CN204718438U - The enclosed cooling unit of the wet curtain of band and low pressure automatic water jetting heat sink - Google Patents
The enclosed cooling unit of the wet curtain of band and low pressure automatic water jetting heat sink Download PDFInfo
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- CN204718438U CN204718438U CN201520204049.9U CN201520204049U CN204718438U CN 204718438 U CN204718438 U CN 204718438U CN 201520204049 U CN201520204049 U CN 201520204049U CN 204718438 U CN204718438 U CN 204718438U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 132
- 238000001816 cooling Methods 0.000 title claims abstract description 29
- 239000007921 spray Substances 0.000 claims abstract description 86
- 238000005507 spraying Methods 0.000 abstract description 5
- 230000006837 decompression Effects 0.000 abstract description 3
- 239000003570 air Substances 0.000 description 21
- 238000000034 method Methods 0.000 description 4
- 239000000498 cooling water Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 239000012080 ambient air Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
一种带湿帘和低压自动喷水降温装置的闭式冷却机组,其特征在于:包括风机、换热器、喷水装置和湿帘;所述风机设于所述换热器的上方,并向上抽风;所述湿帘垂设于所述换热器的外侧,以将换热器与外界环境阻隔;所述喷水装置包括喷水管,喷水管的前端为喷水进口,喷水管上于所述喷水进口的后方依次设有减压阀及电磁阀,所述喷水管的末端为喷水出口,所述喷水出口对应所述湿帘的上方设置,以湿润所述湿帘;所述电磁阀与一控制器电连接,该控制器与一温湿度传感器电连接,该温湿度传感器设于所述外界环境中。本实用新型能够根据当前环境温湿度实时控制喷水量,节省水资源,并且耗电量低,无需对水进行软化处理,无需限定喷水时间,体积较小,成本较低。
A closed cooling unit with a wet curtain and a low-pressure automatic water spray cooling device, characterized in that: it includes a fan, a heat exchanger, a water spray device and a wet curtain; the fan is arranged above the heat exchanger, and Draw air upwards; the wet curtain is vertically arranged on the outside of the heat exchanger to isolate the heat exchanger from the external environment; the water spray device includes a water spray pipe, and the front end of the water spray pipe is a water spray inlet. The pipe is provided with a decompression valve and a solenoid valve in turn behind the water spray inlet, and the end of the water spray pipe is a water spray outlet, and the water spray outlet is set above the wet curtain to moisten the water. Wet curtain; the electromagnetic valve is electrically connected to a controller, and the controller is electrically connected to a temperature and humidity sensor, and the temperature and humidity sensor is arranged in the external environment. The utility model can control the amount of sprayed water in real time according to the current environment temperature and humidity, saves water resources, has low power consumption, does not need to soften the water, does not need to limit the spraying time, has small volume and low cost.
Description
技术领域 technical field
本实用新型涉及一种闭式冷却机组,具体涉及一种带湿帘和低压喷水降温系统的闭式冷却机组。 The utility model relates to a closed cooling unit, in particular to a closed cooling unit with a wet curtain and a low-pressure water spray cooling system.
背景技术 Background technique
通常,闭式冷却机组由换热器、风机及控制系统组成。冷却机组产生的冷却水温度通常比环境干球温度高5摄氏度,这样的设计在冬天或者环境温度相对较低的情况下,从冷却器出来的水温一般能满足工艺要求,但是在炎热的夏天,其出水温度就显得偏高,不能满足冷却的要求。 Usually, the closed cooling unit is composed of heat exchanger, fan and control system. The temperature of the cooling water produced by the cooling unit is usually 5 degrees Celsius higher than the ambient dry bulb temperature. With this design, in winter or when the ambient temperature is relatively low, the temperature of the water coming out of the cooler can generally meet the process requirements, but in hot summer, The outlet water temperature appears to be too high, which cannot meet the cooling requirements.
还有一种常见的闭式冷却器,其具有喷水功能,在夏天或气温较高时能够得到温度较低的冷却水。该闭式冷却器的原理是采用高压水泵增压,高压水通过雾化喷头产生水雾,以降低进入闭式冷却器的空气温度。但现有技术存在以下不足:一、需要增压泵,增加耗电量;二、产生水雾需要对水进行软化处理,否则会堵塞喷头,还会在换热器上结垢,降低换热效率;三、必须限定喷水时间,一般每年喷水时间不超过200小时,否则将严重降低换热器翅片寿命。 There is also a common closed cooler, which has a water spray function, and can obtain cooling water with a lower temperature in summer or when the temperature is higher. The principle of the closed cooler is to use a high-pressure water pump to pressurize, and the high-pressure water passes through the atomizing nozzle to generate water mist to reduce the temperature of the air entering the closed cooler. However, the existing technology has the following disadvantages: 1. A booster pump is required, which increases power consumption; 2. The water needs to be softened to generate water mist, otherwise the nozzle will be blocked, and scaling will be formed on the heat exchanger, reducing heat transfer. Efficiency; 3. The water spraying time must be limited. Generally, the water spraying time does not exceed 200 hours per year, otherwise the life of the heat exchanger fins will be seriously reduced.
