CN204648014U - A kind of LED flood light - Google Patents
A kind of LED flood light Download PDFInfo
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- CN204648014U CN204648014U CN201520367117.3U CN201520367117U CN204648014U CN 204648014 U CN204648014 U CN 204648014U CN 201520367117 U CN201520367117 U CN 201520367117U CN 204648014 U CN204648014 U CN 204648014U
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Abstract
本实用新型涉及一种LED投光灯,包括投光灯壳体和安装在投光灯壳体上的LED光源模块,其特征在于,还包括压板,压板可拆卸地安装在所述投光灯壳体上,把LED光源模块压牢在投光灯壳体上,LED光源模块具有电极盘,所述压板上有能导电的插片,插片紧压在所述的电极盘上,插片通过导线与驱动电源的电极相连接。本实用新型通过压板来安装LED光源模块,并通过压板上的插片来电连接LED光源模块和导线,安装牢靠,线路连接可靠,安装拆卸都很方便,利于维修保养,减少了生产中的人为因素干扰,提高了生产效率、降低了生产成本、产品质量更加有保证。
The utility model relates to an LED floodlight, which comprises a floodlight housing and an LED light source module mounted on the floodlight housing, and is characterized in that it also includes a pressing plate, which is detachably mounted on the floodlight. On the housing, press the LED light source module firmly on the floodlight housing. The LED light source module has an electrode plate. It is connected with the electrodes of the driving power supply through wires. The utility model installs the LED light source module through the pressing plate, and electrically connects the LED light source module and the wire through the insert on the pressing plate. The installation is firm, the line connection is reliable, the installation and disassembly are very convenient, it is beneficial to maintenance, and the human factors in production are reduced. Interference improves production efficiency, reduces production costs, and ensures product quality.
Description
技术领域technical field
本实用新型涉及LED照明技术领域,更确切地说涉及一种LED投光灯。The utility model relates to the technical field of LED lighting, in particular to an LED floodlight.
背景技术Background technique
LED光源模块为LED投光灯的发光体,通常采用焊接或粘贴等方法安装到投光灯壳体上。手工钎焊是一种技术要求很高的工作:很多电子元件对焊接的温度、焊接的时间、防静电都有一定的规范。因而手工钎焊中经常出现焊接不可靠,电子元件因焊接损坏的现象,产品质量受员工技能影响较大,产品一致性不好、生产效率低、成本高,不利于程序化生产,也不利于产品维修保养。采用粘贴方法的,LED光源模块也常常因为粘贴不牢靠、粘连物老化、受潮或振动等原因而脱落。无论是焊接还是粘贴,拆卸LED光源模块都是破坏性的,均存在安装不牢靠、生产效率低、拆卸不方便和不利于维修保养等缺点。The LED light source module is the illuminant of the LED floodlight, and is usually installed on the shell of the floodlight by welding or pasting. Manual soldering is a job with high technical requirements: many electronic components have certain specifications for soldering temperature, soldering time, and anti-static. Therefore, unreliable welding often occurs in manual brazing, and electronic components are damaged due to welding. Product quality is greatly affected by employee skills, product consistency is not good, production efficiency is low, and cost is high. Product maintenance. If the pasting method is used, the LED light source module often falls off due to unreliable pasting, aging of the adhesive, moisture or vibration. Regardless of whether it is welding or pasting, disassembling the LED light source module is destructive, and there are disadvantages such as unreliable installation, low production efficiency, inconvenient disassembly, and unfavorable maintenance.
发明内容Contents of the invention
本实用新型的目的在于,提供一种LED投光灯,以提高LED光源模块的安装速度、安装可靠性和拆装便利性。The purpose of the utility model is to provide an LED floodlight to improve the installation speed, installation reliability and disassembly convenience of the LED light source module.
