CN204692090U - A kind of rotor-type compressor - Google Patents
A kind of rotor-type compressor Download PDFInfo
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- CN204692090U CN204692090U CN201520057442.XU CN201520057442U CN204692090U CN 204692090 U CN204692090 U CN 204692090U CN 201520057442 U CN201520057442 U CN 201520057442U CN 204692090 U CN204692090 U CN 204692090U
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- 239000000853 adhesive Substances 0.000 claims abstract description 4
- 230000001070 adhesive effect Effects 0.000 claims abstract description 4
- 238000003466 welding Methods 0.000 claims description 8
- 239000007769 metal material Substances 0.000 claims description 7
- 239000003292 glue Substances 0.000 claims description 4
- 229910001209 Low-carbon steel Inorganic materials 0.000 claims description 3
- 229910001018 Cast iron Inorganic materials 0.000 claims description 2
- 238000005266 casting Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 1
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Abstract
本实用新型公开一种转子式压缩机,包括上外罩、电机定子、一体式机架、泵体结构和下外罩;一体式机架包括筒体及设置于筒体内的机架,筒体与机架一体化加工而成;机架的顶部设有一内凹台,内凹台的底部为一个凹台平面,电机定子直接通过粘胶剂/螺栓固定在内凹台平面上;泵体结构通过三个螺钉固定在一体式机架上,一体式机架的上部与上外罩连接固定,下部与下外罩连接固定;泵体结构包括电机转子、偏心轴、上盖、转子、下盖和气缸;偏心轴上部固定有电机转子、下部安装有转子;气缸固定在上盖和下盖之间,设置于转子位于气缸内;偏心轴穿过上盖和下盖。与现有技术相比,本实用新型具有电机定转子之间间隙均匀,泵体变形小,整体工艺性较好等优点。
The utility model discloses a rotor type compressor, which comprises an upper outer cover, a motor stator, an integrated frame, a pump body structure and a lower outer cover; the integrated frame includes a cylinder and a frame arranged in the cylinder, and the cylinder and the machine The frame is integrally processed; the top of the frame is provided with an inner concave platform, and the bottom of the inner concave platform is a concave platform plane, and the motor stator is directly fixed on the inner concave platform plane by adhesives/bolts; the pump body structure is passed through three One screw is fixed on the integrated frame, the upper part of the integrated frame is connected and fixed with the upper cover, and the lower part is connected and fixed with the lower cover; the pump body structure includes motor rotor, eccentric shaft, upper cover, rotor, lower cover and cylinder; eccentric The motor rotor is fixed on the upper part of the shaft, and the rotor is installed on the lower part; the cylinder is fixed between the upper cover and the lower cover, and the rotor is located in the cylinder; the eccentric shaft passes through the upper cover and the lower cover. Compared with the prior art, the utility model has the advantages of uniform gap between the stator and the rotor of the motor, small deformation of the pump body, better overall manufacturability, and the like.
Description
【技术领域】【Technical field】
本实用新型涉及转子式压缩机技术领域,特别涉及一种转子式压缩机。The utility model relates to the technical field of rotor compressors, in particular to a rotor compressor.
【背景技术】【Background technique】
转子式压缩机多为把电机定子热套在壳体上,把泵体组件通过气缸或上气缸盖上的三个或多个塞焊点焊接在壳体上。这样很难保证电机定子、转子同轴,且易引起泵体组件焊接变形。专利ZL96120366.8提出的机架结构虽能使电机定子、转子易达到同轴,避免泵体焊接变形,但还需把电机定子热套在壳体上,这使电机定子受到压应力,对其性能不利,同时还要把机架通过三个或多个塞焊点焊接在壳体上,其装配工艺比较复杂。Rotary compressors mostly heat-shrink the motor stator on the shell, and weld the pump body assembly on the shell through three or more plug welding spots on the cylinder or upper cylinder head. It is difficult to ensure that the motor stator and rotor are coaxial, and it is easy to cause welding deformation of the pump body components. Although the frame structure proposed by the patent ZL96120366.8 can make the motor stator and rotor easy to achieve coaxiality and avoid welding deformation of the pump body, it still needs to heat the motor stator on the casing, which causes the motor stator to be subjected to compressive stress. The performance is unfavorable, and the frame must be welded on the housing through three or more plug welding spots simultaneously, and its assembly process is more complicated.
