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CN204811761U - Open multistage heat pump drying equipment of closed circulation - Google Patents

Open multistage heat pump drying equipment of closed circulation Download PDF

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Publication number
CN204811761U
CN204811761U CN201520295574.6U CN201520295574U CN204811761U CN 204811761 U CN204811761 U CN 204811761U CN 201520295574 U CN201520295574 U CN 201520295574U CN 204811761 U CN204811761 U CN 204811761U
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heat pump
drying
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exhaust
open
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朱恩龙
郭红莲
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Tianjin University of Science and Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/85Food storage or conservation, e.g. cooling or drying

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Abstract

一种开闭式循环多级热泵干燥设备,包括热泵系统、粮食干燥塔和开、闭式循环冷热风管道。热泵系统通过热风管道、热风进气罩、冷风管道、冷风进气罩与粮食干燥塔联接。引风机通过废气管道、干燥废气排气罩与粮食干燥塔相连。干燥塔内部为角状管式风道,根据排列形式不同可形成顺流干燥或混流干燥过程,排气角状管和进气角状管之间为缓苏段,根据干燥工艺的不同可形成多级顺流或混流干燥过程,在最后一级干燥段设有逆流冷却段。热泵系统具有吸热、除湿和加热功能。热泵系统的节流装置可实现定容量和变容量调节,并设有回热器。控制系统可实现变温、变容量和变参数控制功能,实现对复杂工艺干燥过程的控制。

An open-close cycle multi-stage heat pump drying equipment includes a heat pump system, a grain drying tower and open-close cycle cold and hot air pipes. The heat pump system is connected with the grain drying tower through the hot air duct, the hot air intake hood, the cold air duct, and the cold air intake hood. The induced draft fan is connected with the grain drying tower through the waste gas pipeline and the dry waste gas exhaust hood. The inside of the drying tower is an angular tubular air duct, which can form a co-current drying or mixed-flow drying process according to different arrangements. There is a slow section between the exhaust angular tube and the intake angular tube, which can be formed according to different drying processes. Multi-stage co-current or mixed-flow drying process, with a counter-current cooling section in the last drying section. The heat pump system has the functions of heat absorption, dehumidification and heating. The throttling device of the heat pump system can realize constant capacity and variable capacity adjustment, and is equipped with a regenerator. The control system can realize variable temperature, variable capacity and variable parameter control functions, and realize the control of the complex drying process.

Description

一种开闭式循环多级热泵干燥设备An open-close cycle multi-stage heat pump drying equipment

技术领域technical field

本发明涉热泵节能干燥技术及粮食干燥技术领域,特别涉及一种开闭式循环多级热泵干燥设备。The invention relates to the fields of heat pump energy-saving drying technology and grain drying technology, in particular to an open-close cycle multi-stage heat pump drying equipment.

背景技术Background technique

与燃煤或燃油换热器相比,热泵型干燥设备有节能显著、无污染和参数可控性等技术优势。目前干燥设备技术发展的一个典型趋势是新型高效清洁热源与传统干燥装置有机结合充分发挥新型热源和传统干燥工艺优势,尤其受到关注的是利用各类热泵的除湿功能进行余热回收,有效提高节能效果。Compared with coal-fired or oil-fired heat exchangers, heat pump drying equipment has technical advantages such as significant energy saving, no pollution, and parameter controllability. At present, a typical trend in the development of drying equipment technology is the organic combination of new high-efficiency clean heat sources and traditional drying devices to give full play to the advantages of new heat sources and traditional drying processes. In particular, the use of dehumidification functions of various heat pumps for waste heat recovery effectively improves energy-saving effects. .

