CN204748516U - LED lamp strip assembly device - Google Patents
LED lamp strip assembly device Download PDFInfo
- Publication number
- CN204748516U CN204748516U CN201520323345.0U CN201520323345U CN204748516U CN 204748516 U CN204748516 U CN 204748516U CN 201520323345 U CN201520323345 U CN 201520323345U CN 204748516 U CN204748516 U CN 204748516U
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- jig
- led light
- light bar
- fixing seats
- bar
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Abstract
本实用新型公开了一种LED灯条组装装置,包括底座,底座上平面设有两条相互平行的线性滑轨,两条线性滑轨上均设有滑块,两个滑块上均固定有线性轴承,两个线性轴承端部通过冶具座底板连接,冶具座底板上平面间隔设有多个冶具杆固定座,每个冶具杆固定座均穿设有根冶具杆,每个冶具杆固定座均采用一根铰链轴穿设连接,铰链轴的两端固定在冶具座底板两侧的铰链轴固定座上,每两个冶具杆固定座之间的铰链轴上均设有可调节冶具杆固定座左右位置的固定座调整环。本实用新型的这种结构在LED灯条贴装时两端受力和行程不同时也可能保证整条冶具杆的平直,可防止冶具杆的弯曲变形,保证了LED灯条的贴装效果。
The utility model discloses an LED light bar assembly device, including a base, two linear slide rails parallel to each other are arranged on the plane of the base, sliders are arranged on the two linear slide rails, linear bearings are fixed on the two sliders, the ends of the two linear bearings are connected through a jig seat bottom plate, a plurality of jig rod fixing seats are arranged on the plane of the jig seat bottom plate at intervals, each jig rod fixing seat is penetrated by a jig rod, each jig rod fixing seat is connected by a hinge shaft, the two ends of the hinge shaft are fixed on the hinge shaft fixing seats on both sides of the jig seat bottom plate, and a fixing seat adjustment ring that can adjust the left and right positions of the jig rod fixing seats is arranged on the hinge shaft between each two jig rod fixing seats. This structure of the utility model can ensure the straightness of the entire jig rod when the forces and strokes at both ends are different when the LED light bar is mounted, and can prevent the bending and deformation of the jig rod, thereby ensuring the mounting effect of the LED light bar.
Description
技术领域 technical field
本实用新型涉及LED灯管的制作设备,特别涉及一种LED灯条组装装置。 The utility model relates to manufacturing equipment of LED lamp tubes, in particular to an LED lamp bar assembly device.
背景技术 Background technique
传统T8灯管组装装置是将LED灯条放于一根平直的冶具杆上,每台装置装6条冶具杆,装置器一次生产6条灯管,6条冶具杆在组装过程中要做两个动作;第一:冶具杆一端固定,一端悬空,作为悬臂梁平行运动1550mm(1500D装置型);第二:6条冶具杆向上运动10mm动作目的是将LED灯条穿入玻璃管内,贴装于玻璃管内壁。 The traditional T8 light tube assembly device is to put the LED light bar on a straight fixture rod, and each device is equipped with 6 fixture rods. Two actions; first: one end of the jig bar is fixed, and the other end is suspended in the air, as a cantilever beam that moves 1550mm in parallel (1500D device type); second: the six jig bars move upwards by 10mm. Installed on the inner wall of the glass tube.
