CN204696875U - An embedded permanent magnet motor magnetic steel assembly device - Google Patents
An embedded permanent magnet motor magnetic steel assembly device Download PDFInfo
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- CN204696875U CN204696875U CN201520466745.7U CN201520466745U CN204696875U CN 204696875 U CN204696875 U CN 204696875U CN 201520466745 U CN201520466745 U CN 201520466745U CN 204696875 U CN204696875 U CN 204696875U
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Abstract
本实用新型涉及一种嵌入式永磁电机磁钢装配装置,其包括电机转子铁芯、电机转子端板、不导磁推杆、导向座、定位插件,转子端板上设有导向座定位槽和定位插件定位槽,导向座定位槽与导向座底部的定位凸条相匹配,定位插件定位槽与磁钢在电机转子铁芯所处端部的设计位置相匹配,导向座内设有与磁钢块相匹配的磁钢通道,一块或一块以上的磁钢置于导向座磁钢通道内,同一母线上的磁钢推入铁芯槽后,所述定位插件插入电机转子端板的定位插件定位槽内。本实用新型由于电机转子铁芯端板上设有导向座定位槽和定位插件定位槽,使导向座与转子铁芯定位可靠,装配好同一母线上的磁钢后,插入定位插件固定好磁钢,不会出现磁钢弹出的现象,从而安全可靠。
The utility model relates to an embedded permanent magnet motor magnetic steel assembly device, which includes a motor rotor iron core, a motor rotor end plate, a non-magnetic push rod, a guide seat, and a positioning plug-in. The rotor end plate is provided with a guide seat positioning groove The positioning groove of the guide seat matches the positioning convex strip at the bottom of the guide seat, the positioning groove of the positioning insert matches the design position of the magnetic steel at the end of the rotor core of the motor, and the guide seat is equipped with a magnet The magnetic steel channel matching the steel block, one or more magnetic steel is placed in the magnetic steel channel of the guide seat, after the magnetic steel on the same busbar is pushed into the iron core slot, the positioning insert is inserted into the positioning insert of the motor rotor end plate in the positioning slot. In the utility model, since the end plate of the motor rotor iron core is provided with a guide seat positioning groove and a positioning insert positioning groove, the positioning of the guide seat and the rotor iron core is reliable. After assembling the magnetic steel on the same bus, the positioning insert is inserted to fix the magnetic steel. , There will be no phenomenon of magnetic steel popping up, so it is safe and reliable.
Description
技术领域 technical field
本实用新型涉及电机制造领域,尤其涉及一种嵌入式永磁电机磁钢装配装置。 The utility model relates to the field of motor manufacturing, in particular to an embedded permanent magnet motor magnetic steel assembly device.
背景技术 Background technique
目前,对于嵌入式永磁电机磁钢装配时,一般采用不导磁的推杆顶住磁钢,另一端用手锤敲击推杆把磁钢顶到位。这种装配工艺不仅效率低,而且很难保证产品性能,因为磁钢材质脆性大,经常敲击会导致磁钢破损,且破损磁钢不易更换,将使磁钢磁力损失,影响产品性能,导致不必要的损失。另外沿轴向安装同极性的多块磁钢,磁钢同极相斥,最外端磁钢极易弹出,有很大的安全隐患。 At present, when assembling the magnetic steel of the embedded permanent magnet motor, a non-magnetic push rod is generally used to withstand the magnetic steel, and the other end uses a hand hammer to hit the push rod to push the magnetic steel into place. This assembly process is not only inefficient, but also difficult to guarantee product performance, because the material of the magnetic steel is brittle, frequent knocking will cause damage to the magnetic steel, and the damaged magnetic steel is not easy to replace, which will cause the loss of magnetic force of the magnetic steel and affect product performance, resulting in unnecessary loss. In addition, a plurality of magnetic steels of the same polarity are installed along the axial direction, and the magnetic steels of the same polarity repel each other, and the outermost magnetic steels are easily ejected, which poses a great potential safety hazard.
实用新型内容 Utility model content
本实用新型的目的在于克服以上缺陷,提供一种装配简单且安全可靠的嵌入式永磁电机磁钢装配装置。 The purpose of the utility model is to overcome the above defects and provide a simple, safe and reliable embedded permanent magnet motor magnet assembly device.
