtering core, water major part is passed from negative resin bed top, and so most of organism is adsorbed, and then water is discharged by the outlet of filter bottom through filter core; Cross water section protected sleeve closure due to filter core top, therefore only have little water without plastic resin treatment direct discharge filter.
Compared with prior art the utility model has following characteristics and beneficial effect:
The utility model uses the adsorption of strongly basic anion exchange resin to organic pollutant and the acting in conjunction of micro-filtration, effectively can remove the organic pollutant such as various humic acid, fulvic acid, xylogen, Weibull in water, thus reach the object removing organic pollutants.
Adopt sodium chloride solution can carry out wash-out to resin, thus the adsorption that can reuse resin reach the object removing organic pollutant; Thus by the organic pollutant removal in water manufacturing system, avoid the pollution to reverse osmosis membrane, edi module, the work-ing life of extension device.Organic matter removal strainer can be loaded, the running cost of further reduction equipment with old negative resin simultaneously.The employing of microstraining core simultaneously can stop that broken negative resin and other particulate pollutants enter follow-up water treating equipment, and accurate filter also can be replaced to use.
This equipment adopts negative resin to adsorb the integrated design combined with micro-filtration, simplifies device structure, reduces equipment volume, also makes the automatic control of equipment become simple and easy simultaneously.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is described in more detail.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the vertical view of the strainer for organics removal of the present utility model;
Fig. 3 is the enlarged view of the water distributor of water inlet pipe of the present utility model;
Fig. 4 is process flow sheet of the present utility model.
Reference numeral: 1-strainer tank body, the upper porous plate of 2-, 3-lower cover, 4-flange, 5-supporting leg, porous plate under 6-, 7-rising pipe, 8-water inlet pipe, 9-water distributor, 10-baffle, 11-microstraining core, 12-bottom filter core joint, 13-filter core position-arresting disk, 14-filter core pillar, 15-negative resin bed, the upper manhole of 16-(negative resin filler), manhole (negative resin spigot discharge) under 17-, 18-filter core fitting nut, 19-position-arresting disk support, 20-outlet pipe baffle plate, 21-seal gasket.
Embodiment
As shown in Figure 1, of the present utility model for organics removal strainer, comprise strainer tank body 1 and in housing between porous plate 2 and lower porous plate 6 install at least one filter core 11, housing has lower cover 3, water inlet pipe 8, rising pipe 7 and upper manhole (resin filler) 16, lower manhole (resin discharge opening) 17.Lower cover 3 has outlet pipe baffle plate 20 in water outlet side, the impact to filter core when preventing sodium chloride solution backwash.Water inlet pipe 8 is connected with water distributor 9 in equipment tank body, water distributor 9 is stainless steel V-type winding structure, and gap is 0.2mm ~ 0.25mm, and water distributor 9 bottom is baffle plate 10, avoid current to the impact of filter core and resin, when preventing backwash, negative resin is escaped and is flowed out simultaneously.Filter core 11 top is fixed by fitting nut 18 and upper porous plate 2, and bottom is fixed by filter core joint 12 and porous plate 6.For avoiding filter core short circuit and channeling water, on the top of filter core 11, filter core pillar 14 is housed, its length is 50% of filter core height.Filter core 11 top and upper porous plate 2, adopt seal gasket 21 to seal between fitting nut 18 and upper porous plate 2, the material of gasket is silicon rubber or other that alkaline corrosion rubber.Between filter core 11 and tank body 1, be filled with basic anion exchange resin, the height of resin is filter core 11 height of 65% ~ 75%.
Be better than the clearance 72% of polystyrene macroporous strong basic resin according to its organic clearance 96% of acrylic acid series strongly basic negative resin, the use temperature of acrylic resin is less than 35 DEG C, and the use temperature of polystyrene macroporous strong basic resin is less than 35 DEG C.Because strong basicity negative resin is large to organic loading capacity, often liter of resin can remove 20g ~ 30g organism (with COD mnmethod, mgO 2/ L is unit).
