CN204627720U - A kind of double-deck outer net flexible pipe - Google Patents
A kind of double-deck outer net flexible pipe Download PDFInfo
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- CN204627720U CN204627720U CN201520134219.0U CN201520134219U CN204627720U CN 204627720 U CN204627720 U CN 204627720U CN 201520134219 U CN201520134219 U CN 201520134219U CN 204627720 U CN204627720 U CN 204627720U
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- 238000004806 packaging method and process Methods 0.000 claims abstract description 19
- 238000005538 encapsulation Methods 0.000 claims abstract description 4
- 239000000178 monomer Substances 0.000 claims description 10
- 238000003466 welding Methods 0.000 claims description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 230000002159 abnormal effect Effects 0.000 description 5
- 238000013475 authorization Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000008602 contraction Effects 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
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Abstract
本实用新型公开了一种双层外网柔性管,包括波纹管、外层编织网和封装套,其特征在于,所述外层编织网与波纹管套接,外层编织网与波纹管之间设有立体结构的针织网,所述波纹管的两端通过封装套相连。本实用新型具有这样的有益效果:结构简单,使用寿命长和噪音低。
The utility model discloses a flexible pipe with a double-layer outer mesh, which comprises a corrugated pipe, an outer braided mesh and an encapsulation sleeve, and is characterized in that the outer braided mesh is socketed with the corrugated pipe, and the outer braided mesh and the corrugated pipe A three-dimensional knitted net is arranged between them, and the two ends of the bellows are connected through a packaging sleeve. The utility model has the beneficial effects of simple structure, long service life and low noise.
Description
技术领域 technical field
本实用新型涉及管件的技术领域,更具体的说涉及一种用于汽车排气系统中的具有双侧外网结构的柔性管。 The utility model relates to the technical field of pipe fittings, in particular to a flexible pipe with a double-side outer net structure used in an automobile exhaust system.
背景技术 Background technique
在排气过程中,车辆的排气系统容易产生振动和异响。在市场中,人们通过增加一节柔性管来减少振动和异响。现有技术的柔性管由波纹管和外层编织网组成。在使用时,外层编织网容易断裂,降低了波纹管的使用寿命。而且外层编织网的弹性有限,不能有效吸收排气系统在振动时所产生的位移,没有有效解决排气系统的异响等噪音问题。然而在现有技术的一般排气系统或柔性管的结构也没有有效解决上述问题。例如中国专利授权公告号CN 12996650 C,授权公告日2007年01月24日,发明创造的名称为柔性管件,该专利案公开了一种柔性管的结构,通过波纹管、编织软管、搭扣软管和定距件等结构的结合创新,避免了波纹管的过早失效,但是该专利案的编织软管仍然是由平面结构的编织网制成,没有改善波纹管的疲劳寿命,存在使用寿命低的问题。又如中国专利申请公布号CN 104048118 A,申请公布日2014年09月17日,发明创造的名称为用于汽车排气管的柔性管件,该专利案公开了一种柔性管的结构,通过波纹管构件、联动构件、编织构件、帽构件和中间构件等结构的结合创新,实现了波纹管构件具有良好可靠性的特点,但是该专利案的编织构件依然是平面结构,没有改善波纹管的疲劳强度,存在使用寿命低的问题,也没有有效解决排气系统的异响等噪音问题。本实用新型通过波纹管、针织网、外层编织网和封装套等的结合创新,提供一种结构简单,组装和拆卸更换方便,使用寿命长和噪音低的双层外网柔性管。 During the exhaust process, the exhaust system of the vehicle is prone to vibration and abnormal noise. In the market, people reduce vibration and abnormal sound by adding a section of flexible pipe. Prior art flexible pipes consist of a corrugated pipe and an outer braided mesh. When in use, the outer braided mesh is easily broken, which reduces the service life of the bellows. Moreover, the elasticity of the outer braided mesh is limited, which cannot effectively absorb the displacement generated by the exhaust system during vibration, and does not effectively solve noise problems such as abnormal noise of the exhaust system. However, the general exhaust system or flexible pipe structure in the prior art does not effectively solve the above problems. For example, the Chinese patent authorization announcement number CN 12996650 C, the authorization announcement date was January 24, 2007, and the name of the invention was flexible pipe fittings. The combined innovation of the structure of the hose and the spacer avoids the premature failure of the bellows, but the braided hose in this patent is still made of a braided mesh with a planar structure, which does not improve the fatigue life of the bellows. The problem of low lifespan. Another example is the Chinese patent application publication number CN 104048118 A, the application publication date was September 17, 2014. The name of the invention is flexible pipe fittings for automobile exhaust pipes. The patent case discloses a flexible pipe structure. The combined innovation of pipe components, linkage components, braided components, cap components and intermediate components has achieved the characteristics of good reliability of bellows components, but the braided components in this patent are still planar structures, which have not improved the fatigue of bellows Strength, there is the problem of low service life, and it has not effectively solved the noise problems such as the abnormal sound of the exhaust system. The utility model provides a double-layer outer-network flexible pipe with simple structure, convenient assembly, disassembly and replacement, long service life and low noise through the combined innovation of bellows, knitted net, outer-layer braided net and packaging sleeve.
