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CN204792245U - High voltage insulator during thermoplasticity is fire -retardant - Google Patents

High voltage insulator during thermoplasticity is fire -retardant Download PDF

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Publication number
CN204792245U
CN204792245U CN201520514555.8U CN201520514555U CN204792245U CN 204792245 U CN204792245 U CN 204792245U CN 201520514555 U CN201520514555 U CN 201520514555U CN 204792245 U CN204792245 U CN 204792245U
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China
Prior art keywords
insulator
high voltage
retardant
flame
fixed end
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Expired - Fee Related
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CN201520514555.8U
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Chinese (zh)
Inventor
戴永正
柯益民
赵金荣
董坚
顾在春
张明祖
顾宇峰
王鹏
鲍爱胜
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Suzhou Gu Feng Power Tech Corp Inc
Jiangsu Nan Ruitai Shi Da Electric Applicance Co Ltd
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Suzhou Gu Feng Power Tech Corp Inc
Jiangsu Nan Ruitai Shi Da Electric Applicance Co Ltd
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Abstract

本实用新型涉及一种热塑性阻燃中高压绝缘子,其特征在于,绝缘子整体呈圆柱形,包括铜排固定端(1)、绝缘子固定端(2)、裙边(3)以及底座(4);其中,底座(4)为镂空结构,由对称分布的若干加强筋(8)构成。本实用新型提供一种具有优异机械性能、加工性能、绝缘性能、可回收使用的阻燃绝缘子。

The utility model relates to a thermoplastic flame-retardant medium and high voltage insulator, which is characterized in that the insulator is cylindrical as a whole, including a copper bar fixed end (1), an insulator fixed end (2), a skirt (3) and a base (4); Wherein, the base (4) is a hollow structure, which is composed of several reinforcing ribs (8) symmetrically distributed. The utility model provides a recyclable flame-retardant insulator with excellent mechanical performance, processing performance and insulation performance.

Description

一种热塑性阻燃中高压绝缘子A thermoplastic flame retardant medium and high voltage insulator

技术领域 technical field

本实用新型涉及应用于室内中电压(10-20kV)各类绝缘子,特别涉及采用阻燃、可回收的改性材料通过注塑成型制备的新型绝缘子,具有漏电起痕等电性能优良、力学强度高的特点。 The utility model relates to various types of insulators used in indoor medium voltage (10-20kV), in particular to a new type of insulator prepared by injection molding using flame-retardant and recyclable modified materials, which has excellent electrical properties such as tracking and tracking, and high mechanical strength. specialty.

背景技术 Background technique

国家智能电网建设的不断推进,配网优先发展的策略使得市场对中压一次设备的需求量大增。目前,在这些设备中的绝缘件大多是采用环氧树脂作为基础材料。固化的环氧树脂存在无法再回收利用的难题,易造成环境污染,不利于环保,不符合可持续发展的要求。同时,配电设备中绝缘材料阻燃性能的要求不断提高,将严重降低环氧类产品的技术优势和生命周期。国家对环保型开关设备开发和应用推广的鼓励措施也会越来越多。 The continuous advancement of the national smart grid construction and the strategy of giving priority to the development of the distribution network have greatly increased the market demand for medium-voltage primary equipment. At present, most of the insulating parts in these devices use epoxy resin as the base material. The cured epoxy resin has the problem that it cannot be recycled, which is easy to cause environmental pollution, is not conducive to environmental protection, and does not meet the requirements of sustainable development. At the same time, the requirements for flame retardancy of insulating materials in power distribution equipment continue to increase, which will seriously reduce the technical advantages and life cycle of epoxy products. There will be more and more national incentives for the development and application of environmentally friendly switchgear.

国际上正在加强对有机复合绝缘材料的应用研究和开发,以达到节能环保的目的。美国ADD公司、法国ERICO公司、ABB公司多在研制环保热塑性复合绝缘材料,并已有产品在电网中投入使用,如固体绝缘环网柜、尼龙材料的固封极柱等。 Internationally, the application research and development of organic composite insulating materials are being strengthened to achieve the purpose of energy saving and environmental protection. ADD Company of the United States, ERICO Company of France, and ABB Company are mostly developing environmentally friendly thermoplastic composite insulation materials, and the products have been put into use in the power grid, such as solid insulation ring network cabinets, solid-sealed poles made of nylon materials, etc.

PA6的改性材料作为复合绝缘开关设备的绝缘件主材料,其力学性能、耐磨性、耐腐蚀性强、成型加工性好。经过填充及增韧改性,其性能大大增强,电气性能和机械性能完全符合复合绝缘开关设备的绝缘要求。同时PA6绝缘材料还具有以下特点:原料重量轻、生产周期短、生命期长(可达30年)、加工后的内应力小、可回收再利用;制品生产工艺采用注塑工艺,生产成本低廉。另外材料本身无毒,在制造环节中没有刺激性气味,不影响环境。产品可回收再生产,符合国家可持续发展的要求,且价格适中。 The modified material of PA6 is used as the main material of the insulating part of the composite insulating switchgear, and its mechanical properties, wear resistance, corrosion resistance are strong, and the forming processability is good. After filling and toughening modification, its performance is greatly enhanced, and its electrical and mechanical properties fully meet the insulation requirements of composite insulated switchgear. At the same time, PA6 insulating material also has the following characteristics: light weight of raw materials, short production cycle, long life span (up to 30 years), small internal stress after processing, and recyclable reuse; the product production process adopts injection molding process, and the production cost is low. In addition, the material itself is non-toxic, has no irritating odor during the manufacturing process, and does not affect the environment. The product can be recycled and reproduced, which meets the requirements of national sustainable development, and the price is moderate.