传统冶具杆固定座存在的问题:①传统冶具杆固定座6是用8个螺钉将冶具杆固定座6与底板2连接在一起,如图1和图2示,有4个固定边,每个边上有2个拉紧螺丝2与1个顶起螺丝1,顶起螺丝1是为了在设备调试时将冶具杆7沿上下方向调节,以保证冶具杆7与玻璃管的平行。存在的问题:上下调节后用螺丝锁定后,支撑座的底面与下底板不接触,导致设备的稳定性不好;冶具杆左右调节的位置有限,左右调节是靠螺丝与螺丝孔之间的间隙调整,只能微调;②在灯条板向上贴装时,是将冶具杆向上顶起,将灯条与玻璃管内壁贴合,一端固定时,两端向上顶起时很容易将冶具杆顶弯曲。冶具杆弯曲后涂胶层也无法挤压开,导致贴装失效,无法完成整个组装过程。 Problems existing in the traditional jig bar fixing seat: ① The traditional jig bar fixing seat 6 uses 8 screws to connect the jig bar fixing seat 6 and the bottom plate 2 together, as shown in Figure 1 and Figure 2, there are 4 fixed sides, each There are 2 tensioning screws 2 and 1 jacking screw 1 on the side, and the jacking screw 1 is to adjust the jig bar 7 in the up and down direction during equipment debugging, so as to ensure that the jig bar 7 is parallel to the glass tube. Existing problems: After the vertical adjustment and locking with screws, the bottom surface of the support base does not touch the lower bottom plate, resulting in poor stability of the equipment; the position of the left and right adjustment of the jig rod is limited, and the left and right adjustment depends on the gap between the screw and the screw hole Adjustment can only be fine-tuned; ②When the light bar is mounted upwards, the jig rod is lifted up, and the light bar is attached to the inner wall of the glass tube. When one end is fixed, it is easy to push the jig rod when both ends are lifted up. bending. After the jig bar is bent, the adhesive layer cannot be squeezed apart, resulting in failure of placement and failure to complete the entire assembly process.
实用新型内容 Utility model content
本实用新型的目的是针对现有技术的上述,提供一种结构简单、可左右调节、可防止冶具杆在压LED灯条时,受力不均匀而变弯的LED灯条组装装置。 The purpose of this utility model is to provide an LED light bar assembly device with a simple structure, which can be adjusted left and right, and which can prevent the LED light bar from being bent due to uneven force when the jig rod is pressed against the LED light bar.
为解决现有技术的上述缺陷,本实用新型提供的技术方案是:一种LED灯条组装装置,包括两底座,两个所述底座上平面均设有一条线性滑轨,两条所述线性滑轨上均设有一滑块,两个所述滑块上均固定有一线性轴承,两个所述线性轴承端部通过一冶具座底板连接,所述冶具座底板上平面间隔设有多个冶具杆固定座,每个所述冶具杆固定座均穿设有一根冶具杆,每个所述冶具杆固定座均采用一根铰链轴穿设连接,所述铰链轴的两端固定在冶具座底板两侧的铰链轴固定座上,每两个所述冶具杆固定座之间的铰链轴上均设有可调节所述冶具杆固定座左右位置的固定座调整环。 In order to solve the above-mentioned defects of the prior art, the technical solution provided by the utility model is: an LED light bar assembly device, which includes two bases, a linear slide rail is provided on the upper plane of the two bases, and two linear slide rails are provided on the two bases. There is a slider on each slide rail, and a linear bearing is fixed on the two sliders, and the ends of the two linear bearings are connected by a base plate of the jig base, and a plurality of jigs are arranged on the base plate of the jig base at intervals. Rod fixing seat, each of the jig rod fixing seats is pierced with a jig rod, and each of the jig rod fixing seats is connected by a hinge shaft, and the two ends of the hinge shaft are fixed on the bottom plate of the jig seat On the hinge shaft fixing seats on both sides, the hinge shafts between every two fixture bar fixing seats are provided with fixing seat adjusting rings that can adjust the left and right positions of the fixture bar fixing seats.
作为本实用新型LED灯条组装装置的一种改进,每根所述冶具杆的上平面均设有一条用于固定LED灯条的卡槽。 As an improvement of the LED light bar assembling device of the present invention, a slot for fixing the LED light bar is provided on the upper plane of each fixture rod.
作为本实用新型LED灯条组装装置的一种改进,两条所述线性滑轨的一端均设有一限位座。 As an improvement of the LED light bar assembling device of the utility model, one end of the two linear slide rails is provided with a limiting seat.