【实用新型内容】【Content of utility model】
本实用新型的目的在于提供一种转子式压缩机,以克服上述现有技术所存在的技术问题。The purpose of the utility model is to provide a rotary compressor to overcome the above-mentioned technical problems in the prior art.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种转子式压缩机,包括上外罩、电机定子、一体式机架、泵体结构和下外罩;一体式机架包括筒体及设置于筒体内的机架,筒体与机架一体化加工而成;机架的顶部设有一内凹台,内凹台的底部为一个凹台平面,电机定子直接通过粘胶剂/螺栓固定在内凹台平面上;泵体结构通过三个螺钉固定在一体式机架上,一体式机架的上部与上外罩连接固定,下部与下外罩连接固定;泵体结构包括电机转子、偏心轴、上盖、转子、下盖和气缸;偏心轴上部固定有电机转子、下部安装有转子;气缸固定在上盖和下盖之间,设置于转子位于气缸内;偏心轴穿过上盖和下盖。A rotor type compressor, comprising an upper outer cover, a motor stator, an integrated frame, a pump body structure and a lower outer cover; the integrated frame includes a cylinder body and a frame arranged in the cylinder body, and the cylinder body and the frame are integrally processed The top of the frame is provided with an inner concave platform, and the bottom of the inner concave platform is a concave platform plane, and the motor stator is directly fixed on the inner concave platform plane by adhesives/bolts; the pump body structure is fixed on the inner concave platform by three screws. On the one-piece frame, the upper part of the one-piece frame is connected and fixed with the upper cover, and the lower part is connected and fixed with the lower cover; the pump body structure includes the motor rotor, eccentric shaft, upper cover, rotor, lower cover and cylinder; the upper part of the eccentric shaft is fixed with The motor rotor and the lower part are equipped with a rotor; the cylinder is fixed between the upper cover and the lower cover, and the rotor is arranged in the cylinder; the eccentric shaft passes through the upper cover and the lower cover.
优选的,所述一体式机架通过铸造一次成型制成。Preferably, the one-piece frame is made by one-shot casting.
优选的,所述一体式机架通过金属材料加工而成。Preferably, the integrated frame is processed by metal materials.
优选的,所述的金属材料为铸铁。Preferably, the metal material is cast iron.
优选的,所述的金属材料为低碳钢。Preferably, the metal material is low carbon steel.
优选的,所述的一体式机架与上外罩、下外罩通过焊接或粘胶连接。Preferably, the integrated frame is connected with the upper cover and the lower cover by welding or glue.
优选的,一体式机架上设有一个连通气缸的进气连接管;一体式机架与气缸紧密接触。Preferably, the integrated frame is provided with an intake connection pipe communicating with the cylinder; the integrated frame is in close contact with the cylinder.
相对于现有技术,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
与现有技术相比,本实用新型将壳体和机架直接铸造或加工成一个部件,并在压缩机一体式机架上加工一平台(内凹台平面),电机定子安装在此平台上,泵体通过气缸与机架下平面固定连接,很好的保证了电机定子与壳体、定转子间隙不均匀的问题,同时避免了泵体变形,且省去了对电机性能有影响的定子热套工序和塞焊机架工序。与现有技术相比,本实用新型具有电机定转子之间间隙均匀,泵体变形小,整体工艺性较好等优点。Compared with the prior art, the utility model directly casts or processes the shell and the frame into one part, and processes a platform (inner concave platform plane) on the integrated frame of the compressor, and the motor stator is installed on this platform , the pump body is fixedly connected to the lower plane of the frame through the cylinder, which ensures the uneven gap between the motor stator and the housing, and the stator-rotor gap, while avoiding the deformation of the pump body and eliminating the stator that affects the performance of the motor Shrink-fit process and plug-welding frame process. Compared with the prior art, the utility model has the advantages of uniform gap between the stator and the rotor of the motor, small deformation of the pump body, better overall manufacturability, and the like.
【附图说明】【Description of drawings】
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
其中,1-上外罩,2-电机定子,3-电机转子,4-一体式机架,5-偏心轴,6-上盖,7-螺钉,8-转子,9-下盖,10-下外罩,11-气缸,12-进气连接管,13-内凹台,131-内凹台平面。Among them, 1-upper cover, 2-motor stator, 3-motor rotor, 4-integrated frame, 5-eccentric shaft, 6-upper cover, 7-screw, 8-rotor, 9-lower cover, 10-lower Outer cover, 11-cylinder, 12-intake connecting pipe, 13-inner concave platform, 131-inner concave platform plane.
【具体实施方式】【Detailed ways】
下面结合附图和具体实施例对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
如图1所示,本实用新型一种转子式压缩机,包括上外罩1、电机定子2、电机转子3、一体式机架4、偏心轴5、上盖6、螺钉7、转子8、下盖9、下外罩10和气缸11。一体式机架4由金属材料(例如低碳钢(45))通过机加工成型。As shown in Figure 1, the utility model is a rotor type compressor, which includes an upper housing 1, a motor stator 2, a motor rotor 3, an integrated frame 4, an eccentric shaft 5, an upper cover 6, screws 7, a rotor 8, a lower Cover 9, lower housing 10 and cylinder 11. The one-piece frame 4 is formed by machining from metal material (such as low carbon steel (45)).
