CN204770580U - Half solid -state slurrying reaches for hot water integrated morphology - Google Patents
Half solid -state slurrying reaches for hot water integrated morphology Download PDFInfo
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- CN204770580U CN204770580U CN201520419078.7U CN201520419078U CN204770580U CN 204770580 U CN204770580 U CN 204770580U CN 201520419078 U CN201520419078 U CN 201520419078U CN 204770580 U CN204770580 U CN 204770580U
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- integrated morphology
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- 239000007787 solid Substances 0.000 title claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title abstract 7
- 235000014347 soups Nutrition 0.000 claims abstract description 101
- 238000003756 stirring Methods 0.000 claims abstract description 58
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 238000003723 Smelting Methods 0.000 claims abstract description 12
- 238000001816 cooling Methods 0.000 claims description 10
- 238000004537 pulping Methods 0.000 claims description 6
- 238000004512 die casting Methods 0.000 abstract description 24
- 239000002002 slurry Substances 0.000 abstract description 10
- 238000007493 shaping process Methods 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 3
- 229910001338 liquidmetal Inorganic materials 0.000 abstract description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 3
- 239000002184 metal Substances 0.000 abstract description 3
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000009716 squeeze casting Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 230000009974 thixotropic effect Effects 0.000 description 3
- 238000013019 agitation Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000010099 solid forming Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 238000004801 process automation Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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Abstract
The utility model relates to a technical field of half solid -state metal forming discloses half solid -state slurrying reaches for hot water integrated morphology, including the support body, giving hot water mechanism and rabbling mechanism, the support body has the crossbeam, forms two guide rails on the crossbeam, gives the swing joint of hot water mechanism an in guide rail, has the soup ladle that longitudinal movement just is used for containing the stock from the smelting pot traditional chinese clothing for the lower extreme of hot water mechanism, rabbling mechanism swing joint has the stirring rod that longitudinal movement just absorb the enthalpy piece and went on stirring to the stock in the soup ladle at another guide rail, the lower extreme of rabbling mechanism, give the linkage of hot water mechanism and rabbling mechanism together integrated, become half solid -state thick liquids to the complete quick slurrying of liquid metal liquid, give the quick shaping of die casting machine with slurry transferring for hot water mechanism, realize serialization production, its simple structure is compact, the operation quick steady, slurrying is efficient, the energy consumption is low, the vulnerable part is few, easy compatible ordinary die casting machine, product tissue is even after the shaping, adequate quality, equipment cost is low, is favorable to applied partly solid -state die -casting or squeeze casting large -scale production.
Description
Technical field
The utility model relates to the technical field of Semisolid Metal Forming, particularly relate to semi-solid slurrying and give soup integrated morphology.
Background technology
Semisolid Metal Forming technology is described as one of 21st century the most promising metal material processing technology, mainly contains rheoforging and thixotropic forming two kinds according to process route.
At present, thixotropic forming takes on a certain scale in the world, and along with passage of time and work deepen continuously, thixotropic forming shortcoming also starts to come out gradually, specific as follows: 1), semisolid rod be difficult to avoid the inhomogeneities in composition and microstructure; 2), in the heating process again of blank, the loss of liquid alloy is up to 10%; 3), the material of foundry goods sprue channel open can not be formed producer's recycling; Adding semi-solid blank is heat after being solidified again, and which increases extra processing step, also increases cost.
In recent years, people start to note rheological molding technique, and in rheological molding, semi solid slurry is formed directly to be processed afterwards, and therefore technological process is short, and material damages few, saves energy consumption, is considered to have more industrial prospect.
The semi-solid rheological die casting such as aluminium alloy/magnesium alloy the semi solid slurry soup feeding machine structure 12 prepared directly are sent into die casting machine 2 pressure chamber to carry out die casting.Chinese scholars has done a large amount of research work in slurrying, propose many pulping process, as tens kinds of methods such as mechanical agitation, electromagnetic agitation, control solidi fication, strain activation technology, powder metallurgy, and have developed corresponding slurrying structure according to these know-whies, along conventional die-casting liquid-feed mechanism 12, semi solid slurry is flowed to compression chamber of die casting machine and carry out die casting, now, this pattern achieves small-scale application.But, adopt this pattern semisolid pressure casting or the industrialization of extrusion casint manufacturing process, scale, serialization cast article little, even if is also so abroad
In prior art, in semi-solid forming die casting equipment, still there is many deficiencies, mechanism as more in needs cooperation is produced, the problem such as have that fault rate is high, equipment cost is high, it is comparatively large to take up room and slurrying usefulness is low.
