CN204651275U - A kind of miniature circuit breaker - Google Patents
A kind of miniature circuit breaker Download PDFInfo
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- CN204651275U CN204651275U CN201520420466.7U CN201520420466U CN204651275U CN 204651275 U CN204651275 U CN 204651275U CN 201520420466 U CN201520420466 U CN 201520420466U CN 204651275 U CN204651275 U CN 204651275U
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Abstract
本实用新型公开了一种小型断路器,包括壳体,以及设于所述壳体内的触头系统、热脱扣系统和电磁脱扣系统;所述触头系统包括动触头和静触头;所述热脱扣系统包括热元件和双金属片;所述热元件与临近其的接线组件电连接,所述热元件的底端与所述双金属片的底端焊接固定;热元件和双金属片分别通过一股软连接与所述动触头连接,动触头上具有两个分别与两股软连接焊接的焊接部位,焊接部位成型有凸起。本实用新型的小型断路器中,电流经双金属片和热元件进行分流,能有效降低温升,同时由原来的一股粗软连接改为两股细的软连接,能有效避免软连接阻碍干涉双金属片弯曲,该断路器热脱扣系统延时特性更为稳定,并且动触头与软连接电连接可靠。
The utility model discloses a small circuit breaker, which comprises a housing, and a contact system, a thermal tripping system and an electromagnetic tripping system arranged in the housing; the contact system includes a moving contact and a static contact The thermal tripping system includes a thermal element and a bimetallic sheet; the thermal element is electrically connected to the wiring assembly adjacent to it, and the bottom end of the thermal element is welded and fixed to the bottom end of the bimetallic sheet; the thermal element and The bimetal sheet is respectively connected to the moving contact through a soft connection, and the moving contact has two welding parts respectively welded with the two soft connections, and the welding parts are formed with protrusions. In the small circuit breaker of the utility model, the current is shunted through the bimetal sheet and the heating element, which can effectively reduce the temperature rise. Interfering with the bending of the bimetal sheet, the delay characteristic of the thermal tripping system of the circuit breaker is more stable, and the electrical connection between the moving contact and the soft connection is reliable.
Description
技术领域technical field
本实用新型涉及一种小型断路器。The utility model relates to a small circuit breaker.
背景技术Background technique
小型断路器的主要功能是过载长延时与断路瞬时,过载长延时主要是通过热脱扣系统来实现保护,热脱扣系统的工作原理主要是通过两种方式实现的,一种为通过双金的直接载流发热弯曲来工作,称为直热式;一种是通过热元件的载流发热传递到双金致使发热弯曲来工作,称为旁热式。现有小型断路器的热脱扣系统主要是直热式结构,电流直接通过双金属片,大电流时,延时特性普遍不稳定,造成的原因主要是温升高,且双金属片上的软连接较粗,这样会阻碍干涉双金属片的正常弯曲。The main function of the miniature circuit breaker is overload long time delay and breaking instant. The overload long time delay is mainly realized through the thermal trip system. The direct current-carrying heating of the double gold works, which is called the direct heating type; the other is to work through the current-carrying heat of the thermal element being transferred to the double gold to cause heating and bending, which is called the side heating type. The thermal tripping system of the existing miniature circuit breaker is mainly a direct heating structure, and the current directly passes through the bimetal strip. When the current is large, the delay characteristic is generally unstable. The main reason is that the temperature rises and the soft The connection is thicker, which prevents the normal bending of the interfering bimetal.
实用新型内容Utility model content
对此,本实用新型的目的是提供一种热脱扣系统延时特性稳定,及软连接与动触头电连接可靠的小型断路器。In this regard, the purpose of this utility model is to provide a small circuit breaker with stable thermal tripping system delay characteristics and reliable electrical connection between the soft connection and the moving contact.