本实用新型的技术方案是:一种嵌入式永磁电机磁钢装配装置,其包括电机转子铁芯、电机转子端板、不导磁推杆,还包括导向座、定位插件,所述转子端板上设有导向座定位槽和定位插件定位槽,所述导向座定位槽与导向座底部的定位凸条相匹配,所述定位插件定位槽与磁钢在电机转子铁芯所处端部的设计位置相匹配,所述导向座内设有与磁钢块相匹配的磁钢通道,磁钢通道与铁芯槽相匹配,一块或一块以上的磁钢置于导向座磁钢通道内,不导磁推杆将磁钢推入电机转子铁芯槽内,同一母线上的磁钢推入铁芯槽后,所述定位插件插入电机转子端板的定位插件定位槽内。 The technical scheme of the utility model is: an embedded permanent magnet motor magnetic steel assembly device, which includes a motor rotor iron core, a motor rotor end plate, a non-magnetic push rod, and also includes a guide seat and a positioning plug-in. The positioning groove of the guide seat and the positioning slot of the positioning insert are arranged on the board. The positioning groove of the guide seat matches the positioning convex strip at the bottom of the guide seat. The design position matches, the guide seat is provided with a magnet steel channel matching the magnet steel block, the magnet steel channel matches the iron core groove, one or more magnet steels are placed in the guide seat magnet steel channel, no The magnetic push rod pushes the magnetic steel into the iron core slot of the motor rotor, and after the magnetic steel on the same bus is pushed into the iron core slot, the positioning insert is inserted into the positioning slot of the positioning insert on the end plate of the motor rotor.
为了便于磁钢通道与铁芯槽尽量对齐,还包括样板推板,所述样板推板设置在不导磁推杆与磁钢之间,所述样板推板与不导磁推杆固定连接在一起,样板推板截面尺寸大于磁钢截面尺寸小于铁芯槽截面尺寸。 In order to facilitate the alignment of the magnetic steel channel and the iron core groove as much as possible, a sample push plate is also included, the sample push plate is arranged between the non-magnetic push rod and the magnetic steel, and the sample push plate and the non-magnetic push rod are fixedly connected Together, the cross-sectional size of the model push plate is larger than the cross-sectional size of the magnetic steel and smaller than the cross-sectional size of the iron core slot.
为了保护磁钢不受损,还包括垫块,所述垫块设置磁钢被顶的表面,所述垫块的材质为不导磁软金属。 In order to protect the magnetic steel from damage, it also includes a spacer, the spacer is provided with a surface on which the magnetic steel is supported, and the material of the spacer is nonmagnetic soft metal.
本实用新型的有益技术效果是,由于电机转子铁芯端板上设有导向座定位槽和定位插件定位槽,使导向座与转子铁芯定位可靠,并可采用样板推板验证磁钢导向座槽口与转子铁芯磁钢槽口是否对齐,样板推板与不导磁推杆连接,可推送磁钢顺利到铁芯槽内,装配好同一母线上的磁钢后,定位插件插入电机转子端板的定位插件定位槽内固定好磁钢,不会出现磁钢弹出的现象,从而安全可靠。 The beneficial technical effect of the utility model is that since the motor rotor iron core end plate is provided with a guide seat positioning groove and a positioning insert positioning groove, the positioning of the guide seat and the rotor iron core is reliable, and the magnetic steel guide seat can be verified by a sample push plate Whether the notch is aligned with the notch of the rotor iron core magnetic steel, the sample push plate is connected with the non-magnetic push rod, and the magnetic steel can be pushed into the iron core slot smoothly. After the magnetic steel on the same busbar is assembled, the positioning plug is inserted into the motor rotor The magnetic steel is fixed in the positioning groove of the positioning plug-in of the end plate, and the magnetic steel will not pop out, so it is safe and reliable.
附图说明 Description of drawings
图1为本实用新型实施例的结构示意图。 Fig. 1 is a schematic structural view of an embodiment of the utility model.
