CN204694239U - Zero-bit memory pump injection type inclusion strainometer - Google Patents
Zero-bit memory pump injection type inclusion strainometer Download PDFInfo
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- CN204694239U CN204694239U CN201520448052.5U CN201520448052U CN204694239U CN 204694239 U CN204694239 U CN 204694239U CN 201520448052 U CN201520448052 U CN 201520448052U CN 204694239 U CN204694239 U CN 204694239U
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Abstract
本实用新型提供了一种安装定位精度大幅提高的零位记忆泵注式包体应变计,它包括安装部分和用于推送安装部分的安装杆,安装部分包括测量线路以及依序连接的孔口端盖、包体基管、孔底端盖,孔口端盖和孔底端盖均设有封堵环以及依序连通的进胶孔、导胶孔、设于外表面的环形导胶槽,导胶槽覆盖胶胀囊,孔口端盖的进胶孔与孔底端盖的进胶孔相互连通;孔底端盖设有调压孔、出胶孔,调压孔内设有用于控制出胶孔与导胶孔之间通断的调压组件,出胶孔出口位于孔底端盖外表面,且位于孔底端盖的胶胀囊的左侧。本实用新型使应变测量数据的可靠性与有效性得以提高,安装成活率提高。
The utility model provides a zero-position memory pump-injection cladding strain gauge with greatly improved installation and positioning accuracy, which includes a mounting part and a mounting rod for pushing the mounting part, and the mounting part includes a measuring line and sequentially connected orifices The end cover, the base pipe of the package body, the end cover of the hole bottom, the end cover of the hole and the end cover of the hole bottom are all equipped with a sealing ring and sequentially connected glue inlet holes, glue guide holes, and annular glue guide grooves on the outer surface , the rubber guide groove covers the rubber expansion bag, the glue inlet hole of the orifice end cover is connected with the glue inlet hole of the hole bottom end cover; the hole bottom end cover is provided with a pressure regulating hole and a glue outlet hole, and the pressure regulating hole is provided The pressure regulating component that controls the connection between the glue outlet hole and the glue guide hole. The outlet of the glue outlet hole is located on the outer surface of the end cover at the bottom of the hole, and is located on the left side of the rubber expansion bag of the end cover at the bottom of the hole. The utility model improves the reliability and effectiveness of the strain measurement data and improves the installation survival rate.
Description
技术领域 technical field
本实用新型涉及岩土、矿山工程中应变及地压量测装置技术领域,具体讲是一种零位记忆泵注式包体应变计,适用于基于孔壁应变的原岩应力实测、采掘动压分布实测、岩爆及煤与瓦斯突出的应变前兆监测等。 The utility model relates to the technical field of measuring devices for strain and ground pressure in rock and soil and mining engineering, in particular to a zero-position memory pumping type inclusion strain gauge, which is suitable for actual measurement of original rock stress and excavation dynamics based on hole wall strain. Pressure distribution measurement, rockburst and coal and gas outburst strain precursor monitoring, etc.
背景技术 Background technique
实测或过程监测孔壁应变是原岩应力测试、采掘动压测试、岩爆及煤与瓦斯突出的前兆检测的重要指标,对于隧洞开挖、采掘施工极为重要。 Actual measurement or process monitoring of hole wall strain is an important indicator for in-situ rock stress testing, mining dynamic pressure testing, rockburst and coal and gas outburst precursor detection, and is extremely important for tunnel excavation and mining construction.
目前,用于原岩应力测量的空心包体应变计的应变花组包括9装应变片、13装应变片和12装应变片三种,不能实现各通道线路的重复归零,受制于有限的应变仪通道数目,一个周期内单应变仪只能量测单孔应变。其安装机制为以橡胶环卡入孔内来封堵树脂,如孔壁渗水或过于粗糙会形成灌封空穴,橡胶环磨损过大会造成封孔不严,进而树脂流失,导致安装定位精度较低,从而使得应变测量数据的可靠性与有效性不高,安装成活率低。 At present, the strain rosettes of hollow inclusion strain gauges used for in-situ rock stress measurement include three types: 9 strain gauges, 13 strain gauges and 12 strain gauges, which cannot achieve repeated zeroing of each channel and are limited by limited The number of strain gauge channels, a single strain gauge can only measure the strain of a single hole in one cycle. The installation mechanism is to seal the resin by inserting the rubber ring into the hole. If the hole wall seeps water or is too rough, a potting cavity will be formed. If the rubber ring wears too much, the hole will not be sealed tightly, and the resin will be lost, resulting in lower installation and positioning accuracy. As a result, the reliability and validity of the strain measurement data are not high, and the installation survival rate is low.