发明内容Contents of the invention

本发明提出一种开闭式循环多级热泵干燥设备,它是一种热泵和塔式角状管结构的干燥装置有机结合的热泵干燥设备,根据实际工况可以采取干燥废气开式排放和闭式循环两种方式,尤其是采用闭式循环时利用了热泵蒸发器的除湿功能回收了废气中的显热和潜热,提高节能效果。干燥过程根据具体粮食的特性可以采用二至八级顺流或混流干燥工艺和逆流冷却工艺相结合的工艺进行干燥作业。The invention proposes an open-close cycle multi-stage heat pump drying equipment, which is a heat pump drying equipment organically combined with a drying device with a tower-type angular tube structure. There are two ways of closed cycle, especially when the closed cycle is used, the dehumidification function of the heat pump evaporator is used to recover the sensible heat and latent heat in the exhaust gas, and the energy saving effect is improved. In the drying process, according to the characteristics of specific grains, the drying operation can be carried out by combining two to eight stages of co-current or mixed-flow drying technology and counter-current cooling technology.

本发明具体内容:The specific content of the present invention:

一种开闭式循环多级热泵干燥设备,其特征在于:热泵干燥和角状管结构的干燥装置相结合的单独热泵干燥废气开式排放或与热泵除湿干燥相结合的闭式循环干燥设备,它包热泵装置、角状管结构的干燥塔和相关热风或废气管道等;其所述的开闭式多级热泵干燥设备是一个塔式干燥机,干燥机自左而右依次是:An open-close cycle multi-stage heat pump drying equipment is characterized in that: the heat pump drying combined with the drying device of the angular tube structure is an open discharge of the exhaust gas of the separate heat pump drying or the closed cycle drying equipment combined with the heat pump dehumidification and drying, It includes a heat pump device, a drying tower with an angular tube structure and related hot air or exhaust gas pipelines, etc.; the open-close multi-stage heat pump drying equipment described is a tower dryer, and the dryers are as follows from left to right:

1储粮段、2一级进气段、3一级排气段、4二级进气段、5二级排气段、6三级进气段、7双排气段、8冷却段、9排粮段、10排粮搅龙、11提升机、12循环空气管道、13热泵系统、14热风管道、15逆流冷却管道、16回风电动风阀、17逆流冷却电动风阀、18热风进气罩、19废气排气罩1 grain storage section, 2 primary air intake section, 3 primary exhaust section, 4 secondary air intake section, 5 secondary exhaust section, 6 tertiary air intake section, 7 double exhaust section, 8 cooling section, 9 Grain discharge section, 10 Grain discharge auger, 11 Elevator, 12 Circulating air pipe, 13 Heat pump system, 14 Hot air pipe, 15 Counterflow cooling pipe, 16 Return air electric damper, 17 Counterflow cooling electric damper, 18 Hot air inlet Gas hood, 19 exhaust gas exhaust hood

其所述的热泵系统是由压缩机,主冷凝器,除湿蒸发器,吸热蒸发器、回热器,热力膨胀阀,电子膨胀阀,四通换向阀,储液罐、气液分离器等组成。The heat pump system is composed of a compressor, a main condenser, a dehumidification evaporator, an endothermic evaporator, a regenerator, a thermal expansion valve, an electronic expansion valve, a four-way reversing valve, a liquid storage tank, and a gas-liquid separator. and so on.

热泵系统的吸热蒸发器主要是从环境空气中吸收热量,除湿蒸发器功能包括对环境空气进行除湿和对循环的干燥废气进行除湿和吸收废气中的显热和潜热。经过除湿后的干燥介质空气,通过与主冷凝器进行换热变成高温低湿的空气,进入热风管道14中,经干燥塔的多级进气段进入干燥塔内,与粮食流动方向相同时形成顺流干燥工艺,当改变角状管的排列结构时可以形成环流干燥工艺,以便使用不同物料的干燥要求。通过与粮食进行热质交换,把从粮食中蒸发出的水蒸气带走,经排气段的角状管排至废气排气罩内,经风机排放至大气中或通过闭式循环管路再次进入热泵系统,而进入下一循环。The heat-absorbing evaporator of the heat pump system mainly absorbs heat from the ambient air. The functions of the dehumidification evaporator include dehumidification of the ambient air, dehumidification of the circulating dry exhaust gas, and absorption of sensible heat and latent heat in the exhaust gas. After dehumidification, the dry medium air becomes high-temperature and low-humidity air through heat exchange with the main condenser, enters the hot air pipeline 14, enters the drying tower through the multi-stage air intake section of the drying tower, and forms when the grain flow direction is the same as The downstream drying process can form a circulating drying process when changing the arrangement structure of the angular tubes, so as to meet the drying requirements of different materials. By exchanging heat and mass with the grain, the water vapor evaporated from the grain is taken away, and discharged into the exhaust hood through the angular pipe of the exhaust section, and then discharged into the atmosphere through the fan or passed through the closed circulation pipeline again. Enter the heat pump system, and enter the next cycle.

