CN204700373U - The synchronous fixed-length cutting device of a kind of aluminium section bar production line - Google Patents
The synchronous fixed-length cutting device of a kind of aluminium section bar production line Download PDFInfo
- Publication number
- CN204700373U CN204700373U CN201520389345.0U CN201520389345U CN204700373U CN 204700373 U CN204700373 U CN 204700373U CN 201520389345 U CN201520389345 U CN 201520389345U CN 204700373 U CN204700373 U CN 204700373U
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- Prior art keywords
- section bar
- cutting
- belt pulley
- aluminium section
- length
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- Expired - Fee Related
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 44
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 44
- 239000004411 aluminium Substances 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 230000001360 synchronised effect Effects 0.000 title claims abstract description 15
- 238000001514 detection method Methods 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000002994 raw material Substances 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000005259 measurement Methods 0.000 abstract description 2
- 238000006073 displacement reaction Methods 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
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- Extrusion Of Metal (AREA)
Abstract
The utility model discloses the synchronous fixed-length cutting device of a kind of aluminium section bar production line, comprise length-testing wheel, isochronous controller, belt pulley power set, Cutting dolly, vehicle guide and section bar hold down gag, its length-testing wheel is fixedly connected on isochronous controller, isochronous controller comprises photoelectric encoder, Programmable Logic Controller, encoder for servo motor, motor servo driver, photoelectric detection switch and travel switch, isochronous controller and belt pulley power set control connection, Cutting dolly comprises vehicle frame, first cylinder, cutting motor and cast-cutting saw slice, Cutting dolly to be fixed on belt pulley power set and to be driven by belt pulley power set mobile, vehicle guide is mounted on below Cutting dolly, section bar hold down gag is arranged on aluminium section bar upper and lower, the utility model can Measurement accuracy aluminium section bar length synchronously to cut aluminium section bar online, has the advantage that automaticity is high, cutting accuracy is high, production efficiency is high and waste of raw materials is few.
Description
Technical field
The utility model relates to aluminium section bar production line technical field, be specifically related on a kind of aluminium section bar production line can Measurement accuracy aluminium section bar length the synchronous aluminium section bar fixed-length cutting device that aluminium section bar is cut online.
Background technology
Al profile extrusion line is by manipulator or manually the aluminium billet after heating is put into extruder and extrude, and section bar is continuously extruded and deliver to fixed length cutting platform through rollgang after the operations such as cooling, traction, pre-cutting and cuts; And current fixed length cutting is based on Artificial Control, after section bar reaches certain length, operator clamps section bar by clamp system, cutting bed is movement synchronized with section bar under the promotion of section bar extrusion thrust, then operator presses circular saw and section bar is cut into semi-finished product, deliver to the product fixing cutting machine cutting into final preseting length again, above-mentioned fixed length cutting mode exists that automaticity is low, cutting accuracy is not high, production efficiency is low, section poor quality, and the problem that waste of raw materials is large.
Summary of the invention
For the deficiencies in the prior art, the utility model aims to provide the high and synchronous fixed-length cutting device of waste of raw materials is few aluminium section bar production line of a kind of automaticity, cutting accuracy and production efficiency.
For achieving the above object, the utility model adopts following technical scheme:
The synchronous fixed-length cutting device of a kind of aluminium section bar production line, comprise length-testing wheel, isochronous controller, belt pulley power set, Cutting dolly, vehicle guide and section bar hold down gag, described length-testing wheel is fixedly connected on isochronous controller, isochronous controller and belt pulley power set control connection, Cutting dolly to be fixed on belt pulley power set and to be driven by belt pulley power set mobile, vehicle guide is mounted on below Cutting dolly, and section bar hold down gag is arranged on aluminium section bar upper and lower.
Described isochronous controller comprises photoelectric encoder, Programmable Logic Controller, encoder for servo motor, motor servo driver, photoelectric detection switch and travel switch, described photoelectric encoder is arranged on below length-testing wheel, photoelectric encoder is connected with Programmable Logic Controller, encoder for servo motor and motor servo driver in parallel with Programmable Logic Controller, photoelectric detection switch and travel switch are separately positioned on stroke initial end and the end of travel of vehicle guide, and described photoelectric detection switch and travel switch are connected with Programmable Logic Controller.
