CN204691738U - A kind of two stationary annular tooth bar tower-type pumping unit - Google Patents
A kind of two stationary annular tooth bar tower-type pumping unit Download PDFInfo
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- CN204691738U CN204691738U CN201520348055.1U CN201520348055U CN204691738U CN 204691738 U CN204691738 U CN 204691738U CN 201520348055 U CN201520348055 U CN 201520348055U CN 204691738 U CN204691738 U CN 204691738U
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- 238000005086 pumping Methods 0.000 title claims abstract description 33
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims abstract description 6
- 230000002146 bilateral effect Effects 0.000 claims abstract 4
- 230000003139 buffering effect Effects 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 14
- 230000033001 locomotion Effects 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种双固定环形齿条塔式抽油机,是属于石油天然气工业的采油机械设备领域。The utility model relates to a tower pumping unit with double fixed ring racks, which belongs to the field of oil production machinery and equipment in the petroleum and natural gas industry.
背景技术Background technique
抽油机是油田机械采油的最主要设备。随着油气资源的不断开发,开采油层的深度不断增加,抽油机逐渐向着大型化和节能化的方向发展。目前油田有杆式采油机械设备中,主要有游梁式抽油机、链条式抽油机、液压式抽油机、长环形齿条试抽油机等。游梁式抽油机具有重量大、能耗高、冲程短,实现长冲程时,结构尺寸大等缺点;链条式抽油机具有可靠性差、换向机构复杂、特殊链节和主轴销易断、不适用于重载荷等缺点;液压式抽油机具有液压系统过于复杂,增加了液压元件的故障率,而且由于液压油的渗漏不可避免造成污染等缺点;中国专利200920019023.1公开了一种名为长环形齿条抽油机的实用新型,属于单齿条式抽油机;电机和减速器之间通过皮带连接,减速器和驱动轮会在换向时水平滑动。在换向时,由于减速器会随着驱动轮水平移动,而电机是固定不动的,这样就会导致减速器随驱动轮运动至最左端或最右端时皮带张得很紧,而在中间位置时皮带很松,这会对抽油机的工作效率和稳定性产生很大的影响;环形齿条与平衡滑块上下往复运动来带动抽油杆,实现抽油作业,在实现长冲程时,机架会很高,抽油机稳定性变差。The pumping unit is the most important equipment for oilfield mechanical oil recovery. With the continuous development of oil and gas resources, the depth of the oil layer is increasing, and the pumping unit is gradually developing in the direction of large-scale and energy-saving. At present, in the rod-type oil production machinery and equipment in the oil field, there are mainly beam pumping units, chain pumping units, hydraulic pumping units, long ring rack test pumping units and the like. The beam pumping unit has the disadvantages of heavy weight, high energy consumption, short stroke, and large structural size when realizing a long stroke; the chain pumping unit has the disadvantages of poor reliability, complicated reversing mechanism, special chain links and spindle pins are easy to break , not suitable for heavy loads and other disadvantages; the hydraulic pumping unit has the disadvantages that the hydraulic system is too complicated, which increases the failure rate of hydraulic components, and the leakage of hydraulic oil inevitably causes pollution and other disadvantages; Chinese patent 200920019023.1 discloses a It is a utility model of a long ring rack pumping unit, which belongs to a single rack pumping unit; the motor and the reducer are connected by a belt, and the reducer and the driving wheel will slide horizontally when reversing. When reversing, since the reducer will move horizontally with the drive wheel, while the motor is fixed, this will cause the belt to be very tight when the reducer moves to the far left or right end with the drive wheel, and in the middle The belt is very loose in position, which will have a great impact on the working efficiency and stability of the pumping unit; the ring rack and the balance slider reciprocate up and down to drive the sucker rod to realize the oil pumping operation. , the rack will be very high, and the stability of the pumping unit will deteriorate.