The mode of sodium chloride solution infusion backwash can be adopted after described negative resin adsorb organic compound is saturated to regenerate and wash-out the organic pollutant adsorbed, be just washed till pH with reverse osmosis water after wash-out up to standard rear multiplexing.
The mass concentration of the middle sodium-chlor of the sodium chloride solution that regeneration and wash-out use is 5% ~ 15%, and the mass concentration of sodium hydroxide is 2% ~ 5%.Also hydrochloric acid or sodium nitrate solution wash-out can be adopted.
The sodium chloride solution used is for improving organic elute effect, and its cleaning temperature should be preheated to 30 DEG C ~ 35 DEG C.The consumption of scavenging solution is 3 ~ 5 times of bed volume.First the scavenging solution bed of to two is to be no more than two bed volume/hour flushing, and then the scavenging solution of a bed volume enters bed with identical flow velocity and can soak 8 hours or spend the night.The scavenging solution flow velocity soaking complete one to two beds below, as front, rinses with reverse osmosis water outlet after flushing.After meeting next step inflow requirement to water outlet pH value, equipment proceeds to working stage.
It is mainly applicable to remove the micro quantity organic pollutant in reverse osmosis produced water in actual moving process, prevents organic pollutant to the pollution of follow-up equipment.Thus avoid the serious consequences such as the dirt caused due to Organic pollutants is blocked up, microbial contamination.
As shown in Figure 2; for ease of installation and the location of filter core; filter core position-arresting disk 13 is provided with on the top of strainer; the number of openings of position-arresting disk and position consistent with strainer porous plate; its thickness is 5mm ~ 8mm; its external diameter is greater than the external diameter 6mm ~ 10mm of filter core protective tube, and its material is the material of the resistance to alkali corrosion such as PVC, PP.Position-arresting disk by position-arresting disk support 19 support of bottom, the quantity of position-arresting disk support be 3 or 6 uniform in equipment inner wall.Upper manhole (resin filler) 16 and lower manhole (resin discharge opening) 17, arrange in opposite directions.
As shown in Figure 3, for avoid into water to the impact of filter core and resin bed and when backwash negative resin escape, be connected with water distributor 9 at equipment inner wall inlet pipe, water distributor employing V-type steel winding structure, gap between wrapping wire is 0.2mm ~ 0.25mm, is less than the particle diameter 0.45mm of resin.Its material is stainless steel, and model can be 304ss, 316 or 316L.
As shown in Figure 4, the operation of this system comprises the following steps:
Be connected by pipeline and pump valve with the equipment such as reverse osmosis and EDI; can run continuously; online wash-out is carried out when water manufacturing system is shut down; also can equipment at sodium chloride solution wash-out time water manufacturing system can adopt and pass through pipe and run systemic organic contaminants in short-term and exceed standard, and influential system does not run continuously.
The water-in of described strainer 22 is connected with water inlet pipe and water outlet pipe, forms three pipelines by valve (containing part electronic or operated pneumatic valve): 1, normal water making pipe road; 2, pipeline is passed through; 3, alkali cleaning takes off and detergent line.Wherein normal water making pipe road electronic (pneumatic) valve K 1,k 3,k 5,k 7close, electronic (pneumatic) valve K 2,k 4,k 6open, enter strainer and discharge after negatively charged ion bed goes out organism and enter subsequent disposal.
