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CN204803574U - Washing machine's stifled transfering from one department to another that prevent is united - Google Patents

Washing machine's stifled transfering from one department to another that prevent is united Download PDF

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Publication number
CN204803574U
CN204803574U CN201420655574.8U CN201420655574U CN204803574U CN 204803574 U CN204803574 U CN 204803574U CN 201420655574 U CN201420655574 U CN 201420655574U CN 204803574 U CN204803574 U CN 204803574U
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motor
washing machine
speedometer
machine
program controller
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CN201420655574.8U
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王喜雨
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Ningguo Julong Reducer Co ltd
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HEFEI GUORONG TECHNOLOGY WASHING EQUIPMENT Co Ltd
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Abstract

一种洗衣机的防堵转系统,包括电动机3、电机带轮6、传输皮带7及减速离合器8,其特征在于,在洗衣机的防堵转系统中安装一个测速器4,测速器4与磁性体5配对使用,测速器4安装在电动机3或减速离合器8上,磁性体5安装在电机带轮6或减速离合器8上。本实用新型在传动系统中增加一个测速模块,当机器正常时,测速器测出的数据,被程序控制器认可,继续正常工作,当机器出现赌转现象时,测速器测出的信号,被程序控制器处理,发出电机反向运转,以缓解赌转,多次反转,无法解决赌转时,机器停止运行,并报警,有效地保护了电机及其它电器件,以及程序控制器。

An anti-stall system of a washing machine, comprising a motor 3, a motor pulley 6, a transmission belt 7 and a deceleration clutch 8, is characterized in that a speedometer 4 is installed in the anti-stall system of the washing machine, and the speedometer 4 and the magnetic body 5 are used in pairs, the speed detector 4 is installed on the motor 3 or the reduction clutch 8, and the magnetic body 5 is installed on the motor pulley 6 or the reduction clutch 8. The utility model adds a speed measuring module in the transmission system. When the machine is normal, the data measured by the speed measuring device is recognized by the program controller and continues to work normally. The program controller processes and sends the motor to run in reverse to relieve the rotation. If the rotation cannot be resolved after repeated reversals, the machine will stop running and give an alarm, which effectively protects the motor and other electrical components, as well as the program controller.

Description

一种洗衣机的防堵转系统Anti-blocking system of a washing machine

技术领域 technical field

本实用新型属于洗衣机领域,尤其涉及一种洗衣机的防堵转系统及程序控制。 The utility model belongs to the field of washing machines, in particular to an anti-blocking system and program control of a washing machine.

背景技术 Background technique

波轮洗衣机经常出现堵转现象,特别是满负载状态时,衣物压住波轮,以致于造成洗衣机的电机完全堵转,电机温度急剧升高,电机烧坏,或者电容烧坏,或者传动系统的齿轮损坏等。 The pulsator washing machine often has a stall phenomenon, especially when it is fully loaded, the clothes press the pulsator, so that the motor of the washing machine is completely blocked, the temperature of the motor rises sharply, the motor burns out, or the capacitor burns out, or the transmission system gear damage, etc.

有时,洗衣机在洗涤过程中,洗涤衣物缠绕成一团,或者夹持在波轮与桶之间,以及多波轮洗衣机的波轮与波轮之间的衣物卡死状态,工作载荷急速增加,进而传动扭矩急速增加,洗衣机的电动机电流急速增加,出现电机赌转现象。电机烧坏,或者其他电器件烧坏,减速离合器也会损坏。 Sometimes, during the washing process of the washing machine, the laundry is entangled into a ball, or is clamped between the pulsator and the tub, and the clothes are stuck between the pulsator and the pulsator of the multi-pulse washing machine, and the working load increases rapidly, and then The transmission torque increases rapidly, the motor current of the washing machine increases rapidly, and the phenomenon of motor rotation occurs. If the motor burns out, or other electrical components burn out, the deceleration clutch will also be damaged.

发明内容 Contents of the invention

为了解决上述问题,设计一种洗衣机的防堵转系统及程序控制。 In order to solve the above problems, an anti-lock system and program control of a washing machine are designed.

一种洗衣机的防堵转系统,包括电动机3、电机带轮6、传输皮带7及减速离合器8,其特征在于,在洗衣机的防堵转系统中安装一个测速器4,测速器4与磁性体5配对使用,测速器4安装在电动机3或减速离合器8上,磁性体5安装在电机带轮6或减速离合器8上。 An anti-stall system of a washing machine, comprising a motor 3, a motor pulley 6, a transmission belt 7 and a deceleration clutch 8, is characterized in that a speedometer 4 is installed in the anti-stall system of the washing machine, and the speedometer 4 and the magnetic body 5 are used in pairs, the speed detector 4 is installed on the motor 3 or the reduction clutch 8, and the magnetic body 5 is installed on the motor pulley 6 or the reduction clutch 8.