实用新型内容 Utility model content
本实用新型的目的是针对现有的技术存在上述问题,提出了一种安装定位精度大幅提高的零位记忆泵注式包体应变计,从而使得应变测量数据的可靠性与有效性得以提高,安装成活率提高。 The purpose of this utility model is to solve the above-mentioned problems in the existing technology, and propose a zero-position memory pump injection inclusion strain gauge with greatly improved installation and positioning accuracy, so that the reliability and effectiveness of strain measurement data can be improved. The installation survival rate is improved.
本实用新型的目的可通过下列技术方案来实现: The purpose of this utility model can be achieved through the following technical solutions:
一种零位记忆泵注式包体应变计,它包括安装部分和用于推送安装部分的安装杆,安装部分包括测量线路以及依序连接的孔口端盖、包体基管、孔底端盖,孔口端盖和孔底端盖均设有封堵环以及依序连通的进胶孔、导胶孔、设于外表面的环形导胶槽,围绕导胶槽覆盖具有弹性的胶胀囊,胶胀囊的两端密封固定在所述外表面上以使胶胀囊与导胶槽形成密封膨胀腔,孔口端盖的封堵环位于胶胀囊左侧,孔底端盖的封堵环位于胶胀囊右侧,孔口端盖的进胶孔与孔底端盖的进胶孔相互连通;孔底端盖设有与导胶孔连通的调压孔、与调压孔连通的出胶孔,调压孔内设有用于控制出胶孔与导胶孔之间通断的调压组件,出胶孔的出口位于孔底端盖外表面,且位于孔底端盖的胶胀囊的左侧。 A zero-position memory pump injection type cladding strain gauge, which includes a mounting part and a mounting rod for pushing the mounting part. The mounting part includes a measuring line and an orifice end cover, a cladding base pipe, and a hole bottom end connected in sequence. The cover, the end cover of the hole and the end cover of the hole bottom are all equipped with a sealing ring and sequentially connected glue inlet holes, glue guide holes, and annular glue guide grooves on the outer surface, covering the rubber guide grooves with elastic rubber expansion The two ends of the capsule are sealed and fixed on the outer surface so that the capsule and the rubber guide groove form a sealed expansion chamber, the sealing ring of the end cap of the orifice is located on the left side of the capsule, and the end cap of the hole bottom The sealing ring is located on the right side of the rubber expansion bag, and the glue inlet hole of the orifice end cover is connected with the glue inlet hole of the hole bottom end cover; Connected glue hole, the pressure regulating hole is equipped with a pressure regulating component for controlling the connection between the glue hole and the glue guide hole, the outlet of the glue hole is located on the outer surface of the end cover at the bottom of the hole, and is located The left side of the capsule.
与现有技术相比,本实用新型具有以下优点: Compared with the prior art, the utility model has the following advantages:
封堵环能够实现扫孔的目的,同时防止异物进入两封堵环之间的区域,使该区域利于灌注胶;调压组件设定的压力能够控制胶的压力,灌注压力可通过调压组件预先设定,灌注过程大致为,首先胶胀囊的起胀既实现了封孔,又实现了安装部分与钻孔的同心同轴,接着压力突破调压组件设定的压力,持续注入胶将使胶通过出胶孔进入两胶胀囊之间的区域,通过压力灌注,利于防水,避免形成硬化空穴,起胀压力作用下安装部分轴线与钻孔轴线重合,利于测量线路中的应变花的均布粘帖,从而实现灌注空穴大幅减少,安装定位精度大幅提高,应变测量数据的可靠性与有效性得以提高的目的;总之,本实用新型具有安装定位精度大幅提高的优点,从而使得应变测量数据的可靠性与有效性得以提高,安装成活率提高。 The sealing ring can realize the purpose of sweeping holes, and at the same time prevent foreign matter from entering the area between the two sealing rings, so that this area is conducive to perfusion of glue; the pressure set by the pressure regulating component can control the pressure of the glue, and the perfusion pressure can be controlled by the pressure regulating component. Pre-set, the infusion process is roughly as follows. Firstly, the expansion of the rubber bladder not only realizes the sealing of the hole, but also realizes the concentricity and coaxiality of the installation part and the drilling hole. Then the pressure breaks through the pressure set by the pressure regulating component, and the continuous injection of glue will Let the glue enter the area between the two rubber expansion bladders through the glue outlet hole, and pour through the pressure, which is beneficial to waterproof and avoids the formation of hardened cavities. Under the action of expansion pressure, the axis of the installation part coincides with the axis of the drilling hole, which is conducive to measuring the strain flower in the line. The uniform distribution of pasting, so as to achieve the substantial reduction of perfusion cavities, greatly improve the installation positioning accuracy, the purpose of improving the reliability and effectiveness of strain measurement data; in a word, the utility model has the advantages of greatly improving the installation positioning accuracy, so that The reliability and validity of the strain measurement data are improved, and the installation survival rate is improved.