为了实现上述目的,本实用新型提供的LED投光灯,包括投光灯壳体和安装在投光灯壳体上的LED光源模块,其特征在于,还包括压板,压板可拆卸地安装在所述投光灯壳体上,把LED光源模块压牢在投光灯壳体上,LED光源模块具有电极盘,所述压板上有能导电的插片,插片紧压在所述的电极盘上,插片通过导线与驱动电源的电极相连接。In order to achieve the above purpose, the LED floodlight provided by the utility model includes a floodlight housing and an LED light source module installed on the floodlight housing, and is characterized in that it also includes a pressure plate, which is detachably mounted on the Press the LED light source module firmly on the floodlight housing, the LED light source module has an electrode plate, the pressing plate has a conductive insert, and the insert is pressed tightly on the electrode plate On the top, the plug is connected to the electrodes of the driving power supply through wires.
本实用新型通过压板来安装LED光源模块,并通过压板上的插片来电连接LED光源模块和导线,安装牢靠,线路连接可靠,安装拆卸都很方便,利于维修保养,能有效地防止因手工钎焊经常出现焊接不可靠、电子元件因焊接损坏的现象,减少了生产中的人为因素干扰,提高了生产效率、降低了生产成本、产品质量更加有保证。The utility model installs the LED light source module through the pressing plate, and electrically connects the LED light source module and the wire through the insert piece on the pressing plate. Unreliable welding often occurs in welding, and electronic components are damaged due to welding, which reduces the interference of human factors in production, improves production efficiency, reduces production costs, and ensures product quality.
附图说明Description of drawings
图1为LED投光灯剖视图;Figure 1 is a sectional view of the LED floodlight;
图2为LED投光灯立体图;Figure 2 is a perspective view of the LED floodlight;
图3为LED光源模块的结构图;3 is a structural diagram of an LED light source module;
图4为压板和插片的结构图;Fig. 4 is the structural diagram of pressing plate and inserting sheet;
图5为插片和导线连接图;Figure 5 is a connection diagram of the insert and the wire;
图6为投光灯壳体的结构图。Fig. 6 is a structural diagram of the floodlight housing.
下面结合附图对本实用新型作详细描述。Below in conjunction with accompanying drawing, the utility model is described in detail.
具体实施方式Detailed ways
LED投光灯包括投光灯壳体、LED光源模块、驱动电源、灯玻璃、反光碗等,因本实用新型的主要改进在于LED光源模块的安装方式和安装结构,所以在图中并没有显示完整的LED投光灯结构,文字中也仅对与实用新型点相关的结构作了描述。The LED floodlight includes the floodlight housing, LED light source module, driving power supply, lamp glass, reflective bowl, etc. The main improvement of the utility model lies in the installation method and structure of the LED light source module, so it is not shown in the figure. For the complete structure of LED floodlights, only the structures related to the utility model points are described in the text.
参见图1和图2,LED光源模块2和压板3安装在投光灯壳体1平整的内壁面中心位置。LED光源模块2为LED投光灯的发光部件,包括基板和阵列安装在基板上的多个LED芯片。参见图3,LED光源模块2上设有两个电极盘21,电极盘21与LED芯片电连接,其材料为导电性良好的铜、金或银。可以在投光灯壳体1上设置一些定位结构,如凹槽或凸块等,来实现LED光源模块2的安装定位,再利用压板3来固定LED光源模块2。也可以把LED光源模块2直接固定在投光灯壳体1上,例如在本实施例中,用拉铆钉把LED光源模块2固定在投光灯壳体1的平面上。LED光源模块2紧贴在投光灯壳体1平面上是背面的导热基板,导热基板主要用来散热,其材料选用导热性好的铝或铜等。为了增强LED光源模块2的散热效果,在把LED光源模块2安装在投光灯壳体1上之前,在导热基板上先均匀涂抹导热硅脂。Referring to FIG. 1 and FIG. 2 , the LED light source module 2 and the pressure plate 3 are installed at the center of the flat inner wall of the floodlight housing 1 . The LED light source module 2 is a light-emitting component of the LED floodlight, including a substrate and a plurality of LED chips arrayed on the substrate. Referring to FIG. 3 , there are two electrode plates 21 on the LED light source module 2 , and the electrode plates 21 are electrically connected to the LED chip, and the material of the electrode plates 21 is copper, gold or silver with good conductivity. Some positioning structures, such as grooves or bumps, can be provided on the floodlight housing 1 to realize the installation and positioning of the LED light source module 2 , and then use the pressure plate 3 to fix the LED light source module 2 . It is also possible to directly fix the LED light source module 2 on the housing 1 of the floodlight. For example, in this embodiment, the LED light source module 2 is fixed on the plane of the housing 1 of the floodlight with a rivet. The LED light source module 2 is closely attached to the plane of the floodlight housing 1 and is the heat conduction substrate on the back. The heat conduction substrate is mainly used for heat dissipation, and its material is selected from aluminum or copper with good heat conductivity. In order to enhance the heat dissipation effect of the LED light source module 2 , before installing the LED light source module 2 on the floodlight housing 1 , evenly apply heat-conducting silicone grease on the heat-conducting substrate.