进一步,测速器4与磁性体5的最小距离为3毫米到6毫米之间,且测速器4的方向与电机带轮6转动的切线方向平行。 Further, the minimum distance between the speed detector 4 and the magnetic body 5 is between 3 millimeters and 6 millimeters, and the direction of the speed detector 4 is parallel to the tangential direction of the rotation of the motor pulley 6 .

进一步,测速器4通过数据传输线2与程序控制器1连接。 Further, the speedometer 4 is connected with the program controller 1 through the data transmission line 2 .

一种洗衣机的程序控制,含有权利要求1的洗衣机防堵系统,其特征在于,包括程序控制器1通过数据传输线2与测速器4连接,洗涤过程中,传输给测速器4电流脉冲,定时采集测速器4传输的电信号。 A program control for a washing machine, comprising the anti-blocking system of a washing machine according to claim 1, characterized in that the program controller 1 is connected to the speedometer 4 through the data transmission line 2, and the current pulse is transmitted to the speedometer 4 during the washing process, and the current pulse is collected regularly The electrical signal transmitted by the speedometer 4.

进一步,程序控制器1在接收到电动机3停止运转或发生赌转信号,即发出电动机3反向运转指令,在连续多次反向而一直无法测到电动机转动信号时,发出停止运转的程序指令,并发出蜂鸣报警信号。 Further, when the program controller 1 receives the motor 3 to stop running or a signal to rotate, that is, to send the motor 3 reverse operation command, when the motor rotation signal cannot be detected in the continuous reverse direction for many times, it sends out the program command to stop the operation , and send out a buzzer alarm signal.

本实用新型技术效果:在洗衣机的动力传动系统中安装一个测速系统测试洗衣机是否正常运转,如出现赌转,测速器即给程序控制器发出异常信号,而程序控制器,根据预先程序设置,对洗衣机的运行进行处理,首先电机反向运转,因为衣物卡死状态,发生在波轮与桶之间,以及多波轮洗衣机的波轮与波轮之间,局部出现空间变窄,出现楔形情况,若使波轮反转,可有效缓解被卡死的状态,如果多次反转,仍然卡死,机器即停止运行,并发出蜂鸣声,需要人工接触解决问题,有效地保护了电机及其它电器件,以及程序控制器。 The technical effect of the utility model: a speed measuring system is installed in the power transmission system of the washing machine to test whether the washing machine is running normally. The operation of the washing machine is processed. First, the motor runs in the reverse direction. Because the clothes are stuck, it occurs between the pulsator and the bucket, and between the pulsator and the pulsator of the multi-wave washing machine. The space narrows locally and wedges appear. , if the pulsator is reversed, it can effectively relieve the stuck state. If it is reversed many times and is still stuck, the machine will stop running and make a buzzing sound. Manual contact is required to solve the problem, which effectively protects the motor and the machine. Other electrical devices, and program controllers.

附图说明 Description of drawings

图1是一种洗衣机的防堵转系统及程序控制结构图; Fig. 1 is a kind of anti-stall system and program control structural diagram of washing machine;

其中,程序控制器1,数据传输线2,电动机3,测速器4,磁性体5,电机带轮6,传输皮带7,减速离合器8。 Among them, program controller 1, data transmission line 2, motor 3, speed detector 4, magnetic body 5, motor pulley 6, transmission belt 7, deceleration clutch 8.

具体实施方式 Detailed ways

图1所示,一种洗衣机的防堵转系统,测速系统由测速器4、磁性体5、数据传输线2,以及程序控制器1等组成。所述测速器4安装在电动机3或减速离合器8的相对静止的部位,并靠近转动部位,而所述磁性体5则安装在电动机3的电机带轮6上或减速离合器8的带轮上。测速器通过数据传输线2与程序控制器1连接。 As shown in FIG. 1 , an anti-stall system of a washing machine, the speed measuring system is composed of a speed measuring device 4 , a magnetic body 5 , a data transmission line 2 , and a program controller 1 . Said tachometer 4 is installed on the relative static position of motor 3 or deceleration clutch 8 , and close to the rotating part, and said magnetic body 5 is then installed on the motor pulley 6 of motor 3 or on the pulley of deceleration clutch 8 . The speedometer is connected with the program controller 1 through the data transmission line 2 .