图2为本实用新型实施例转子端板结构示意图。 Fig. 2 is a schematic diagram of the structure of the rotor end plate of the embodiment of the utility model.
具体实施方式 Detailed ways
以下结合附图和实施例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is described further.
参照附图一种嵌入式永磁电机磁钢装配装置,其包括电机转子铁芯1、电机转子端板2、不导磁推杆10,还包括导向座5、定位插件4,所述转子端板2上设有导向座定位槽2-1和定位插件定位槽2-2,所述导向座定位槽2-1与导向座5底部的定位凸条相匹配,所述定位插件定位槽2-2与磁钢3在电机转子铁芯1所处端部的设计位置相匹配,所述导向座5内设有与磁钢3相匹配的磁钢通道,磁钢通道与铁芯槽相匹配,一块或一块以上的磁钢3置于导向座磁钢通道内,不导磁推杆10将磁钢3推入电机转子铁芯槽内,为了便于磁钢通道与铁芯槽尽量对齐,还包括样板推板7,所述样板推板7设置在不导磁推杆10与磁钢3之间,所述样板推板7与不导磁推杆10固定连接在一起,样板推板7截面尺寸大于磁钢3截面尺寸小于铁芯槽截面尺寸,为了保护磁钢3不受损,还包括垫块6,所述垫块6设置磁钢3被顶的表面,所述垫块6的材质为不导磁软金属,同一母线上的磁钢3推入铁芯槽后,所述定位插件4插入电机转子端板2的定位插件定位槽2-2内。 Referring to the accompanying drawings, an embedded permanent magnet motor magnetic steel assembly device includes a motor rotor iron core 1, a motor rotor end plate 2, a non-magnetic push rod 10, and also includes a guide seat 5 and a positioning insert 4. The rotor end The plate 2 is provided with a guide seat positioning groove 2-1 and a positioning insert positioning groove 2-2, the guide seat positioning groove 2-1 matches the positioning protrusion at the bottom of the guide seat 5, and the positioning insert positioning groove 2- 2 matches the design position of the magnetic steel 3 at the end of the motor rotor iron core 1, the guide seat 5 is provided with a magnetic steel channel matching the magnetic steel 3, and the magnetic steel channel matches the iron core slot, One or more pieces of magnetic steel 3 are placed in the magnetic steel channel of the guide seat, and the non-magnetic push rod 10 pushes the magnetic steel 3 into the iron core slot of the motor rotor. In order to facilitate the alignment of the magnetic steel channel and the iron core slot as much as possible, it also includes A sample push plate 7, the sample push plate 7 is arranged between the non-magnetic push rod 10 and the magnetic steel 3, the sample push plate 7 is fixedly connected with the non-magnetic push rod 10, the cross-sectional size of the sample push plate 7 Greater than the cross-sectional size of the magnetic steel 3 and smaller than the cross-sectional size of the iron core slot, in order to protect the magnetic steel 3 from damage, it also includes a pad 6, the pad 6 is provided with the top surface of the magnetic steel 3, and the material of the pad 6 is Non-magnetic soft metal, after the magnetic steel 3 on the same busbar is pushed into the iron core groove, the positioning insert 4 is inserted into the positioning insert positioning slot 2-2 of the motor rotor end plate 2.
磁钢装配时,将转子铁芯1轴向套入磁钢导向座5,将铁芯1水平放置,调整导向座5槽口与转子铁芯1磁钢槽口对齐,并采用样板推板7校正检查,以保证磁钢顺利通过,然后采用螺钉9将导向座5固定,取磁钢3涂抹磁钢专用胶,将磁钢3沿导向座5的磁钢通道推入,用不导磁推杆10的样板推板7将磁钢3手动推入到位,依次推压入该槽的磁钢3,用旋转压紧螺杆8将最外端磁钢顶入磁钢槽内,将插件定位槽2-2楔入定位插件4,使磁钢3定位待胶固化。 When assembling the magnetic steel, insert the rotor iron core 1 axially into the magnetic steel guide seat 5, place the iron core 1 horizontally, adjust the notch of the guide seat 5 to align with the notch of the magnetic steel of the rotor iron core 1, and use the template push plate 7 Calibrate and check to ensure the smooth passage of the magnetic steel, and then fix the guide seat 5 with screws 9, take the magnetic steel 3 and apply the special glue for the magnetic steel, push the magnetic steel 3 along the magnetic steel channel of the guide seat 5, and use the non-magnetic pusher The template push plate 7 of the rod 10 manually pushes the magnetic steel 3 into place, pushes the magnetic steel 3 into the groove in turn, pushes the outermost magnetic steel into the magnetic steel groove with the rotating compression screw 8, and places the plug-in positioning groove 2-2 Wedge the positioning insert 4 to position the magnetic steel 3 and wait for the glue to solidify.