另有一种常见的闭式冷却器,其采用了湿帘结构,但它需要一套水循环系统,采用水泵给湿帘喷水,并需收集从湿帘上流出的水存于一个开式水箱内,水泵再从水箱抽水给湿帘喷水。这套系统结构复杂,需要增大产品体积,并且增加成本。 There is another common closed cooler, which uses a wet curtain structure, but it requires a water circulation system, uses a water pump to spray water to the wet curtain, and needs to collect the water flowing from the wet curtain and store it in an open water tank , the water pump draws water from the water tank to spray water for the wet curtain. The structure of this system is complicated, and the volume of the product needs to be increased, and the cost is increased.
为此,如何解决上述现有技术存在的不足,便成为本实用新型所要研究的课题。 For this reason, how to solve the above-mentioned deficiencies in the prior art has become the subject of the utility model to be studied.
发明内容 Contents of the invention
本实用新型的目的是提供一种带湿帘和低压自动喷水降温装置的闭式冷却机组,以解决现有技术存在的诸多不足。 The purpose of the utility model is to provide a closed cooling unit with a wet curtain and a low-pressure automatic water spray cooling device to solve many shortcomings in the prior art.
为达到上述目的,本实用新型采用的技术方案是:一种带湿帘和低压自动喷水降温装置的闭式冷却机组,包括风机、换热器、喷水装置和湿帘;所述风机设于所述换热器的上方,并向上抽风;所述湿帘垂设于所述换热器的外侧,以将所述换热器与外界环境阻隔;所述喷水装置包括喷水管,喷水管的前端为喷水进口,喷水管上于所述喷水进口的后方依次设有减压阀及电磁阀,所述喷水管的末端为喷水出口,所述喷水出口对应所述湿帘的上方设置,以湿润所述湿帘; In order to achieve the above object, the technical solution adopted by the utility model is: a closed cooling unit with a wet curtain and a low-pressure automatic water spray cooling device, including a fan, a heat exchanger, a water spray device and a wet curtain; above the heat exchanger, and draw air upwards; the wet curtain is vertically arranged on the outside of the heat exchanger to isolate the heat exchanger from the external environment; the water spray device includes a water spray pipe, The front end of the water spray pipe is a water spray inlet, and the water spray pipe is provided with a pressure reducing valve and a solenoid valve in sequence behind the water spray inlet. The end of the water spray pipe is a water spray outlet, and the water spray outlet corresponds to Set above the wet curtain to wet the wet curtain;
所述电磁阀与一控制器电连接,该控制器与一温湿度传感器电连接,该温湿度传感器设于所述外界环境中。 The electromagnetic valve is electrically connected with a controller, and the controller is electrically connected with a temperature and humidity sensor, and the temperature and humidity sensor is arranged in the external environment.
上述技术方案中的有关内容解释如下: The relevant content in the above-mentioned technical scheme is explained as follows:
1.上述方案中,所述湿帘垂设于所述换热器的外侧,将所述换热器与外界环境阻隔,以保证进入换热器的空气需先通过湿帘。 1. In the above solution, the wet curtain is vertically arranged on the outside of the heat exchanger to isolate the heat exchanger from the external environment, so as to ensure that the air entering the heat exchanger must first pass through the wet curtain.
2.上述方案中,所述风机设于所述换热器的上方,并向上抽风,以将所述换热器的设置区域生成负压,便于外界环境的空气透过湿帘进入换热器的设置区域,而给换热器降温。 2. In the above scheme, the fan is arranged above the heat exchanger and draws air upwards to generate a negative pressure in the installation area of the heat exchanger, so that the air from the external environment enters the installation of the heat exchanger through the wet curtain. area, while cooling the heat exchanger.
3.上述方案中,所述减压阀用于将喷水进口进来的水减压至不小于50千帕,而一般的城市自来水压300千帕左右,因此不需增压泵。 3. In the above solution, the pressure reducing valve is used to reduce the pressure of the water entering the water spray inlet to not less than 50 kPa, while the general urban tap water pressure is about 300 kPa, so a booster pump is not needed.