作为改进,测量线路包括周向均布灌封在包体基管外环面的三组四片装应变花以及埋设在孔口端盖的尾腔内的同灵敏系数的温度补偿及调零应变花,各应变花分别与十五芯屏蔽线电连接,十五芯屏蔽线经设于孔口端盖的第一电缆孔拉出在外,这样,可实现单应变仪同周期的多孔测量。 As an improvement, the measurement circuit includes three sets of four-piece strain rosettes that are evenly distributed in the circumferential direction and potted on the outer ring surface of the enclosure base pipe, and temperature compensation and zeroing strain rosettes with the same sensitivity coefficient buried in the tail cavity of the orifice end cap. Each strain rosette is electrically connected with fifteen-core shielded wires respectively, and the fifteen-core shielded wires are pulled out through the first cable hole arranged on the end cover of the hole, so that the multi-hole measurement of the single strain gauge at the same period can be realized.
作为改进,安装杆包括杆连接套、与孔口端盖的左侧部分可拆式连接的本体连接套,杆连接套内部和本体连接套内部均设有第二电缆孔和胶管孔,所述的本体连接套内部还设有横向对开的贯通胶管孔的固管螺孔,固管螺孔内设有用于固定与进胶孔插接的注胶管的固管螺钉,本体连接套右端开有用于推送安装部分的定向槽,孔口端盖的左侧部分设有与定向槽滑动配合的定向销钉,定向销钉位于孔口端盖的封堵环的左侧,这样,安装中十五芯屏蔽线与注胶管均保护在安装杆内,避免了安装中孔壁对二者的刮擦,设置了固管螺钉,确保了注胶管随本体连接套的可靠退出。 As an improvement, the installation rod includes a rod connection sleeve, a body connection sleeve detachably connected to the left side of the orifice end cover, and a second cable hole and a rubber hose hole are provided inside the rod connection sleeve and the body connection sleeve. The main body connection sleeve is also provided with a horizontally split pipe fixing screw hole through the rubber hose hole. The fixing pipe screw hole is provided with a fixing pipe screw for fixing the rubber injection pipe plugged into the glue inlet hole. The right end of the body connection sleeve is open. Due to the orientation groove of the push installation part, the left part of the orifice end cover is provided with an orientation pin that slides and fits with the orientation groove. The orientation pin is located on the left side of the sealing ring of the orifice end cover. Both the wire and the injection tube are protected in the installation rod, which avoids the scratching of the two by the wall of the installation hole, and the fixing screw is set to ensure the reliable exit of the injection tube with the body connecting sleeve.
作为改进,所述的孔口端盖的进胶孔为进胶通孔,孔底端盖的进胶孔为进胶盲孔,进胶通孔两端分别螺纹连接两根铜管,记为左铜管和右铜管,所述的左铜管的左侧部分与注胶管插接,所述的右铜管右侧部分与进胶盲孔连接,孔口端盖的外环面自左向右依序开有均为环形的封堵环槽、第一捆扎槽、导胶槽、第二捆扎槽,以横向导胶孔连通进胶通孔和导胶槽,在孔口端盖的邻接电缆孔右端的部分周向均布有三个穿线孔,这样,结构紧凑简单可靠,成本低。 As an improvement, the glue inlet hole of the orifice end cover is a glue inlet through hole, the glue inlet hole of the end cover at the bottom of the hole is a glue inlet blind hole, and the two ends of the glue inlet through hole are respectively threaded to connect two copper pipes, denoted as The left copper pipe and the right copper pipe, the left part of the left copper pipe is plugged with the glue injection pipe, the right part of the right copper pipe is connected with the glue-feeding blind hole, and the outer ring surface of the orifice end cover is from the left To the right, there are ring-shaped blocking ring grooves, the first binding groove, the rubber guide groove, and the second binding groove in sequence. The portion adjacent to the right end of the cable hole is uniformly distributed with three threading holes in the circumferential direction, so that the structure is compact, simple, reliable and low in cost.