一体式机架4包括筒体40及设置于筒体40内的机架41,筒体40与机架41一体化加工而成,合二为一形成一体式机架4;机架41的顶部设有一内凹台13,内凹台13的底部为一个凹台平面131,电机定子2直接安装在内凹台平面131上,使用粘胶剂进行固定/螺栓固定,电机定子安装在这种台阶状平台上,可有效阻止其径向移动,使电机定子2定位,从而可以很好地保证一体式机架4与电机定子2之间同轴度的问题,避免热套高温对定子产生热变形影响,有利于定转子之间间隙的保证。The integrated frame 4 includes a cylinder body 40 and a frame 41 arranged in the cylinder body 40. The cylinder body 40 and the frame 41 are integrally processed to form an integrated frame 4; the top of the frame 41 There is an inner concave platform 13, the bottom of the inner concave platform 13 is a concave platform plane 131, the motor stator 2 is directly installed on the inner concave platform plane 131, fixed/bolted with adhesive, the motor stator is installed on this step On the flat platform, it can effectively prevent its radial movement and position the motor stator 2, so that the coaxiality between the integrated frame 4 and the motor stator 2 can be well guaranteed, and the thermal deformation of the stator caused by the high temperature of the heat sleeve can be avoided. It is beneficial to ensure the gap between the stator and rotor.
通过三个螺钉7将泵体结构固定在一体式机架4上,通过激光焊接将一体式机架4的上部与上外罩1连接固定,下部与下外罩10连接固定,该一体式机架4的顶部设有一内凹台13,该内凹台13设有一内凹台平面131,电机定子2的下端通过螺栓固定连接在内凹台平面131上。The pump body structure is fixed on the integrated frame 4 by three screws 7, the upper part of the integrated frame 4 is connected and fixed with the upper cover 1 through laser welding, and the lower part is connected and fixed with the lower cover 10. The integrated frame 4 The top of the top is provided with an inner concave platform 13, and this inner concave platform 13 is provided with an inner concave platform plane 131, and the lower end of the motor stator 2 is fixedly connected on the inner concave platform plane 131 by bolts.
泵体结构包括:电机转子3、偏心轴5、上盖6、转子8、下盖9和气缸11;偏心轴5上部固定有电机转子3、下部安装有转子8;气缸11固定在上盖6和下盖9之间,设置于转子8位于气缸11内;偏心轴5穿过上盖6和下盖9。The pump body structure includes: motor rotor 3, eccentric shaft 5, upper cover 6, rotor 8, lower cover 9 and cylinder 11; motor rotor 3 is fixed on the upper part of eccentric shaft 5, and rotor 8 is installed on the lower part; cylinder 11 is fixed on the upper cover 6 Between the rotor 8 and the lower cover 9, the rotor 8 is located in the cylinder 11; the eccentric shaft 5 passes through the upper cover 6 and the lower cover 9.
一体式机架4上设有一个连通气缸11的进气连接管12;本实用新型一体式机架4与气缸11紧密接触,两者之间不需要焊接额外的管道。The integrated frame 4 is provided with an intake connecting pipe 12 communicating with the cylinder 11; the integrated frame 4 of the utility model is in close contact with the cylinder 11, and there is no need to weld additional pipes between the two.
实施例2Example 2
参见图1,本实用新型一种转子式压缩机,其中一体式机架4的上部与上外罩1通过粘胶连接固定,其下部与下外罩10粘胶连接固定,电机定子2的下端粘胶连接固定在内凹台平面131上,其余结构与实施例1相同。Referring to Fig. 1, the utility model is a rotor type compressor, in which the upper part of the integrated frame 4 is connected and fixed with the upper outer cover 1 by glue, and the lower part is connected and fixed with the lower outer cover 10 by glue, and the lower end of the motor stator 2 is glued It is connected and fixed on the inner concave platform plane 131, and the rest of the structure is the same as that of Embodiment 1.
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CN201520057442.XU CN204692090U (en) | 2015-01-27 | 2015-01-27 | A kind of rotor-type compressor |
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CN201520057442.XU CN204692090U (en) | 2015-01-27 | 2015-01-27 | A kind of rotor-type compressor |
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- 2015-01-27 CN CN201520057442.XU patent/CN204692090U/en not_active Expired - Lifetime
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Granted publication date: 20151007 |