本实用新型发明的绝缘子采用玻璃纤维增强并阻燃的热塑性树脂改性料直接注塑成型,可广泛应用于真空断路器、固体绝缘环网柜、电气元件中,具有类似环氧树脂的绝缘性能,且具有加工简单、可回收、阻燃等特点。 The insulator invented by the utility model adopts glass fiber reinforced and flame-retardant thermoplastic resin modified material for direct injection molding, and can be widely used in vacuum circuit breakers, solid insulation ring network cabinets, and electrical components, and has insulation performance similar to epoxy resin. And it has the characteristics of simple processing, recyclable, flame retardant and so on.

实用新型内容 Utility model content

本实用新型提供一种具有优异机械性能、加工性能、绝缘性能、可回收使用的阻燃绝缘子。 The utility model provides a recyclable flame-retardant insulator with excellent mechanical performance, processing performance and insulation performance.

为了实现上述目标,本使用新型采用如下的技术方案: In order to achieve the above goals, the utility model adopts the following technical solutions:

绝缘子整体呈圆柱形,包括铜排固定端、绝缘子固定端、裙边以及底座。 The insulator has a cylindrical shape as a whole, including the fixed end of the copper bar, the fixed end of the insulator, the skirt and the base.

绝缘子采用玻璃纤维增强并阻燃的热塑性树脂改性料直接注塑成型。 The insulator is directly injection molded with glass fiber reinforced and flame retardant thermoplastic resin modified material.

进一步地,上述铜排固定端由中心固定螺纹孔以及两边对称分布的防止转动的螺纹孔组成。 Further, the fixed end of the above-mentioned copper bar is composed of a central fixing threaded hole and anti-rotation threaded holes symmetrically distributed on both sides.

进一步地,上述底座中心有绝缘子固定螺纹孔。 Further, there is an insulator fixing screw hole in the center of the base.

进一步地,上述底座为镂空结构,由对称分布的若干加强筋构成。 Further, the above-mentioned base is a hollow structure, which is composed of several reinforcing ribs distributed symmetrically.

进一步地,上述所有螺纹固定孔均为黄铜镶嵌件。 Further, all the above-mentioned threaded fixing holes are brass inlays.

采用本实用新型的技术方案的有益效果是:原料重量轻、生产周期短、生命期长(可达30年)、加工后的内应力小,另外材料本身无毒,在制造环节中没有刺激性气味,不影响环境。产品可回收再生产,符合国家可持续发展的要求。 The beneficial effects of adopting the technical solution of the utility model are: the raw material is light in weight, the production cycle is short, the life span is long (up to 30 years), the internal stress after processing is small, and the material itself is non-toxic and has no irritation in the manufacturing process Odor, does not affect the environment. The product can be recycled and reproduced, which meets the requirements of national sustainable development.

附图说明 Description of drawings

为了使本发明的内容更容易被清楚地理解,下面结合附图,对本使用新型作进一步详细的说明,其中: In order to make the content of the present invention more clearly understood, below in conjunction with accompanying drawing, this utility model is described in further detail, wherein:

图1是本实用新型结构的俯视示意图; Fig. 1 is a top view schematic diagram of the structure of the utility model;

图2是本实用新型结构的仰视示意图; Fig. 2 is the bottom view schematic diagram of structure of the utility model;

图中,1、铜排固定端2、绝缘子固定端3、裙边4、底座5、中心固定螺纹孔6、防止转动的螺纹孔7、绝缘子固定螺纹孔8、加强筋。 In the figure, 1, copper bar fixed end 2, insulator fixed end 3, skirt 4, base 5, central fixed threaded hole 6, anti-rotation threaded hole 7, insulator fixed threaded hole 8, reinforcing rib.

具体实施方式 Detailed ways

本使用新型采用如下的技术方案: This use model adopts following technical scheme:

绝缘子整体呈圆柱形,包括上端的铜排固定端(1)、绝缘子固定端(2)、裙边(3)以及最下端的底座(4)。 The insulator has a cylindrical shape as a whole, including the upper copper bar fixed end (1), the insulator fixed end (2), the skirt (3) and the lowermost base (4).

绝缘子采用高分子材料如聚酰胺、环氧树脂或橡胶等进行注塑成型,采用玻璃纤维、陶瓷颗粒或玻璃珠进行增强。优选为采用玻璃纤维增强并阻燃的热塑性树脂改性料直接注塑成型。 Insulators are injection molded with polymer materials such as polyamide, epoxy resin or rubber, and reinforced with glass fibers, ceramic particles or glass beads. It is preferably directly injection-molded with glass fiber-reinforced and flame-retardant thermoplastic resin modified material.