测速器4的测定方向与电机带轮6的转动切线方向相同,测速器4安装在电动机3的固定端盖上,磁性体5安装在电机带轮6上,当电机带轮6转动使磁性体5在测速器4的正下方时,两者的距离在3到6毫米。电动机3运转时,电机带轮6转动,使磁性体5也随着电机带轮6转动,当磁性体5靠近测速器4时,测速器4接受到信号,并通过数据传输线2发送给程序控制器1。 The measuring direction of the tachometer 4 is the same as the rotation tangent direction of the motor pulley 6. The tachometer 4 is installed on the fixed end cover of the motor 3, and the magnetic body 5 is installed on the motor pulley 6. When the motor pulley 6 rotates, the magnetic body When 5 is directly below the speedometer 4, the distance between the two is 3 to 6 millimeters. When the motor 3 is running, the motor pulley 6 rotates, so that the magnetic body 5 also rotates with the motor pulley 6. When the magnetic body 5 is close to the speedometer 4, the speedometer 4 receives the signal and sends it to the program control through the data transmission line 2. Device 1.

一种洗衣机的程序控制,测速器4选用三端子的测速器,其一为供电端,由程序控制器1提供5伏的低电压。第二个端子为零线,第三个端子输出端,当电动机3转动时,每次电机带轮6上的磁性体5接近测速器4时,测速器4的第三个端子输出端采集一个脉冲信号,并通过数据传输线2,传递给程序控制器1。 A program control of a washing machine, the speed detector 4 is a three-terminal speed detector, one of which is a power supply terminal, and the program controller 1 provides a low voltage of 5 volts. The second terminal is the neutral line, and the third terminal output terminal. When the motor 3 rotates, each time the magnetic body 5 on the motor pulley 6 approaches the speedometer 4, the third terminal output terminal of the speedometer 4 collects a The pulse signal is transmitted to the program controller 1 through the data transmission line 2.

该程序控制器1提供给测速器电压,并采集测速器传来的脉冲信号,并加以处理,在反馈给电机及其它电器件。例如电动机3的转速为1380转/分钟,每秒就有23次脉冲.如程序设置0.1秒内程序控制器1如果测不到测速器4提供的电脉冲,即执行电机反转.如果洗衣机洗涤正常程序过程中正传为2秒,停1秒,再反转2秒,往复运行,那么在洗涤过程中发生赌转的情况下,测速器4不提供脉冲信号给程序控制器1,程序控制器即发出指令,0.1秒内执行电机反向运转的指令,在连续多次反向而一直无法测到电机转动信号时,发出停止程序运转的指令,并发出蜂鸣报警信号。如果在正常洗涤过程,每个0.1秒内都能测到电脉冲,即机器正常运行。 The program controller 1 provides voltage to the speedometer, collects pulse signals from the speedometer, processes them, and feeds them back to the motor and other electrical devices. For example, the rotation speed of the motor 3 is 1380 rpm, and there are 23 pulses per second. If the program controller 1 cannot detect the electric pulse provided by the speedometer 4 within 0.1 seconds of the program setting, the motor will be reversed. If the washing machine is washed In the normal program process, the forward movement is 2 seconds, the stop is 1 second, and then reversed for 2 seconds, and the reciprocating operation, then in the case of a rotation during the washing process, the speedometer 4 does not provide a pulse signal to the program controller 1, and the program controller That is to say, the instruction is issued, and the instruction of reverse rotation of the motor is executed within 0.1 seconds. When the motor rotation signal cannot be detected in the continuous reverse rotation for many times, an instruction to stop the program operation is issued, and a buzzer alarm signal is issued. If in the normal washing process, electric pulses can be detected every 0.1 seconds, that is, the machine is running normally.