After outlet TOC measuring instrument display water outlet organic pollutant exceeds standard, strainer switches to alkali cleaning and takes off and detergent line, electronic (pneumatic) valve K 2,k 4,k 7close, electronic (pneumatic) valve K 1,k 3,k 5,k 6open, intake through K 1,k 6the treatment stage of being directly crossing to next without strainer, K simultaneously 3,k 5valve opening, start alkali cleaning pump simultaneously and carry out wash-out to the organic pollutant of negative resin bed, during wash-out, its cleaning temperature should be preheated to 30 DEG C ~ 35 DEG C.The consumption of scavenging solution is 3 ~ 5 times of bed volume.First the scavenging solution bed of to two is to be no more than two bed volume/hour flushing, and then the scavenging solution of a bed volume enters bed with identical flow velocity and can soak 8 hours or spend the night.The scavenging solution flow velocity soaking complete one to two beds below, as front, rinses with reverse osmosis water outlet after flushing.After meeting next step inflow requirement to water outlet pH value, equipment proceeds to working stage.The mass concentration of the middle sodium-chlor of the sodium chloride solution used is 5% ~ 15%, and the mass concentration of sodium hydroxide is 2% ~ 5%.Also hydrochloric acid or sodium nitrate solution wash-out can be adopted.
After alkali cleaning is de-, electronic (pneumatic) valve K 1,k 3,k 5,k 6close, valve K 2,k 4,k 7open, intake, through strainer, flushing wash-down water is carried out through valve K to alkali lye residual in strainer 7enter alkali cleaning and cleaning water tank.Clean late gate and return to normally water state processed.
When equipment outlet TOC exceeds standard, water manufacturing system cannot be shut down due to production requirement, can equipment at sodium chloride solution wash-out time water manufacturing system can adopt and pass through pipe and run systemic organic contaminants in short-term and exceed standard, and influential system does not run continuously.Its valve state is motorized valve (pneumavalve also can) K 2, K 4close, open K 1, K 3, K 5,k 6water manufacturing system is crossed organic matter removal strainer and is directly entered next link by passing through pipe and need not shut down, and organic matter removal strainer can on-line cleaning simultaneously.
A preparation method for ultrapure water, comprises the following steps:
(1) by the method pre-treatment of former water by filtering; Pretreatment technology can adopt traditional mechanical filter and activated carbon filtration.Mechanical filter passes through core filter plate and fibre columns filtering mechanical impurity, as iron rust and other suspended substances etc.Gac is wide spectrum sorbent material, adsorbable gaseous constituent, as the chlorine residue etc. in water; Attracts bacteria and some transition metal etc.Chlorine can damage reverse osmosis membrane, therefore should make every effort to eliminate.Also disc-type can be adopted to remove the pollutents such as most of suspended substance and colloid from flush filter and ultrafiltration as pretreatment technology.
(2) pretreated product water is carried out reverse osmosis membrane filtration; Can the ionogen of filtering more than 95% and macromolecular cpd, comprise colloidal particle and virus etc.General employing two-pass reverse osmosis technique makes RO product water meet the inflow requirement of edi device.
(3) EDI(continuous electric desalination technology): under galvanic promotion, be each passed through anion and cation exchange membrane by the zwitterion in freshwater room current and enter into dense hydroecium and remove at freshwater room.RO pure water conductivity is generally 40-2 μ S/cm(25 DEG C).EDI pure water resistivity can reach more than 15M Ω .cm (25 DEG C).
(4) ultraviolet is cleared up: by means of the little organic compound be not easily tightly held by activated carbon in shortwave (180nm-254nm) uviolizing water of decomposition, as methyl alcohol, ethanol etc., make it be transformed into CO2 and water, to reduce the index of TOC.
(5) polishing mixed bed (ion-exchange unit): known hybrid ionic exchange bed is the decisive means except the intermediate ion that anhydrates.Adopt high-quality resin, be exactly that chemical stability is good especially, do not decompose, not containing the resin of oligopolymer, monomer and additive etc.Polishing resin " probably just belongs to this resinoid.The ion in ultrapure water is made to reach the object removed completely as terminal process.
(6) 0.2 μm of membrane filtrations, with except particulate matter in anhydrating is to 1 every milliliter (being less than 0.2 μm). and the water produced after above steps process has been exactly ultrapure water.Various instrumental analysis should be able to be met, high-purity analysis, weigh.

