CN204711008U - A kind of 22MnB5 boron steel U-shaped heat stamping and shaping cooling experiment mould - Google Patents
A kind of 22MnB5 boron steel U-shaped heat stamping and shaping cooling experiment mould Download PDFInfo
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- 238000002474 experimental method Methods 0.000 title claims abstract description 22
- 238000001816 cooling Methods 0.000 title claims abstract description 20
- 229910000712 Boron steel Inorganic materials 0.000 title claims abstract description 12
- 238000007493 shaping process Methods 0.000 title claims 3
- 239000000498 cooling water Substances 0.000 claims abstract description 71
- PIRWNASAJNPKHT-SHZATDIYSA-N pamp Chemical compound C([C@@H](C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CC=1C2=CC=CC=C2NC=1)C(=O)N[C@@H](CC(N)=O)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CC=1C2=CC=CC=C2NC=1)C(=O)N[C@@H](C)C(=O)N[C@@H](CC(C)C)C(=O)N[C@@H](CO)C(=O)N[C@@H](CCCNC(N)=N)C(N)=O)NC(=O)[C@H](CCC(O)=O)NC(=O)[C@H](CO)NC(=O)[C@H](C)NC(=O)[C@@H](NC(=O)[C@H](CC(O)=O)NC(=O)[C@H](CC(C)C)NC(=O)[C@H](CCCNC(N)=N)NC(=O)[C@H](C)N)C(C)C)C1=CC=CC=C1 PIRWNASAJNPKHT-SHZATDIYSA-N 0.000 claims 3
- 238000000034 method Methods 0.000 abstract description 22
- 229910000734 martensite Inorganic materials 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 238000010791 quenching Methods 0.000 description 5
- 230000000171 quenching effect Effects 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000004088 simulation Methods 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- 229910001566 austenite Inorganic materials 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910001567 cementite Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- KSOKAHYVTMZFBJ-UHFFFAOYSA-N iron;methane Chemical compound C.[Fe].[Fe].[Fe] KSOKAHYVTMZFBJ-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
一种22MnB5硼钢U型件热冲压成型冷却实验模具,包括凸模、凸模冷却水管、凹模、凹模冷却水管、冷却水循环系统、水压泵和冷却水槽,其特征在于,所述凸模内部设置有凸模冷却水管,所述凹模内设置有凹模冷却水管,所述凹模冷却水管和凸模冷却水管的入口处连通有水压泵,所述凹模冷却水管和凸模冷却水管的出口处连通有冷却水循环系统,所述冷却水循环系统的出口与冷却水槽连通,所述水压泵的入口伸入冷却水槽内部。本实用新型采用在凸模和凹模中设置冷却水通道的方法来降低模具温度,从而保证制备模型的质量。
A 22MnB5 boron steel U-shaped piece hot stamping forming cooling experiment mold, including a punch, a punch cooling water pipe, a die, a die cooling water pipe, a cooling water circulation system, a hydraulic pump and a cooling water tank, is characterized in that the convex A punch cooling water pipe is arranged inside the mold, a die cooling water pipe is arranged in the die, a hydraulic pump is connected at the entrance of the die cooling water pipe and the punch cooling water pipe, the die cooling water pipe and the punch The outlet of the cooling water pipe is communicated with a cooling water circulation system, the outlet of the cooling water circulation system is communicated with the cooling water tank, and the inlet of the hydraulic pump extends into the inside of the cooling water tank. The utility model adopts the method of setting cooling water passages in the convex mold and the concave mold to reduce the mold temperature, thereby ensuring the quality of the prepared mold.
Description
技术领域technical field
本实用新型属于热冲压成型冷却实验装置,具体为一种22MnB5硼钢U型件热冲压成型冷却实验模具。The utility model belongs to a hot stamping forming cooling experiment device, in particular to a 22MnB5 boron steel U-shaped piece hot stamping forming cooling experiment mold.
背景技术Background technique
对22MnB5硼钢进行U型件热冲压实验。通过对热冲压件的几何尺寸、微观组织以及力学性能进行分析,验证该热冲压成形工艺的可行性与可靠性,为热冲压成形技术的广泛应用进行了有意义的探索性研究。22MnB5 boron steel U-shaped hot stamping experiment. By analyzing the geometric dimensions, microstructure and mechanical properties of hot stamping parts, the feasibility and reliability of the hot stamping forming process are verified, and meaningful exploratory research is carried out for the wide application of hot stamping forming technology.