Described belt pulley power set comprise servomotor, the first belt pulley, driving belt and the second belt pulley, and described servo motor output shaft is fixedly connected with the first belt pulley, and the first belt pulley is connected with the second pulley drive by driving belt.
Described Cutting dolly comprises vehicle frame, the first cylinder, cutting motor and cast-cutting saw slice, vehicle frame is fixed on belt pulley power set, first cylinder is fixed on vehicle frame, and cutting motor is fixed on the first Telescopic-cylinder rod end, and cast-cutting saw slice is fixedly connected with cutting motor output shaft.
Described section bar hold down gag comprises the second cylinder, upper contact roller and lower backing roll, second cylinder is fixed on Cutting dolly, upper contact roller to be positioned at below the second cylinder and to be fixedly connected on the second Telescopic-cylinder rod end, second cylinder and upper contact roller are arranged on Aluminum-profile upper profile, and lower backing roll is arranged on below aluminium section bar.
The utility model has following beneficial effect:
The synchronous fixed-length cutting device of a kind of aluminium section bar production line of the utility model, aluminium section bar length displacement and speed is calculated by its length-testing wheel and isochronous controller, aluminium section bar is fixed again by section bar hold down gag, controlling belt pulley power set by isochronous controller to drive Cutting dolly to cut aluminium section bar along vehicle guide with aluminium section bar extruded velocity synchronizing moving, has the advantage that automaticity is high, cutting accuracy is high, production efficiency is high and waste of raw materials is few.
Accompanying drawing explanation
Fig. 1 is the simple structure schematic diagram of the synchronous fixed-length cutting device of a kind of aluminium section bar production line of the utility model.
Detailed description of the invention
Below in conjunction with drawings and the specific embodiments, the utility model will be further described, understands the technological thought that the utility model is claimed so that clearer.
The synchronous fixed-length cutting device of a kind of aluminium section bar production line of the utility model as shown in Figure 1, comprise length-testing wheel 1, isochronous controller 2, belt pulley power set 3, Cutting dolly 4, vehicle guide 5 and section bar hold down gag 6, described length-testing wheel 1 is close to aluminium section bar side, its rotating speed is directly proportional to aluminium section bar extruded velocity, and its linear velocity is identical with aluminium section bar extruded velocity, described isochronous controller 2 comprises photoelectric encoder 21, Programmable Logic Controller 22, encoder for servo motor 23, motor servo driver 24, photoelectric detection switch 25 and travel switch 26, described photoelectric encoder 21 is arranged on below length-testing wheel 1, photoelectric encoder 21 is connected with Programmable Logic Controller 22, encoder for servo motor 23 and motor servo driver 24 in parallel with Programmable Logic Controller 22, photoelectric detection switch 25 and travel switch 26 are separately positioned on stroke initial end and the end of travel of vehicle guide 5, described photoelectric detection switch 25 and travel switch 26 are connected with Programmable Logic Controller 22, described length-testing wheel 1 is connected with the photoelectric encoder 21 of isochronous controller 2 by yielding coupling, thus realizes length-testing wheel 1 to be fixedly connected on isochronous controller 2.
Belt pulley power set 3 comprise servomotor 31, first belt pulley 32, driving belt 33 and the second belt pulley 34, described servomotor 31 output shaft is fixedly connected with the first belt pulley 32, and the first belt pulley 32 is in transmission connection by driving belt 33 and the second belt pulley 34; Servomotor 31 is electrically connected with the encoder for servo motor 23 of isochronous controller 2 and motor servo driver 24 respectively, thus realizes the control connection of isochronous controller 2 pairs of belt pulley power set 3.