所述裙边为间隔均匀的环状波浪形突起。 The skirt is an annular wavy protrusion with uniform intervals.

进一步地,上述铜排固定端(1)由中心固定螺纹孔(5)以及两边对称分布的防止转动的螺纹孔(6)组成。 Further, the fixed end (1) of the above-mentioned copper bar is composed of a central fixing threaded hole (5) and symmetrically distributed threaded holes (6) for preventing rotation on both sides.

进一步地,上述底座(4)中心有绝缘子固定螺纹孔(7)。 Further, there is an insulator fixing threaded hole (7) in the center of the base (4).

进一步地,上述底座(4)为镂空结构,由对称分布的若干加强筋(8)构成。 Further, the above-mentioned base (4) is a hollow structure, which is composed of several reinforcing ribs (8) distributed symmetrically.

进一步地,上述所有螺纹固定孔均为黄铜镶嵌件。 Further, all the above-mentioned threaded fixing holes are brass inlays.

进一步地,圆柱形绝缘子外形尺寸直径范围30---200毫米,高度30---500毫米,电压等级40.5kV及以下。 Furthermore, the cylindrical insulator has a diameter ranging from 30 to 200 mm, a height from 30 to 500 mm, and a voltage level of 40.5kV and below.

以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (6)

1.一种热塑性阻燃中高压绝缘子,其特征在于,绝缘子整体呈圆柱形,包括铜排固定端(1)、绝缘子固定端(2)、裙边(3)以及底座(4);其中,底座(4)为镂空结构,由对称分布的若干加强筋(8)构成。 1. A thermoplastic flame-retardant medium and high voltage insulator, characterized in that the insulator is cylindrical as a whole, including copper bar fixed end (1), insulator fixed end (2), skirt (3) and base (4); wherein, The base (4) is a hollow structure and is composed of several reinforcing ribs (8) symmetrically distributed. 2.根据权利要求1所述的热塑性阻燃中高压绝缘子,其特征在于:绝缘子采用玻璃纤维增强并阻燃的热塑性树脂改性料直接注塑成型。 2. The thermoplastic flame-retardant medium and high voltage insulator according to claim 1, characterized in that: the insulator is directly injection-molded with glass fiber-reinforced and flame-retardant thermoplastic resin modified material. 3.根据权利要求1所述的热塑性阻燃中高压绝缘子,其特征在于:铜排固定端(1)由中心固定螺纹孔(5)以及两边对称分布的防止转动的螺纹孔(6)组成。 3. The thermoplastic flame-retardant medium and high voltage insulator according to claim 1, characterized in that: the fixed end of the copper bar (1) is composed of a central fixed threaded hole (5) and symmetrically distributed anti-rotation threaded holes (6) on both sides. 4.根据权利要求1所述的热塑性阻燃中高压绝缘子,其特征在于:底座(4)中心有绝缘子固定螺纹孔(7)。 4. The thermoplastic flame-retardant medium and high voltage insulator according to claim 1, characterized in that: there is an insulator fixing screw hole (7) in the center of the base (4). 5.根据权利要求1所述的热塑性阻燃中高压绝缘子,其特征在于:所有螺纹固定孔均为黄铜镶嵌件。 5. The thermoplastic flame-retardant medium and high voltage insulator according to claim 1, characterized in that: all threaded fixing holes are brass inlays. 6.根据权利要求2所述的热塑性阻燃中高压绝缘子,其特征在于:圆柱形绝缘子外形尺寸直径范围30---200毫米,高度30---500毫米,电压等级40.5kV及以下。 6. The thermoplastic flame-retardant medium and high voltage insulator according to claim 2, characterized in that: the cylindrical insulator has a diameter range of 30 to 200 mm, a height of 30 to 500 mm, and a voltage level of 40.5 kV and below.
CN201520514555.8U 2015-07-15 2015-07-15 High voltage insulator during thermoplasticity is fire -retardant Expired - Fee Related CN204792245U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109003759A (en) * 2018-08-22 2018-12-14 深圳市鑫鼎元光电有限公司 Insulating fixing piece
CN110164635A (en) * 2018-02-10 2019-08-23 江西精厨汇厨具设备有限公司 Outer connecting device in a kind of high pressure resistant electrical insulator
EP4501577A1 (en) 2023-07-29 2025-02-05 ABB Schweiz AG Method of manufacturing an injection molded medium-voltage insulator and a medium-voltage insulator

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110164635A (en) * 2018-02-10 2019-08-23 江西精厨汇厨具设备有限公司 Outer connecting device in a kind of high pressure resistant electrical insulator
CN109003759A (en) * 2018-08-22 2018-12-14 深圳市鑫鼎元光电有限公司 Insulating fixing piece
EP4501577A1 (en) 2023-07-29 2025-02-05 ABB Schweiz AG Method of manufacturing an injection molded medium-voltage insulator and a medium-voltage insulator
WO2025026935A1 (en) 2023-07-29 2025-02-06 Abb Schweiz Ag Method of manufacturing an injection molded medium-voltage insulator and a medium-voltage insulator

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Granted publication date: 20151118

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