Utility model content
The purpose of this utility model is to provide semi-solid slurrying and to soup integrated morphology, is intended to solve the slurrying of semi-solid forming die casting equipment of the prior art and there is complex structure, operating efficiency is low, energy consumption is high and cost is high problem to soup structure.
The utility model realizes like this, semi-solid slurrying and give soup integrated morphology, comprise support body, soup feeding machine structure and rabbling mechanism, described support body has crossbeam, described crossbeam is formed the spaced apart guide rail of two-phase, described soup feeding machine structure is movably connected on a guide rail of described crossbeam, and the lower end of described soup feeding machine structure has and vertically moves and soup ladle for containing soup stock from smelting furnace; Described rabbling mechanism is movably connected in another guide rail of described crossbeam, and the lower end of described rabbling mechanism has and vertically moves and draw enthalpy block and the soup stock in soup ladle carried out to the stirring rod of stirring pulping.
Compared with prior art, the semi-solid slurrying that the utility model provides and to soup integrated morphology, soup feeding machine structure and rabbling mechanism interlock are integrated, can realize becoming semi solid slurry to full liquid metal liquid quickly preparing cement paste, and then, soup feeding machine structure by slurry transferring to die casting machine rapid shaping, realize continuous prodution, it is simple and compact for structure, run quick and stable, pulping efficiency is high, energy consumption is low, few easy workout part, the common die casting machine of easy compatibility, shaping rear product even tissue, best in quality, equipment cost is low, be conducive to application semisolid pressure casting or extrusion casint large-scale production.
Accompanying drawing explanation
Fig. 1 is the semi-solid slurrying that provides of the utility model embodiment and to the schematic perspective view of soup integrated morphology;
Fig. 2 is the semi-solid slurrying that provides of the utility model embodiment and to the schematic front view of soup integrated morphology;
Fig. 3 is the semi-solid slurrying that provides of the utility model embodiment and to the part isometric schematic diagram of soup integrated morphology;
Fig. 4 is the A place enlarged diagram in Fig. 3.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
Below in conjunction with specific embodiment, realization of the present utility model is described in detail.
As shown in figures 1-4, be preferred embodiment that the utility model provides.
The semi-solid slurrying that the present embodiment provides and to soup integrated morphology, comprise support body, soup feeding machine structure 12 and rabbling mechanism 13, wherein, support body has crossbeam 101, and this crossbeam 101 forms the guide rail arranged separately by two; In the below of crossbeam 101, be respectively arranged with die casting machine 2 and smelting furnace 3; Soup feeding machine structure 12 is slidably connected on a guide rail of crossbeam 101, and like this, whole soup feeding machine structure 12 can move along of crossbeam 101 guide rail, and the lower end of soup feeding machine structure 12 has and can vertically move, for containing the soup ladle 123 of soup stock from smelting furnace 3; Stirring structure is slidably connected on another guide rail of crossbeam 101, like this, this rabbling mechanism 13 can move along another guide rail of crossbeam 101, and the lower end of rabbling mechanism 13 has and can vertically move and draw the stirring rod 133 that the slurry in enthalpy block 134 pairs of soup ladles 123 stirs.
When starting semi-solid slurrying and to soup integrated morphology, the stirring rod 133 of rabbling mechanism 13 declines and draws enthalpy block 134, after drawing enthalpy block 134, rise to position of readiness, meanwhile, soup feeding machine structure 12 also declines, and utilizes soup ladle 123 spoon soup stock from smelting furnace 3, after the good soup stock of spoon, soup ladle 123 rises to position of readiness; When rabbling mechanism 13 receives stirring instruction, it is along another guide rail of crossbeam 101, move to soup feeding machine structure 12 place, utilizing to draw has the soup stock in stirring rod 133 pairs of soup ladles 123 of enthalpy block 134 to stir, after stirring, and stirring rod 133 rising, and, soup feeding machine structure 12 is subject to the complete instruction of slurrying, and soup feeding machine structure 12 moves to the top of die casting machine 2 pressure chamber, is poured in the pressure chamber of die casting machine 2 slurry completing slurrying in soup ladle 123.