发明内容Contents of the invention
本实用新型的目的是克服现有技术的不足,提供一种双固定环形齿条塔式抽油机,该抽油机有两个环形齿条,并对称的固定在地面上,电机和减速器安装在换向架中并跟随换向架和往返架一起运动,电机和减速器可作为一部分平衡重,往返架的上下往复运动实现抽油作业。实现长冲程时机架高度低,可靠性高的优点,并解决了采用皮带传动时皮带的松紧变化问题,提高了抽油机的效率。The purpose of this utility model is to overcome the deficiencies of the prior art and provide a double-fixed ring rack tower pumping unit, which has two ring racks and is symmetrically fixed on the ground, the motor and the reducer Installed in the reversing frame and move together with the reversing frame and the reciprocating frame, the motor and the reducer can be used as a part of the balance weight, and the up and down reciprocating movement of the reciprocating frame realizes the oil pumping operation. It realizes the advantages of low frame height and high reliability during long stroke, and solves the problem of belt tension change when belt transmission is used, and improves the efficiency of the pumping unit.
本实用新型所采用的技术方案为:The technical scheme adopted in the utility model is:
本实用新型一种双固定环形齿条塔式抽油机,主要由电机、减速器、换向架、往返架、环形齿条、环形导向槽、小齿轮、机架、钢丝绳、天车轮、悬绳器、平衡重组成。所述机架安装于地面上,机架两侧对称放置有固定到地面的环形导向槽,环形齿条固定在环形导向槽上;所述往返架放置于机架内侧,并通过垂直滚轮可沿机架上下往复运动,实现抽油作业;往返架分为两层,上方放置换向架,下方放置平衡重;所述换向架放置与往返架上部,并通过水平滚轮可在往返架中左右往复运动,实现换向;换向架分为两层,上方固定有减速器,下方固定有电机,中间靠皮带传动。换向架上下两侧各有4个水平滚轮,往返架左右两侧各有4个垂直滚轮。The utility model is a double-fixed annular rack tower pumping unit, which is mainly composed of a motor, a reducer, a reversing frame, a reciprocating frame, an annular rack, an annular guide groove, a pinion, a frame, a steel wire rope, a sky wheel, a suspension Rope device, balance weight composition. The frame is installed on the ground, and ring-shaped guide grooves fixed to the ground are placed symmetrically on both sides of the frame, and the ring rack is fixed on the ring-shaped guide groove; the shuttle frame is placed inside the frame, and can be moved along the vertical rollers The frame reciprocates up and down to realize the oil pumping operation; the reciprocating frame is divided into two layers, the reversing frame is placed on the top, and the balance weight is placed below; Reciprocating motion realizes commutation; the commutation frame is divided into two layers, the upper part is fixed with a reducer, the lower part is fixed with a motor, and the middle is driven by a belt. There are 4 horizontal rollers on the upper and lower sides of the reversing frame, and 4 vertical rollers on the left and right sides of the reciprocating frame.
电机输出的旋转运动经过皮带传动到减速器,在减速器输出轴的带动下,小齿轮作旋转运动,带动减速器、导向轮、电机、换向架、往返架上下往复运动,假如小齿轮在环形齿条左侧作顺时针转动,则往返架向上运动,光杆向下运动,为下冲程;经过换向,小齿轮在环形齿条右侧作顺时针转动,则往返架向下运动,光杆向上运动,为上冲程。直径稍大的导向轮与小齿轮同轴安装,可以自由转动,但受环形导向槽的约束,在导向轮和环形导向槽的约束下,小齿轮与环形齿条始终能够保持良好的啮合。在小齿轮在环形齿条的上端和下端半圆形部分作啮合运动的同时,换向架作横向运动,实现换向。往返架的上横梁连接着绕过天车轮的钢丝绳,通过悬绳器与光杆带动抽油泵,即可实现抽油作业。The rotary motion output by the motor is transmitted to the reducer through the belt. Driven by the output shaft of the reducer, the pinion rotates and drives the reducer, guide wheel, motor, reversing frame, and reciprocating frame to reciprocate up and down. When the left side of the ring rack rotates clockwise, the reciprocating frame moves upward, and the polished rod moves downward, which is a downstroke; after reversing, the pinion rotates clockwise on the right side of the ring rack, then the reciprocating frame moves downward, and the polished rod moves downward. The upward movement is an upstroke. The guide wheel with a slightly larger diameter is coaxially installed with the pinion and can rotate freely, but is constrained by the annular guide groove. Under the constraints of the guide wheel and the annular guide groove, the pinion and the ring rack can always maintain good meshing. While the pinion is engaged in the upper and lower semicircular parts of the ring rack, the commutation frame moves laterally to realize the reversing. The upper beam of the reciprocating frame is connected with a steel wire rope that goes around the sky wheel, and the oil pump is driven by the rope hanger and the polished rod to realize the oil pumping operation.
