CN204778471U - Single armed formula on -load tap -changer core hoisting accessory - Google Patents
Single armed formula on -load tap -changer core hoisting accessory Download PDFInfo
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Abstract
本实用新型涉及变电站维修设备技术领域,具体地说是一种单臂式有载分接开关芯体起吊装置。目前提升芯体的操作通常使用吊车或框架式提升器进行吊装,存在操作难度大等问题。本实用新型的技术方案包括吊臂、立柱、底座、导向套、回转机构、起吊机构、吊臂调节机构;导向套固定在立柱顶端,立柱下端通过回转机构与底座连接;吊臂可滑动的插装在导向套内;起吊机构及吊臂调节机构位于立柱的两侧,分别用于吊装作业及调整控制吊臂吊装段的长度。本实用新型的优点:结构简单合理,吊装作业稳定可靠,操作灵活,适用于多种规格变压器有载分接开关芯体吊装,降低了作业难度及劳动强度,有效提高了工作效率。
The utility model relates to the technical field of substation maintenance equipment, in particular to a lifting device for a core body of a single-arm type on-load tap changer. At present, the operation of lifting the core usually uses a crane or a frame-type lifter for hoisting, which has problems such as difficult operation. The technical scheme of the utility model includes a boom, a column, a base, a guide sleeve, a slewing mechanism, a hoisting mechanism, and a boom adjustment mechanism; the guide sleeve is fixed on the top of the column, and the lower end of the column is connected to the base through a slewing mechanism; Installed in the guide sleeve; the hoisting mechanism and the boom adjustment mechanism are located on both sides of the column, which are used for hoisting operations and adjusting and controlling the length of the hoisting section of the boom respectively. The utility model has the advantages of simple and reasonable structure, stable and reliable hoisting operation, and flexible operation. It is suitable for hoisting core bodies of transformer on-load tap changers of various specifications, reduces the difficulty of operation and labor intensity, and effectively improves work efficiency.
Description
技术领域 technical field
本实用新型涉及变电站维修设备技术领域,具体地说是一种单臂式有载分接开关芯体起吊装置。 The utility model relates to the technical field of substation maintenance equipment, in particular to a lifting device for a core body of a single-arm type on-load tap changer.
背景技术 Background technique
变压器有载分接开关是一种为变压器在负载变化时提供恒定电压的开关装置,检修时需要将有载分接开关的芯体由分接开关设备壳体内取出;目前提升芯体的操作通常使用吊车起吊或框架式提升器进行吊装作业,由于有载分接开关的芯体与外壁之间的间隙较小,吊车与设备间距较大,起吊过程中吊臂不易控制,稳定性较差,吊臂及吊绳的小幅摆动极易造成芯体与外壳触碰,导致芯体与外壁上的触头意外撞击受损,操作难度及风险较大,且吊车体积大,场地适应性差。而框架式提升器一般多与有载分接开关设备壳体连接,芯体提起后如需要水平移位,则必须由人工用力使其横向摆动离开芯体的开口处,费时费力,存在施工效率低、工作强度大等问题。 The transformer on-load tap-changer is a switching device that provides a constant voltage for the transformer when the load changes. During maintenance, the core of the on-load tap-changer needs to be taken out of the tap-changer equipment housing; currently, the operation of lifting the core is usually Use a crane to lift or a frame-type lifter for hoisting operations. Due to the small gap between the core body and the outer wall of the on-load tap-changer, the distance between the crane and the equipment is relatively large, the boom is not easy to control during the lifting process, and the stability is poor. The small swing of the boom and the sling can easily cause the core body to touch the shell, resulting in accidental impact damage to the contacts on the core body and the outer wall. The operation is difficult and risky, and the crane is large in size and poor in site adaptability. The frame-type lifter is generally connected with the shell of the on-load tap-changer. If the core body needs to be shifted horizontally after being lifted, it must be manually forced to swing laterally away from the opening of the core body, which is time-consuming and labor-intensive, and has construction efficiency Low, high work intensity and other issues.
发明内容 Contents of the invention
本实用新型的目的是提供一种单臂式有载分接开关芯体起吊装置,体积小,重量轻,结构简单合理,便于操作,适应于多种型号的有载分接开关设备。 The purpose of this utility model is to provide a single-arm type on-load tap-changer core lifting device, which is small in size, light in weight, simple and reasonable in structure, easy to operate, and suitable for various types of on-load tap-changer equipment.