实现本实用新型目的的技术方案是:The technical scheme that realizes the utility model purpose is:
一种小型断路器,包括壳体,以及设于所述壳体内的触头系统、热脱扣系统和电磁脱扣系统;所述触头系统包括动触头和静触头;所述热脱扣系统包括热元件和双金属片;所述热元件与临近其的接线组件电连接,所述热元件的底端与所述双金属片的底端焊接固定;所述热元件和所述双金属片分别通过一股软连接与所述动触头连接,所述动触头上具有两个分别与两股软连接焊接的焊接部位,所述焊接部位冲压有凸起。A small circuit breaker, including a housing, and a contact system, a thermal tripping system, and an electromagnetic tripping system arranged in the housing; the contact system includes a moving contact and a static contact; the thermal tripping The buckle system includes a thermal element and a bimetallic sheet; the thermal element is electrically connected to the wiring assembly adjacent to it, and the bottom end of the thermal element is welded and fixed to the bottom end of the bimetallic sheet; the thermal element and the bimetallic sheet The metal sheets are respectively connected to the movable contacts through one strand of soft connection, and the movable contact has two welding parts respectively welded with the two strands of soft connection, and the welding parts are stamped with protrusions.
上述技术方案中,所述热元件侧部成型有与软连接及所述接线组件连接的接线脚。In the above technical solution, the side part of the heating element is formed with terminal pins connected with the soft connection and the terminal assembly.
上述技术方案中,所述电磁脱扣系统设于灭弧室的上方,其包括脱扣线圈和导磁板,所述脱扣线圈与所述静触头焊接;所述导磁板上成型有与所述静触头接触导通的接触角。In the above technical solution, the electromagnetic tripping system is arranged above the arc extinguishing chamber, which includes a tripping coil and a magnetic guide plate, the tripping coil is welded to the static contact; the magnetic guide plate is formed with The contact angle that is in contact with the static contact.
上述技术方案中,所述壳体内成型有支持凸台,所述接触角被夹持在所述支持凸台与所述静触头之间。In the above technical solution, a support boss is formed inside the housing, and the contact angle is clamped between the support boss and the static contact.
上述技术方案中,所述静触头上与所述脱扣线圈焊接的部位设有多个便于焊接的凸齿。In the above technical solution, the position of the static contact that is welded to the tripping coil is provided with a plurality of protruding teeth that are convenient for welding.
上述技术方案中,所述静触头及所述导磁板上成型有利于将电弧引入所述灭弧室的引弧角。In the above technical solution, the shape of the static contact and the magnetic conductive plate is favorable for introducing the arc into the arc striking angle of the arc extinguishing chamber.
本实用新型具有积极的效果:The utility model has positive effects:
(1)本实用新型的小型断路器中,电流经双金属片和热元件进行分流,能有效降低温升,同时由原来的一股粗软连接改为两股细的软连接,能有效避免软连接阻碍干涉双金属片弯曲,该小型热脱扣系统延时特性更为稳定,在承载大电流时效果尤为明显;另外,所述动触头上具有两个分别与两股软连接焊接的焊接部位,所述焊接部位冲压有凸起,这样,在将软连接与动触头点焊时凸起处更容易熔化,不易发生虚焊,电连接更为可靠。(1) In the miniature circuit breaker of the present utility model, the current is shunted through the bimetal sheet and the heating element, which can effectively reduce the temperature rise. At the same time, the original thick flexible connection is changed to two thin flexible connections, which can effectively avoid The soft connection hinders the bending of the interfering bimetal sheet, and the delay characteristic of the small thermal tripping system is more stable, especially when carrying a large current; Welding part, the welding part is stamped with protrusions, so that the protrusions are easier to melt when the soft connection is spot-welded with the moving contact, less prone to false welding, and the electrical connection is more reliable.
(2)本实用新型中,所述热元件侧部成型有与软连接及所述接线组件连接的接线脚,从而拉开该软连接与双金属片的距离,更进一步避免所述软连接对双金属片弯曲发生阻碍干涉。(2) In the utility model, the side of the heating element is formed with a connecting pin connected to the flexible connection and the wiring assembly, so as to open the distance between the flexible connection and the bimetal strip, and further prevent the flexible connection from The bending of the bimetal prevents interference.