4.上述方案中,所述温湿度传感器用于检测环境温度、湿度,并将数据实时传输给所述控制器,通过所述控制器计算当下空气的含水量,并根据经过所述换热器的空气流量计算此时所需的喷水量,进而控制所述电磁阀通断以控制所述喷水出口的喷水量。 4. In the above solution, the temperature and humidity sensor is used to detect the ambient temperature and humidity, and transmit the data to the controller in real time. The flow rate is used to calculate the water spray volume required at this time, and then control the on-off of the solenoid valve to control the water spray volume of the water spray outlet.
5.上述方案中,所述喷水进口的后方于所述减压阀的前方还设有一过滤器,以滤去水中杂质,从而可以降低对源水的要求。 5. In the above solution, a filter is provided behind the water spray inlet and in front of the pressure reducing valve to filter out impurities in the water, thereby reducing the requirement for source water.
本实用新型的工作原理如下:本实用新型一种带湿帘和低压自动喷水降温装置的闭式冷却机组,其中喷水装置包括喷水管、减压阀、电磁阀、控制器及温湿度传感器。通过所述温湿度传感器检测环境温、湿度,所述控制器计算空气含湿量,并根据经过换热器的空气流量计算所需喷水量。进入喷水管道的水先进过减压阀,达到稳定的压力,再通过电磁阀的开关时间比例使实际喷水量与理论需求的喷水量一致。所述控制器根据冷却机组出水温度和设定温度的差别决定是否需要喷水,不需喷水则电磁阀常关,如需喷水,则根据上述参数控制合适的喷水量。 The working principle of the utility model is as follows: The utility model is a closed cooling unit with a wet curtain and a low-pressure automatic water spray cooling device, wherein the water spray device includes a water spray pipe, a pressure reducing valve, a solenoid valve, a controller and a temperature and humidity sensor. The ambient temperature and humidity are detected by the temperature and humidity sensor, the controller calculates the moisture content of the air, and calculates the required water spraying amount according to the air flow passing through the heat exchanger. The water that enters the water spray pipe first passes through the pressure reducing valve to reach a stable pressure, and then through the switching time ratio of the solenoid valve, the actual water spray volume is consistent with the theoretically required water spray volume. The controller decides whether to spray water according to the difference between the outlet water temperature of the cooling unit and the set temperature. If water spray is not required, the solenoid valve is normally closed. If water spray is required, the appropriate water spray volume is controlled according to the above parameters.
相比现有技术而言,本实用新型有以下优点: Compared with the prior art, the utility model has the following advantages:
1、可以根据实际需求控制喷水量,不浪费水资源; 1. The amount of sprayed water can be controlled according to actual needs, without wasting water resources;
2、喷水方式对换热器无损害,无喷水时间限制,最大化的保证机组冷却效果; 2. The water spray method has no damage to the heat exchanger, and there is no time limit for water spray, which maximizes the cooling effect of the unit;
3、滴水湿润,无需喷水软化处理,节省初投资和运行费用; 3. Wet with dripping water, no need for water spray softening treatment, saving initial investment and operating costs;
4、不需要使用增压水泵,耗电量低; 4. There is no need to use a booster pump, and the power consumption is low;
5、结构简单、体积较小,成本相对较低。 5. The structure is simple, the volume is small, and the cost is relatively low.
附图说明 Description of drawings
附图1为本实用新型实施例的结构示意图。 Accompanying drawing 1 is the structural representation of the utility model embodiment.
以上附图中:1.风机;2.换热器;3.湿帘;4.喷水管;5.喷水进口;6.过滤器;7.减压阀;8.电磁阀;9.喷水出口;10.控制器;11.温湿度传感器;12.进水口;13.出水口。 In the attached drawings above: 1. Fan; 2. Heat exchanger; 3. Wet curtain; 4. Spray pipe; 5. 6. Spray water inlet; filter; 7. Pressure reducing valve; 8. Solenoid valve; 9. Water spray outlet; 10. 11. controller; 11. Temperature and humidity sensor; Water inlet; 13. Outlet.