在干燥的最后阶段当接近达到干燥最终含水率时,经过双排排气段逆流进一步微调干燥脱水和降温,达到含水率要求时,进行排粮。如实测含水率与最终含水率相差大,则粮食经提升机再次进入干燥塔,形成再次干燥过程,直至粮食含水率达标。In the final stage of drying, when the final moisture content of the drying is close to being reached, the countercurrent of the double-row exhaust section is used to further fine-tune the drying, dehydration and cooling, and when the moisture content requirements are met, the grain is discharged. If there is a large difference between the measured moisture content and the final moisture content, the grain will enter the drying tower again through the elevator to form a re-drying process until the moisture content of the grain reaches the standard.

本发明的特点和优点:Features and advantages of the present invention:

一种开闭式循环多级热泵干燥设备,可以实现多种干燥模式:1)废气开式排放模式,适用于含有微小颖毛状物体的粮食如稻谷,防止因废气闭式循环过程中颖毛堵塞换热器。2)适用于洁净度较高的粮食,废气可以实现闭式循环,通过除湿蒸发吸收显热和潜热提高节能效果,此外回热器具有减少无效耗冷功能,提高了除湿性能;设备的通用性高,适合于稻谷、玉米、小麦等大宗粮食作物的干燥脱水处理,同时也适用于杂粮和各类蔬菜种子的干燥。An open-close cycle multi-stage heat pump drying equipment, which can realize multiple drying modes: 1) The waste gas open discharge mode is suitable for grains such as rice containing tiny glume-like objects, and prevents the glumes from being damaged by the waste gas closed cycle process. Plugged heat exchanger. 2) It is suitable for grains with high cleanliness. The exhaust gas can realize closed circulation, and absorb sensible heat and latent heat through dehumidification and evaporation to improve energy saving effect. In addition, the regenerator has the function of reducing invalid cooling consumption and improving dehumidification performance; the versatility of the equipment High, suitable for drying and dehydration of bulk food crops such as rice, corn, wheat, etc., and also suitable for drying miscellaneous grains and various vegetable seeds.

附图说明Description of drawings

图1是一种开闭式循环多级热泵干燥设备图Figure 1 is a diagram of an open-close cycle multi-stage heat pump drying equipment

1储粮段、2一级进气段、3一级排气段、4二级进气段、5二级排气段、6三级进气段、7双排气段、8冷却段、9排粮段、10排粮搅龙、11提升机、12循环空气管道、13热泵系统、14热风管道、15逆流冷却管道、16回风电动风阀、17逆流冷却电动风阀、18热风进气罩、19废气排气罩1 grain storage section, 2 primary air intake section, 3 primary exhaust section, 4 secondary air intake section, 5 secondary exhaust section, 6 tertiary air intake section, 7 double exhaust section, 8 cooling section, 9 Grain discharge section, 10 Grain discharge auger, 11 Elevator, 12 Circulating air pipe, 13 Heat pump system, 14 Hot air pipe, 15 Counterflow cooling pipe, 16 Return air electric damper, 17 Counterflow cooling electric damper, 18 Hot air inlet Gas hood, 19 exhaust gas exhaust hood

具体实施方式Detailed ways

一种开闭式循环多级热泵干燥设备是采用一种热泵除湿干燥和角状管结构的干燥塔形结合的顺流或混流干燥设备,它包含热泵干燥系统、角状管结构的干燥塔和热风管道、废气排放和闭式循环管道等;An open-close cycle multi-stage heat pump drying equipment is a co-current or mixed-flow drying equipment combined with a heat pump dehumidification drying and a drying tower with an angular tube structure. It includes a heat pump drying system, a drying tower with an angular tube structure and Hot air pipes, exhaust gas discharge and closed circulation pipes, etc.;