(3)本实用新型中,将所述脱扣线圈与所述静触头焊接,而所述导磁板通过其上的接触角与静触头接触导通,从而将现有技术中此处两次点焊(脱扣线圈与导磁板焊接,导磁板再与静触头焊接)改成一次点焊(只需将脱扣线圈与静触头焊接),从而减小点焊时高温对脱扣线圈的影响,避免发生脱扣线圈受高温影响局部导电截面变小而导致局部温升升高的问题。(3) In the utility model, the tripping coil is welded to the static contact, and the magnetic conductive plate is in contact with the static contact through the contact angle on it, so that Two spot welding (the tripping coil is welded with the magnetic conducting plate, and the magnetic conducting plate is welded with the static contact) is changed to one spot welding (only the tripping coil and the static contact are welded), thereby reducing the high temperature during spot welding The impact on the tripping coil avoids the problem that the local conductive cross-section of the tripping coil becomes smaller due to the influence of high temperature, resulting in an increase in local temperature rise.
(4)本实用新型中,所述接触角被夹持在支持凸台与静触头之间,可有效避免接触角与静触头分离,从而保证导磁板与所述静触头能始终保持导通状态。(4) In the utility model, the contact angle is clamped between the support boss and the static contact, which can effectively prevent the contact angle from being separated from the static contact, thereby ensuring that the magnetic guide plate and the static contact can always stay on.
(5)本实用新型中,所述静触头上设置凸齿可使所述静触头与所述脱扣线圈的连接更加便捷,牢靠,因为在点焊时齿部更容易熔化。(5) In the present utility model, the protruding teeth provided on the static contact can make the connection between the static contact and the tripping coil more convenient and reliable, because the teeth are more likely to melt during spot welding.
(6)本实用新型中,所述静触头及所述导磁板上均设有引弧角,有利于引导产生于所述东触头及所述静触头之间的电弧更快的进入灭弧室内,从而提高产品的灭弧性能。(6) In the present utility model, both the static contact and the magnetic guide plate are provided with an arc strike angle, which is conducive to guiding the faster arc generated between the east contact and the static contact. Enter the arc extinguishing chamber, thereby improving the arc extinguishing performance of the product.
附图说明Description of drawings
图1为本实用新型的小型断路器的内部视图;Fig. 1 is the internal view of the miniature circuit breaker of the present utility model;
图2为本实用新型中,所述动触头的结构示意图;Fig. 2 is a structural schematic diagram of the moving contact in the utility model;
图3为图1中A处的局部放大视图;Fig. 3 is a partial enlarged view of place A in Fig. 1;
图4为本实用新型中,所述热脱扣系统的结构示意图;Fig. 4 is a schematic structural diagram of the thermal tripping system in the present invention;
图5为本实用新型中,所述热元件的结构示意图;Fig. 5 is a schematic structural view of the thermal element in the present utility model;
图6为本实用新型中,所述静触头的结构示意图;Fig. 6 is a structural schematic diagram of the static contact in the utility model;
图7为本实用新型中,所述导磁板的结构示意图。Fig. 7 is a schematic structural diagram of the magnetic guide plate in the present invention.
图中所示附图标记为:1-壳体;11-支持凸台;2-动触头;21-焊接部位;3-静触头;4-热元件;41-接线脚;5-双金属片;6-灭弧室;61-脱扣线圈;62-导磁板;63-接触角;7-引弧角;8-接线组件。The reference signs shown in the figure are: 1-housing; 11-supporting boss; 2-moving contact; 21-welding part; 3-static contact; 4-heating element; Metal sheet; 6-interrupter; 61-trip coil; 62-magnetic plate; 63-contact angle; 7-arc angle; 8-wiring assembly.