参见图4,压板3大体上为长方形薄板,其中心位置设有一个长方形的通孔,其左、右两个壁面上各设有一个凹槽31。参见图1和图2,压板3压在LED光源模块2上,把LED光源模块2压牢在投光灯壳体1上,LED光源模块2的LED芯片在压板3的通孔中,凹槽31处在正对电极盘21的位置。可以在投光灯壳体1上设置一些定位结构,如凹槽或凸块等,来实现压板3的安装定位。用拉铆钉把压板3固定安装在投光灯壳体1上,也可以采用其他安装方式来可拆卸地安装压板3。Referring to FIG. 4 , the pressing plate 3 is generally a rectangular thin plate with a rectangular through hole at its center and a groove 31 on its left and right walls. Referring to Fig. 1 and Fig. 2, the pressure plate 3 is pressed on the LED light source module 2, and the LED light source module 2 is firmly pressed on the floodlight housing 1. The LED chip of the LED light source module 2 is in the through hole of the pressure plate 3, and the groove 31 is in the position facing the electrode disc 21. Some positioning structures, such as grooves or bumps, can be provided on the floodlight housing 1 to realize the installation and positioning of the pressure plate 3 . The pressing plate 3 is fixedly installed on the floodlight housing 1 by a rivet, and the pressing plate 3 can also be detachably installed by other installation methods.
参见图1和图2,插片4插入在压板3的凹槽31中。插片4具有倒刺41和在一端的弹片42,倒刺41的末端具有锯齿。插片4采用具有良好导电性能和弹性的金属薄片冲压制作,倒刺41和弹片42均具有弹性。弹片42紧压在电极盘21上,其弹性使其能够保持与电极盘21良好的电接触。导线5插入插片4中,倒刺41把导线5卡紧锁死,并与导线5的铜芯良好接触,导线5与驱动电源的电极相连接。插片4还可以固定在压板3上的结构,导线5也可以与插片4固定连接。Referring to FIG. 1 and FIG. 2 , the insertion piece 4 is inserted into the groove 31 of the pressure plate 3 . The insertion piece 4 has a barb 41 and an elastic piece 42 at one end, and the end of the barb 41 has serrations. The insertion piece 4 is made by stamping a metal sheet with good electrical conductivity and elasticity, and both the barb 41 and the shrapnel 42 are elastic. The elastic piece 42 is tightly pressed on the electrode disk 21 , and its elasticity enables it to maintain good electrical contact with the electrode disk 21 . The wire 5 is inserted into the insert 4, and the barb 41 clamps and locks the wire 5, and is in good contact with the copper core of the wire 5, and the wire 5 is connected with the electrodes of the driving power supply. The insertion piece 4 can also be fixed on the structure of the pressing plate 3, and the wire 5 can also be fixedly connected with the insertion piece 4.