Claims (5)

1. a strainer for organics removal, comprises strainer tank body (1), and tank body (1) top is provided with water inlet pipe (8); Described tank body (1) bottom is provided with lower cover (3); It is characterized in that,
In tank body (1), lower porous plate (6) is provided with at least two microstraining cores (11), described microstraining core (11) top is fixed by filter core fitting nut (18) and upper porous plate (2), bottom is fixed by filter core joint (12) and lower porous plate (6), and rising pipe (7) is positioned at lower cover (3); Flange (4) is for fixing lower porous plate (6);
Microstraining core (11) and microstraining core (11), between microstraining core (11) and strainer tank body (1), be filled with anion exchange resin bed layer (15); Upper manhole (16) and lower manhole (17) are located at top and the bottom of strainer tank body (1) respectively, for loading and unloading resin.
2. the strainer of a kind of organics removal according to claim 1, is characterized in that: described microstraining core (11) is PP spray welding filter element or the Wire-wound filter core of alkali corrosion resistance; Filter core pillar (14) is equipped with on described microstraining core (11) top, and the length of filter core pillar (14) is the half of microstraining core (11) length;
Described anion exchange resin bed layer (15) is filled to strong basicity negative resin;
The height of anion exchange resin bed layer (15) be the microstraining core (11) of 65% ~ 75% highly.
3. the strainer of a kind of organics removal according to claim 2, is characterized in that: be provided with filter core position-arresting disk (13) on the top of filter core pillar (14), and filter core position-arresting disk (13) is by position-arresting disk support (19) support of bottom.
4. the strainer of a kind of organics removal according to claim 1, it is characterized in that: strainer tank body (1) is provided with one or more water inlet pipe (8), each water inlet pipe is connected with water distributor (9) in housing (1) inner side, and water inlet pipe (8) bottom is provided with baffle (10); Outlet pipe baffle plate (20) is provided with near rising pipe (7).
5. the strainer of a kind of organics removal according to claim 1, is characterized in that: the bottom of described tank body is provided with supporting leg (5).
CN201520552603.2U 2015-07-28 2015-07-28 Remove organic matter removal's filter Expired - Fee Related CN204824456U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105036412A (en) * 2015-07-28 2015-11-11 张平原 Filter and method for removing organic matters, and preparation method for ultrapure water
WO2018072281A1 (en) * 2016-10-21 2018-04-26 中国环境科学研究院 Device for extracting hydrophobic dissolved humic acid from fresh water body
CN108786304A (en) * 2018-07-04 2018-11-13 芜湖新世纪净化器材有限责任公司 A kind of special dust adsorbent equipment of wire wound filter core
CN113121622A (en) * 2019-12-30 2021-07-16 安集微电子(上海)有限公司 Method for removing trace anions and cations in organic matter
CN113848187A (en) * 2020-08-11 2021-12-28 中国大唐集团科学技术研究院有限公司华中电力试验研究院 A kind of rapid detection method of chemical oxygen demand in resin

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105036412A (en) * 2015-07-28 2015-11-11 张平原 Filter and method for removing organic matters, and preparation method for ultrapure water
CN105036412B (en) * 2015-07-28 2017-06-20 广州众康环保设备有限公司 The filter and method and ultra-pure water preparation method of organics removal
WO2018072281A1 (en) * 2016-10-21 2018-04-26 中国环境科学研究院 Device for extracting hydrophobic dissolved humic acid from fresh water body
CN108786304A (en) * 2018-07-04 2018-11-13 芜湖新世纪净化器材有限责任公司 A kind of special dust adsorbent equipment of wire wound filter core
CN108786304B (en) * 2018-07-04 2021-07-23 芜湖易迅生产力促进中心有限责任公司 Special dust adsorption equipment of wire-wound filter core
CN113121622A (en) * 2019-12-30 2021-07-16 安集微电子(上海)有限公司 Method for removing trace anions and cations in organic matter
CN113848187A (en) * 2020-08-11 2021-12-28 中国大唐集团科学技术研究院有限公司华中电力试验研究院 A kind of rapid detection method of chemical oxygen demand in resin

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