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CN204660713U - Automatic deviation rectifying device - Google Patents

Automatic deviation rectifying device Download PDF

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Publication number
CN204660713U
CN204660713U CN201520234646.6U CN201520234646U CN204660713U CN 204660713 U CN204660713 U CN 204660713U CN 201520234646 U CN201520234646 U CN 201520234646U CN 204660713 U CN204660713 U CN 204660713U
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CN
China
Prior art keywords
roller
cylinder
automatic deviation
conveyor belt
deviation rectifying
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Expired - Fee Related
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CN201520234646.6U
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Chinese (zh)
Inventor
吕健
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Huili Redrying Factory Of Sichuan Tobacco Redrying Co ltd
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Huili Redrying Factory Of Sichuan Tobacco Redrying Co ltd
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Abstract

本实用新型涉及物料输送领域,提供一种自动纠偏装置,以解决目前的纠偏方法中人工调整方法对操作人员的要求高,而机电一体化调整方法的成本较高的问题,该装置包括至少一个辊筒和设置在辊筒上的输送带,其中辊筒由第一圆柱体、第一端部和第二端部组成,第一端部、第二端部的截面直径均大于第一圆柱体的截面直径。针对输送带在运行过程中受到的侧向分力,本实用新型提供的自动纠偏装置能够提供一个与侧向分力反方向的反作用分力,从而实现输送带位置的自适应调整。

The utility model relates to the field of material transportation, and provides an automatic deviation correction device to solve the problem that the manual adjustment method in the current deviation correction method has high requirements on the operator, and the mechatronic adjustment method has high cost. The device includes at least one roller and a conveyor belt arranged on the roller, wherein the roller is composed of a first cylinder, a first end and a second end, and the cross-sectional diameters of the first end and the second end are both larger than the cross-sectional diameter of the first cylinder. In response to the lateral component force received by the conveyor belt during operation, the automatic deviation correction device provided by the utility model can provide a reaction component force in the opposite direction of the lateral component force, thereby realizing adaptive adjustment of the position of the conveyor belt.

Description

自动纠偏装置Automatic correction device

技术领域technical field

本实用新型涉及一种物料输送过程中的辅助设备,特别涉及一种自动纠偏装置。The utility model relates to an auxiliary device in the material conveying process, in particular to an automatic deviation correcting device.

背景技术Background technique

随着国民经济的不断快速发展,带式输送机已经成为各行各业中物料输送系统的最主要的设备。输送带(又称为皮带)跑偏现象是带式输送机最常见的故障之一。常见输送带跑偏的主要因素有:辊筒加工制造误差和安装偏差、机架加工制造误差和安装偏差、输送带制造和接头的质量产生几何尺寸(不直、厚度不均)误差、辊筒制造误差和安装偏差等等。造成输送机输送带跑偏的因素很多,但归根结底都是输送带在运行过程中受力不平衡,存在一个垂直于输送带运动方向的侧向分力造成的。With the continuous and rapid development of the national economy, belt conveyors have become the most important equipment in material conveying systems in all walks of life. The deviation of the conveyor belt (also known as the belt) is one of the most common faults of the belt conveyor. The main factors of common conveyor belt deviation are: roller manufacturing error and installation deviation, rack manufacturing error and installation deviation, conveyor belt manufacturing and joint quality resulting in geometric dimension (not straight, uneven thickness) error, roller Manufacturing errors and installation deviations, etc. There are many factors that cause the conveyor belt to deviate, but in the final analysis it is caused by the unbalanced force on the conveyor belt during operation and the presence of a lateral force perpendicular to the direction of conveyor belt movement.

为了应对输送带跑偏问题,现有技术中采用的纠偏方法主要有人工调整和机电一体化调整,但是人工调整方法对操作人员和维修人员的工作经验及技术培训等要求较高,而机电一体化调整方法的成本较高。In order to deal with the problem of conveyor belt deviation, the deviation correction methods used in the prior art mainly include manual adjustment and mechatronics adjustment. The cost of the adjustment method is relatively high.

