CN204692475U - A kind of double speed decelerator - Google Patents
A kind of double speed decelerator Download PDFInfo
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- CN204692475U CN204692475U CN201520440111.4U CN201520440111U CN204692475U CN 204692475 U CN204692475 U CN 204692475U CN 201520440111 U CN201520440111 U CN 201520440111U CN 204692475 U CN204692475 U CN 204692475U
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Abstract
本实用新型公开了一种可以变速的双速减速器,其主要包括减速器支架、行星轮组件和离合组件,行星轮组件包括转动轴、外齿圈、一级太阳轮、一级行星轮、二级行星轮和二级行星架组件,所述一级太阳轮安装在转动轴上,所述一级行星轮和二级行星轮均安装在二级行星架组件上,所述离合组件与转动轴连接并可带动转动轴轴向运动,所述转动轴上设有用于与二级行星轮啮合的啮合齿,所述二级行星轮通过啮合齿与转动轴啮合,所述二级行星轮与外齿圈啮合,所述转动轴轴向运动可使一级行星轮与一级太阳轮啮合或者使一级行星轮与一级太阳轮分开。
The utility model discloses a variable-speed two-speed reducer, which mainly includes a reducer bracket, a planetary gear assembly and a clutch assembly, and the planetary gear assembly includes a rotating shaft, an outer ring gear, a first-stage sun gear, a first-stage planetary wheel, The secondary planetary gear and the secondary planetary carrier assembly, the primary sun gear is installed on the rotating shaft, the primary planetary wheel and the secondary planetary gear are installed on the secondary planetary carrier assembly, and the clutch assembly is connected to the rotating shaft The shaft is connected and can drive the rotating shaft to move axially. The rotating shaft is provided with meshing teeth for meshing with the secondary planetary gear. The secondary planetary wheel meshes with the rotating shaft through the meshing teeth. The secondary planetary wheel and The outer ring gear is engaged, and the axial movement of the rotating shaft can make the first-stage planetary gear mesh with the first-stage sun gear or separate the first-stage planetary gear from the first-stage sun gear.
Description
技术领域technical field
本实用新型涉及减速器领域,具体涉及一种双速减速器。The utility model relates to the field of reducers, in particular to a two-speed reducer.
背景技术Background technique
减速器在原动机和工作机或执行机构之间起匹配转速和传递转矩的作用,在现代机械中应用极为广泛。现有的通过二级或三级行星轮组件传动的减速器不能变速,不能满足多样化的市场需求。The reducer plays the role of matching speed and transmitting torque between the prime mover and the working machine or the actuator, and is widely used in modern machinery. The existing speed reducer driven by a two-stage or three-stage planetary gear assembly cannot change the speed and cannot meet diverse market demands.
发明内容Contents of the invention
本实用新型所要解决的技术问题在于提供一种可以变速的双速减速器。The technical problem to be solved by the utility model is to provide a variable-speed two-speed reducer.