作为改进,所述的包体基管两端加工成分别与孔口端盖和孔底端盖配合的台阶,包体基管为固定管径的无缝钢管或铝合金管或铜管或环氧树脂管或PE管或PVC管,这样,选用无缝钢管、厚壁铝管、铜管形成硬包体,亦可选用环氧树脂管、PE管、PVC管形成软包体,在应变解算中就能将包体基管的厚度、弹模及泊松比参与其中,分别应对硬岩及软岩,被测孔壁的弹性变形范围更宽,测量精度更高。 As an improvement, the two ends of the inclusion base pipe are processed into steps that match the hole end cap and the hole bottom end cap respectively, and the inclusion base pipe is a seamless steel pipe or an aluminum alloy pipe or a copper pipe or a ring with a fixed diameter. Oxygen resin pipe, PE pipe or PVC pipe. In this way, seamless steel pipe, thick-walled aluminum pipe, and copper pipe are used to form hard inclusions, and epoxy resin pipes, PE pipes, and PVC pipes can be used to form soft inclusions. In the calculation, the thickness, elastic modulus and Poisson's ratio of the inclusion base pipe can be involved, respectively deal with hard rock and soft rock, the elastic deformation range of the measured hole wall is wider, and the measurement accuracy is higher.
作为改进,调压孔依序设有内螺纹段和顶压段,内螺纹段与出胶孔连通,顶压段与导胶孔连通,内螺纹段的直径大于顶压段的直径;孔底端盖的外环面自左向右依次开有均为环形的封堵环槽、第一捆扎槽、导胶槽、第二捆扎槽、橡胶环槽,出胶槽与出胶孔的出口连通;孔底端盖右端为锥形导向头,这样,结构紧凑简单可靠,成本低。 As an improvement, the pressure regulating hole is provided with an internal thread section and a top pressure section in sequence. The outer ring surface of the end cover is sequentially opened with ring-shaped sealing ring grooves, the first binding groove, the rubber guide groove, the second binding groove, and the rubber ring groove from left to right. The glue outlet groove is connected with the outlet of the glue outlet hole. ;The right end of the end cover at the bottom of the hole is a tapered guide head, so that the structure is compact, simple and reliable, and the cost is low.
附图说明 Description of drawings
图1是本实用新型实施例的结构示意图; Fig. 1 is the structural representation of the utility model embodiment;
图2是图1中Ⅰ-Ⅰ向剖面图; Fig. 2 is a sectional view along I-I direction in Fig. 1;
图3是图1中Ⅱ-Ⅱ向剖面图; Fig. 3 is the sectional view of II-II in Fig. 1;
图4是孔口端盖的结构示意图; Fig. 4 is the structural representation of orifice end cap;
图5是孔底端盖的结构示意图; Fig. 5 is the structural representation of hole bottom end cap;
图6是泵胶阶段示意图; Figure 6 is a schematic diagram of the pumping stage;
图7是安装完毕示意图; Figure 7 is a schematic diagram of the installation;
图中所示,1、安装杆,2、连接螺钉,3、十五芯屏蔽线,4、注胶管,5、杆连接套,6、本体连接套,7、固管螺钉,8、孔口端盖,9、定向销钉,10、灌封树脂,11.1、左铜管,11.2、右铜管,12、封堵环,13、温度补偿及调零应变花,14、铁箍丝,15、胶胀囊,16、应变花线组,17、包体基管,18、四片装应变花,19、孔底端盖,20、调压螺钉,21、压簧,22、阀球,24、第一电缆孔,25、胶管孔,26、固管螺孔,27、定向槽,28、尾腔,29、销钉孔,30、封堵环槽,30.1、第一捆扎槽,30.2、第二捆扎槽,31、第二电缆孔,32、进胶通孔,33、导胶槽,34、导胶孔,35.1、第三捆扎槽,35.2、第四捆扎槽,36、穿线孔,37、孔口端盖前腔,38、台阶,39、包体内腔,40、出胶槽,41、进胶盲孔,42、导向头,44、出胶孔,45、调压孔,46、压力灌封胶,47、被测钻孔。 As shown in the figure, 1. Mounting rod, 2. Connecting screw, 3. Fifteen-core shielded wire, 4. Rubber injection tube, 5. Rod connecting sleeve, 6. Body connecting sleeve, 7. Fixing screw, 8. Hole End cap, 9. Orientation pin, 10. Potting resin, 11.1, Left copper tube, 11.2, Right copper tube, 12. Sealing ring, 13. Temperature compensation and zeroing strain rosette, 14. Iron hoop wire, 15, Rubber expansion capsule, 16, strain flower wire group, 17, package body base pipe, 18, four-piece strain rosette, 19, hole bottom end cover, 20, pressure adjusting screw, 21, compression spring, 22, valve ball, 24 , the first cable hole, 25, the rubber hose hole, 26, the fixed pipe screw hole, 27, the orientation groove, 28, the tail cavity, 29, the pin hole, 30, the sealing ring groove, 30.1, the first binding groove, 30.2, the second Second binding groove, 31, the second cable hole, 32, the through hole for glue feeding, 33, the glue guiding groove, 34, the glue guiding hole, 35.1, the third binding groove, 35.2, the fourth binding groove, 36, the threading hole, 37 , front cavity of the orifice end cover, 38, steps, 39, inner cavity of the package, 40, glue outlet groove, 41, glue inlet blind hole, 42, guide head, 44, glue outlet hole, 45, pressure regulating hole, 46, Pressure potting glue, 47, measured drilling.