与现有技术相比,本实用新型的优点:Compared with the prior art, the utility model has the following advantages:
1、环形齿条固定到地面上,小齿轮带动往返架上下往复运动,大大降低了抽油机高度,容易实现长冲程;2、两个环形齿条对称安装于机架两侧,受力合理,承载能力大;3、电机和减速器跟随往返架一起上下运动,可作为一部分平衡重,且不存在像长环形齿条抽油机那样存在皮带松紧变化问题,提高了抽油机的效率;4、皮带传动是挠性传动,具有缓冲吸振的作用,可以有效的保护电机,提高电机的使用寿命。5、具有结构简单新颖。1. The ring rack is fixed on the ground, and the pinion drives the reciprocating frame to reciprocate up and down, which greatly reduces the height of the pumping unit and makes it easy to realize long strokes; 2. Two ring racks are symmetrically installed on both sides of the frame, and the force is reasonable , large bearing capacity; 3. The motor and reducer move up and down with the reciprocating frame, which can be used as a part of the counterweight, and there is no problem of belt tightness change like the long ring rack pumping unit, which improves the efficiency of the pumping unit; 4. The belt transmission is a flexible transmission, which has the function of buffering and absorbing vibration, which can effectively protect the motor and improve the service life of the motor. 5. Simple and novel structure.
附图说明Description of drawings
图1为本实用新型一种双固定环形齿条塔式抽油机的结构示意图;Fig. 1 is a structural schematic diagram of a double-fixed annular rack tower pumping unit of the present invention;
图2为图1的右视结构示意图;Fig. 2 is a schematic diagram of the right view structure of Fig. 1;
图中:1.机架,2.往返架,3.光杆,4.悬绳器,5.换向架,6.钢丝绳,7.天车轮,8.环形齿条,9.环形导向槽,10.水平滚轮,11.减速器,12.垂直滚轮,13.皮带,14.平衡重,15.电机,16.小齿轮,17.导向轮。In the figure: 1. Rack, 2. Reciprocating frame, 3. Polished rod, 4. Rope hanger, 5. Reversing frame, 6. Steel wire rope, 7. Sky wheel, 8. Ring rack, 9. Ring guide groove, 10. Horizontal roller, 11. Reducer, 12. Vertical roller, 13. Belt, 14. Balance weight, 15. Motor, 16. Pinion, 17. Guide wheel.
具体实施方式Detailed ways
下面结合附图对本实用新型的技术方案作具体描述:Below in conjunction with accompanying drawing, the technical scheme of the utility model is described in detail:
如图1、图2所示,本实用新型一种双固定环形齿条塔式抽油机,主要由电机15、减速器11、换向架5、往返架2、环形齿条8、环形导向槽9、小齿轮16、机架1、钢丝绳6、天车轮7、悬绳器4、平衡重14组成。所述机架1安装于地面上,机架1两侧对称放置有固定到地面的环形导向槽9,环形齿条8固定在环形导向槽9上;所述往返架2放置于机架1内侧,并通过垂直滚轮12可沿机架1上下往复运动,实现抽油作业;往返架2分为两层,上方放置换向架5,下方放置平衡重14;所述换向架5放置与往返架2上部,并通过水平滚轮10可沿往返架2左右往复运动,实现换向;换向架5分为两层,上方固定有减速器11,下方固定有电机15,中间靠皮带13传动。换向架5上下两侧各有4个水平滚轮10,往返架2左右两侧各有4个垂直滚轮12。As shown in Fig. 1 and Fig. 2, a double-fixed ring rack tower pumping unit of the present invention is mainly composed of a motor 15, a reducer 11, a reversing frame 5, a reciprocating frame 2, a ring rack 8, and a ring guide Groove 9, pinion 16, frame 1, wire rope 6, sky wheel 7, rope hanger 4, balance weight 14 form. The frame 1 is installed on the ground, and the two sides of the frame 1 are symmetrically placed with an annular guide groove 9 fixed to the ground, and the ring rack 8 is fixed on the annular guide groove 9; the reciprocating frame 2 is placed inside the frame 1 , and can reciprocate up and down along the frame 1 through the vertical roller 12 to realize the oil pumping operation; the reciprocating frame 2 is divided into two layers, the reversing frame 5 is placed on the top, and the balance weight 14 is placed below; the reversing frame 5 is placed and reciprocated Frame 2 top, and can reciprocate along reciprocating frame 2 left and right by horizontal roller 10, realize commutation; There are respectively 4 horizontal rollers 10 on the upper and lower sides of the reversing frame 5, and 4 vertical rollers 12 are respectively arranged on the left and right sides of the reciprocating frame 2.