目前汽车上高强度钢热冲压件应用较广泛的结构件主要有A柱、B柱,实验中以B柱简化模型U型件为例,使用22MnB5硼钢进行热冲压实验。At present, the structural parts of high-strength steel hot stamping parts widely used in automobiles mainly include A-pillar and B-pillar. In the experiment, the simplified model U-shaped part of B-pillar was taken as an example, and 22MnB5 boron steel was used for hot stamping experiments.
热冲压工艺流程包括以下四个步骤:The hot stamping process includes the following four steps:
第一步:加热保温阶段The first step: heating and heat preservation stage
将板料放入加热炉中加热保温,使其完全奥氏体化是热冲压实验的第一步。加热温度和保温时间会影响热冲压成形过程以及成形件质量,所以要选取合适的温度和保温时间。It is the first step in the hot stamping experiment to put the sheet into the heating furnace for heating and heat preservation to make it completely austenitized. Heating temperature and holding time will affect the hot stamping forming process and the quality of formed parts, so an appropriate temperature and holding time should be selected.
选取奥氏体化温度的依据:一是钢板奥氏体化温度以上,获得完全的奥氏体组织,为后续的淬火获得马氏体提供条件;二是选择在金属会发生强烈氧化反应的温度以下,避免材料氧化造成缺陷;三是考虑后续坯料转移过程的热量损失,为了保证成形开始温度,本次实验选定的加热温度为950℃。将保温炉温度设定为950℃,待炉温稳定后将板料放入。The basis for selecting the austenitization temperature: first, the austenitization temperature of the steel plate is above the complete austenite structure, which provides conditions for the subsequent quenching to obtain martensite; the second is to choose the temperature at which the metal will undergo a strong oxidation reaction The following is to avoid defects caused by material oxidation; the third is to consider the heat loss in the subsequent blank transfer process. In order to ensure the starting temperature of forming, the heating temperature selected in this experiment is 950 °C. Set the temperature of the holding furnace to 950°C, and put the sheet into it after the furnace temperature is stable.
为了达到冲压淬火后得到更多马氏体组织的目的,必须将坯料加热后进行保温,让残余渗碳体充分溶解,获得均匀的奥氏体组织。同时,由于原始组织对冲压件质量有很大的影响,保温时间过长会引起晶粒长大,会降低冲压件的质量,所以保温时间为5min即可。In order to achieve the purpose of obtaining more martensite structure after stamping and quenching, the billet must be heated and then kept warm to fully dissolve the residual cementite and obtain a uniform austenite structure. At the same time, since the original structure has a great influence on the quality of stamping parts, too long holding time will cause grain growth and reduce the quality of stamping parts, so the holding time is 5 minutes.
第二步:转移过程Step Two: The Transfer Process
将板料快速从加热炉中转移到模具上。950℃的板料从加热炉中转移到冲压模具的过程中,由于与20℃的空气接触,板料和空气之间会进行热量交换。根据仿真结果,为了保证在冲压成形过程中板料具有较好的流动性,同时淬火过程中能获得多的马氏体组织,最好能保证冲压的初始温度在800℃以上,在转移过程中板料的热量损失十分大,所以要尽可能缩短转移时间。本次实验中每次的转移时间平均为8s。Quickly transfer the sheet from the furnace to the mold. During the process of transferring the 950°C sheet from the heating furnace to the stamping die, due to contact with the 20°C air, heat exchange will occur between the sheet and the air. According to the simulation results, in order to ensure that the sheet has good fluidity during the stamping process and obtain more martensitic structure during the quenching process, it is best to ensure that the initial temperature of stamping is above 800°C. The heat loss of the sheet is very large, so the transfer time should be kept as short as possible. The average transfer time in this experiment is 8s.
第三步:冲压成形过程The third step: stamping forming process
根据仿真结果可知25mm/s-45mm/s为合适的冲压速度区间,本次实验选择25mm/s的冲压速度进行热冲压实验。According to the simulation results, it can be seen that 25mm/s-45mm/s is the appropriate range of stamping speed. In this experiment, the stamping speed of 25mm/s was selected for the hot stamping experiment.