实用新型内容Utility model content

【要解决的技术问题】【Technical problems to be solved】

本实用新型的目的是提供一种自动纠偏装置,以至少解决上述技术问题之一。The purpose of this utility model is to provide an automatic deviation correcting device to at least solve one of the above technical problems.

【技术方案】【Technical solutions】

本实用新型是通过以下技术方案实现的。The utility model is achieved through the following technical solutions.

本实用新型涉及一种自动纠偏装置,其包括至少一个辊筒和设置在辊筒上的输送带,所述辊筒由第一圆柱体、第一端部和第二端部组成,所述第一端部和第二端部的形状大小相同并轴对称的设置在第一圆柱体的两端,所述第一端部、第二端部的截面直径均大于第一圆柱体的截面直径,所述第一圆柱体的长度大于等于输送带的宽度。The utility model relates to an automatic deviation correction device, which comprises at least one roller and a conveyor belt arranged on the roller, the roller is composed of a first cylinder, a first end and a second end, and the first One end portion and the second end portion have the same shape and size and are arranged on both ends of the first cylinder symmetrically, the cross-sectional diameters of the first end portion and the second end portion are larger than the cross-sectional diameter of the first cylinder, The length of the first cylinder is greater than or equal to the width of the conveyor belt.

作为一种优选的实施方式,所述第一端部的截面直径由辊筒中心至辊筒端部呈线性增加。As a preferred embodiment, the cross-sectional diameter of the first end portion increases linearly from the center of the roller to the end of the roller.

作为另一种优选的实施方式,所述第一圆柱体分别与第一端部、第二端部固定连接。As another preferred implementation manner, the first cylinder is fixedly connected to the first end and the second end, respectively.

作为另一种优选的实施方式,所述辊筒的第一圆柱体、第一端部和第二端部一体成型。As another preferred implementation manner, the first cylinder, the first end and the second end of the roller are integrally formed.

作为另一种优选的实施方式,所述辊筒的第一端部由第二圆柱体和嵌套在第二圆柱体上的第一嵌套件组成,所述辊筒的第二端部由第三圆柱体和嵌套在第三圆柱体上的第二嵌套件组成,所述辊筒的第一圆柱体上嵌套有第三嵌套件,所述第一圆柱体、第二圆柱体和第三圆柱体的截面直径相同,所述第一嵌套件、第二嵌套件的截面直径均大于第三嵌套件的截面直径。As another preferred embodiment, the first end of the roller is composed of a second cylinder and a first nest nested on the second cylinder, and the second end of the roller is composed of Composed of a third cylinder and a second nest nested on the third cylinder, the first cylinder of the roller is nested with a third nest, the first cylinder, the second cylinder The cross-sectional diameters of the body and the third cylinder are the same, and the cross-sectional diameters of the first nesting part and the second nesting part are larger than the cross-sectional diameter of the third nesting part.

作为另一种优选的实施方式,所述辊筒之间互相平行。As another preferred implementation manner, the rollers are parallel to each other.

作为另一种优选的实施方式,所述辊筒的数量为3个。As another preferred embodiment, the number of the rollers is three.

作为另一种优选的实施方式,所述装置还包括与辊筒固定连接的驱动装置,所述驱动装置用于驱动辊筒转动。As another preferred embodiment, the device further includes a driving device fixedly connected to the roller, and the driving device is used to drive the roller to rotate.

【有益效果】【Beneficial effect】

本实用新型提出的技术方案具有以下有益效果:The technical scheme proposed by the utility model has the following beneficial effects:

(1)针对输送带在运行过程中受到的侧向分力,本实用新型提供的自动纠偏装置能够提供一个与侧向分力反方向的反作用分力,从而实现输送带位置的自适应调整。(1) In view of the lateral component force received by the conveyor belt during operation, the automatic deviation correction device provided by the utility model can provide a reaction component force in the opposite direction to the lateral component force, thereby realizing self-adaptive adjustment of the conveyor belt position.

