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CN204619563U - An automatic energy-saving control system for a dust collector - Google Patents

An automatic energy-saving control system for a dust collector Download PDF

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Publication number
CN204619563U
CN204619563U CN201520280023.2U CN201520280023U CN204619563U CN 204619563 U CN204619563 U CN 204619563U CN 201520280023 U CN201520280023 U CN 201520280023U CN 204619563 U CN204619563 U CN 204619563U
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CN
China
Prior art keywords
controller
pressure sensor
converter
control system
saving control
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Expired - Fee Related
Application number
CN201520280023.2U
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Chinese (zh)
Inventor
张美名
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Zhongshan Mingdi Machinery Equipment Manufacturing Co ltd
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Zhongshan Mingdi Machinery Equipment Manufacturing Co ltd
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Priority to CN201520280023.2U priority Critical patent/CN204619563U/en
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Publication of CN204619563U publication Critical patent/CN204619563U/en
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Abstract

The utility model provides an automatic energy-saving control system for dust remover, includes power processor, pressure sensor, controller, converter, the dust collector that has a plurality of suction openings to and the man-machine to the phone that can set up the parameter, be equipped with one or more suction motor in the dust collector, the power processor provides the power for entire system, pressure sensor connection director and with the signal feedback to the controller that detects, the controller receives the signal of pressure sensor and controls suction motor's operating frequency, converter and converter have connected gradually between controller and the suction motor, man-machine to phone is connected to the controller. The utility model has the advantages of rational in infrastructure, degree of automation is high, energy-concerving and environment-protective, be suitable for extensive popularization.

Description

一种除尘机用自动节能控制系统An automatic energy-saving control system for a dust collector

【技术领域】【Technical field】

本实用新型涉及工业机械设备技术领域,特别是一种除尘机用自动节能控制系统。The utility model relates to the technical field of industrial machinery and equipment, in particular to an automatic energy-saving control system for dust collectors.

【背景技术】【Background technique】

除尘器是将含尘气体净化的设备之一,它的作用是将含尘气体中的粉尘在排放之前截留下来,将净化过的气体排到大气中。在而现有的工业除尘器中,当打开或关闭若干抽风口时,不能根据实际工作的抽风口的个数自动改变抽风马达的功率,除尘器工作时抽风马达全程满负荷运转,造成电能的浪费,不利于实现节能环保的理念。The dust collector is one of the equipments for purifying the dusty gas. Its function is to intercept the dust in the dusty gas before it is discharged, and discharge the purified gas into the atmosphere. In the existing industrial dust collector, when opening or closing several air outlets, the power of the air motor cannot be automatically changed according to the number of actual air outlets. Waste is not conducive to realizing the concept of energy saving and environmental protection.

【发明内容】【Content of invention】

本实用新型的目的在于客服现有技术的不足,提供了一种结构合理、自动化程度高、节能环保的除尘机用自动节能控制系统。The purpose of the utility model is to overcome the shortcomings of the prior art and provide an automatic energy-saving control system for dust collectors with reasonable structure, high degree of automation, energy saving and environmental protection.

为解决上述技术问题,本实用新型采用了下述技术方案:In order to solve the problems of the technologies described above, the utility model adopts the following technical solutions:

一种除尘机用自动节能控制系统,包括电源处理器、压强感应器、控制器、转化器、变频器、具有多个抽风口的除尘装置,以及可设置参数的人机对话机,所述除尘装置内设有一个或多个抽风马达,电源处理器为整个系统提供电源,所述压强感应器连接控制器并将检测到的信号反馈到控制器,控制器接收压强感应器的信号并控制抽风马达的工作频率,所述控制器和抽风马达之间依次连接有转化器和变频器,人机对话机连接到控制器。An automatic energy-saving control system for a dust remover, including a power processor, a pressure sensor, a controller, a converter, a frequency converter, a dust remover with multiple air outlets, and a man-machine dialogue machine that can set parameters. There are one or more exhaust motors in the device, and the power processor provides power for the entire system. The pressure sensor is connected to the controller and the detected signal is fed back to the controller. The controller receives the signal from the pressure sensor and controls the exhaust. The operating frequency of the motor, a converter and a frequency converter are sequentially connected between the controller and the exhaust motor, and the man-machine dialogue is connected to the controller.