第四步:保压定形阶段The fourth step: holding pressure setting stage
热冲压过程结束之后,不取出板料,待其在模具中继续冷却,根据仿真结果可知保压3s即可达到马氏体转变开始温度以下,但为了保证马氏体转变量,实验中待板料温度降至Mf温度(200℃左右)以下后结束保压,本实验中选定的保压时间为1min。After the hot stamping process is over, the sheet is not taken out, and it continues to cool in the mold. According to the simulation results, it can be known that the temperature of the martensitic transformation can be reached below the starting temperature of the martensitic transformation after holding the pressure for 3 seconds. However, in order to ensure the amount of martensite transformation, the experimental After the temperature of the material drops below the Mf temperature (about 200°C), the holding pressure is ended, and the holding time selected in this experiment is 1min.
高强钢热冲压过程与传统的冷冲压有很大的不同,由于坯料处于高温状态,而且对成形过程中坯料的冷却速度有一定要求,所以热冲压模具必须集板料成形与淬火作用于一体。高强钢热冲压模具在其材料选择,结构设计等各方面都有严格的要求,这主要包括:The hot stamping process of high-strength steel is very different from the traditional cold stamping. Since the blank is in a high temperature state, and there are certain requirements for the cooling speed of the blank during the forming process, the hot stamping die must integrate sheet metal forming and quenching. High-strength steel hot stamping dies have strict requirements in terms of material selection and structural design, which mainly include:
(1)热冲压是一个温度变化很复杂的过程,所以不仅要求模具具有高的刚度、硬度与抗疲劳强度等,更需要模具能够在剧烈的冷热交替条件下,抵抗与坯料之间的热摩擦,所以热冲压成形对模具的表面有很高的要求。(1) Hot stamping is a process with complex temperature changes, so not only the mold is required to have high rigidity, hardness and fatigue strength, but also the mold must be able to resist the heat between the blank and the blank under severe alternating cold and hot conditions. Friction, so hot stamping has high requirements on the surface of the mold.
(2)为了满足热冲压件的淬火要求,热冲压模具必须就有良好的导热性能,或者在模具中设计冷却系统,以满足热成形过程对冷却速度的要求。如果模具的冷却能力不够,不仅会影响成形件的强度,还会在成形过程中产生因高温引起的模具热裂纹,进而影响零件的尺寸精度。(2) In order to meet the quenching requirements of hot stamping parts, the hot stamping die must have good thermal conductivity, or design a cooling system in the die to meet the cooling speed requirements of the hot forming process. If the cooling capacity of the mold is not enough, it will not only affect the strength of the formed part, but also cause thermal cracks of the mold caused by high temperature during the forming process, which will affect the dimensional accuracy of the part.
发明内容Contents of the invention
本实用新型的目的在于提供一种22MnB5硼钢U型件热冲压成型冷却实验模具,满足热冲压过程中对冷却速度的要求。The purpose of the utility model is to provide a 22MnB5 boron steel U-shaped piece hot stamping forming cooling experiment mold, which can meet the cooling speed requirement in the hot stamping process.
本实用新型采用以下技术方案实现:The utility model adopts the following technical solutions to realize:
一种22MnB5硼钢U型件热冲压成型冷却实验模具,包括凸模、凸模冷却水管、凹模、凹模冷却水管、冷却水循环系统、水压泵和冷却水槽,所述凸模内部设置有凸模冷却水管,所述凹模内设置有凹模冷却水管,所述凹模冷却水管和凸模冷却水管的入口处连通有水压泵,所述凹模冷却水管和凸模冷却水管的出口处连通有冷却水循环系统,所述冷却水循环系统的出口与冷却水槽连通,所述水压泵的入口伸入冷却水槽内部。A 22MnB5 boron steel U-shaped piece hot stamping cooling experiment mold, including a punch, a punch cooling water pipe, a die, a die cooling water pipe, a cooling water circulation system, a hydraulic pump and a cooling water tank, and the inside of the punch is provided with A punch cooling water pipe, the die is provided with a die cooling water pipe, the entrance of the die cooling water pipe and the punch cooling water pipe is connected with a hydraulic pump, the outlet of the die cooling water pipe and the punch cooling water pipe The outlet of the cooling water circulation system communicates with the cooling water tank, and the inlet of the hydraulic pump extends into the cooling water tank.