The above-mentioned semi-solid slurrying that provides and to soup integrated morphology; soup feeding machine structure 12 and rabbling mechanism 13 interlock are integrated; can realize becoming semi solid slurry to full liquid metal liquid quickly preparing cement paste; and then; soup feeding machine structure 12 by slurry transferring to die casting machine 2 rapid shaping; realize continuous prodution; it is simple and compact for structure, run quick and stable, pulping efficiency is high, energy consumption is low, few easy workout part; the common die casting machine 2 of easy compatibility; shaping rear product even tissue; best in quality, equipment cost is low, is conducive to application semisolid pressure casting or extrusion casint large-scale production.
Soup feeding machine structure 12 comprises first traversing 121, the first lifters 122 and above-mentioned soup ladle 123, wherein, be connected to for first traversing 121 on a guide rail of crossbeam 101, it can along this guide rail transverse shifting, first lifters 122 is connected on first traversing 121, and extends layout down, its along with first traversing 121 movement and move, and this first lifters 122 can be lower mobile in the vertical, soup ladle 123 is arranged on the lower end of the first lifters 122.
Particularly, soup ladle 123 is connected with the lower end of the first lifters 122 by linkage 124, this linkage 124 swings for driving soup ladle 123, like this, when soup ladle 123 needs to contain soup stock from smelting furnace 3,124, this linkage drives soup ladle 123 to be rocked to heeling condition, thus soup ladle 123 can contain soup stock; When soup ladle 123 is mentioned from smelting furnace 3, then utilize linkage 124 that soup ladle 123 is swung reset.
Linkage 124 can be various types of connecting rod assembly, as double leval jib etc.Or, also can be have the telescopic shaft of cylinder to drive etc.
Rabbling mechanism 13 comprises second traversing 131, the second lifters 132 and above-mentioned stirring rod 133, wherein, be connected to for second traversing 131 on another guide rail of crossbeam 101, it can along this another guide rail transverse shifting, second lifters 132 is connected on second traversing 131, and extend layout down, its along with second traversing 131 movement and move, and this second lifters 132 can be lower mobile in the vertical, stirring rod 133 is connected to the lower end of the second lifters 132, and its lower end is provided with the stirring-head for drawing enthalpy block 134.
Stirring-head for the ease of stirring rod 133 draws enthalpy block 134, and realize whole operating process automation assistance, in the present embodiment, semi-solid slurrying and give soup integrated morphology comprise enthalpy block conveying mechanism, this enthalpy block conveying mechanism comprises enthalpy block charging tray 105, slideway 106 and feeding dish 107, enthalpy block charging tray 105 and feeding dish 107 are arranged separately, and enthalpy block charging tray 105 is in the top of feeding dish 107, the two ends of slideway 106 are connected on enthalpy block charging tray 105 and feeding dish 107, like this, 106, slideway is in skewed, feeding dish 107 is tilted to down by enthalpy block charging tray 105, the enthalpy block 134 be placed on enthalpy block charging tray 105 can slide in feeding dish 107 along slideway 106.
When the stirring-head of stirring rod 133 draws enthalpy block 134 from feeding dish 107, like this, after siphoning away an enthalpy block 134, in slideway 106, then in feeding dish 107, slip into an enthalpy block 134, thus ensure the supply of enthalpy block 134.Enthalpy block charging tray 105 is arranged on smelting furnace 3 upper end, utilizes the enthalpy block 134 in smelting furnace 3 pairs of enthalpy block charging trays 105 to carry out preheating.
In addition, in feeding dish 107, be also provided with detecting element, whether successfully draw enthalpy block 134 for the stirring-head detecting stirring rod 133, thus ensure the accurate running of stirring rod 133.
In the present embodiment, be provided with vertical frame 108 in the below of crossbeam 101,107, feeding dish is connected in this vertical frame 108, be then in the below of crossbeam 101.
After the soup stock in stirring rod 133 pairs of soup ladles 123 stirs, need to expect clearly stirring rod 133, to ensure that the next time of stirring rod 133 uses, in the present embodiment, semi-solid slurrying and give soup integrated morphology also comprise Qing Liao mechanism, this expects that clearly structure is used for expecting clearly the outer surface of the stirring rod 133 stirred.
Particularly, Qing Liao mechanism comprises and is positioned at fixed mount 109 below crossbeam 101 and two blades 111, two blades 111 are arranged on fixed mount 109, it is connected to drive motors, two blades 111 are arranged separately, form interval region between the two, like this, after stirring rod 133 pairs of soup stocks are stirred, stirring rod 133 moves between two blades 111, two blades 111 are under the driving of drive motors, be connected to the outside of stirring rod 133, like this, rise along with stirring rod 133 rotates, the outer surface of two blades, 111 pairs of stirring rod 133 is utilized to expect clearly process.