具体实施方式Detailed ways
下面结合说明书附图对本实用新型的小型断路器的具体结构做以说明:The specific structure of the miniature circuit breaker of the present utility model is described below in conjunction with the accompanying drawings of the description:
一种小型断路器,如图1至图4所示,其包括壳体1,以及设于所述壳体1内的触头系统、热脱扣系统和电磁脱扣系统;所述触头系统包括动触头2和静触头3;所述热脱扣系统包括热元件4和双金属片5;所述热元件4与临近其的接线组件8电连接,所述热元件4的底端与所述双金属片5的底端焊接固定;所述热元件4和所述双金属片5分别通过一股软连接与所述动触头2连接,所述动触头2上具有两个分别与两股软连接焊接的焊接部位21,所述焊接部位21冲压有凸起。本实施例的小型断路器中,电流经双金属片5和热元件4进行分流,能有效降低温升,同时由原来的一股粗软连接改为两股细的软连接,能有效避免软连接阻碍干涉双金属片5弯曲,该断路器热脱扣系统延时特性更为稳定,在承载大电流时效果尤为明显;另外,所述动触头2上具有两个分别与两股软连接焊接的焊接部位,所述焊接部位21冲压有凸起,这样,在将软连接与动触头点焊时凸起处更容易熔化,不易发生虚焊,电连接更为可靠。A small circuit breaker, as shown in Figures 1 to 4, includes a housing 1, and a contact system, a thermal tripping system, and an electromagnetic tripping system arranged in the housing 1; the contact system It includes a moving contact 2 and a static contact 3; the thermal tripping system includes a thermal element 4 and a bimetal 5; the thermal element 4 is electrically connected to a wiring assembly 8 adjacent to it, and the bottom end of the thermal element 4 The bottom end of the bimetal 5 is welded and fixed; the heating element 4 and the bimetal 5 are respectively connected to the moving contact 2 through a soft connection, and the moving contact 2 has two Welding parts 21 that are respectively welded to the two strands of soft connection, and the welding parts 21 are stamped with protrusions. In the miniature circuit breaker of this embodiment, the current is divided by the bimetal strip 5 and the heating element 4, which can effectively reduce the temperature rise. At the same time, the original thick flexible connection is changed to two thin flexible connections, which can effectively avoid the The connection hinders the bending of the interfering bimetal strip 5, and the delay characteristic of the thermal tripping system of the circuit breaker is more stable, and the effect is particularly obvious when carrying a large current; For the welding part, the welding part 21 is stamped with protrusions, so that the protrusions are easier to melt when the soft connection and the moving contact are spot-welded, less prone to false welding, and the electrical connection is more reliable.
本实施例中,所述热元件4侧部成型有与软连接及所述接线组件8连接的接线脚41,采用这种结构以拉开该软连接与双金属片5的距离,更进一步避免该软连接对双金属片5弯曲发生阻碍干涉,具体参看图4和图5。In this embodiment, the side of the heating element 4 is formed with a terminal pin 41 connected to the flexible connection and the wiring assembly 8. This structure is used to widen the distance between the flexible connection and the bimetal 5, further avoiding The flexible connection hinders and interferes with the bending of the bimetal 5 , see FIG. 4 and FIG. 5 for details.
