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CN204612579U - A kind of thermal power plant condenser ultrasonic for scale prevention and removal device - Google Patents

A kind of thermal power plant condenser ultrasonic for scale prevention and removal device Download PDF

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Publication number
CN204612579U
CN204612579U CN201520238818.7U CN201520238818U CN204612579U CN 204612579 U CN204612579 U CN 204612579U CN 201520238818 U CN201520238818 U CN 201520238818U CN 204612579 U CN204612579 U CN 204612579U
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ultrasonic
condenser
scaling
descaling device
ultrasonic transducer
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杨奇
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Hubei Chengzhiming Environmental Protection Technology Co ltd
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HUBEI YUHUI ULTRASONIC TECHNOLOGY Co Ltd
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Abstract

本实用新型提供一种火电厂凝汽器用超声波防垢除垢装置,包括安装在凝汽器水室内的超声波换能器组和与超声波发生器组连接的超声波发生器;超声波换能器组包括大功率超声波换能器和安装支架;至少1个的大功率超声波换能器用安装支架安装在所述水室内的冷却管板上,大功率超声波换能器均用传输电缆与超声波发生器连接。与现有技术相比,本实用新型提供的装置实现了对凝汽器同步进行在线式防垢与除垢,可以清理凝汽器内任意位置的水垢,同时满足不同功率的使用要求,大大节省了发电厂的维护成本,提高发电机组的运行效率,节省煤耗,节约能源,而且无污染,该装置占地面积小、安装、操作、维护简单。

The utility model provides an ultrasonic anti-scaling and descaling device for a condenser in a thermal power plant, which comprises an ultrasonic transducer group installed in the water chamber of the condenser and an ultrasonic generator connected with the ultrasonic generator group; the ultrasonic transducer group includes High-power ultrasonic transducers and mounting brackets; at least one high-power ultrasonic transducer is installed on the cooling tube plate in the water chamber with a mounting bracket, and the high-power ultrasonic transducers are all connected to the ultrasonic generator with transmission cables. Compared with the prior art, the device provided by the utility model realizes synchronous on-line scale prevention and descaling of the condenser, can clean the scale at any position in the condenser, and meets the requirements of different powers at the same time, greatly saving It reduces the maintenance cost of the power plant, improves the operating efficiency of the generating set, saves coal consumption, saves energy, and is non-polluting. The device occupies a small area and is easy to install, operate and maintain.

Description

一种火电厂凝汽器用超声波防垢除垢装置An ultrasonic anti-scaling and descaling device for a thermal power plant condenser

技术领域technical field

本实用新型涉及一种超声波防垢除垢设备,具体涉及一种火电厂凝汽器用超声波防垢除垢装置。The utility model relates to an ultrasonic anti-scaling and descaling device, in particular to an ultrasonic anti-scaling and descaling device for a condenser in a thermal power plant.

背景技术Background technique

凝汽器是火力发电厂的重要设备之一,是将汽轮机做功产生的排汽冷凝成水的一种热交换设备,凝汽器的工作性能的好坏直接影响发电厂的发电效率和发电煤耗率。凝汽器内有数千根冷却管,冷却管主要由铜、钛或不锈钢等传热性能较好的材料制成。冷却管的外部通蒸汽,管内通循环冷却水进行热交换实现冷却,循环冷却水中的钙镁离子及盐份等在连续加热过程中不断析出,形成大量的水垢并附着在冷却管的管壁上,由于水垢的导热性很差,使得冷却管的换热效率随着运行时间而逐步大幅下降,导致凝汽器内部的真空下降,发电煤耗率上升,进而增加了发电成本。另外,冷却管结垢严重时还会导致泄漏,引起锅炉腐蚀、结垢,甚至爆管。Condenser is one of the important equipment of thermal power plant. It is a kind of heat exchange equipment that condenses the exhaust steam generated by steam turbine into water. The performance of condenser directly affects the power generation efficiency and coal consumption of power plant. Rate. There are thousands of cooling tubes in the condenser, and the cooling tubes are mainly made of materials with good heat transfer performance such as copper, titanium or stainless steel. Steam is passed through the outside of the cooling pipe, and circulating cooling water is passed through the pipe for heat exchange to achieve cooling. Calcium, magnesium ions and salts in the circulating cooling water are continuously precipitated during continuous heating, forming a large amount of scale and adhering to the wall of the cooling pipe. , due to the poor thermal conductivity of the scale, the heat transfer efficiency of the cooling pipe gradually decreases significantly with the running time, resulting in a decrease in the vacuum inside the condenser, an increase in the coal consumption rate of power generation, and an increase in power generation costs. In addition, serious fouling of cooling pipes can lead to leakage, corrosion, fouling of boilers, and even pipe bursts.