为解决上述现有的技术问题,本实用新型采用如下方案:一种双速减速器,包括减速器支架、行星轮组件和离合组件,所述行星轮组件包括转动轴、外齿圈、一级太阳轮、一级行星轮Ⅰ、一级行星轮Ⅱ和一级行星架组件,所述一级太阳轮安装在转动轴上,所述一级行星轮Ⅰ和一级行星轮Ⅱ均安装在一级行星架组件上,所述一级行星轮Ⅱ与外齿圈啮合,所述转动轴上设有用于与一级行星轮Ⅱ啮合的啮合齿,所述离合组件与转动轴连接用以带动转动轴沿转动轴轴向运动;所述转动轴轴向运动至啮合齿与一级行星轮Ⅱ对应的位置时一级行星轮Ⅱ通过啮合齿与转动轴啮合,并且所述一级行星轮Ⅰ与一级太阳轮分开;所述转动轴轴向运动至一级太阳轮与一级行星轮Ⅰ对应的位置时一级行星轮Ⅰ与一级太阳轮啮合,并且所述转动轴上的啮合齿与一级行星轮Ⅱ分开。In order to solve the above-mentioned existing technical problems, the utility model adopts the following scheme: a two-speed reducer, including a reducer bracket, a planetary gear assembly and a clutch assembly, and the planetary gear assembly includes a rotating shaft, an outer ring gear, a first-stage The sun gear, the first-stage planetary gear I, the first-stage planetary gear II and the first-stage planet carrier assembly, the first-stage sun gear is installed on the rotating shaft, and the first-stage planetary gear I and the first-stage planetary gear II are installed On the first-stage planet carrier assembly, the first-stage planetary gear II meshes with the outer ring gear, the rotating shaft is provided with meshing teeth for meshing with the first-stage planetary gear II, and the clutch assembly is connected with the rotating shaft to drive the rotation The shaft moves axially along the rotating shaft; when the rotating shaft moves axially to the position where the meshing teeth correspond to the first-stage planetary wheel II, the first-stage planetary wheel II meshes with the rotating shaft through the meshing teeth, and the first-stage planetary wheel I and The first-stage sun gear is separated; when the rotating shaft moves axially to the position corresponding to the first-stage sun gear and the first-stage planetary gear I, the first-stage planetary gear I meshes with the first-stage sun gear, and the meshing teeth on the rotating shaft and The first-stage planetary gear II is separated.
作为优选,所述一级行星轮Ⅰ和一级行星轮Ⅱ通过连接部连接形成一体结构。制造方便,并且一级行星轮Ⅰ和一级行星轮Ⅱ通过连接部连接形成一体结构以后,一级行星轮Ⅰ和一级行星轮Ⅱ同轴并且同步转动。Preferably, the first-stage planetary gear I and the first-stage planetary gear II are connected through a connecting portion to form an integrated structure. The manufacture is convenient, and after the first-stage planetary gear I and the first-stage planetary gear II are connected to form an integrated structure through the connecting portion, the first-stage planetary gear I and the first-stage planetary gear II are coaxial and rotate synchronously.
作为优选,所述离合组件包括离合座、离合轴和柱形块,所述离合座与外齿圈固定连接,所述离合座设有安装孔,所述离合轴安装在安装孔中并可轴向转动,所述转动轴上设有可轴向转动的转盘,所述转盘的周向方向的侧壁设有第一环形凹槽,所述柱形块偏心连接在离合轴朝向转盘的一端并伸入第一环形凹槽内。通过离合轴转动的方式促使柱形块对转盘施加一个沿转动轴轴向方向上的作用力,进而带动转动轴沿轴向运动。Preferably, the clutch assembly includes a clutch seat, a clutch shaft and a cylindrical block, the clutch seat is fixedly connected to the outer ring gear, the clutch seat is provided with a mounting hole, and the clutch shaft is installed in the mounting hole and can be rotated To rotate, the rotating shaft is provided with an axially rotatable turntable, the side wall of the turntable in the circumferential direction is provided with a first annular groove, the cylindrical block is eccentrically connected to one end of the clutch shaft facing the turntable and into the first annular groove. Through the rotation of the clutch shaft, the cylindrical block exerts an active force on the turntable in the axial direction of the rotating shaft, thereby driving the rotating shaft to move in the axial direction.