具体实施方式 Detailed ways
下面结合附图及实施例对本实用新型作进一步描述: Below in conjunction with accompanying drawing and embodiment the utility model is further described:
实施例:参见附图1所示,一种带湿帘和低压自动喷水降温装置的闭式冷却机组,包括风机1、换热器2、喷水装置和湿帘3;所述风机1设于所述换热器2的上方,并向上抽风;所述湿帘3垂设于所述换热器2的外侧,以将所述换热器2与外界环境阻隔,以保证进入换热器2的空气需先通过湿帘3。所述喷水装置包括喷水管4,喷水管4的前端为喷水进口5,喷水管4上于所述喷水进口5的后方依次设有过滤器6、减压阀7及电磁阀8,所述喷水管4的末端为喷水出口9,所述喷水出口9对应所述湿帘3的上方设置,以湿润所述湿帘3; Embodiment: referring to shown in accompanying drawing 1, a kind of closed cooling unit with wet curtain and low-pressure automatic water spray cooling device, comprises blower fan 1, heat exchanger 2, water spray device and wet curtain 3; Described blower blower 1 is set Above the heat exchanger 2, and draw air upwards; the wet curtain 3 is vertically installed on the outside of the heat exchanger 2, so as to block the heat exchanger 2 from the external environment and ensure that it enters the heat exchanger The air in 2 needs to pass through the wet curtain 3 first. Described water spray device comprises water spray pipe 4, and the front end of water spray pipe 4 is water spray inlet 5, and the rear of described water spray inlet 5 on water spray pipe 4 is provided with filter 6, decompression valve 7 and electromagnetic successively. Valve 8, the end of the water spray pipe 4 is a water spray outlet 9, and the water spray outlet 9 is arranged above the wet curtain 3 to wet the wet curtain 3;
所述电磁阀8与一控制器10电连接,该控制器10与一温湿度传感器11电连接,该温湿度传感器11设于所述外界环境中。 The solenoid valve 8 is electrically connected to a controller 10, and the controller 10 is electrically connected to a temperature and humidity sensor 11, and the temperature and humidity sensor 11 is arranged in the external environment.
其中,所述风机1向上抽风,以将所述换热器2的设置区域生成负压,便于外界环境的空气透过湿帘3进入换热器2的设置区域,而给换热器2降温。 Wherein, the fan 1 draws air upwards to generate a negative pressure in the setting area of the heat exchanger 2, so that the air from the external environment enters the setting area of the heat exchanger 2 through the wet curtain 3, and cools down the heat exchanger 2 .
其中,所述过滤器6以滤去水中杂质,从而可以降低对源水的要求。所述减压阀7用于将喷水进口5进来的水减压至不小于50千帕,而一般的城市自来水压300千帕左右,因此不需增压泵。 Wherein, the filter 6 is used to filter out impurities in the water, thereby reducing the requirement on the source water. The decompression valve 7 is used to decompress the water coming in from the water spray inlet 5 to not less than 50 kPa, while the general city tap water pressure is about 300 kPa, so a booster pump is not needed.
其中,所述温湿度传感器11用于检测环境温度、湿度,并将数据实时传输给所述控制器10,通过所述控制器10计算当下空气的含水量,并根据经过所述换热器2的空气流量计算此时所需的喷水量,进而控制所述电磁阀8通断以控制所述喷水出口9的喷水量。 Wherein, the temperature and humidity sensor 11 is used to detect the ambient temperature and humidity, and transmit the data to the controller 10 in real time, calculate the moisture content of the current air through the controller 10, and pass through the heat exchanger 2 The air flow rate at this time calculates the required water spray volume at this time, and then controls the on-off of the solenoid valve 8 to control the water spray volume of the water spray outlet 9 .
工作时,如图1所示,工业生产中的高温冷却水从换热器的进水口12进入,经换热器冷却后产生较低温的水,从换热器的出水口13流出;风机1运转,从冷却机组的换热器2内侧抽风,在机组内侧产生负压,机组外的外界空气在压差推动下先经过湿帘3,空气温度降低到接近湿球温度,再经过换热器2,从而降低换热器2内的水温(空气流动方向见图中箭头示意);控制器10根据冷却机组的出水温度、设定温度和环境空气温湿度判断喷水量,然后把合适的水量喷到湿帘3顶部,从上流下,当空气通过湿帘3时,湿帘3上的水汽化吸热,从而降低通过湿帘3的空气温度。 During work, as shown in Figure 1, the high-temperature cooling water in industrial production enters from the water inlet 12 of the heat exchanger, produces lower temperature water after being cooled by the heat exchanger, and flows out from the water outlet 13 of the heat exchanger; During operation, air is drawn from the inside of the heat exchanger 2 of the cooling unit, and negative pressure is generated inside the unit. The outside air outside the unit first passes through the wet curtain 3 under the push of the pressure difference, and the air temperature is reduced to close to the wet bulb temperature, and then passes through the heat exchanger. 2, so as to reduce the water temperature in the heat exchanger 2 (the direction of air flow is indicated by the arrow in the figure); the controller 10 judges the amount of sprayed water according to the outlet water temperature of the cooling unit, the set temperature and the temperature and humidity of the ambient air, and then puts the appropriate amount of water Spray to the top of the wet curtain 3 and flow down from above. When the air passes through the wet curtain 3, the water on the wet curtain 3 will vaporize and absorb heat, thereby reducing the temperature of the air passing through the wet curtain 3.