Cutting dolly 4 comprises vehicle frame 41, first cylinder 42, cutting motor 43 and cast-cutting saw slice 44, vehicle frame 41 is fixedly connected on the driving belt 33 of belt pulley power set 3, thus realize Cutting dolly 4 to be fixed on belt pulley power set 3, first cylinder 42 is fixed on vehicle frame 41, cutting motor 43 is fixed on the first cylinder 42 and stretches rod end, and cast-cutting saw slice 44 is fixedly connected with cutting motor 43 output shaft.
Vehicle guide 5 is mounted on below Cutting dolly 4, section bar hold down gag 6 comprises the second cylinder 61, upper contact roller 62 and lower backing roll 63, second cylinder 61 is fixed on Cutting dolly 4, upper contact roller 62 to be positioned at below the second cylinder 61 and to be fixedly connected on the second cylinder 61 and to stretch rod end, second cylinder 61 and upper contact roller 62 are arranged on Aluminum-profile upper profile, and lower backing roll 63 is arranged on below aluminium section bar.
Operation principle of the present utility model is: length-testing wheel 1 is close to aluminium section bar side, and aluminium section bar displacement and rate conversion are become the pulse signal of its photoelectric encoder 21 of isochronous controller 2, Programmable Logic Controller 22 carries out counting and calculates aluminium section bar displacement and speed in real time, when aluminium section bar displacement reaches Len req, Programmable Logic Controller 22 sends signal and drives servomotor 31 to work by motor servo driver 24, thus drive the first belt pulley 32 to rotate by servomotor 31 and drive Cutting dolly 4 with aluminium section bar extruded velocity synchronizing moving by driving belt 33, meanwhile start cutting motor 43 and drive cast-cutting saw slice 44, second cylinder 61 works and is fixed aluminium section bar by upper contact roller 62, first cylinder 42 works and pushes cast-cutting saw slice 44 and cuts aluminium section bar, after aluminium section bar has cut, first cylinder 42 and the second cylinder 61 reset, cutting motor 43 quits work, Cutting dolly 4 stop to vehicle guide 5 end of travel advance and returning quickly to the stroke initial end of vehicle guide 5, to carry out next aluminium section bar fixed length cutting, so cyclically carry out the operation of aluminium section bar fixed length cutting.
For a person skilled in the art, according to technical scheme described above and design, other various corresponding change and distortion can be made, and all these change and distortion all should belong within the protection domain of the utility model claim.
Claims (5)
1. the synchronous fixed-length cutting device of aluminium section bar production line, it is characterized in that: comprise length-testing wheel (1), isochronous controller (2), belt pulley power set (3), Cutting dolly (4), vehicle guide (5) and section bar hold down gag (6), described length-testing wheel (1) is fixedly connected on isochronous controller (2), isochronous controller (2) and belt pulley power set (3) control connection, it is upper and mobile by belt pulley power set (3) driving that Cutting dolly (4) is fixed on belt pulley power set (3), vehicle guide (5) is mounted on Cutting dolly (4) below, section bar hold down gag (6) is arranged on aluminium section bar upper and lower.
2. the synchronous fixed-length cutting device of a kind of aluminium section bar production line as claimed in claim 1, it is characterized in that: described isochronous controller (2) comprises photoelectric encoder (21), Programmable Logic Controller (22), encoder for servo motor (23), motor servo driver (24), photoelectric detection switch (25) and travel switch (26), described photoelectric encoder (21) is arranged on length-testing wheel (1) below, photoelectric encoder (21) is connected with Programmable Logic Controller (22), encoder for servo motor (23) and motor servo driver (24) in parallel with Programmable Logic Controller (22), photoelectric detection switch (25) and travel switch (26) are separately positioned on stroke initial end and the end of travel of vehicle guide (5), described photoelectric detection switch (25) and travel switch (26) are connected with Programmable Logic Controller (22).
3. the synchronous fixed-length cutting device of a kind of aluminium section bar production line as claimed in claim 1, it is characterized in that: described belt pulley power set (3) comprise servomotor (31), the first belt pulley (32), driving belt (33) and the second belt pulley (34), described servomotor (31) output shaft is fixedly connected with the first belt pulley (32), and the first belt pulley (32) is in transmission connection by driving belt (33) and the second belt pulley (34).