洗涤过程中,程序一般设置为正转数秒,停一秒,再反转数秒,往复循环。本发明的程序设置也是如此,只是再增加一个条件,即程序控制器1,不断接收到测速器4传来的信号脉冲,程序如前正常执行,当程序控制器1接收不到测速器4传来的信号脉冲时,程序给出电机反方向转动的指令,协议时间可设置为0.1秒到1秒之间,可根据机器灵敏度要求来设置,即0.1秒到1秒时间内接收不到信号脉冲,即反转。如果出现机器一直赌转,即正转方向赌转,反向方向也赌转时,电机反复频繁正反转切换,切换频率为上述设置的0.1秒到1秒,程序设置在一定时间内,比方设置为1分钟,电机频繁换向,程序控制器发出机器停止运转,并蜂鸣警报的指令。这样机器不会出现长时间的电流过载赌转,保护电动机3、及其他电器件不受损坏,同时也保护减速离合器8等动力传动系统等。 During the washing process, the program is generally set to rotate forward for a few seconds, stop for a second, and then reverse for a few seconds, reciprocating cycle. The same is true for the program setting of the present invention, only one more condition is added, that is, the program controller 1 continuously receives the signal pulse from the speedometer 4, and the program is normally executed as before. When the signal pulse comes, the program gives the command to rotate the motor in the opposite direction. The protocol time can be set between 0.1 second and 1 second, which can be set according to the sensitivity requirements of the machine, that is, the signal pulse cannot be received within 0.1 second to 1 second. , that is, inversion. If the machine continues to rotate continuously, that is, when the forward direction rotates continuously and the reverse direction also rotates continuously, the motor repeatedly switches forward and reverse frequently. The switching frequency is 0.1 second to 1 second as set above, and the program is set within a certain period of time, for example Set it to 1 minute, the motor changes direction frequently, and the program controller issues a command to stop the machine and buzz the alarm. Like this machine can not occur long-term current overload gambling, protects motor 3, and other electrical components from being damaged, also protects power transmission systems such as deceleration clutch 8 etc. simultaneously.

通过试验,当机器正常运转时,电机按正转数秒,停1秒,再反转数秒,循环往复.当将磁性体5拿开电机带轮6时,使得测速器4测不到信号,电动机则在0.1秒到1秒时间内反复正转和反转切换,1分钟左右,电动机3停止运转,程序控制器1发出蜂鸣声。重新把磁性体5安装到电机带轮6上,重新启动程序,机器又正常进行。 Through the test, when the machine is running normally, the motor rotates forward for a few seconds, stops for 1 second, and then reverses for a few seconds, and the cycle goes on and on. When the magnetic body 5 is removed from the motor pulley 6, the speedometer 4 cannot detect the signal, and the motor Then in 0.1 second to 1 second, forward rotation and reverse rotation are repeatedly switched, and in about 1 minute, the motor 3 stops running, and the program controller 1 buzzes. The magnetic body 5 is installed on the motor pulley 6 again, the program is restarted, and the machine is normally carried out again.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.

Claims (3)

1. the blocking rotation system of a washing machine, comprise motor (3), electrical machine belt pulley (6), transmission belt (7) and speed-reducing clutch (8), it is characterized in that, in the blocking rotation system of washing machine, a velometer (4) is installed, velometer (4) and magnetic (5) match, velometer (4) is arranged on motor (3) or speed-reducing clutch (8), and magnetic (5) is arranged on electrical machine belt pulley (6) or speed-reducing clutch (8).
2. the blocking rotation system of washing machine according to claim 1, is characterized in that, the minimum range of velometer (4) and magnetic (5) is between 3 millimeters to 6 millimeters, and the direction of velometer (4) is parallel with the tangential direction that electrical machine belt pulley (6) rotates.
3. according to the blocking rotation system of the washing machine of claim 1 or 2, it is characterized in that, velometer (4) is connected with cyclelog (1) by data line (2).
CN201420655574.8U 2014-11-05 2014-11-05 Washing machine's stifled transfering from one department to another that prevent is united Expired - Lifetime CN204803574U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107916526A (en) * 2016-10-11 2018-04-17 宁波吉德家电科技有限公司 A kind of intelligent monitor system of internet-of-thing washing machine
CN112481933A (en) * 2020-11-24 2021-03-12 深圳和而泰智能控制股份有限公司 Control device of washing machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107916526A (en) * 2016-10-11 2018-04-17 宁波吉德家电科技有限公司 A kind of intelligent monitor system of internet-of-thing washing machine
CN112481933A (en) * 2020-11-24 2021-03-12 深圳和而泰智能控制股份有限公司 Control device of washing machine

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Effective date of registration: 20190102

Address after: 242399 No. 16 Pioneering North Road, Ningguo Economic and Technological Development Zone, Xuancheng City, Anhui Province

Patentee after: Anhui Julong Transmission Technology Co.,Ltd.

Address before: 230031 No. 68 Jinggang Road, Shushan District, Hefei City, Anhui Province (5 buildings, 4 floors, Innovation Base)

Patentee before: HEFEI GOOLU TECH. WASHER Co.,Ltd.

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Effective date of registration: 20211209

Address after: 242371 No. 16, Chuangye North Road, Ningguo Economic and Technological Development Zone, Xuancheng City, Anhui Province

Patentee after: NINGGUO JULONG REDUCER Co.,Ltd.

Address before: 242399 No. 16 Pioneering North Road, Ningguo Economic and Technological Development Zone, Xuancheng City, Anhui Province

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Granted publication date: 20151125