优选的,所述压强感应器设在抽风马达的进风口处。Preferably, the pressure sensor is arranged at the air inlet of the fan motor.

优选的,所述控制器是PLC控制器。Preferably, the controller is a PLC controller.

与现有技术相比,在本实用新型所述的除尘机用自动节能控制系统中,关闭或打开若干抽风口时,导致抽风管内的压强改变,压强感应器发出信号给控制器,控制器调整抽风马达的工作功率,实现自动节能的目的。Compared with the prior art, in the automatic energy-saving control system for the dust remover described in the utility model, when closing or opening several air outlets, the pressure in the air duct changes, the pressure sensor sends a signal to the controller, and the controller adjusts The working power of the exhaust motor realizes the purpose of automatic energy saving.

【附图说明】【Description of drawings】

下面结合附图及实施例对本实用新型做进一步的说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.

图1是本实用新型实施例的结构示意图;Fig. 1 is the structural representation of the utility model embodiment;

图中,1-电源处理器、2-压强感应器、3-控制器、4-转化器、5-变频器、6-抽风马达、7-人机对话机。In the figure, 1-power processor, 2-pressure sensor, 3-controller, 4-converter, 5-inverter, 6-exhaust motor, 7-man-machine dialogue.

【具体实施例】[Specific examples]

如图1所示,一种除尘机用自动节能控制系统,包括电源处理器1、压强感应器2、控制器3、转化器4、变频器5、具有多个抽风口的除尘装置,以及可设置参数的人机对话机7,所述除尘装置内设有一个或多个抽风马达6,电源处理器1为整个系统提供电源,所述压强感应器2连接控制器3并将检测到的信号反馈到控制器3,控制器3接收压强感应器2的信号并控制抽风马达6的工作频率,所述控制器3和抽风马达6之间依次连接有转化器4和变频器5,人机对话机7连接到控制器3。As shown in Figure 1, an automatic energy-saving control system for a dust collector includes a power processor 1, a pressure sensor 2, a controller 3, a converter 4, a frequency converter 5, a dust removal device with multiple air outlets, and a A human-machine dialogue machine 7 for setting parameters, one or more exhaust motors 6 are arranged in the dust removal device, the power processor 1 provides power for the whole system, the pressure sensor 2 is connected to the controller 3 and the detected signal Feedback to the controller 3, the controller 3 receives the signal of the pressure sensor 2 and controls the working frequency of the fan motor 6, the converter 4 and the frequency converter 5 are connected in sequence between the controller 3 and the fan motor 6, man-machine dialogue The machine 7 is connected to the controller 3.

在本实施例中,所述压强感应器2设在抽风马达6的进风口处,控制器3是PLC控制器。In the present embodiment, the pressure sensor 2 is arranged at the air inlet of the exhaust motor 6, and the controller 3 is a PLC controller.

使用本实用新型所述的除尘机用自动节能控制系统,当关闭或打开若干抽风口导致抽风管内的压强改变时,压强感应器2发出信号给控制器3,控制器3调整抽风马达6的工作功率,实现自动节能的目的。Using the automatic energy-saving control system for the dust remover described in the utility model, when the pressure in the exhaust pipe changes due to closing or opening several air outlets, the pressure sensor 2 sends a signal to the controller 3, and the controller 3 adjusts the work of the exhaust motor 6 Power, to achieve the purpose of automatic energy saving.