作为优选,所述离合轴远离转盘的一端设有离合手柄,所述离合手柄朝向离合座的一侧设有第一凹槽,所述离合座外壁上在对应第一凹槽的位置设有第二凹槽,所述第一凹槽内设有钢球,所述第一凹槽内设有用于将钢球抵在第二凹槽处的离合弹簧。通过设置离合手柄,转动离合轴时比较方便;通过在离合手柄和离合座之间设置离合弹簧和钢球,使得离合手柄和离合座之间形成限位结构,转动离合手柄时需要足够大小的外力才能使钢球脱离第二凹槽,当钢球脱离第二凹槽时,离合手柄才能转动,即离合轴才能转动。As a preference, a clutch handle is provided at the end of the clutch shaft away from the turntable, a first groove is provided on the side of the clutch handle facing the clutch seat, and a second groove is provided on the outer wall of the clutch seat at a position corresponding to the first groove. Two grooves, the first groove is provided with a steel ball, and the first groove is provided with a clutch spring for pressing the steel ball against the second groove. By setting the clutch handle, it is more convenient to turn the clutch shaft; by setting the clutch spring and the steel ball between the clutch handle and the clutch seat, a limit structure is formed between the clutch handle and the clutch seat, and sufficient external force is required when turning the clutch handle Just can make steel ball break away from the second groove, when steel ball breaks away from the second groove, clutch handle just can rotate, promptly clutch shaft just can rotate.
作为优选,所述离合轴的侧部设有第二环形凹槽,所述离合座上设有伸入第二环形凹槽内的离合器螺钉,所述离合轴通过离合器螺钉伸入第二环形凹槽内实现轴向定位在离合座的安装孔中。离合轴通过离合器螺钉伸入第二环形凹槽内实现轴向定位在离合座的安装孔中,结构简单,拆装方便。As a preference, the side of the clutch shaft is provided with a second annular groove, and the clutch seat is provided with a clutch screw extending into the second annular groove, and the clutch shaft extends into the second annular groove through the clutch screw. The groove realizes axial positioning in the mounting hole of the clutch seat. The clutch shaft extends into the second annular groove through the clutch screw to achieve axial positioning in the mounting hole of the clutch seat, which has a simple structure and is easy to assemble and disassemble.
作为优选,所述行星轮组件还包括二级行星轮、二级行星架组件和二级太阳轮,所述二级太阳轮套设在转动轴外部并可相对转动轴轴向转动,所述二级太阳轮与一级行星架组件固定连接,所述二级行星轮设于外齿圈和二级太阳轮之间并且分别与外齿圈和二级太阳轮啮合,所述二级行星轮安装于二级行星架组件。采用二级行星轮传动,减速效果好。Preferably, the planetary gear assembly further includes a secondary planetary gear, a secondary planet carrier assembly, and a secondary sun gear. The secondary sun gear is sleeved outside the rotating shaft and can rotate axially relative to the rotating shaft. The two The first-stage sun gear is fixedly connected with the first-stage planetary carrier assembly. The second-stage planetary gear is arranged between the outer ring gear and the second-stage sun gear and meshes with the outer ring gear and the second-stage sun gear respectively. The second-stage planetary gear is installed in the secondary planetary carrier assembly. The two-stage planetary gear transmission is adopted, and the deceleration effect is good.
有益效果:Beneficial effect:
本实用新型采用上述技术方案以后,通过离合组件带动转轴轴向运动使一级行星轮Ⅰ与一级太阳轮啮合、转动轴上的啮合齿与一级行星轮Ⅱ分开或者使一级行星轮Ⅰ与一级太阳轮分开、转动轴上的啮合齿与一级行星轮Ⅱ啮合进而达到变速的目的,由离合器带动行星轮组件进行速度的切换,结构简单,操作方便。After the utility model adopts the above-mentioned technical scheme, the axial movement of the rotating shaft is driven by the clutch assembly, so that the primary planetary gear I meshes with the primary sun gear, the meshing teeth on the rotating shaft are separated from the primary planetary gear II, or the primary planetary gear I Separated from the first-stage sun gear, the meshing teeth on the rotating shaft mesh with the first-stage planetary gear II to achieve the purpose of speed change. The planetary gear assembly is driven by the clutch to switch the speed. The structure is simple and the operation is convenient.
附图说明Description of drawings
图1为本实用新型在慢档状态下的剖视图。Fig. 1 is the sectional view of the utility model under the slow gear state.