作为本实用新型LED灯条组装装置的一种改进,所述冶具杆固定座具有六个,每两个冶具杆固定座之间的距离均可以通过固定座调整环进行调节。 As an improvement of the LED light bar assembly device of the present invention, there are six jig bar fixing seats, and the distance between every two jig bar fixing seats can be adjusted through the fixing seat adjusting ring.
作为本实用新型LED灯条组装装置的一种改进,两个所述线性轴承之间设有用于顶起所述冶具座底板的气缸。 As an improvement of the LED light bar assembly device of the present invention, a cylinder for jacking up the bottom plate of the jig base is provided between the two linear bearings.
与现有技术相比,本实用新型的优点是:本实用新型采用铰链轴将多个冶具杆固定座串接,每两个冶具杆固定座之间的距离均可以通过固定座调整环进行调节,这种结构在LED灯条贴装时两端受力和行程不同时也可能保证整条冶具杆的平直,可防止冶具杆的弯曲变形,保证了LED灯条的贴装效果,采用本装置对LED灯条进行贴装可以比传统LED灯条贴装良品率提高10%以上。 Compared with the prior art, the utility model has the advantages that: the utility model adopts a hinge shaft to connect a plurality of jig bar fixing seats in series, and the distance between every two jig bar fixing seats can be adjusted through the fixing seat adjusting ring , this structure may also ensure the straightness of the whole jig bar when the force and stroke at both ends are different when the LED light bar is mounted, which can prevent the bending deformation of the jig bar and ensure the mounting effect of the LED light bar. The installation of the LED light bar by the device can increase the yield rate by more than 10% compared with the traditional LED light bar.
附图说明 Description of drawings
图1是现有技术主视图。 Figure 1 is a front view of the prior art.
图2是现有技术侧视图。 Figure 2 is a side view of the prior art.
图3是本实用新型主视图。 Fig. 3 is a front view of the utility model.
图4是本实用新型侧视图。 Fig. 4 is a side view of the utility model.
图5是本实用新型俯视图。 Fig. 5 is a top view of the utility model.
附图标记名称:1、底座2、线性滑轨3、滑块4、线性轴承5、冶具座底板6、冶具杆固定座7、冶具杆8、铰链轴9、铰链轴固定座10、固定座调整环11、卡槽12、限位座13、气缸。 Designation of reference signs: 1, base 2, linear slide rail 3, slider 4, linear bearing 5, jig seat bottom plate 6, jig rod fixing seat 7, jig rod 8, hinge shaft 9, hinge shaft fixing seat 10, fixing seat Adjusting ring 11, draw-in groove 12, limit seat 13, cylinder.
具体实施方式 Detailed ways
下面就根据附图对本实用新型作进一步描述。 Below just will further describe the utility model according to accompanying drawing.
如图3、图4和图5所示,一种LED灯条组装装置,包括两底座1,两个所述底座1上平面均设有一条线性滑轨2,两条线性滑轨2上均设有一滑块3,两个滑块3上均固定有一线性轴承4,两个线性轴承4端部通过一冶具座底板5连接,冶具座底板5上平面间隔设有多个冶具杆固定座6,每个冶具杆固定座6均穿设有一根冶具杆7,每个冶具杆固定座6均采用一根铰链轴8穿设连接,铰链轴8的两端固定在冶具座底板5两侧的铰链轴固定座9上,每两个冶具杆固定座6之间的铰链轴8上均设有可调节冶具杆固定座6左右位置的固定座调整环10。 As shown in Figure 3, Figure 4 and Figure 5, an LED light bar assembly device includes two bases 1, and a linear slide rail 2 is provided on the upper planes of the two bases 1, and the two linear slide rails 2 are equipped with There is a slider 3, and a linear bearing 4 is fixed on the two sliders 3, and the ends of the two linear bearings 4 are connected by a jig seat bottom plate 5, and a plurality of jig rod fixing seats 6 are arranged on the plane of the jig seat bottom plate 5 at intervals Each jig bar fixing seat 6 is pierced with a jig bar 7, and each jig bar fixing seat 6 is connected by a hinge shaft 8, and the two ends of the hinge shaft 8 are fixed on both sides of the jig seat bottom plate 5 On the hinge shaft holder 9, the hinge shaft 8 between every two jig rod holders 6 is provided with a holder adjustment ring 10 that can adjust the left and right positions of the jig rod holder 6.