In the present embodiment, support body has column 102, and crossbeam 101 is arranged on the upper end of column 102; At semi-solid slurrying and in the process of soup integrated morphology running, need to carry out cooling processing to stirring rod 133, column 102 is provided with multiple cooling valve head 110, each cooling valve head 110 has air outlet, respectively for going out air cooling to stirring rod 133.
Multiple cooling valve heads 110 on column 102 are respectively used to cool the stirring rod 133 under clear material state, the stirring rod 133 under holding state.
In addition, when stirring rod 133 is in stirring, in order to also cool, in the present embodiment stirring rod 133, stirring rod 133 is hollow bar, and this hollow bar is connected with air inlet pipe, like this, when stirring rod 133 is when stirring soup stock, pass through air valve, can enter in hollow bar by compressed air, cooling processing is carried out to stirring rod 133 and stirring-head, the effective temperature controlling stirring rod 133.
The semi-solid slurrying that the present embodiment provides and to soup integrated morphology, its specific works flow process is as follows:
1), initial point playback, semi-solid slurrying and give soup integrated morphology power on, by initial point home button, each axle returns respective initial point respectively and to standby position, Qing Liao mechanism is in an open position;
2), automatically start, rabbling mechanism 13 declines from standby position and get enthalpy block 134 from feeding dish 107, takes enthalpy block 134 detection and rises to standby position; Meanwhile, soup feeding machine structure 12 declines the material that to ladle from smelting furnace 3, has scooped soup stock and has risen to mixing position, and sends signal and " allow to stir ";
3), rabbling mechanism 13 receives " allowing to stir " signal, proceed to mixing position to start to stir, after slurrying to be mixed completes, rabbling mechanism 13 rises to material level clearly and puts, simultaneously, soup feeding machine structure 12 receives " slurrying settling signal ", and soup feeding machine structure 12 starts to advance to die casting machine 2 pressure chamber, completes note soup, treat that note soup completes, signal to die casting machine 2 injection, soup feeding machine structure 12 returns standby position, treats that next circulates;
4), rabbling mechanism 13 arrives clear material level postpone, and the air valve of cooling valve head 110 opens air blowing, cools stirring-head, stirring rod 133, and meanwhile, stirring rod 133 is close to blade 111 and is started limit rising edge and expect clearly, until cleared up;
5), cleared up after, supreme raise-position, cooling valve head 110 air valve open air blowing, aim at stirring-head cool, after rod to be cooled reaches design temperature, cooling valve head 110 air valve close, stop blow, rabbling mechanism 13 times standby positions, treat that next circulates.
The semi-solid slurrying that the present embodiment provides and to soup integrated morphology, it has the following advantages:
1), repulping rate is fast, efficiency is high, temperature equalization; Pulping efficiency: more than 100 kg/minute, spheric grain 40-60um, after slurrying, temperature controls ± 2 DEG C, and production cost is suitable with common die casting;
2), to soup, stirring, enthalpy block 134 carry, Qing Liao mechanism, stirring rod 133 cool and adopt integrated design, spaces compact, connection and reasonable arrangement, simple and practical, maintenance failure rate is low;
3), economical and energy saving, handling safety, easy, reliability is high;
A, soup feeding machine structure 12, rabbling mechanism 13 adopt full SERVO CONTROL, precision ± 0.2%;
B, control box and die casting machine 2 is integrated, simple, convenient;
C, there are the three above safety return circuits in road, associate with die casting, safe and reliable;
D, friendly interface, full chinesization, understandable, easy to operate;
4, be convenient to automated production, reserved various perimeter interface, the equipment such as easy periphery spraying machine, extractor, die heater, vacuum machine, conveyer belt, organic combination, realizes die casting unit Flexible Production.
The semi-solid slurrying that the present embodiment provides and to soup integrated morphology, it controls unified running by control element, realizes automation mechanized operation.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection domain of the present utility model.