其一种开闭式循环多级热泵干燥设备从上而下依次是:One of the open and closed cycle multi-stage heat pump drying equipment is as follows from top to bottom:

1储粮段、2一级进气段、3一级排气段、4二级进气段、5二级排气段、6三级进气段、7双排气段、8冷却段、9排粮段、10排粮搅龙、11提升机、12循环空气管道、13热泵系统、14热风管道、15逆流冷却管道、16回风电动风阀、17逆流冷却电动风阀、18热风进气罩、19废气排气罩1 grain storage section, 2 primary air intake section, 3 primary exhaust section, 4 secondary air intake section, 5 secondary exhaust section, 6 tertiary air intake section, 7 double exhaust section, 8 cooling section, 9 Grain discharge section, 10 Grain discharge auger, 11 Elevator, 12 Circulating air pipe, 13 Heat pump system, 14 Hot air pipe, 15 Counterflow cooling pipe, 16 Return air electric damper, 17 Counterflow cooling electric damper, 18 Hot air inlet Gas hood, 19 exhaust gas exhaust hood

一种开闭式循环多级热泵干燥设备工作过程:最初阶段,粮食是通过提升机11,进入角状管结构的干燥塔。热泵系统13的吸热蒸发器主要是从环境空气中吸收热量,除湿蒸发器功能包括对环境空气进行除湿和对循环的干燥废气进行除湿和吸收废气中的显热和潜热。经过除湿后的干燥介质空气,通过与主冷凝器进行换热变成高温低湿的空气,通过热风管道14和热风进气罩18进入干燥塔的一级进气段2、二级进气段4、三级进气段6等多级进气,热空气与粮食流动方向相同时形成顺流干燥工艺,当改变角状管的排列结构时可以形成环流干燥工艺,以便使用不同物料的干燥要求。通过与粮食进行热质交换,把从粮食中蒸发出的水蒸气带走,经排气段一级排气段3、二级排气段57双排气段的角状管排至废气排气罩19内,经风机排放至大气中,当需要进行通过闭式循环的时打开回风电动风阀16,废气经循环空气管道12再次进入热泵系统,而进入下一循环。The working process of an open-close cycle multi-stage heat pump drying equipment: in the initial stage, the grain passes through the hoist 11 and enters the drying tower with an angular tube structure. The heat-absorbing evaporator of the heat pump system 13 mainly absorbs heat from the ambient air, and the function of the dehumidifying evaporator includes dehumidifying the ambient air, dehumidifying the circulating dry waste gas, and absorbing sensible heat and latent heat in the waste gas. After dehumidification, the dry medium air becomes high-temperature and low-humidity air through heat exchange with the main condenser, and enters the primary air intake section 2 and secondary air intake section 4 of the drying tower through the hot air pipe 14 and the hot air intake hood 18 , three-stage air intake section 6 and other multi-stage air intake, when the hot air and grain flow in the same direction, a downstream drying process is formed. When the arrangement of the angular tubes is changed, a circular flow drying process can be formed to meet the drying requirements of different materials. Through the heat and mass exchange with the grain, the water vapor evaporated from the grain is taken away, and exhausted to the exhaust gas through the angular pipes of the first exhaust section 3 and the second exhaust section 57 of the double exhaust section. Inside the cover 19, it is discharged into the atmosphere through the blower fan, and the return air electric damper 16 is opened when a closed cycle is required, and the waste gas enters the heat pump system again through the circulating air pipeline 12, and enters the next cycle.

在干燥的最后阶段当接近达到干燥最终含水率时,打开逆流冷却电动风阀17,经热泵系统产生的低温空气通过15逆流冷却管道进入双排气段7,通过逆流冷却进一步微调干燥脱水和降温,达到含水率要求时,通过排粮搅龙10进行排粮。如实测含水率与最终含水率相差大,则粮食经提升机11再次进入干燥塔,形成再次干燥过程,直至粮食含水率达标。In the final stage of drying, when the final moisture content of the drying is reached, the countercurrent cooling electric air valve 17 is opened, and the low-temperature air generated by the heat pump system enters the double exhaust section 7 through the countercurrent cooling pipe 15, and the drying, dehydration and temperature reduction are further fine-tuned by countercurrent cooling , when the moisture content requirement is reached, the grain is discharged through the grain discharge auger 10. If there is a large difference between the measured moisture content and the final moisture content, the grain enters the drying tower again through the hoist 11 to form a re-drying process until the grain moisture content reaches the standard.