优选的,每根冶具杆7的上平面均设有一条用于固定LED灯条的卡槽11。 Preferably, the upper plane of each jig bar 7 is provided with a slot 11 for fixing the LED light bar.
优选的,两条线性滑轨2的一端均设有一限位座12。 Preferably, one end of the two linear slide rails 2 is provided with a limiting seat 12 .
优选的,冶具杆固定座6具有六个,每两个冶具杆固定座6之间的距离均可以通过固定座调整环10进行调节。 Preferably, there are six jig bar fixing seats 6 , and the distance between every two jig bar fixing seats 6 can be adjusted through the fixing seat adjusting ring 10 .
优选的,两个线性轴承4之间设有用于顶起冶具座底板5的气缸13。 Preferably, a cylinder 13 for jacking up the base plate 5 of the jig base is provided between the two linear bearings 4 .
本实用新型采用铰链轴8将多个冶具杆固定座6串接,每两个冶具杆固定座6之间的距离均可以通过固定座调整环10进行调节,这种结构在LED灯条贴装时两端受力和行程不同时也可能保证整条冶具杆7的平直,可防止冶具杆7的弯曲变形,保证了LED灯条的贴装效果,采用本装置对LED灯条进行贴装可以比传统LED灯条贴装良品率提高10%以上,并且节省了装机和调试时间。 The utility model adopts a hinge shaft 8 to connect a plurality of jig bar fixing seats 6 in series, and the distance between every two jig bar fixing seats 6 can be adjusted through the fixing seat adjustment ring 10. This structure is mounted on the LED light bar. When the force and stroke at both ends are different, it is also possible to ensure the straightness of the entire jig rod 7, which can prevent the bending and deformation of the jig rod 7, and ensure the mounting effect of the LED light bar. This device is used to mount the LED light bar Compared with traditional LED light strips, it can increase the yield rate by more than 10%, and saves installation and debugging time.
根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行适当的变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制。 According to the disclosure and teaching of the above specification, those skilled in the art to which the present utility model belongs can also make appropriate changes and modifications to the above embodiment. Therefore, the utility model is not limited to the specific implementation manners disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model.
Claims (5)
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105293034A (en) * | 2015-11-27 | 2016-02-03 | 镇江晨光焊接设备制造有限公司 | Transfer mechanism |
CN105344562A (en) * | 2015-11-19 | 2016-02-24 | 上海无线电设备研究所 | Automatic assembling device and method for lamp strips of LED lamp tubes |
CN106322164A (en) * | 2016-10-28 | 2017-01-11 | 上海工程技术大学 | LED lamp band mounting device |
CN109637359A (en) * | 2019-01-18 | 2019-04-16 | 合肥京东方显示光源有限公司 | A kind of backlight lamp bar, positioning backboard and backlight module |
-
2015
- 2015-05-19 CN CN201520323345.0U patent/CN204748516U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105344562A (en) * | 2015-11-19 | 2016-02-24 | 上海无线电设备研究所 | Automatic assembling device and method for lamp strips of LED lamp tubes |
CN105293034A (en) * | 2015-11-27 | 2016-02-03 | 镇江晨光焊接设备制造有限公司 | Transfer mechanism |
CN106322164A (en) * | 2016-10-28 | 2017-01-11 | 上海工程技术大学 | LED lamp band mounting device |
CN109637359A (en) * | 2019-01-18 | 2019-04-16 | 合肥京东方显示光源有限公司 | A kind of backlight lamp bar, positioning backboard and backlight module |
CN109637359B (en) * | 2019-01-18 | 2022-02-01 | 合肥京东方显示光源有限公司 | Backlight lamp strip, location backplate and backlight unit |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151111 Termination date: 20180519 |