本实用新型LED投光灯的LED光源模块安装方法,在LED光源模块2的导热基板上均匀涂抹导热硅脂,把LED光源模块2放置在投光灯壳体1上,用拉铆钉把LED光源模块2固定在投光灯壳体1上。LED光源模块2也可以不用拉铆钉先固定,而是直接由压板3固定。把导线5插入插片4,插片4的倒刺41把导线5锁紧,并与导线5的铜芯良好接触。把插片4插入压板3的插槽31里。把压板3压在LED光源模块2上,用拉铆钉把压板3固定安装在投光灯壳体1上,压板3把LED光源模块2压牢在投光灯壳体1上,插片4的弹片42紧压在LED光源模块2的电极盘21上,二者保持良好的电接触。The installation method of the LED light source module of the LED floodlight of the utility model is to apply heat-conducting silicone grease evenly on the heat-conducting substrate of the LED light source module 2, place the LED light source module 2 on the housing 1 of the floodlight, and use a rivet to fasten the LED light source. The module 2 is fixed on the housing 1 of the floodlight. The LED light source module 2 can also be fixed by the pressing plate 3 directly without using the rivets. The wire 5 is inserted into the insertion piece 4, and the barb 41 of the insertion piece 4 locks the wire 5 and is in good contact with the copper core of the wire 5. Insert the insert 4 into the slot 31 of the pressing plate 3. Press the pressure plate 3 on the LED light source module 2, and fix the pressure plate 3 on the floodlight housing 1 with a rivet. The pressure plate 3 firmly presses the LED light source module 2 on the flood lamp housing 1. The elastic sheet 42 is tightly pressed on the electrode plate 21 of the LED light source module 2, and the two maintain good electrical contact.
在操作顺序上,导线5插入插片4、插片4插入压板3和压板3固定安装在投光灯壳体1这三个操作没有先后顺序限制。可以在插片4插入压板3之前或之后,把导线5插入插片4中。可以在安装压板3之前或之后,把插片4插在压板3的插槽31里。In terms of operation sequence, the three operations of inserting the wire 5 into the insertion piece 4, inserting the insertion piece 4 into the pressure plate 3, and fixing the pressure plate 3 to the housing 1 of the floodlight lamp are not limited in sequence. The wire 5 can be inserted into the insert 4 before or after the insert 4 is inserted into the pressing plate 3 . The insertion piece 4 can be inserted in the slot 31 of the pressing plate 3 before or after the pressing plate 3 is installed.
本实用新型通过压板来安装LED光源模块,并通过压板上的插片来电连接LED光源模块和导线,安装牢靠,线路连接可靠,安装拆卸都很方便,利于维修保养,能有效地防止因手工钎焊经常出现焊接不可靠、电子元件因焊接损坏的现象,减少了生产中的人为因素干扰,提高了生产效率、降低了生产成本、产品质量更加有保证。The utility model installs the LED light source module through the pressing plate, and electrically connects the LED light source module and the wire through the insert piece on the pressing plate. Unreliable welding often occurs in welding, and electronic components are damaged due to welding, which reduces the interference of human factors in production, improves production efficiency, reduces production costs, and ensures product quality.
Claims (5)
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CN201520367117.3U CN204648014U (en) | 2015-05-29 | 2015-05-29 | A kind of LED flood light |
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CN201520367117.3U CN204648014U (en) | 2015-05-29 | 2015-05-29 | A kind of LED flood light |
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Cited By (1)
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CN104896371A (en) * | 2015-05-29 | 2015-09-09 | 嘉兴市朗特隆光电有限公司 | An LED floodlight and its LED light source module installation method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104896371A (en) * | 2015-05-29 | 2015-09-09 | 嘉兴市朗特隆光电有限公司 | An LED floodlight and its LED light source module installation method |
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Address after: 2 building 519, Zhenxing Road, Zhejiang, Jiaxing 314000, China Patentee after: Zhejiang Langtelong photoelectric Co Ltd Address before: 314100 No. 519 Zhenxing Road, Zhejiang, Jiaxing Patentee before: JIAXING RANTOON PHOTOELECTRIC CO., LTD. |
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