具体实施方式 Detailed ways
以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。 The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.
本实施例给出的零位记忆泵注式包体应变计,它包括安装部分和用于推送安装部分的安装杆1,安装部分包括测量线路以及依序连接的孔口端盖8、包体基管17、孔底端盖19,孔口端盖8和孔底端盖19均设有封堵环12以及依序连通的进胶孔、导胶孔34、设于外表面的环形导胶槽33,围绕导胶槽33覆盖具有弹性的胶胀囊15,胶胀囊15的两端密封固定在所述外表面上以使胶胀囊15与导胶槽33形成密封膨胀腔,孔口端盖8的封堵环12位于胶胀囊15左侧,孔底端盖19的封堵环12位于胶胀囊15右侧,孔口端盖8的进胶孔与孔底端盖19的进胶孔相互连通;孔底端盖19设有与导胶孔34连通的调压孔45、与调压孔45连通的出胶孔44,调压孔45内设有用于控制出胶孔44与导胶孔34之间通断的调压组件,出胶孔44的出口位于孔底端盖19外表面,且位于孔底端盖19的胶胀囊15的左侧。 The zero-position memory pumping type inclusion strain gauge given in this embodiment includes an installation part and an installation rod 1 for pushing the installation part. The base pipe 17, the hole bottom end cover 19, the hole end cover 8 and the hole bottom end cover 19 are all provided with a sealing ring 12 and sequentially connected glue inlet holes, glue guide holes 34, and annular glue guide holes arranged on the outer surface. Groove 33 covers the elastic rubber bladder 15 around the rubber guide groove 33, and the two ends of the rubber bladder 15 are sealed and fixed on the outer surface so that the rubber bladder 15 and the rubber guide groove 33 form a sealed expansion cavity, and the orifice The sealing ring 12 of the end cap 8 is located on the left side of the rubber bladder 15, the sealing ring 12 of the end cover 19 at the bottom of the hole is located on the right side of the rubber bladder 15, and the glue inlet hole of the orifice end cover 8 is connected to the hole bottom end cover 19. The glue inlet holes are connected to each other; the hole bottom cover 19 is provided with a pressure regulating hole 45 connected with the glue guide hole 34, and a glue outlet hole 44 connected with the pressure regulating hole 45, and the pressure regulating hole 45 is provided with a hole 44 for controlling the glue outlet. The outlet of the glue outlet hole 44 is located on the outer surface of the end cover 19 at the bottom of the hole, and is located on the left side of the rubber expansion bag 15 of the end cover 19 of the hole bottom.
封堵环12采用橡胶环。 The sealing ring 12 adopts a rubber ring.
测量线路包括周向均布灌封在包体基管17外环面的三组四片装应变花18以及埋设在孔口端盖8的尾腔28内的同灵敏系数的温度补偿及调零应变花13,各应变花分别与十五芯屏蔽线3电连接,十五芯屏蔽线3经设于孔口端盖8的第一电缆孔24拉出在外。 The measurement circuit includes three sets of four-piece rosettes 18 uniformly distributed in the circumferential direction and potted on the outer ring surface of the encapsulation base pipe 17, and temperature compensation and zeroing rosettes with the same sensitivity coefficient buried in the tail cavity 28 of the orifice end cover 8 13. Each strain rosette is electrically connected to the fifteen-core shielded wire 3 respectively, and the fifteen-core shielded wire 3 is pulled out through the first cable hole 24 provided on the hole end cover 8 .