发明内容 Contents of the invention
本实用新型解决现有技术中一般柔性管的结构没有有效解决使用寿命短和噪音高的问题,提供一种双层外网柔性管,通过波纹管、针织网、外层编织网和封装套等的结合创新,实现该双层外网柔性管具有结构简单,组装和拆卸更换方便,使用寿命长和噪音低的特点。 The utility model solves the problems that the structure of the general flexible pipe in the prior art does not effectively solve the problems of short service life and high noise, and provides a flexible pipe with double-layer outer mesh, through corrugated pipe, knitted mesh, outer layer knitted mesh and packaging sleeve, etc. Combining innovations, the double-layer outer mesh flexible pipe has the characteristics of simple structure, convenient assembly and disassembly, long service life and low noise.
为了解决上述存在的技术问题,本实用新型采取下述技术方案:一种双层外网柔性管,包括波纹管、外层编织网和封装套,其特征在于,所述外层编织网与波纹管套接,外层编织网与波纹管之间设有立体结构的针织网,所述波纹管的两端通过封装套相连。 In order to solve the above-mentioned existing technical problems, the utility model adopts the following technical solutions: a double-layer outer mesh flexible pipe, including a corrugated pipe, an outer layer braided mesh and a packaging sleeve, characterized in that the outer layer braided mesh and the corrugated The tube is socketed, and a three-dimensional knitted net is arranged between the outer braided net and the corrugated tube, and the two ends of the corrugated tube are connected through an encapsulation sleeve.
在装配时,将针织网套在波纹管的外侧,然后将外层编织网套在针织网的外侧,接着在波纹管的两端,将外层编织网和针织网与波纹管的端部压实,再套上封装套,将封装套与波纹管固定,最后对封装套的端部进行修整,切除多余的外层编织网和针织网,就装配完成了。 When assembling, put the knitted net on the outside of the bellows, then put the outer braided net on the outside of the knitted net, and then press the outer braided net and the knitted net to the ends of the corrugated tube at both ends of the corrugated tube. Then put on the packaging sleeve, fix the packaging sleeve and the bellows, and finally trim the end of the packaging sleeve, cut off the excess outer braided mesh and knitted mesh, and the assembly is completed.