例如,在人机对话机7的操作界面上设定单个抽风口的压强为2KPa,抽风马达6上设有十个抽风口,抽风马达6的总压强为稳定值,关闭部分抽风口时,总抽风口面积变小,抽风管内的压强升高,压强感应器2检测到的信号后反馈到控制器3,控制器3接收压强感应器2的信号后降低抽风马达6的工作频率,工作时抽风马达6不必全程满负荷运转,根据实际情况自动调节抽风马达6的工作频率,节约电能,有利于实现节能环保的理念。For example, on the operation interface of the man-machine dialogue machine 7, the pressure of a single air exhaust port is set to be 2KPa, and the air exhaust motor 6 is provided with ten air exhaust ports. The total pressure of the air exhaust motor 6 is a stable value. The area of the air outlet becomes smaller, the pressure in the air duct increases, the signal detected by the pressure sensor 2 is fed back to the controller 3, and the controller 3 reduces the operating frequency of the air motor 6 after receiving the signal from the pressure sensor 2, and the air is exhausted during operation. The motor 6 does not need to run at full load throughout the whole process, and the operating frequency of the exhaust motor 6 is automatically adjusted according to the actual situation to save electric energy, which is conducive to realizing the concept of energy saving and environmental protection.

本实用新型具有结构合理、自动化程度高、节能环保等优点,适于广泛推广。The utility model has the advantages of reasonable structure, high degree of automation, energy saving and environmental protection, and is suitable for wide popularization.

尽管参照上面实施例详细说明了本实用新型,但是通过本公开对于本领域技术人员显而易见的是,在不脱离所述的权利要求限定的本实用新型的原理及精神范围的情况下,可对本实用新型做出各种变化或修改。因此,本公开实施例的详细描述仅用来解释,而不是用来限制本实用新型,而是由权利要求的内容限定保护的范围。Although the present utility model has been described in detail with reference to the above embodiments, it is apparent to those skilled in the art through this disclosure that the present utility model can be modified without departing from the principle and spirit scope of the present utility model defined by the claims. New models make various changes or modifications. Therefore, the detailed description of the embodiments of the present disclosure is only for explaining, not for limiting the utility model, but the scope of protection is defined by the content of the claims.

Claims (3)

1.一种除尘机用自动节能控制系统,其特征在于,包括电源处理器、压强感应器、控制器、转化器、变频器、具有多个抽风口的除尘装置,以及可设置参数的人机对话机,所述除尘装置内设有一个或多个抽风马达,电源处理器为整个系统提供电源,所述压强感应器连接控制器并将检测到的信号反馈到控制器,控制器接收压强感应器的信号并控制抽风马达的工作频率,所述控制器和抽风马达之间依次连接有转化器和变频器,人机对话机连接到控制器。1. An automatic energy-saving control system for a dust collector, characterized in that it includes a power processor, a pressure sensor, a controller, a converter, a frequency converter, a dust removal device with multiple air outlets, and a man-machine that can set parameters Talking machine, the dust removal device is equipped with one or more exhaust motors, the power processor provides power for the entire system, the pressure sensor is connected to the controller and the detected signal is fed back to the controller, and the controller receives the pressure sensor The signal of the controller and the operating frequency of the fan motor are controlled, a converter and a frequency converter are connected in turn between the controller and the fan motor, and the man-machine dialogue is connected to the controller. 2.根据权利要求1所述的除尘机用自动节能控制系统,其特征在于,所述压强感应器设在抽风马达的进风口处。2. The automatic energy-saving control system for a dust remover according to claim 1, wherein the pressure sensor is arranged at the air inlet of the exhaust motor. 3.根据权利要求1或2所述的除尘机用自动节能控制系统,其特征在于,所述控制器是PLC控制器。3. The automatic energy-saving control system for dust remover according to claim 1 or 2, characterized in that the controller is a PLC controller.
CN201520280023.2U 2015-05-04 2015-05-04 An automatic energy-saving control system for a dust collector Expired - Fee Related CN204619563U (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106925588A (en) * 2017-03-22 2017-07-07 远纺工业(无锡)有限公司 A kind of energy-saving dedusting system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106925588A (en) * 2017-03-22 2017-07-07 远纺工业(无锡)有限公司 A kind of energy-saving dedusting system

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150909

Termination date: 20170504

CF01 Termination of patent right due to non-payment of annual fee