进一步,所述电磁脱扣系统设于灭弧室6的上方,其包括脱扣线圈61和导磁板62,所述脱扣线圈61与所述静触头3焊接;所述导磁板62上成型有与所述静触头3接触导通的接触角63,具体参看图7,本实施例中,将所述脱扣线圈61与所述静触头3焊接,而所述导磁板62通过其上的接触角63与静触头3接触导通,从而将现有技术中此处两次点焊(脱扣线圈与导磁板焊接,导磁板再与静触头焊接)改成一次点焊(只需将脱扣线圈与静触头焊接),从而减小点焊时高温对脱扣线圈61的影响,避免发生脱扣线圈61受高温影响局部导电截面变小而导致局部温升升高的问题。Further, the electromagnetic tripping system is arranged above the arc extinguishing chamber 6, which includes a tripping coil 61 and a magnetically conductive plate 62, the tripping coil 61 is welded to the static contact 3; the magnetically conductive plate 62 Formed on the top is a contact angle 63 that is in contact with the static contact 3, referring to Figure 7 for details. In this embodiment, the tripping coil 61 is welded to the static contact 3, and the magnetic conductive plate 62 is in contact with the static contact 3 through the contact angle 63 on it, so that the two spot weldings in the prior art (the tripping coil is welded with the magnetic conductive plate, and the magnetic conductive plate is welded with the static contact) are changed. One-time spot welding (only need to weld the tripping coil and the static contact), thereby reducing the impact of high temperature on the tripping coil 61 during spot welding, and avoiding the local conductive cross section of the tripping coil 61 being affected by high temperature becomes smaller and causes local The problem of rising temperature.
再进一步,参看图3,所述壳体1内成型有支持凸台11,所述接触角63被夹持在所述支持凸台11与所述静触头3之间,采用这种结构能有效避免接触角63与静触头3分离,从而保证导磁板62与所述静触头3能始终保持导通状态。Further, referring to Fig. 3, a support boss 11 is formed inside the housing 1, and the contact angle 63 is clamped between the support boss 11 and the static contact 3, and this structure can Effectively prevent the contact angle 63 from being separated from the static contact 3, so as to ensure that the magnetic conductive plate 62 and the static contact 3 can always maintain a conduction state.
本实施例中,所述静触头3上与所述脱扣线圈61焊接的部位设有多个便于焊接的凸齿;通过在所述静触头61上设置凸齿可使所述静触头3与所述脱扣线圈61的连接更加便捷,牢靠,因为在点焊时齿部更容易熔化。In this embodiment, the position of the static contact 3 welded with the tripping coil 61 is provided with a plurality of protruding teeth for welding; by setting the protruding teeth on the static contact 61, the static contact The connection between the head 3 and the tripping coil 61 is more convenient and reliable, because the teeth are more likely to melt during spot welding.
为了提高产品的灭弧性能,本实施例在所述静触头3及所述导磁板62上均设置了利于将电弧引入所述灭弧室6的引弧角7,如图6和图7所示。In order to improve the arc extinguishing performance of the product, in this embodiment, an arc starting angle 7 that facilitates introducing the arc into the arc extinguishing chamber 6 is provided on the static contact 3 and the magnetic conductive plate 62, as shown in Fig. 6 and Fig. 7.
另外,本实施例中的所述壳体1内还成型有定位柱,所述接线脚41上则成型有与所述定位柱配合的定位孔42,通过采用该定位结构能有利于热脱扣系统快速安装到位,提高产品装配效率。In addition, the casing 1 in this embodiment is also formed with a positioning post, and the terminal pin 41 is formed with a positioning hole 42 matching with the positioning post, and the use of this positioning structure can facilitate thermal tripping The system is quickly installed in place, improving product assembly efficiency.
显然,本实用新型的上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而这些属于本实用新型的实质精神所引伸出的显而易见的变化或变动仍属于本实用新型的保护范围。Apparently, the above-mentioned embodiments of the present utility model are only examples for clearly illustrating the present utility model, rather than limiting the implementation manner of the present utility model. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And these obvious changes or changes derived from the essential spirit of the present utility model still belong to the protection scope of the present utility model.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109427514A (en) * | 2017-08-21 | 2019-03-05 | 浙江正泰电器股份有限公司 | Motor starter thermal trip structure |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109427514A (en) * | 2017-08-21 | 2019-03-05 | 浙江正泰电器股份有限公司 | Motor starter thermal trip structure |
CN109427514B (en) * | 2017-08-21 | 2024-04-19 | 浙江正泰电器股份有限公司 | Thermal trip structure for motor starter |
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