波纹管,结构简单,为该柔性管的主体,具有良好的伸缩性和弯曲强度,为了制作方便,本实用新型的波纹管为圆形结构;外层编织网,结构简单,由单根或多根金属丝编织而成,没有焊接或其他工艺进行固定,仍然具有良好的伸缩性和弯曲强度,用于保护波纹管;封装套,结构简单,用于固定外层编织网和针织网;立体结构的针织网,通过针织工艺将金属丝制成多层次的立体网状结构,富有弹性,在排气系统工作时,用于削减或抵消波纹管的振动以及振动所产生的位移,大大减少了波纹管的振动,延长波纹管的使用寿命,也大大降低了汽车排气系统的异响等噪音。本实用新型的双层外网柔性管,在外层编织网断裂时,针织网仍然能够保护波纹管,进一步延长波纹管的使用寿命。 The corrugated pipe has a simple structure and is the main body of the flexible pipe, which has good flexibility and bending strength. For the convenience of manufacture, the corrugated pipe of the utility model has a circular structure; It is braided by root metal wire, without welding or other processes for fixing, it still has good flexibility and bending strength, and is used to protect the bellows; the packaging sleeve, with a simple structure, is used to fix the outer braided mesh and knitted mesh; three-dimensional structure The knitted mesh is made of metal wire into a multi-layered three-dimensional mesh structure through the knitting process, which is full of elasticity. When the exhaust system is working, it is used to reduce or offset the vibration of the bellows and the displacement caused by the vibration, which greatly reduces the ripples. The vibration of the pipe prolongs the service life of the bellows, and also greatly reduces the noise such as the abnormal sound of the automobile exhaust system. The double-layer outer net flexible pipe of the utility model can still protect the bellows when the outer braided net breaks, further prolonging the service life of the bellows.
作为优选,所述波纹管的内壁套接有内置管。在排气过程中,汽车尾气具有很高的温度,内置管用于保护波纹管,防止波纹管因受热变形而失效,延长波纹管的使用寿命。 Preferably, the inner wall of the corrugated tube is sleeved with a built-in tube. During the exhaust process, the exhaust gas of the automobile has a very high temperature, and the built-in tube is used to protect the bellows, prevent the bellows from failing due to heat deformation, and prolong the service life of the bellows.
作为优选,所述内置管由多节内管单体组成,所述内管单体的断面为S形结构,相邻的两个内管单体相互扣接相连。该结构使得任意相邻的内管单体具有一定的伸缩能力,恰好与波纹管的振动性能相适配,而且内置管的组装方便。 Preferably, the built-in tube is composed of multiple inner tube monomers, the cross-section of the inner tube monomers is an S-shaped structure, and two adjacent inner tube monomers are buckled and connected to each other. This structure makes any adjacent inner tube monomer have a certain expansion and contraction ability, which is just suitable for the vibration performance of the bellows, and the assembly of the inner tube is convenient.
作为优选,所述内置管的两端分别与波纹管焊接相连。焊接工艺具有连接可靠的特点。 Preferably, both ends of the built-in pipe are respectively connected to the bellows by welding. The welding process has the characteristics of reliable connection.
作为优选,所述波纹管的两端分别与封装套焊接相连。焊接工艺具有连接可靠的特点。 Preferably, both ends of the bellows are respectively connected to the packaging sleeve by welding. The welding process has the characteristics of reliable connection.
作为优选,所述波纹管的两端分别与封装套通过螺栓固定。螺栓连接的结构具有组装和拆卸更换方便的特点。 Preferably, both ends of the bellows are respectively fixed to the packaging sleeve by bolts. The bolted structure has the characteristics of easy assembly, disassembly and replacement.
由于采取上述的技术方案,本实用新型提供的一种双层外网柔性管具有这样的有益效果:通过波纹管、针织网、外层编织网和封装套等的结合创新,提供一种结构简单,组装和拆卸更换方便,使用寿命长和噪音低的双层外网柔性管。 Due to the adoption of the above-mentioned technical scheme, the utility model provides a double-layer outer mesh flexible pipe with such beneficial effects: through the combination and innovation of bellows, knitted mesh, outer layer braided mesh and packaging sleeve, etc., a simple structure is provided. , Easy to assemble and disassemble and replace, long service life and low noise double-layer outer mesh flexible pipe.
附图说明 Description of drawings
附图1为本实用新型的一种结构示意图; Accompanying drawing 1 is a kind of structural representation of the utility model;
附图2为本实用新型附图1的A-A向剖视图; Accompanying drawing 2 is the A-A direction sectional view of accompanying drawing 1 of the utility model;
附图3为本实用新型附图2的A向放大图。 Accompanying drawing 3 is the A direction enlarged view of accompanying drawing 2 of the present utility model.