图2为本实用新型在空档状态下的剖视图。Fig. 2 is a sectional view of the utility model in a neutral state.
图3为本实用新型在快档状态下的剖视图。Fig. 3 is a sectional view of the utility model in a fast gear state.
具体实施方式Detailed ways
如图1至3所示为本实用新型一种双速减速器的优选实施例,该双速减速器主要包括减速器支架1、行星轮组件和离合组件,行星轮组件安装在减速器支架1上,离合组件与行星轮组件连接。在减速器支架1上设有滚筒防护套18。As shown in Figures 1 to 3, it is a preferred embodiment of a two-speed reducer of the present invention. The two-speed reducer mainly includes a reducer bracket 1, a planetary gear assembly and a clutch assembly, and the planetary gear assembly is installed on the reducer bracket 1 On, the clutch assembly is connected with the planetary gear assembly. A roller guard 18 is provided on the reducer bracket 1 .
其中,行星轮组件包括转动轴5、外齿圈2、一级太阳轮20、一级行星轮Ⅰ21、一级行星轮Ⅱ22、一级行星架组件4、二级行星轮3、二级行星架组件30和二级太阳轮31,外齿圈2一端与减速器支架1通过几组第一螺钉15、弹簧垫圈12连接,外齿圈2一端与减速器支架1之间通过密封圈17密封,一级太阳轮20安装在转动轴5上,一级行星轮Ⅰ21和一级行星轮Ⅱ22均安装在一级行星架组件4上,一级行星轮Ⅱ22与外齿圈2啮合,一级行星轮Ⅰ21和一级行星轮Ⅱ22的外径不同,在该实施例中,一级行星轮Ⅱ22的外径大于一级行星轮Ⅰ21的外径,转动轴5上设有用于与一级行星轮Ⅱ22啮合的啮合齿32。Among them, the planetary gear assembly includes a rotating shaft 5, an outer ring gear 2, a primary sun gear 20, a primary planetary gear I21, a primary planetary gear II22, a primary planet carrier assembly 4, a secondary planetary gear 3, and a secondary planet carrier The component 30 and the secondary sun gear 31, one end of the outer ring gear 2 is connected to the reducer bracket 1 through several sets of first screws 15 and spring washers 12, and the seal ring 17 is used to seal between one end of the outer ring gear 2 and the reducer bracket 1, The primary sun gear 20 is installed on the rotating shaft 5, the primary planetary gear I 21 and the primary planetary gear II 22 are installed on the primary planet carrier assembly 4, the primary planetary gear II 22 meshes with the outer ring gear 2, and the primary planetary gear The outer diameters of I21 and the first-stage planetary wheel II22 are different. In this embodiment, the outer diameter of the first-stage planetary wheel II22 is larger than the outer diameter of the first-stage planetary wheel I21, and the rotating shaft 5 is provided with a ring for engaging with the first-stage planetary wheel II22. The meshing teeth 32.
转动轴5可沿轴向运动以使该双速减速器处在慢档、空档和快档三个状态下。如图1所示,在慢档状态下,一级行星轮Ⅱ22通过啮合齿32与转动轴5啮合,一级行星轮Ⅰ21与一级太阳轮20分离;如图2所示,在空档状态下,一级行星轮Ⅱ22与转动轴5上的啮合齿32分离,一级行星轮Ⅰ21与一级太阳轮20也分离;如图3所示,在快档状态下,一级行星轮Ⅰ21与一级太阳轮20啮合,转动轴5上的啮合齿32与一级行星轮Ⅱ22分离。The rotating shaft 5 can move axially so that the two-speed reducer is in three states of slow gear, neutral gear and fast gear. As shown in Figure 1, in the slow gear state, the first-stage planetary gear II 22 meshes with the rotating shaft 5 through the meshing teeth 32, and the first-stage planetary gear I21 is separated from the first-stage sun gear 20; as shown in Figure 2, in the neutral state Next, the first-stage planetary gear II 22 is separated from the meshing teeth 32 on the rotating shaft 5, and the first-stage planetary gear I21 is also separated from the first-stage sun gear 20; The first-stage sun gear 20 meshes, and the meshing teeth 32 on the rotating shaft 5 are separated from the first-stage planetary gear II 22 .