本实用新型的技术方案:包括吊臂、立柱、底座、导向套、回转机构、起吊机构、吊臂调节机构;导向套水平固定在立柱顶端,立柱下端通过回转机构与底座可转动的连接;吊臂的中段插装在导向套内,吊臂与导向套滑动配合; The technical scheme of the utility model: includes a boom, a column, a base, a guide sleeve, a rotary mechanism, a lifting mechanism, and a boom adjustment mechanism; the guide sleeve is horizontally fixed on the top of the column, and the lower end of the column is rotatably connected to the base through the rotary mechanism; The middle section of the arm is inserted into the guide sleeve, and the boom and the guide sleeve are slidably matched;
所述的起吊机构及吊臂调节机构分别位于立柱的两侧;起吊机构包括第一紧线器及两只吊装滑轮,第一紧线器固定在立柱中段;两只吊装滑轮分别安装在吊臂前部的吊装段端部及立柱的上段;吊绳绕过两只吊装滑轮,吊绳的一端设有吊钩,另一端与第一紧线器连接; The lifting mechanism and the boom adjustment mechanism are respectively located on both sides of the column; the lifting mechanism includes a first wire tensioner and two hoisting pulleys, the first wire tensioner is fixed on the middle section of the column; the two lifting pulleys are installed on the boom respectively. The end of the hoisting section at the front and the upper section of the column; the hoisting rope goes around the two hoisting pulleys, one end of the hoisting rope is provided with a hook, and the other end is connected to the first wire tensioner;
吊臂调节机构包括固定在立柱中段的第二紧线器及固定在立柱上段的定滑轮,拉绳绕过定滑轮,两端分别与吊臂后端及调节机构的第二紧线器连接。 The boom adjustment mechanism includes the second wire tensioner fixed on the middle section of the column and the fixed pulley fixed on the upper section of the column. The stay rope bypasses the fixed pulley, and the two ends are respectively connected with the rear end of the boom and the second wire tensioner of the adjustment mechanism.
进一步,所述的回转机构由芯轴及套筒套装构成,芯轴及套筒之间通过轴承配合;芯轴、套筒分别与底座及立柱连接。 Further, the slewing mechanism is composed of a mandrel and a sleeve set, and the mandrel and the sleeve are matched by bearings; the mandrel and the sleeve are respectively connected with the base and the column.
进一步,所述的回转机构为回转支承轴承。 Furthermore, the said slewing mechanism is a slewing support bearing.
进一步,所述的第一紧线器及第二紧线器为手动绞盘。 Further, the first wire tightener and the second wire tightener are manual winches.
进一步,所述底座上设有一组用于连接设备壳体的长固定孔。 Further, a set of long fixing holes for connecting the device housing is provided on the base.
本实用新型的优点是:结构简单,体积小,重量轻,方便携带及运输,本装置直接固定在有载分接开关外壳体上,吊装作业稳定可靠,本装置通过吊臂调节机构控制吊臂的伸缩,并配合回转结构做360度转动,大大增加了操作灵活性,便于将有载分接开关的芯体移至最佳工作位置,适用于多种规格变压器有载分接开关芯体吊装,降低了作业难度及劳动强度,有效提高了工作效率。 The utility model has the advantages of simple structure, small size, light weight, and convenient carrying and transportation. The device is directly fixed on the outer shell of the on-load tap changer, and the hoisting operation is stable and reliable. The device controls the boom through the boom adjustment mechanism. The expansion and contraction, combined with the slewing structure to do 360-degree rotation, greatly increases the operational flexibility and facilitates the core body of the on-load tap-changer to be moved to the best working position. It is suitable for hoisting the core body of transformer on-load tap-changers of various specifications , Reduce the difficulty of operation and labor intensity, and effectively improve work efficiency.
下面结合附图和具体实施方式对本实用新型的技术方案进行详细说明。 The technical scheme of the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
具体实施方式 Detailed ways
图中:1、导向套,2、吊臂,3、吊装滑轮,4、吊绳,5、吊钩,6、立柱,7、回转机构,8、底座,9、第一紧线器,10、第二紧线器,11、拉绳,12、定滑轮。 Among the figure: 1, guide sleeve, 2, boom, 3, hoisting pulley, 4, sling, 5, hook, 6, column, 7, slewing mechanism, 8, base, 9, first wire tensioner, 10 , the second wire tensioner, 11, stay rope, 12, fixed pulley.