4. the synchronous fixed-length cutting device of a kind of aluminium section bar production line as claimed in claim 1, it is characterized in that: described Cutting dolly (4) comprises vehicle frame (41), the first cylinder (42), cutting motor (43) and cast-cutting saw slice (44), vehicle frame (41) is fixed on belt pulley power set (3), first cylinder (42) is fixed on vehicle frame (41), cutting motor (43) is fixed on the flexible rod end of the first cylinder (42), and cast-cutting saw slice (44) is fixedly connected with cutting motor (43) output shaft.
5. the synchronous fixed-length cutting device of a kind of aluminium section bar production line as claimed in claim 1, it is characterized in that: described section bar hold down gag (6) comprises the second cylinder (61), upper contact roller (62) and lower backing roll (63), second cylinder (61) is fixed on Cutting dolly (4), upper contact roller (62) is positioned at the second cylinder (61) below and is fixedly connected on the flexible rod end of the second cylinder (61), second cylinder (61) and upper contact roller (62) are arranged on Aluminum-profile upper profile, and lower backing roll (63) is arranged on below aluminium section bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520389345.0U CN204700373U (en) | 2015-06-09 | 2015-06-09 | The synchronous fixed-length cutting device of a kind of aluminium section bar production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520389345.0U CN204700373U (en) | 2015-06-09 | 2015-06-09 | The synchronous fixed-length cutting device of a kind of aluminium section bar production line |
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| Publication Number | Publication Date |
|---|---|
| CN204700373U true CN204700373U (en) | 2015-10-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520389345.0U Expired - Fee Related CN204700373U (en) | 2015-06-09 | 2015-06-09 | The synchronous fixed-length cutting device of a kind of aluminium section bar production line |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105730972A (en) * | 2016-04-28 | 2016-07-06 | 佛山科学技术学院 | Section material feeding mechanism and section material feeding method |
| CN107262807A (en) * | 2017-08-08 | 2017-10-20 | 江苏亚太轻合金科技股份有限公司 | A kind of automatic sliding cutting equipment |
| CN108454125A (en) * | 2017-12-29 | 2018-08-28 | 京信通信系统（中国）有限公司 | The on-line automatic cutting drilling machine of integral type |
| CN108608589A (en) * | 2018-04-10 | 2018-10-02 | 东海县太阳光新能源有限公司 | A kind of quartz-tube cutting device |
| CN109175505A (en) * | 2018-11-15 | 2019-01-11 | 广东铭利达科技有限公司 | Precision cutting device of battery pack shell |
| CN109249057A (en) * | 2018-10-31 | 2019-01-22 | 四川泛华航空仪表电器有限公司 | A kind of long tube high accuracy positioning drilling equipment |
| CN109277634A (en) * | 2018-11-09 | 2019-01-29 | 佛山市利铭蜂窝复合材料有限公司 | The full-automatic shear of aluminum honeycomb plate and its working method |
| CN110340440A (en) * | 2019-08-02 | 2019-10-18 | 无锡市同维机电制造有限公司 | A kind of disk saw cut copper, aluminium bar production line |
| CN110860729A (en) * | 2019-11-20 | 2020-03-06 | 赵海荣 | Automatic machine tool and design method |
| CN113458491A (en) * | 2021-08-31 | 2021-10-01 | 南通远景电工器材有限公司 | Down-pressing type aluminum flat wire cutting equipment with slice pushing structure and implementation method thereof |
| CN113510182A (en) * | 2021-05-08 | 2021-10-19 | 新乡天丰机械制造有限公司 | Continuous production line for section bars |
| CN114290820A (en) * | 2021-12-14 | 2022-04-08 | 镇江北新建材有限公司 | Anti-collision jet printing system and control method thereof |