安装杆1包括杆连接套5、与孔口端盖8的左侧部分可拆式连接的本体连接套6,安装杆1的表层与杆连接套5、本体连接套6通过连接螺钉2相互连接,杆连接套5内部和本体连接套6内部均设有第二电缆孔31和胶管孔25,所述的本体连接套6内部还设有横向对开的贯通胶管孔25的固管螺孔26,固管螺孔26内设有用于固定与进胶孔插接的注胶管4的固管螺钉7,本体连接套6右端开有用于推送安装部分的定向槽27,孔口端盖8的左侧部分设有与定向槽27滑动配合的定向销钉9,定向销钉9位于孔口端盖8的封堵环12的左侧,定向销钉9与设于孔口端盖8的销钉孔29连接。 The installation rod 1 includes a rod connection sleeve 5 and a body connection sleeve 6 detachably connected to the left side of the orifice end cover 8. The surface layer of the installation rod 1 is connected to the rod connection sleeve 5 and the body connection sleeve 6 through connecting screws 2. , the inside of the rod connecting sleeve 5 and the inside of the body connecting sleeve 6 are provided with a second cable hole 31 and a rubber hose hole 25, and the inside of the body connecting sleeve 6 is also provided with a fixed pipe screw hole 26 that is horizontally split through the rubber hose hole 25 , the fixed pipe screw hole 26 is provided with a fixed pipe screw 7 for fixing the injection pipe 4 plugged into the glue inlet hole, the right end of the body connecting sleeve 6 is provided with an orientation groove 27 for pushing the installation part, and the left side of the orifice end cover 8 The side part is provided with an orientation pin 9 slidingly matched with the orientation groove 27, and the orientation pin 9 is located on the left side of the sealing ring 12 of the orifice end cover 8, and the orientation pin 9 is connected with the pin hole 29 provided on the orifice end cover 8.
所述的孔口端盖8的进胶孔为进胶通孔32,孔底端盖19的进胶孔为进胶盲孔41,进胶通孔32两端分别螺纹连接两根铜管,记为左铜管11.1和右铜管11.2,所述的左铜管11.1的左侧部分与注胶管4插接,所述的右铜管11.2右侧部分与进胶盲孔41连接,孔口端盖8的外环面自左向右依序开有均为环形的封堵环槽30、第一捆扎槽30.1、导胶槽33、第二捆扎槽30.2,以横向导胶孔34连通进胶通孔32和导胶槽33,在孔口端盖8的邻接电缆孔24右端的部分周向均布有三个穿线孔36,即邻接电缆孔24右端的的孔口端盖前腔37周向均布有三个穿线孔36,孔口端盖前腔37用灌封树脂10填充。 The glue inlet hole of the orifice end cover 8 is a glue inlet through hole 32, the glue inlet hole of the end cover 19 at the bottom of the hole is a glue inlet blind hole 41, and the two ends of the glue inlet through hole 32 are respectively threaded to connect two copper pipes. Denoted as the left copper pipe 11.1 and the right copper pipe 11.2, the left part of the left copper pipe 11.1 is plugged into the glue injection pipe 4, and the right part of the right copper pipe 11.2 is connected with the glue-feeding blind hole 41, and the orifice The outer ring surface of the end cover 8 is sequentially opened with an annular sealing ring groove 30, a first binding groove 30.1, a rubber guide groove 33, and a second binding groove 30.2 from left to right. The glue through hole 32 and the glue guide groove 33 have three threading holes 36 evenly distributed in the circumferential direction of the portion adjacent to the right end of the cable hole 24 of the orifice end cover 8, that is, the front cavity 37 of the orifice end cover adjacent to the right end of the cable hole 24 is uniformly distributed in the circumferential direction. A threading hole 36, and the front cavity 37 of the orifice end cover is filled with potting resin 10.
所述的包体基管17两端加工成分别与孔口端盖8和孔底端盖19配合的台阶38,该配合为紧配合,包体基管17两端之间为包体内腔39,包体基管17为固定管径的无缝钢管或铝合金管或铜管或环氧树脂管或PE管或PVC管。 The two ends of the inclusion base pipe 17 are processed into steps 38 respectively matched with the end cap 8 of the hole and the end cap 19 at the bottom of the hole. , the inclusion base pipe 17 is a fixed-diameter seamless steel pipe, aluminum alloy pipe, copper pipe, epoxy resin pipe, PE pipe, or PVC pipe.