二级太阳轮31套设在转动轴5外部并可相对转动轴5轴向转动,二级太阳轮31与一级行星架组件4固定连接,二级行星轮3设于外齿圈2和二级太阳轮31之间并且分别与外齿圈2和二级太阳轮31啮合,二级行星轮3安装于二级行星架组件30。二级行星架组件30上安装有轮毂轴瓦19。The secondary sun gear 31 is sleeved outside the rotating shaft 5 and can rotate axially relative to the rotating shaft 5. The secondary sun gear 31 is fixedly connected with the primary planetary carrier assembly 4. The secondary planetary gear 3 is arranged on the outer ring gear 2 and the secondary planetary gear. Between the primary sun gears 31 and meshes with the outer ring gear 2 and the secondary sun gears 31 respectively, the secondary planetary gears 3 are mounted on the secondary planet carrier assembly 30 . The hub bearing bush 19 is installed on the secondary planet carrier assembly 30 .
该实施例中,一级行星轮Ⅰ21和一级行星轮Ⅱ22通过连接部23连接形成一体结构,此时,一级行星轮Ⅰ21和一级行星轮Ⅱ22同轴并且同步传动。一级行星架组件4和二级太阳轮31之间通过焊接方式连接,二者也可以采用一体成型的方式形成一体结构。In this embodiment, the first-stage planetary gear I 21 and the first-stage planetary gear II 22 are connected through the connecting portion 23 to form an integrated structure. At this time, the first-stage planetary gear I 21 and the first-stage planetary gear II 22 are coaxial and synchronously driven. The first-stage planet carrier assembly 4 and the second-stage sun gear 31 are connected by welding, and the two can also be integrally formed to form an integral structure.
离合组件与转动轴5连接并可带动转动轴5轴向运动,具体的,离合组件包括离合座6、离合轴13和柱形块24,离合座6与外齿圈2也通过第一螺钉15连接,离合座6和第一螺钉15之间设有弹簧垫圈12和小垫圈16,外齿圈2端部与离合座6之间通过密封圈17密封,离合座6设有安装孔,离合轴13安装在安装孔中并可轴向转动,转动轴5上设有可轴向转动的转盘25,转盘25的周向方向的侧壁设有第一环形凹槽26,柱形块24偏心连接在离合轴13朝向转盘25的一端并伸入第一环形凹槽26内。离合轴13远离转盘25的一端设有离合手柄7,离合手柄7与离合轴13之间通过第二螺钉11连接,离合手柄7与第二螺钉11之间设有弹簧垫圈12,离合手柄7朝向离合座6的一侧设有第一凹槽27,离合座6外壁上在朝向第一凹槽27的一侧的端面上设有三个第二凹槽28,三个第二凹槽28沿着离合轴13转动时的第一凹槽27的运动轨迹分布,第一凹槽27内设有钢球9,第一凹槽27内设有用于将钢球9抵在离合座6上的离合弹簧10。当第一凹槽27运动至与某个第二凹槽28相对应的位置时,离合弹簧10将钢球9抵在该第二凹槽28中。该实施例中,三个第二凹槽28分别对应双速减速器的一个档位,即:第一个第二凹槽28对应慢档档位,当钢球9抵在该第二凹槽28中时,双速减速器处在慢档档位;第二个第二凹槽28对应空档档位,当钢球9抵在该第二凹槽28中时,双速减速器处在空档档位;第三个第二凹槽28对应快档档位,当钢球9抵在该第二凹槽28中时,双速减速器处在快档档位。The clutch assembly is connected with the rotating shaft 5 and can drive the rotating shaft 5 to move axially. Specifically, the clutch assembly includes a clutch seat 6, a clutch shaft 13 and a cylindrical block 24. The clutch seat 6 and the outer ring gear 2 are also passed through the first screw 15. connection, a spring washer 12 and a small washer 16 are provided between the clutch seat 6 and the first screw 15, and a sealing ring 17 is used to seal between the end of the outer ring gear 2 and the clutch seat 6, and the clutch seat 6 is provided with a mounting hole, and the clutch shaft 13 is installed in the mounting hole and can rotate axially. The rotary shaft 5 is provided with a turntable 25 that can rotate axially. The side wall of the turntable 25 in the circumferential direction is provided with a first annular groove 26. One end of the clutch shaft 13 facing the turntable 25 extends into the first annular groove 26 . The clutch shaft 13 is provided with a clutch handle 7 away from the end of the rotating disk 25. The clutch handle 7 is connected with the clutch shaft 13 by a second screw 11. A spring washer 12 is arranged between the clutch handle 7 and the second screw 11. The clutch handle 7 faces One side of the clutch seat 6 is provided