| CN114488905A (en) * | 2022-02-11 | 2022-05-13 | 浙江禾川科技股份有限公司 | Gantry type dual-drive control device, method and medium |
| CN115070117A (en) * | 2022-07-27 | 2022-09-20 | 泰州俊宇不锈钢材料有限公司 | Cutting device is used in building stainless steel production |
-
2015
- 2015-06-09 CN CN201520389345.0U patent/CN204700373U/en not_active Expired - Fee Related
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105730972A (en) * | 2016-04-28 | 2016-07-06 | 佛山科学技术学院 | Section material feeding mechanism and section material feeding method |
| CN105730972B (en) * | 2016-04-28 | 2018-04-13 | 佛山科学技术学院 | The feeding mechanism and its feed process of a kind of section bar |
| CN107262807A (en) * | 2017-08-08 | 2017-10-20 | 江苏亚太轻合金科技股份有限公司 | A kind of automatic sliding cutting equipment |
| CN108454125A (en) * | 2017-12-29 | 2018-08-28 | 京信通信系统（中国）有限公司 | The on-line automatic cutting drilling machine of integral type |
| CN108608589A (en) * | 2018-04-10 | 2018-10-02 | 东海县太阳光新能源有限公司 | A kind of quartz-tube cutting device |
| CN109249057A (en) * | 2018-10-31 | 2019-01-22 | 四川泛华航空仪表电器有限公司 | A kind of long tube high accuracy positioning drilling equipment |
| CN109277634A (en) * | 2018-11-09 | 2019-01-29 | 佛山市利铭蜂窝复合材料有限公司 | The full-automatic shear of aluminum honeycomb plate and its working method |
| CN109175505A (en) * | 2018-11-15 | 2019-01-11 | 广东铭利达科技有限公司 | Precision cutting device of battery pack shell |
| CN110340440A (en) * | 2019-08-02 | 2019-10-18 | 无锡市同维机电制造有限公司 | A kind of disk saw cut copper, aluminium bar production line |
| CN110340440B (en) * | 2019-08-02 | 2024-04-16 | 无锡市同维机电制造有限公司 | Production line for cutting copper and aluminum bars by circular saw |
| CN110860729A (en) * | 2019-11-20 | 2020-03-06 | 赵海荣 | Automatic machine tool and design method |
| CN113510182A (en) * | 2021-05-08 | 2021-10-19 | 新乡天丰机械制造有限公司 | Continuous production line for section bars |
| CN113510182B (en) * | 2021-05-08 | 2023-12-08 | 新乡天丰机械制造有限公司 | Section bar continuous production line |
| CN113458491A (en) * | 2021-08-31 | 2021-10-01 | 南通远景电工器材有限公司 | Down-pressing type aluminum flat wire cutting equipment with slice pushing structure and implementation method thereof |
| CN113458491B (en) * | 2021-08-31 | 2021-11-02 | 南通远景电工器材有限公司 | Down-pressing type aluminum flat wire cutting equipment with slice pushing structure and implementation method thereof |
| CN114290820A (en) * | 2021-12-14 | 2022-04-08 | 镇江北新建材有限公司 | Anti-collision jet printing system and control method thereof |
| CN114488905A (en) * | 2022-02-11 | 2022-05-13 | 浙江禾川科技股份有限公司 | Gantry type dual-drive control device, method and medium |
| CN114488905B (en) * | 2022-02-11 | 2024-06-07 | 浙江禾川科技股份有限公司 | Gantry type double-drive control device, method and medium |
| CN115070117A (en) * | 2022-07-27 | 2022-09-20 | 泰州俊宇不锈钢材料有限公司 | Cutting device is used in building stainless steel production |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Xiao Senchai Inventor before: You Zucai |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170505 Address after: 528225, Guangdong, Foshan Province, Nanhai District, Shishan Town, science and Technology Industrial Park, A District, 38 science and Technology East Road (workshop 1) three Patentee after: Foshan City Nan Fei precision aluminum parts manufacturing Co. Address before: 362200 Fujian city of Quanzhou province Jinjiang new road before the Village No. 24 Hai Zhen An Jia ban Patentee before: You Zucai |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151014 Termination date: 20170609 |