图中:1波纹管, 2外层编织网, 3封装套, 4针织网, 5内管单体。 In the figure: 1 bellows, 2 outer braided mesh, 3 packaging sleeve, 4 knitted mesh, 5 inner tube monomer.
具体实施方式 Detailed ways
参阅附图,对本实用新型作进一步详细描述。 Referring to the accompanying drawings, the utility model is described in further detail.
实施例一:结合附图1、2、3,一种双层外网柔性管,包括波纹管1、外层编织网2和封装套3,外层编织网2与波纹管1套接,外层编织网2与波纹管1之间设有立体结构的针织网4,波纹管1的两端分别与封装套3焊接相连。 Embodiment 1: In combination with accompanying drawings 1, 2, and 3, a flexible pipe with a double-layer outer mesh includes a corrugated pipe 1, an outer braided mesh 2 and a packaging sleeve 3, the outer braided mesh 2 is socketed with the corrugated pipe 1, and the outer mesh A knitted mesh 4 with a three-dimensional structure is arranged between the braided mesh 2 and the corrugated tube 1 , and the two ends of the corrugated tube 1 are welded and connected to the packaging sleeve 3 respectively.
实施例二,结合附图1、2、3,一种双层外网柔性管,包括波纹管1、外层编织网2和封装套3,外层编织网2与波纹管1套接,外层编织网2与波纹管1之间设有立体结构的针织网4,波纹管1的两端分别与封装套3通过螺栓固定,波纹管1的内壁套接有内置管,内置管由多节内管单体5组成,内管单体5的断面为S形结构,相邻的两个内管单体5相互扣接相连。 Embodiment 2, in combination with accompanying drawings 1, 2, and 3, a flexible pipe with a double-layer outer mesh, including a corrugated pipe 1, an outer braided mesh 2 and a packaging sleeve 3, the outer braided mesh 2 is socketed with the corrugated pipe 1, and the outer mesh A knitted net 4 with a three-dimensional structure is arranged between the braided net 2 and the corrugated tube 1. The two ends of the corrugated tube 1 are respectively fixed with the packaging sleeve 3 by bolts. The inner tube monomer 5 is composed of an S-shaped cross section, and two adjacent inner tube monomers 5 are buckled and connected to each other.
以上所述的两个具体实施例,对本实用新型进行了详细介绍。本文中应用了具体实施例对本实用新型的原理及实施方式进行了阐述,实施例的说明只是用于帮助理解本实用新型的核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型核心思想的前提下,还可以对本实用新型进行若干的修饰,例如波纹管、封装套和内置管的直径以及其他具体技术参数等进行修改或权利要求进行若干的组合,应该落在本实用新型权利要求的保护范围之内。 The two specific embodiments described above have introduced the utility model in detail. In this paper, specific examples are used to illustrate the principle and implementation of the utility model, and the description of the examples is only used to help understand the core idea of the utility model. It should be pointed out that for those skilled in the art, without departing from the core idea of the utility model, some modifications can also be made to the utility model, such as the diameter of the bellows, the packaging sleeve and the built-in tube, and other specific details. Amendments to technical parameters, etc. or several combinations of claims should fall within the scope of protection of the claims of the utility model.
Claims (6)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106014582A (en) * | 2016-06-15 | 2016-10-12 | 宁波菲力克汽配有限公司 | Shock-absorbing flexible tube |
CN109268582A (en) * | 2018-11-27 | 2019-01-25 | 江苏润杨汽车零部件制造有限公司 | A kind of composite multi-functional bellows |
-
2015
- 2015-03-10 CN CN201520134219.0U patent/CN204627720U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106014582A (en) * | 2016-06-15 | 2016-10-12 | 宁波菲力克汽配有限公司 | Shock-absorbing flexible tube |
CN106014582B (en) * | 2016-06-15 | 2019-01-15 | 宁波菲力克汽配有限公司 | A kind of damping flexible pipe |
CN109268582A (en) * | 2018-11-27 | 2019-01-25 | 江苏润杨汽车零部件制造有限公司 | A kind of composite multi-functional bellows |
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