调压孔45依序设有内螺纹段和顶压段,内螺纹段自左向右的一部分为内螺纹,内螺纹段与出胶孔44连通,顶压段与导胶孔34连通,内螺纹段的直径大于顶压段的直径;孔底端盖19的外环面自左向右依次开有均为环形的出胶槽40、第三捆扎槽35.1、导胶槽33、第四捆扎槽35.2、封堵环槽30,出胶槽40与出胶孔44的出口连通;孔底端盖19右端为锥形导向头42。 The pressure regulating hole 45 is provided with an internal thread section and a top pressure section in sequence. A part of the internal thread section from left to right is an internal thread. The diameter of the threaded section is greater than the diameter of the top pressure section; the outer ring surface of the hole bottom cover 19 is sequentially opened with a circular glue outlet 40, a third binding groove 35.1, a glue guide groove 33, and a fourth binding groove from left to right. Groove 35.2, plugging ring groove 30, glue outlet groove 40 is communicated with the outlet of glue outlet hole 44;
安装杆1的表层由薄壁不锈钢管切割而成,杆连接套5、本体连接套6采用无缝钢管加工而得,孔口端盖8、孔底端盖19采用铝合金棒加工,左铜管11.1、右铜管11.2均以毛细铜管加工,胶胀囊15材质为丁基胶管,其余零件均为标准件。 The surface layer of the installation rod 1 is cut from a thin-walled stainless steel pipe, the rod connection sleeve 5 and the body connection sleeve 6 are processed by seamless steel pipes, the hole end cover 8 and the hole bottom end cover 19 are processed by aluminum alloy rods, and the left copper Pipe 11.1, right copper tube 11.2 are all processed with capillary copper tube, and the material of rubber expansion bag 15 is butyl rubber tube, and all the other parts are standard parts.
如图1所示,本实用新型的安装部分组装时,首先将十五芯屏蔽线3焊接好温度补偿及调零应变花13并置入孔口端盖8的尾腔28内,尾腔28内用灌封树脂10起到密封兼保护的作用,拧接左铜管11.1与孔口端盖8,螺纹处涂抹密封胶或缠绕密封带以免漏胶,芯线分三股为应变花线组16后两端灌封树脂胶并硬化,依次连接接右铜管11.2、包体基管17、调压螺钉20、压簧21、阀球22、孔底端盖19,焊接应变花线组16与四片装应变花18,外层涂抹一薄层灌封树脂10以保护测量应变花18,待灌封树脂10固化后套入胶胀囊15、封堵环12,铁箍丝14拧紧密封胶胀囊15,如述安装部分组装完毕。 As shown in Figure 1, when the installation part of the present utility model is assembled, at first the 15-core shielded wire 3 is welded with temperature compensation and zeroing strain rosette 13 and puts in the tail cavity 28 of the orifice end cover 8, the tail cavity 28 The internal potting resin 10 plays the role of sealing and protection. Screw the left copper pipe 11.1 and the orifice end cover 8. Apply sealant or wrap the sealing tape on the thread to avoid glue leakage. The core wire is divided into three strands to form a strained wire group 16 After the two ends are filled with resin glue and hardened, connect the right copper pipe 11.2, the body base pipe 17, the pressure adjusting screw 20, the compression spring 21, the valve ball 22, the hole bottom end cover 19, and weld the strain flower wire group 16 and Four pieces of strain rosettes 18 are installed, and a thin layer of potting resin 10 is applied on the outer layer to protect the measuring rosettes 18. After the potting resin 10 is cured, insert the rubber expansion bag 15, the sealing ring 12, and the iron hoop wire 14 to tighten the sealant The expansion bag 15 is assembled as described above.
本实用新型设置有包括注胶管4、左铜管11.1、右铜管11.2、孔口端盖8、孔底端盖19的注胶通道,并由胶胀囊15封闭,当胶液压力低于调压螺钉20、压簧21、阀球22三者设置的阀芯压力时,胶胀囊15首先起胀,使得应变计封孔与定心,随着泵注压力的提高,阀球22被打开胶液注入应变计与被测钻孔47的孔壁之间的间隙完成有压灌胶。 The utility model is provided with a glue injection channel including a glue injection pipe 4, a left copper pipe 11.1, a right copper pipe 11.2, an orifice end cover 8, and a hole bottom end cover 19, and is closed by a rubber expansion bag 15. When the glue pressure is lower than When the valve core pressure is set by the pressure regulating screw 20, compression spring 21, and valve ball 22, the rubber expansion bag 15 will swell first, so that the hole of the strain gauge is sealed and centered. Open the gap between the glue injection strain gauge and the hole wall of the measured borehole 47 to complete the glue filling under pressure.