以上只是本实用新型的一种实施方式,一个优选示范例。本实用新型申请请求保护的范围并不只限于所述实施方式。凡与本实施例等效的技术方案,均属于本实用新型的保护范围。 The above is only an implementation manner of the present utility model, a preferred example. The scope of protection claimed in the utility model application is not limited to the implementation mode. All technical solutions equivalent to this embodiment belong to the protection scope of the present utility model.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106737412A (en) * | 2016-12-19 | 2017-05-31 | 南京磁谷科技有限公司 | A kind of frock installed suitable for magnetic suspension motor rotor mandrel and magnetic material |
CN107086735A (en) * | 2017-06-21 | 2017-08-22 | 荆楚理工学院 | A permanent magnet synchronous motor rotor insert type magnetic steel pushing device |
CN107294318A (en) * | 2017-07-26 | 2017-10-24 | 湘电莱特电气有限公司 | A kind of magnetic steel of magnetoelectric machine installation tool |
CN107404204A (en) * | 2017-09-07 | 2017-11-28 | 宁德时代电机科技有限公司 | A kind of the automatic of new energy motor takes iron core, inserts magnet steel, lower magnetic steel iron core apparatus |
CN110492703A (en) * | 2019-08-24 | 2019-11-22 | 中船重工电机科技股份有限公司 | The stickup protective tooling and protection method of attaching of permanent-magnetic electric machine rotor magnet steel |
CN116231980A (en) * | 2023-03-07 | 2023-06-06 | 山东欧瑞安电气有限公司 | Tangential permanent magnet assembly guiding tool and assembly method |
-
2015
- 2015-07-02 CN CN201520466745.7U patent/CN204696875U/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106737412A (en) * | 2016-12-19 | 2017-05-31 | 南京磁谷科技有限公司 | A kind of frock installed suitable for magnetic suspension motor rotor mandrel and magnetic material |
CN107086735A (en) * | 2017-06-21 | 2017-08-22 | 荆楚理工学院 | A permanent magnet synchronous motor rotor insert type magnetic steel pushing device |
CN107294318A (en) * | 2017-07-26 | 2017-10-24 | 湘电莱特电气有限公司 | A kind of magnetic steel of magnetoelectric machine installation tool |
CN107404204A (en) * | 2017-09-07 | 2017-11-28 | 宁德时代电机科技有限公司 | A kind of the automatic of new energy motor takes iron core, inserts magnet steel, lower magnetic steel iron core apparatus |
CN110492703A (en) * | 2019-08-24 | 2019-11-22 | 中船重工电机科技股份有限公司 | The stickup protective tooling and protection method of attaching of permanent-magnetic electric machine rotor magnet steel |
CN110492703B (en) * | 2019-08-24 | 2021-07-09 | 中船重工电机科技股份有限公司 | Pasting protection tool and method for permanent magnet motor rotor magnetic steel |
CN116231980A (en) * | 2023-03-07 | 2023-06-06 | 山东欧瑞安电气有限公司 | Tangential permanent magnet assembly guiding tool and assembly method |
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Effective date of registration: 20200803 Address after: 411101 Hunan Province, Xiangtan city Yuetang xiashesi Street No. 302 Patentee after: XIANGTAN ELECTRIC MANUFACTURING Co.,Ltd. Address before: 411101 Hunan Province, Xiangtan city Yuetang District College Road No. 38 Innovation Park Patentee before: XEMC LIGHT ELECTRIC Co.,Ltd. |
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Granted publication date: 20151007 |