with a first groove 27, and on the outer wall of the clutch seat 6, three second grooves 28 are provided on the end face towards the side of the first groove 27, and the three second grooves 28 are along the The motion track distribution of the first groove 27 when the clutch shaft 13 rotates, the first groove 27 is provided with a steel ball 9, and the first groove 27 is provided with a clutch spring for pressing the steel ball 9 against the clutch seat 6 10. When the first groove 27 moves to a position corresponding to a certain second groove 28 , the clutch spring 10 presses the steel ball 9 into the second groove 28 . In this embodiment, the three second grooves 28 correspond to a gear position of the two-speed reducer respectively, that is, the first second groove 28 corresponds to the slow gear position, when the steel ball 9 touches the second groove 28, the two-speed reducer is in the slow gear; the second second groove 28 corresponds to the neutral gear, and when the steel ball 9 is in the second groove 28, the two-speed reducer is in the slow gear. Neutral gear position; the third second groove 28 corresponds to the fast gear position. When the steel ball 9 touches the second groove 28, the two-speed reducer is in the fast gear position.
离合轴13的侧部设有第二环形凹槽29,离合座6上设有伸入第二环形凹槽29内的离合器螺钉14,离合轴13通过离合器螺钉14伸入第二环形凹槽29内实现轴向定位在离合座6的安装孔中。The side of the clutch shaft 13 is provided with a second annular groove 29, and the clutch seat 6 is provided with a clutch screw 14 extending into the second annular groove 29, and the clutch shaft 13 extends into the second annular groove 29 through the clutch screw 14. Axial positioning is realized in the installation hole of the clutch seat 6.
Claims (6)
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Cited By (1)
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CN106090150A (en) * | 2016-06-08 | 2016-11-09 | 武汉理工大学 | The variable RV reductor of speed reducing ratio |
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2015
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Publication number | Priority date | Publication date | Assignee | Title |
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CN106090150A (en) * | 2016-06-08 | 2016-11-09 | 武汉理工大学 | The variable RV reductor of speed reducing ratio |
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C14 | Grant of patent or utility model | ||
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PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Two-speed reducer Effective date of registration: 20200623 Granted publication date: 20151007 Pledgee: Agricultural Bank of China Limited by Share Ltd. Jinhua Economic Development Zone Branch Pledgor: ZHEJIANG RUNVA MECHANICAL & ELECTRICAL Co.,Ltd. Registration number: Y2020330000380 |
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PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20210817 Granted publication date: 20151007 Pledgee: Agricultural Bank of China Limited by Share Ltd. Jinhua Economic Development Zone Branch Pledgor: ZHEJIANG RUNVA MECHANICAL & ELECTRICAL Co.,Ltd. Registration number: Y2020330000380 |
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CX01 | Expiry of patent term |
Granted publication date: 20151007 |