实施例 Example
从图1可知,本实用新型包括吊臂2、立柱6、底座8、导向套1、回转机构7、起吊机构、吊臂调节机构;导向套1水平固定在立柱6顶端,立柱6下端通过回转机构7与底座8连接,所述的回转机构7由相互套装在一起的芯轴及套筒组成,芯轴、套筒分别与底座8及立柱6固定连接;芯轴及套筒之间通过轴承配合(可采用推力调心滚子轴承)。 As can be seen from Fig. 1, the utility model comprises a boom 2, a column 6, a base 8, a guide sleeve 1, a rotary mechanism 7, a lifting mechanism, and a boom adjustment mechanism; the guide sleeve 1 is horizontally fixed on the top of the column 6, and the lower end of the column 6 is rotated The mechanism 7 is connected with the base 8, and the rotary mechanism 7 is composed of a mandrel and a sleeve that are set together with each other. The mandrel and the sleeve are fixedly connected with the base 8 and the column 6 respectively; Cooperate (thrust self-aligning roller bearings can be used).
该回转机构7也可根据情况采用回转支承轴承(即转盘轴承),可同时承受较大的轴向、径向负荷和倾覆力矩。 The slewing mechanism 7 can also adopt a slewing support bearing (that is, a turntable bearing) according to the situation, which can bear large axial and radial loads and overturning moments at the same time.
所述底座8上设有一组用于连接开关设备壳体的长固定孔。 The base 8 is provided with a group of long fixing holes for connecting the switchgear housing.
吊臂2的中段插装在导向套1内,吊臂2与导向套1滑动配合; The middle section of the boom 2 is inserted into the guide sleeve 1, and the boom 2 is slidingly matched with the guide sleeve 1;
所述的起吊机构及吊臂调节机构分别位于立柱6的两侧;起吊机构包括第一紧线器9及两只吊装滑轮3,第一紧线器9固定在立柱6中段;两只吊装滑轮3分别安装在吊臂2前部吊装段端部及立柱6的上段;吊绳4绕过两只吊装滑轮3,吊绳4的一端设有吊钩5,另一端与第一紧线器9连接; The lifting mechanism and the boom adjustment mechanism are respectively located on both sides of the column 6; the lifting mechanism includes a first wire tensioner 9 and two hoisting pulleys 3, and the first wire tensioner 9 is fixed on the middle section of the column 6; the two hoisting pulleys 3 are respectively installed at the end of the hoisting section at the front of the boom 2 and the upper section of the column 6; the hoisting rope 4 bypasses the two hoisting pulleys 3, one end of the hoisting rope 4 is provided with a hook 5, and the other end is connected to the first wire tensioner 9 connect;
吊臂调节机构包括固定在立柱6中段的第二紧线器10及固定在立柱6上段的定滑轮12,拉绳绕过定滑轮12,两端分别与吊臂1的后端及调节机构的第二紧线器10连接。 The boom adjustment mechanism includes a second wire tensioner 10 fixed on the middle section of the column 6 and a fixed pulley 12 fixed on the upper section of the column 6. The stay rope bypasses the fixed pulley 12, and the two ends are connected with the rear end of the boom 1 and the adjustment mechanism respectively. The second tensioner 10 is connected.
所述的第一紧线器9及第二紧线器10均为市售的带有自锁功能的手动绞盘产品。 The first wire tightener 9 and the second wire tightener 10 are commercially available manual winch products with self-locking function.
使用时,首先利用开关设备壳体上方的螺孔将底座8固定,使本起吊装置与有载分接开关设备的外壳连为一体,调节吊臂2的位置,并使吊臂2的吊装段端部(吊钩的悬垂位置)位于开关设备壳体开口中心,即有载分接开关芯体的正上方;将芯体与吊绳连接,转动绞盘手柄完成起吊作业。 When in use, first use the screw holes above the switchgear housing to fix the base 8, connect the lifting device with the shell of the on-load tap-changer equipment, adjust the position of the boom 2, and make the lifting section of the boom 2 The end (hanging position of the hook) is located in the center of the opening of the switchgear housing, that is, directly above the core of the on-load tap-changer; connect the core with the lifting rope, and turn the winch handle to complete the lifting operation.