(2)本实用新型的结构简单,成本较低。(2) The utility model has simple structure and low cost.

附图说明Description of drawings

图1为本实用新型的实施例一提供的自动纠偏装置的结构示意图。Fig. 1 is a schematic structural diagram of an automatic deviation correction device provided by Embodiment 1 of the present invention.

图2为本实用新型的实施例一提供的自动纠偏装置中的辊筒的结构示意图。Fig. 2 is a schematic structural view of the roller in the automatic deviation correction device provided by the first embodiment of the present invention.

图3为本实用新型的实施例二提供的自动纠偏装置中的辊筒的结构示意图。Fig. 3 is a structural schematic diagram of the rollers in the automatic deviation correcting device provided by the second embodiment of the present invention.

具体实施方式Detailed ways

为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图,对本实用新型的具体实施方式进行清楚、完整的描述,显然,所描述的实施例是本实用新型的一部分实施例,而不是全部实施例,也不是对本实用新型的限制。基于本实用新型的实施例,本领域普通技术人员在不付出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型的保护范围。In order to make the purpose, technical solutions and advantages of the present utility model clearer, the specific implementation manners of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present utility model , not all embodiments, nor limitation of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.

图1为本实用新型实施例一提供的自动纠偏装置的结构示意图。如图1所示,该装置包括辊筒1、辊筒2、辊筒3、设置在各个辊筒上的输送带4,辊筒1、辊筒2、辊筒3互相平行。本实施例中,辊筒1、辊筒2、辊筒3具有相同的结构,下面以辊筒1为例对各个辊筒的结构进行说明。图2为本实用新型的实施例一提供的自动纠偏装置中的辊筒的结构示意图,如图2所示,辊筒1由圆柱体11、端部12和端部13组成,端部12和端部13的形状大小相同并轴对称的设置在圆柱体11的两端,具体地,端部12与圆柱体11的左端固定连接,端部13与圆柱体11的右端固定连接,端部12的截面直径由辊筒1中心至辊筒1左端呈线性增加,端部13的截面直径由辊筒1中心至辊筒1右端呈线性增加,需要说明,端部12与圆柱体11连接处的截面直径相同,端部13与圆柱体11连接处的截面直径相同。另外需要说明,本实施例中,圆柱体11的长度等于输送带4的宽度。Fig. 1 is a schematic structural diagram of an automatic deviation correction device provided by Embodiment 1 of the present invention. As shown in Figure 1, the device includes a roller 1, a roller 2, a roller 3, and a conveyor belt 4 arranged on each roller, and the roller 1, the roller 2, and the roller 3 are parallel to each other. In this embodiment, the roller 1 , the roller 2 and the roller 3 have the same structure, and the structure of each roller will be described below taking the roller 1 as an example. Fig. 2 is a structural schematic diagram of the roller in the automatic deviation correction device provided by Embodiment 1 of the present utility model. As shown in Fig. 2, the roller 1 is composed of a cylinder 11, an end 12 and an end 13, and the end 12 and The ends 13 have the same shape and size and are arranged on both ends of the cylinder 11 in axisymmetric manner. Specifically, the end 12 is fixedly connected to the left end of the cylinder 11, and the end 13 is fixedly connected to the right end of the cylinder 11. The end 12 The cross-sectional diameter of the roller increases linearly from the center of the roller 1 to the left end of the roller 1, and the cross-sectional diameter of the end 13 increases linearly from the center of the roller 1 to the right end of the roller 1. It should be noted that the connection between the end 12 and the cylinder 11 The cross-sectional diameters are the same, and the cross-sectional diameters at the junction of the end portion 13 and the cylinder 11 are the same. In addition, it should be noted that in this embodiment, the length of the cylinder 11 is equal to the width of the conveyor belt 4 .