Claims (1)

1.一种开闭式循环多级热泵干燥设备,其特征在于:热泵干燥和角状管结构的干燥装置相结合的单独热泵干燥废气开式排放或与热泵除湿干燥相结合的闭式循环干燥设备,它包热泵装置、角状管结构的干燥塔和相关热风或废气管道等;其所述的开闭式多级热泵干燥设备是一个塔式干燥机,干燥机自左而右依次是: 1. An open and closed cycle multi-stage heat pump drying equipment, characterized in that: heat pump drying combined with an angular tube structure drying device combined with open discharge of exhaust gas from heat pump drying or closed cycle drying combined with heat pump dehumidification and drying Equipment, which includes a heat pump device, a drying tower with an angular tube structure, and related hot air or exhaust gas pipelines; the open-close multi-stage heat pump drying equipment described is a tower dryer, and the dryers are in order from left to right: (1)储粮段、(2)一级进气段、(3)一级排气段、(4)二级进气段、(5)二级排气段、(6)三级进气段、(7)双排气段、(8)冷却段、(9)排粮段、(10)排粮搅龙、(11)提升机、(12)循环空气管道、(13)热泵系统、(14)热风管道、(15)逆流冷却管道、(16)回风电动风阀、(17)逆流冷却电动风阀、(18)热风进气罩、(19)废气排气罩。 (1) grain storage section, (2) primary air intake section, (3) primary exhaust section, (4) secondary air intake section, (5) secondary exhaust section, (6) tertiary air intake section section, (7) double exhaust section, (8) cooling section, (9) grain discharge section, (10) grain discharge auger, (11) elevator, (12) circulating air duct, (13) heat pump system, (14) hot blast duct, (15) countercurrent cooling duct, (16) return air electric air valve, (17) countercurrent cooling electric air valve, (18) hot air intake cover, (19) exhaust gas exhaust cover.
CN201520295574.6U 2015-05-06 2015-05-06 Open multistage heat pump drying equipment of closed circulation Expired - Fee Related CN204811761U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105910412A (en) * 2016-04-28 2016-08-31 安徽谷丰机械科技有限公司 Internal circulating drying machine for grain drying
CN106196982A (en) * 2016-07-25 2016-12-07 柳州名品科技有限公司 The preparation technology of tower-type maize dehydrator
CN106440677A (en) * 2016-11-11 2017-02-22 灵宝市芳捷农业发展有限公司 Multipurpose type drying device
CN106768806A (en) * 2016-12-29 2017-05-31 上海德朗汽车零部件制造有限公司 A kind of open and close type cooling air circulatory system of automobile radiators wind tunnel test platform
CN109387063A (en) * 2017-08-08 2019-02-26 毛强平 A kind of agricultural drier tool and its autocontrol method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105910412A (en) * 2016-04-28 2016-08-31 安徽谷丰机械科技有限公司 Internal circulating drying machine for grain drying
CN106196982A (en) * 2016-07-25 2016-12-07 柳州名品科技有限公司 The preparation technology of tower-type maize dehydrator
CN106440677A (en) * 2016-11-11 2017-02-22 灵宝市芳捷农业发展有限公司 Multipurpose type drying device
CN106768806A (en) * 2016-12-29 2017-05-31 上海德朗汽车零部件制造有限公司 A kind of open and close type cooling air circulatory system of automobile radiators wind tunnel test platform
CN106768806B (en) * 2016-12-29 2023-06-09 上海德朗汽车零部件制造有限公司 Open-close type cooling air circulation system of automobile radiator wind tunnel test bed
CN109387063A (en) * 2017-08-08 2019-02-26 毛强平 A kind of agricultural drier tool and its autocontrol method
CN109387063B (en) * 2017-08-08 2020-05-01 安徽森米诺农业科技有限公司 Agricultural drying machine and automatic control method thereof

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