电机15输出的旋转运动经过皮带13传动到减速器11,在减速器11输出轴的带动下,小齿轮16作旋转运动,带动减速器11、导向轮17、电机15、换向架5、往返架2上下往复运动;如小齿轮16在环形齿条8左侧作顺时针转动,则往返架2向上运动,光杆3向下运动,为下冲程;经过换向,小齿轮16在环形齿条8右侧作顺时针转动,则往返架2向下运动,光杆3向上运动,为上冲程。直径稍大的导向轮17与小齿轮16同轴安装,可以自由转动,但受环形导向槽9的约束,在导向轮17和环形导向槽9的约束下,小齿轮16与环形齿条8始终能够保持良好的啮合。小齿轮16在环形齿条8的上端和下端半圆形部分作啮合运动的同时,换向架5作横向运动,实现换向。往返架2的上横梁连接着绕过天车轮7的钢丝绳6,通过悬绳器4与光杆3带动抽油泵,即可实现抽油作业。The rotary motion output by the motor 15 is transmitted to the reducer 11 through the belt 13. Driven by the output shaft of the reducer 11, the pinion 16 makes a rotary motion, driving the reducer 11, the guide wheel 17, the motor 15, the commutator frame 5, the reciprocating The frame 2 reciprocates up and down; if the pinion 16 rotates clockwise on the left side of the ring rack 8, the reciprocating frame 2 moves upward, and the polished rod 3 moves downward, which is a downstroke; 8. When the right side rotates clockwise, the reciprocating frame 2 moves downward, and the polished rod 3 moves upward, which is an upstroke. The guide wheel 17 with slightly larger diameter is coaxially installed with the pinion 16 and can rotate freely, but is restricted by the annular guide groove 9. Under the constraints of the guide wheel 17 and the annular guide groove 9, the pinion 16 and the ring rack 8 are always Able to maintain a good mesh. When the pinion 16 engages with the upper and lower semicircular parts of the ring rack 8, the reversing frame 5 moves laterally to realize reversing. The upper beam of the reciprocating frame 2 is connected with the wire rope 6 that walks around the sky wheel 7, and drives the oil pump by the rope hanger 4 and the polished rod 3 to realize the oil pumping operation.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108868705A (en) * | 2018-07-23 | 2018-11-23 | 顾心怿 | A kind of gear it is traversing on sliding thick stick and can light adjustment gear rack oil pumping unit |
CN109267973A (en) * | 2018-11-27 | 2019-01-25 | 西安石油大学 | A kind of Worm Wheel System pumping unit and method |
CN109441406A (en) * | 2018-12-25 | 2019-03-08 | 杨元亮 | A kind of no walking beam long stroke gear driving cylinder pumping unit |
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2015
- 2015-05-27 CN CN201520348055.1U patent/CN204691738U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108868705A (en) * | 2018-07-23 | 2018-11-23 | 顾心怿 | A kind of gear it is traversing on sliding thick stick and can light adjustment gear rack oil pumping unit |
CN108868705B (en) * | 2018-07-23 | 2023-11-14 | 顾心怿 | Gear rack pumping unit with gears transversely moving on sliding bars and capable of lightly adjusting balance |
CN109267973A (en) * | 2018-11-27 | 2019-01-25 | 西安石油大学 | A kind of Worm Wheel System pumping unit and method |
CN109441406A (en) * | 2018-12-25 | 2019-03-08 | 杨元亮 | A kind of no walking beam long stroke gear driving cylinder pumping unit |
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