下面说明实施例一的工作原理,当输送带4因其受到的侧向分力而跑偏经过辊筒1的端部12时,因辊筒1直径的变化,随着输送带4的运动,辊筒1的端部12将对输送带4产生一个与侧向分力反方向的反作用分力,使输送带4回到中心位置。The working principle of Embodiment 1 will be described below. When the conveyor belt 4 deviates and passes the end 12 of the roller 1 due to the lateral component force it receives, due to the change of the diameter of the roller 1, along with the movement of the conveyor belt 4, The end 12 of the roller 1 will generate a reaction component force opposite to the side force component to the conveyor belt 4, so that the conveyor belt 4 returns to the center position.

与实施例一相比,实施例二提供的自动纠偏装置中仅辊筒的结构不同,具体地,该装置包括三个辊筒以及设置在各个辊筒上的输送带4,其中三个辊筒互相平行。本实施例中,由于三个辊筒具有相同的结构,因此选择三个辊筒中的辊筒5进行说明。图2为本实用新型的实施例二提供的自动纠偏装置中的辊筒的结构示意图,如图所示,辊筒5由圆柱体51、端部52和端部53组成,端部52和端部53的形状大小相同并轴对称的设置在圆柱体51的两端,端部52与圆柱体51的左端固定连接,端部53与圆柱体51的右端固定连接,具体地,辊筒5的端部52由圆柱体521和嵌套在圆柱体521上的嵌套件522组成,辊筒5的端部53由圆柱体531和嵌套在圆柱体531上的嵌套件532组成,辊筒5的圆柱体51上嵌套有嵌套件511,圆柱体51、圆柱体521和圆柱体531的截面直径相同,嵌套件522、嵌套件532的截面直径均大于嵌套件511的截面直径。需要说明,本实施例并不限制嵌套件的个数,如果端部52上嵌套有多个嵌套件,则这些嵌套件的直径由辊筒5中心至辊筒5左端呈线性增加,如果端部53上嵌套有多个嵌套件,则这些嵌套件的直径由辊筒5中心至辊筒5右端呈线性增加,本实施例中嵌套件的形状为圆柱体。另外需要说明,本实施例中,圆柱体51的长度等于输送带4的宽度。Compared with Embodiment 1, only the structure of the rollers in the automatic deviation correction device provided by Embodiment 2 is different. Specifically, the device includes three rollers and a conveyor belt 4 arranged on each roller, of which the three rollers parallel to each other. In this embodiment, since the three rollers have the same structure, the roller 5 among the three rollers is selected for description. Fig. 2 is a structural schematic diagram of the roller in the automatic deviation correction device provided by Embodiment 2 of the present utility model. As shown in the figure, the roller 5 is composed of a cylinder 51, an end 52 and an end 53, and the end 52 and the end Part 53 has the same shape and size and is arranged on both ends of the cylinder 51 in axisymmetric manner. The end 52 is fixedly connected to the left end of the cylinder 51, and the end 53 is fixedly connected to the right end of the cylinder 51. Specifically, the roller 5 The end 52 is made up of a cylinder 521 and a nesting piece 522 nested on the cylinder 521, and the end 53 of the roller 5 is made up of a cylinder 531 and a nesting piece 532 nested on the cylinder 531. A nesting part 511 is nested on the cylinder 51 of 5, the cross-sectional diameters of the cylinder 51, the cylinder 521 and the cylinder 531 are the same, and the cross-sectional diameters of the nesting part 522 and the nesting part 532 are larger than the cross-section of the nesting part 511 diameter. It should be noted that this embodiment does not limit the number of nested parts. If there are multiple nested parts nested on the end 52, the diameter of these nested parts increases linearly from the center of the roller 5 to the left end of the roller 5. , if a plurality of nesting pieces are nested on the end portion 53, the diameters of these nesting pieces increase linearly from the center of the roller 5 to the right end of the roller 5, and the shape of the nesting pieces in this embodiment is a cylinder. In addition, it should be noted that in this embodiment, the length of the cylinder 51 is equal to the width of the conveyor belt 4 .