Claims (10)
1. semi-solid slurrying and give soup integrated morphology, it is characterized in that, comprise support body, soup feeding machine structure and rabbling mechanism, described support body has crossbeam, described crossbeam is formed the spaced apart guide rail of two-phase, described soup feeding machine structure is movably connected on a guide rail of described crossbeam, and the lower end of described soup feeding machine structure has and vertically moves and soup ladle for containing soup stock from smelting furnace; Described rabbling mechanism is movably connected in another guide rail of described crossbeam, and the lower end of described rabbling mechanism has and vertically moves and draw enthalpy block and the soup stock in soup ladle carried out to the stirring rod of stirring pulping.
2. semi-solid slurrying as claimed in claim 1 and give soup integrated morphology, it is characterized in that, described soup feeding machine structure comprises the first traversing head, in the first lifters vertically moved and above-mentioned soup ladle, described first traversing head is movably connected on a guide rail of described crossbeam, described first lifters is connected to described first traversing head, and extending layout down, described soup ladle is connected to the lower end of described first lifters.
3. semi-solid slurrying as claimed in claim 2 and give soup integrated morphology, is characterized in that, being connected with the linkage for driving described soup ladle to swing between described soup ladle and described first lifters.
4. semi-solid slurrying as claimed in claim 1 and give soup integrated morphology, it is characterized in that, described rabbling mechanism comprises the second traversing head, in the second lifters vertically moved and above-mentioned stirring rod, described second traversing head is movably connected on another guide rail of described crossbeam, described second lifters is connected to described second traversing head, described stirring rod is connected to the lower end of described second lifters, and the lower end of described stirring rod is provided with the stirring-head for drawing enthalpy block.
5. the semi-solid slurrying as described in any one of Claims 1-4 and give soup integrated morphology, it is characterized in that, described semi-solid slurrying and give soup integrated morphology comprise enthalpy block conveying mechanism, described enthalpy block conveying mechanism comprises the enthalpy block charging tray, slideway and the feeding dish that are arranged on smelting furnace upper surface, described enthalpy block charging tray and the alternate layout of described feeding dish, and described enthalpy block charging tray is placed in the top of described feeding dish, described slideway is skewed being connected between described enthalpy block charging tray and feeding dish.
6. semi-solid slurrying as claimed in claim 5 and give soup integrated morphology, it is characterized in that, the below of described crossbeam is provided with vertical frame, and described feeding dish is connected in described vertical frame.
7. the semi-solid slurrying as described in any one of Claims 1-4 and give soup integrated morphology, is characterized in that, described semi-solid slurrying and comprise Qing Liao mechanism for expecting clearly the surface of stirring the stirring rod after soup stock to soup integrated morphology.
8. semi-solid slurrying as claimed in claim 7 and give soup integrated morphology, it is characterized in that, described Qing Liao mechanism comprises and is positioned at fixed mount below described crossbeam and two blades, two described blades are arranged on described fixed mount, and be connected to drive motors, two described blades are arranged separately, form the interval region being used for passing for described stirring rod between the two.
9. the semi-solid slurrying as described in any one of Claims 1-4 and give soup integrated morphology, it is characterized in that, described support body has column, described crossbeam is connected to the upper end of described column, described column is provided with multiple cooling valve head, cools the air outlet that valve head has described stirring rod of aliging described in each.
10. the semi-solid slurrying as described in any one of Claims 1-4 and give soup integrated morphology, it is characterized in that, described stirring rod is hollow bar, and described hollow bar is communicated with air inlet pipe.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104907526A (en) * | 2015-06-17 | 2015-09-16 | 深圳领威科技有限公司 | Semi-solid pulping and soup feeding integrated structure |
WO2016115954A1 (en) * | 2015-01-21 | 2016-07-28 | 中兴通讯股份有限公司 | Device and method for preparing semi-solid metal slurry |
CN108907144A (en) * | 2018-06-14 | 2018-11-30 | 苏州慧驰轻合金精密成型科技有限公司 | A kind of semi-solid squeeze casting vibration embryo equipment processed |
-
2015
- 2015-06-17 CN CN201520419078.7U patent/CN204770580U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016115954A1 (en) * | 2015-01-21 | 2016-07-28 | 中兴通讯股份有限公司 | Device and method for preparing semi-solid metal slurry |
CN104907526A (en) * | 2015-06-17 | 2015-09-16 | 深圳领威科技有限公司 | Semi-solid pulping and soup feeding integrated structure |
CN108907144A (en) * | 2018-06-14 | 2018-11-30 | 苏州慧驰轻合金精密成型科技有限公司 | A kind of semi-solid squeeze casting vibration embryo equipment processed |
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