本实用新型一种带湿帘和低压自动喷水降温装置的闭式冷却机组,其中喷水装置包括喷水管、减压阀、电磁阀、控制器及温湿度传感器。通过所述温湿度传感器检测环境温、湿度,所述控制器计算空气含湿量,并根据经过换热器的空气流量计算所需喷水量。进入喷水管道的水先进过减压阀,达到稳定的压力,再通过电磁阀的开关时间比例使实际喷水量与理论需求的喷水量一致。所述控制器根据冷却机组出水温度和设定温度的差别决定是否需要喷水,不需喷水则电磁阀常关,如需喷水,则根据上述参数控制合适的喷水量。 The utility model relates to a closed cooling unit with a wet curtain and a low-pressure automatic water spray cooling device, wherein the water spray device includes a water spray pipe, a pressure reducing valve, a solenoid valve, a controller and a temperature and humidity sensor. The ambient temperature and humidity are detected by the temperature and humidity sensor, the controller calculates the moisture content of the air, and calculates the required water spraying amount according to the air flow passing through the heat exchanger. The water that enters the water spray pipe first passes through the pressure reducing valve to reach a stable pressure, and then through the switching time ratio of the solenoid valve, the actual water spray volume is consistent with the theoretically required water spray volume. The controller decides whether to spray water according to the difference between the outlet water temperature of the cooling unit and the set temperature. If water spray is not required, the solenoid valve is always closed.
相比现有技术而言,本实用新型有以下优点: Compared with the prior art, the utility model has the following advantages:
1、可以根据实际需求控制喷水量,不浪费水资源; 1. The amount of sprayed water can be controlled according to actual needs, without wasting water resources;
2、喷水方式对换热器无损害,无喷水时间限制,最大化的保证机组冷却效果; 2. The water spray method has no damage to the heat exchanger, and there is no time limit for water spray, which maximizes the cooling effect of the unit;
3、滴水湿润,无需喷水软化处理,节省初投资和运行费用; 3. Wet with dripping water, no need for water spray softening treatment, saving initial investment and operating costs;
4、不需要使用增压水泵,耗电量低; 4. There is no need to use a booster pump, and the power consumption is low;
5、结构简单、体积较小,成本相对较低。 5. The structure is simple, the volume is small, and the cost is relatively low.
上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本实用新型精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围之内。 The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present utility model, and its purpose is to enable those familiar with this technology to understand the content of the present utility model and implement it accordingly, and not to limit the protection scope of the present utility model. All equivalent changes or modifications made according to the spirit of the utility model shall fall within the protection scope of the utility model.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106931591A (en) * | 2017-02-21 | 2017-07-07 | 青岛海尔空调器有限总公司 | The air-humidification method of humidification device |
CN107782169A (en) * | 2017-06-13 | 2018-03-09 | 信易电热机械有限公司 | A kind of enclosed cooling device |
WO2023024634A1 (en) * | 2021-08-25 | 2023-03-02 | 青岛海尔空调电子有限公司 | Method for controlling wet film humidifier, readable storage medium, and wet film humidifier |
CN119468744A (en) * | 2025-01-14 | 2025-02-18 | 浙江杰锎科技有限公司 | A circulating spray cooling tower |
-
2015
- 2015-04-07 CN CN201520204049.9U patent/CN204718438U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106931591A (en) * | 2017-02-21 | 2017-07-07 | 青岛海尔空调器有限总公司 | The air-humidification method of humidification device |
CN107782169A (en) * | 2017-06-13 | 2018-03-09 | 信易电热机械有限公司 | A kind of enclosed cooling device |
WO2023024634A1 (en) * | 2021-08-25 | 2023-03-02 | 青岛海尔空调电子有限公司 | Method for controlling wet film humidifier, readable storage medium, and wet film humidifier |
CN119468744A (en) * | 2025-01-14 | 2025-02-18 | 浙江杰锎科技有限公司 | A circulating spray cooling tower |
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