本实用新型中,所述凸模冷却水管分布在凸模的凸弧面内侧,所述凹模冷却水管分布在凹模的凹弧面内侧。In the utility model, the cooling water pipes of the punch are distributed inside the convex arc surface of the punch, and the cooling water pipes of the die are distributed inside the concave arc surface of the die.
有益效果:本实用新型采用在凸模和凹模中设置冷却水通道的方法来降低模具温度,从而保证制备模型的质量。Beneficial effects: the utility model adopts the method of arranging cooling water passages in the male die and the concave die to reduce the mold temperature, thereby ensuring the quality of the prepared model.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的凸模和凹模的结构示意图;Fig. 2 is the structural representation of punch and die of the present utility model;
图3为本实用新型的凸模的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of punch of the present utility model;
图4为本实用新型的凹模的立体结构示意图。Fig. 4 is a three-dimensional structural schematic view of the concave mold of the present invention.
具体实施方式Detailed ways
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific illustrations.
参见图1,一种22MnB5硼钢U型件热冲压成型冷却实验模具的结构示意图,一种22MnB5硼钢U型件热冲压成型冷却实验模具,包括凸模1、凸模冷却水管2、凹模3、凹模冷却水管4、冷却水循环系统5、水压泵6和冷却水槽7,所述凸模1内部设置有凸模冷却水管2,所述凹模3内设置有凹模冷却水管4,所述凹模冷却水管4和凸模冷却水管2的入口处连通有水压泵6,所述凹模冷却水管4和凸模冷却水管2的出口处连通有冷却水循环系统5,所述冷却水循环系统5的出口与冷却水槽7连通,所述水压泵6的入口伸入冷却水槽7内部。Referring to Fig. 1, a schematic structural diagram of a 22MnB5 boron steel U-shaped piece hot stamping forming cooling experiment mold, a 22MnB5 boron steel U-shaped piece hot stamping forming cooling experimental mold includes a punch 1, a punch cooling water pipe 2, and a die 3. Die cooling water pipe 4, cooling water circulation system 5, hydraulic pump 6 and cooling water tank 7, the punch 1 is provided with a punch cooling water pipe 2, the die 3 is provided with a die cooling water pipe 4, The inlet of the die cooling water pipe 4 and the punch cooling water pipe 2 is connected with a hydraulic pump 6, and the outlet of the die cooling water pipe 4 and the punch cooling water pipe 2 is connected with a cooling water circulation system 5, and the cooling water circulation The outlet of the system 5 communicates with the cooling water tank 7 , and the inlet of the hydraulic pump 6 extends into the inside of the cooling water tank 7 .
参见图2、图3、图4,一种22MnB5硼钢U型件热冲压成型冷却实验模具的凸模和凹模的结构示意图,所述凸模冷却水管2分布在凸模1的凸弧面内侧,所述凹模冷却水管4分布在凹模3的凹弧面内侧。Referring to Fig. 2, Fig. 3, Fig. 4, a kind of schematic diagram of the structure of the punch and die of the 22MnB5 boron steel U-shaped piece hot stamping forming cooling experiment mold, the punch cooling water pipe 2 is distributed on the convex arc surface of the punch 1 Inside, the die cooling water pipes 4 are distributed inside the concave arc surface of the die 3 .
热冲压过程中的冷却是研究高强钢热冲压成形技术的关键,也是获得合格高强度冲压件的技术关键。在实际生产中冲压过程是连续的,高温的坯料与模具进行热量交换,随着生产的进行,模具的温度会一直升高,这样坯料和模具之间的温度差会减小,换热速度会下降很多,即可能会满足不了获得马氏体组织的临界冷却速度。为了满足板料在高温成形过程中获得要求的冷却速度,就需要保证模具的温度不能太高。同时模具温度升高会减少模具的使用寿命。所以实验中采用在凸模和凹模中设置冷却水通道的方法来降低模具温度。水通过水压泵进入模具,在模具中的通道中流动,带走热量后从出水口流出,冷却水可循环利用,节约成本。实验过程中要保证冷却水管接口的密封,避免水接触到坯料。Cooling in the hot stamping process is the key to the study of high-strength steel hot stamping forming technology, and is also the key to obtaining qualified high-strength stamping parts. In the actual production, the stamping process is continuous. The high-temperature blank and the mold exchange heat. As the production progresses, the temperature of the mold will continue to rise, so that the temperature difference between the blank and the mold will decrease, and the heat exchange rate will increase. If it drops a lot, it may not be able to meet the critical cooling rate for obtaining martensitic structure. In order to meet the required cooling rate of the sheet during high-temperature forming, it is necessary to ensure that the temperature of the mold cannot be too high. At the same time, the increase of mold temperature will reduce the service life of the mold. Therefore, in the experiment, the method of setting cooling water channels in the punch and die is used to reduce the mold temperature. Water enters the mold through the hydraulic pump, flows in the channel in the mold, and flows out from the water outlet after taking away the heat. The cooling water can be recycled to save costs. During the experiment, it is necessary to ensure the sealing of the cooling water pipe interface to prevent water from contacting the billet.