当有载分接开关芯体完全脱离设备壳体后,转动立柱6将芯体移至壳体开口旁侧;或根据现场情况,通过第二紧线器10手柄收紧拉绳,拉动吊臂2使其吊装段进一步伸出(图中吊臂右段),起吊点离开壳体的开口;检修完成后,缓慢放松第二紧线器10拉绳,由于芯体自重使吊臂2在第一紧线器吊绳的悬吊段与水平段合力的作用下回收(即吊装段缩短),直至芯体位于设备壳体开口的正上方,停止释放拉绳;然后放松第一紧线器吊绳,使芯体缓缓进入壳体。上述起吊过程中,分接开关芯体重量完全由本装置承载,由于提升器与待维修的有载分接开关设备的外壳固定在一起,其起吊点(绞盘)与待修设备无相对位移,因此在整个起吊过程中,开关设备的芯体实现快速、垂直、平稳的吊起,避免了芯体小幅摆动与壳体内壁碰撞损伤。作业中应注意吊臂2伸缩时,芯体位置随之产生高低变化,需留出余量防止其意外触地损坏。 When the core body of the on-load tap-changer is completely separated from the equipment casing, turn the column 6 to move the core body to the side of the casing opening; or according to the site conditions, use the handle of the second wire tensioner 10 to tighten the pull rope and pull the boom 2 Make the hoisting section extend further (the right section of the boom in the figure), and the hoisting point is away from the opening of the shell; Recover under the joint force of the suspension section and the horizontal section of the first wire tensioner sling (that is, the hoisting section is shortened) until the core is directly above the opening of the equipment shell, and stop releasing the pull rope; then loosen the first wire tensioner sling Rope, so that the core slowly enters the shell. During the above lifting process, the weight of the tap changer core body is completely carried by the device. Since the lifter and the shell of the on-load tap changer equipment to be repaired are fixed together, there is no relative displacement between the lifting point (winch) and the equipment to be repaired, so During the whole lifting process, the core body of the switchgear can be hoisted quickly, vertically and smoothly, avoiding the small swing of the core body and the collision damage to the inner wall of the shell. During the operation, it should be noted that when the boom 2 stretches, the position of the core body changes accordingly, and a margin needs to be reserved to prevent it from accidentally touching the ground and being damaged.
最后应当说明的是:以上实施例用于说明本实用新型的技术方案而非对其限制,所属领域的技术人员对实施方式进行修改或对部分技术特征进行等同替换,而不脱离本实用新型技术方案的实质,均应涵盖在本实用新型所要求保护的范围之内。 Finally, it should be noted that: the above examples are used to illustrate the technical solution of the utility model rather than to limit it. Those skilled in the art can modify the implementation or equivalently replace some technical features without departing from the technology of the utility model. The essence of the scheme should be covered within the scope of protection required by the utility model.
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106744384A (en) * | 2016-12-07 | 2017-05-31 | 宜昌东江造船有限公司 | Gravity upholds arm loop wheel machine |
CN107128827A (en) * | 2017-06-12 | 2017-09-05 | 无锡石油化工起重机有限公司 | Possesses the single armed loop wheel machine of biochemicals preservation lifting function |
CN107651576A (en) * | 2017-10-29 | 2018-02-02 | 陕西理工大学 | A kind of sliding arm type rotary arm crane |
CN108203059A (en) * | 2018-03-28 | 2018-06-26 | 合肥云智物联科技有限公司 | A kind of boom hoisting of power equipment maintaining |
CN113547482A (en) * | 2021-07-27 | 2021-10-26 | 三门核电有限公司 | Long-rod type automatic fastening device |
CN113830706A (en) * | 2020-06-24 | 2021-12-24 | 上海宝信软件股份有限公司 | Lift truck suspension arm structure and lift truck thereof |
CN113860184A (en) * | 2021-12-03 | 2021-12-31 | 畅达峰电力科技有限公司 | Special hoisting accessory of portable transformer on-load switch |
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2015
- 2015-07-08 CN CN201520486853.0U patent/CN204778471U/en active Active
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106744384A (en) * | 2016-12-07 | 2017-05-31 | 宜昌东江造船有限公司 | Gravity upholds arm loop wheel machine |
CN107128827A (en) * | 2017-06-12 | 2017-09-05 | 无锡石油化工起重机有限公司 | Possesses the single armed loop wheel machine of biochemicals preservation lifting function |
CN107651576A (en) * | 2017-10-29 | 2018-02-02 | 陕西理工大学 | A kind of sliding arm type rotary arm crane |
CN108203059A (en) * | 2018-03-28 | 2018-06-26 | 合肥云智物联科技有限公司 | A kind of boom hoisting of power equipment maintaining |
CN113830706A (en) * | 2020-06-24 | 2021-12-24 | 上海宝信软件股份有限公司 | Lift truck suspension arm structure and lift truck thereof |
CN113547482A (en) * | 2021-07-27 | 2021-10-26 | 三门核电有限公司 | Long-rod type automatic fastening device |
CN113860184A (en) * | 2021-12-03 | 2021-12-31 | 畅达峰电力科技有限公司 | Special hoisting accessory of portable transformer on-load switch |
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