实施例二的工作原理与实施例一类似,输送带4因其受到的侧向分力而跑偏经过辊筒5的嵌套件522时,因辊筒5直径的变化,随着输送带4的运动,辊筒5的嵌套件522将对输送带4产生一个与侧向分力反方向的反作用分力,使输送带4回到中心位置。The working principle of the second embodiment is similar to that of the first embodiment. When the conveyor belt 4 deviates and passes through the nesting part 522 of the roller 5 due to the lateral component force it receives, due to the change of the diameter of the roller 5, along with the conveyor belt 4 The movement of the roller 5, the nesting part 522 of the roller 5 will generate a reaction component force opposite to the lateral component force on the conveyor belt 4, so that the conveyor belt 4 returns to the center position.

从以上实施例及实施例的工作原理可以看出,针对输送带在运行过程中受到的侧向分力,本实用新型实施例提供的自动纠偏装置能够提供一个与侧向分力反方向的反作用分力,从而实现输送带位置的自适应调整,而且,本实用新型实施例的结构简单,成本较低。It can be seen from the above embodiments and the working principles of the embodiments that for the lateral component force received by the conveyor belt during operation, the automatic deviation correction device provided by the embodiment of the utility model can provide a reaction in the opposite direction to the lateral component force Force component, so as to realize the self-adaptive adjustment of the position of the conveyor belt, moreover, the structure of the embodiment of the utility model is simple, and the cost is low.

Claims (8)

1. an automatic deviation rectifying device, it is characterized in that the load-transfer device comprising at least one roller and be arranged on roller, described roller is made up of the first cylinder, first end and the second end, described first end is identical with the shape size of the second end and be axisymmetricly arranged on the first cylindrical two ends, the diameter of section of described first end, the second end is all greater than the first cylindrical diameter of section, and described first cylindrical length is more than or equal to the width of load-transfer device.
2. automatic deviation rectifying device according to claim 1, is characterized in that the diameter of section of described first end is linearly increased to roller end by roller center.
3. automatic deviation rectifying device according to claim 2, is characterized in that described first cylinder is fixedly connected with first end, the second end respectively.
4. automatic deviation rectifying device according to claim 3, is characterized in that the first cylinder of described roller, first end and the second end are one-body molded.
5. automatic deviation rectifying device according to claim 1, it is characterized in that the first end of described roller is made up of the second cylinder and the first nest be nested on the second cylinder, the second end of described roller is made up of three cylindrical body and the second nest be nested on three cylindrical body, first cylinder of described roller is nested with the 3rd nest, described first cylinder, the second cylinder are identical with the diameter of section of three cylindrical body, and the diameter of section of described first nest, the second nest is all greater than the diameter of section of the 3rd nest.
6. automatic deviation rectifying device according to claim 1, is characterized in that the quantity of described roller is 3.
7., according to described automatic deviation rectifying device arbitrary in claim 1 to 6, it is characterized in that between described roller parallel to each other.
8. according to described automatic deviation rectifying device arbitrary in claim 1 to 6, characterized by further comprising the actuating device be fixedly connected with roller, described actuating device is used for driving roller and rotates.
CN201520234646.6U 2015-04-17 2015-04-17 Automatic deviation rectifying device Expired - Fee Related CN204660713U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110789933A (en) * 2019-12-11 2020-02-14 河南中烟工业有限责任公司 Automatic deviation-rectifying tensioning roller and belt tensioning device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110789933A (en) * 2019-12-11 2020-02-14 河南中烟工业有限责任公司 Automatic deviation-rectifying tensioning roller and belt tensioning device

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Granted publication date: 20150923