实验过程中,启动水压泵6,将冷却水槽7内的冷水通过水压泵6泵送到凸模冷却水管2和凹模冷却水管4内,将高温的坯料放入凸模1和凹模3之间,通过热冲压,将高温的坯料压制成模型,凸模冷却水管2和凹模冷却水管4吸收凸模1和凹模3上的热量,保证模型的质量,从凸模冷却水管2和凹模冷却水管4流出的水进入冷却水循环系统5中进行冷却后,循环到冷却水槽7中循环利用。During the experiment, start the hydraulic pump 6, pump the cold water in the cooling water tank 7 to the punch cooling water pipe 2 and the die cooling water pipe 4 through the hydraulic pump 6, and put the high-temperature blank into the punch 1 and the die 3, through hot stamping, the high-temperature blank is pressed into a model, and the punch cooling water pipe 2 and the die cooling water pipe 4 absorb the heat on the punch 1 and the die 3 to ensure the quality of the model. The water flowing out from the die cooling water pipe 4 enters the cooling water circulation system 5 for cooling, and then circulates to the cooling water tank 7 for recycling.
以上显示和描述了本实用新型的基本原理和主要特征及本实用新型的优点,本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内,本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles and main features of the present utility model and the advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and description are only illustrations The principle of the utility model, under the premise of not departing from the spirit and scope of the utility model, the utility model also has various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed for protection. The desired protection is defined by the appended claims and their equivalents.
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Cited By (6)
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CN105935722A (en) * | 2016-06-15 | 2016-09-14 | 张舒维 | Stamping die with self-cooling capability |
CN105964799A (en) * | 2016-06-15 | 2016-09-28 | 张萍 | Intelligent stamping die adopting online water-making cooling |
CN107052171A (en) * | 2017-04-28 | 2017-08-18 | 四川瑞丰锻造有限公司 | A kind of drop stamping production line cooling recirculation system |
CN108580708A (en) * | 2017-11-29 | 2018-09-28 | 昆山邦泰汽车零部件制造有限公司 | A kind of novel punching die |
CN109622706A (en) * | 2018-12-11 | 2019-04-16 | 吉林省正轩车架有限公司 | The process of auto parts is manufactured with middle thick boron alloyed steel plate heat stamping and shaping |
WO2019104806A1 (en) * | 2017-11-29 | 2019-06-06 | 昆山一邦泰汽车零部件制造有限公司 | Intelligent water-cooled stamping die |
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2015
- 2015-06-27 CN CN201520480822.4U patent/CN204711008U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105935722A (en) * | 2016-06-15 | 2016-09-14 | 张舒维 | Stamping die with self-cooling capability |
CN105964799A (en) * | 2016-06-15 | 2016-09-28 | 张萍 | Intelligent stamping die adopting online water-making cooling |
CN107052171A (en) * | 2017-04-28 | 2017-08-18 | 四川瑞丰锻造有限公司 | A kind of drop stamping production line cooling recirculation system |
CN108580708A (en) * | 2017-11-29 | 2018-09-28 | 昆山邦泰汽车零部件制造有限公司 | A kind of novel punching die |
WO2019104806A1 (en) * | 2017-11-29 | 2019-06-06 | 昆山一邦泰汽车零部件制造有限公司 | Intelligent water-cooled stamping die |
CN109622706A (en) * | 2018-12-11 | 2019-04-16 | 吉林省正轩车架有限公司 | The process of auto parts is manufactured with middle thick boron alloyed steel plate heat stamping and shaping |
CN109622706B (en) * | 2018-12-11 | 2020-08-25 | 吉林省正轩车架有限公司 | Process method for manufacturing auto parts by hot stamping of medium-thick boron alloy steel sheet |
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