本实用新型的安装过程为,如图6、7,为清楚示意,标记进行了简化: The installation process of the present utility model is, as shown in Fig. 6, 7, for clear illustration, the mark has been simplified:
本实用新型安装前将被测钻孔47按要求打好,连接好安装部分与本体连接套6,将注胶管4套入左铜管11.1,拧紧固管螺钉7,依次在杆连接套5内插入注胶管4和十五芯屏蔽线3,连接杆连接套5及各节安装杆1,推送安装部分至孔底。 Before the installation of the utility model, drill the measured drill hole 47 according to the requirements, connect the installation part and the body connecting sleeve 6, insert the rubber injection pipe 4 into the left copper pipe 11.1, tighten the fastening pipe screw 7, and place it in the rod connecting sleeve 5 in turn. Insert the injection tube 4 and the 15-core shielded wire 3, the connecting rod connecting sleeve 5 and the installation rod 1 of each section, and push the installation part to the bottom of the hole.
安装部分送入到位后,可在注胶管4的孔外端连接手摇注胶泵的出胶口泵入压力灌封胶46,沿注胶通道起胀胶胀囊15,后注入应变计与被测钻孔47的孔壁之间的间隙,待间隙内胶液固化后抽拉安装杆1,可将注胶管4、杆连接套5、本体连接套6共同撤出,之后可开展应变量测。 After the installation part is put in place, the outer end of the hole of the injection pipe 4 can be connected to the glue outlet of the hand-operated glue injection pump to pump the pressure potting glue 46, and the rubber expansion bag 15 will be expanded along the glue injection channel, and then the strain gauge and The gap between the hole walls of the measured drill hole 47, after the glue in the gap is cured, pull the installation rod 1, and the glue injection tube 4, the rod connecting sleeve 5, and the body connecting sleeve 6 can be withdrawn together, and then the strain measurement can be carried out. Measurement.
与现有现有技术比,本实施例给出的零位记忆泵注式包体应变计具有如下优点: Compared with the prior art, the zero-position memory pumping inclusion strain gauge provided in this embodiment has the following advantages:
1.由于设定了调零应变片,可实现单个应变仪对多个应变计的同观测周期量测,大幅降低了动压测试中需要多孔量测的配套成本; 1. Due to the setting of zero-adjustment strain gauges, a single strain gauge can measure multiple strain gauges at the same observation period, which greatly reduces the supporting cost of porous measurement in dynamic pressure testing;
2.设计的包体基管17可选用环氧树脂管、PE管、PVC管形成软包体,亦可选用无缝钢管、厚壁铝管形成硬包体,在应变解算基管的厚度、弹模及泊松比参与其中,分别应对硬岩及软岩,孔壁的弹性变形范围更宽,测量精度更高; 2. The designed inclusion base pipe 17 can be made of epoxy resin pipe, PE pipe, PVC pipe to form a soft inclusion body, or seamless steel pipe and thick-walled aluminum pipe to form a hard inclusion body. The modulus and Poisson's ratio are involved, respectively dealing with hard rock and soft rock, the elastic deformation range of the hole wall is wider, and the measurement accuracy is higher;
3.设计了泵注式注胶封闭通道,安装部分的灌注压力可通过调压组件预先设定,胶胀囊15的起胀既实现了封孔,又实现了本体与被测钻孔47的同心同轴,灌注空穴大幅减少,安装定位精度大幅提高,应变测量数据的可靠性与有效性得以提高; 3. A closed channel for pump injection type glue injection is designed, and the filling pressure of the installation part can be preset through the pressure regulating component. Shaft, the perfusion cavity is greatly reduced, the installation positioning accuracy is greatly improved, and the reliability and validity of the strain measurement data are improved;
4.安装中十五芯屏蔽线3与注胶管4均保护在安装杆1内,避免了安装中被测钻孔47的孔壁对二者的刮擦,设置了固管螺钉7,确保了注胶管4随本体连接套6的可靠退出; 4. The fifteen-core shielded wire 3 and the injection tube 4 are protected in the installation rod 1 during installation, which avoids the scratching of the two by the hole wall of the measured drill hole 47 during installation, and the fixed pipe screw 7 is set to ensure that the injection tube 4 With the reliable exit of the body connecting sleeve 6;
5.本零位记忆泵注式包体应变计零部件选材普及,加工与组装方便,便于安装测量。 5. The zero-position memory pump injection type cladding strain gauge has popular material selection for parts and components, convenient processing and assembly, and convenient installation and measurement.
本文中所描述具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。 The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range .
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