目前针对凝汽器冷却管结垢的处理方法是停机清洗,采用酸洗凝汽器的冷却管的化学清洗法清洗,这样在除垢的同时无机酸和缓蚀剂必然会腐蚀设备;同时,停机清洗需要消耗大量的人力、物力和财力,并且因为停机清洗造成的停止发电的经济损失也很大,以一个满负荷运行的300MW机组为例,停机一小时就要少发电30万千瓦时的电;虽然针对小功率的凝汽器的除垢处理方法可以不停机,但现有的此种方式无法满足火力发电厂中的大功率的凝汽器的除垢要求。At present, the treatment method for the fouling of the cooling pipe of the condenser is shutdown cleaning, and the cooling pipe of the condenser is cleaned by pickling. In this way, the inorganic acid and corrosion inhibitor will inevitably corrode the equipment while removing the scale; at the same time, shut down Cleaning requires a lot of manpower, material and financial resources, and the economic loss caused by stopping power generation due to shutdown cleaning is also very large. Taking a 300MW unit operating at full load as an example, one hour of shutdown will reduce the power generation by 300,000 kWh. ; Although the descaling treatment method for low-power condensers can not be shut down, this existing method cannot meet the descaling requirements of high-power condensers in thermal power plants.

鉴于凝汽器是火力发电厂不可或缺的设备,对凝汽器内部的防垢除垢的要求也越来越高,因此,需要提供一种能够对火电厂凝汽器进行准确、可靠且高效的大功率在线防垢的装置。In view of the fact that the condenser is an indispensable equipment in a thermal power plant, the requirements for anti-scaling and descaling inside the condenser are getting higher and higher. Therefore, it is necessary to provide a method that can accurately, reliably and High-efficiency high-power online anti-scaling device.

实用新型内容Utility model content

有鉴于此,本实用新型提供一种火电厂凝汽器用超声波防垢除垢装置,该装置实现了对凝汽器同步进行在线式防垢与除垢,可以清理凝汽器内任意位置的水垢,同时满足不同功率的使用要求,大大节省了发电厂的维护成本,提高发电机组的运行效率,节省煤耗,节约能源,而且无污染,该装置占地面积小、安装、操作、维护简单。In view of this, the utility model provides an ultrasonic anti-scaling and descaling device for the condenser of a thermal power plant. The device realizes the simultaneous online anti-scaling and descaling of the condenser, and can clean the scale at any position in the condenser. At the same time, it meets the requirements of different powers, greatly saves the maintenance cost of the power plant, improves the operating efficiency of the generating set, saves coal consumption, saves energy, and is non-polluting. The device occupies a small area and is easy to install, operate and maintain.

一种火电厂凝汽器用超声波防垢除垢装置,所述防垢除垢装置包括安装在凝汽器水室内的入水端的超声波换能器组和位于凝汽器外部的超声波发生器;An ultrasonic anti-scaling and descaling device for a thermal power plant condenser, the anti-scaling and descaling device includes an ultrasonic transducer group installed at the water inlet end of the condenser water chamber and an ultrasonic generator located outside the condenser;

所述超声波换能器组与所述超声波发生器连接。The ultrasonic transducer group is connected with the ultrasonic generator.

优选的,所述凝汽器为单流程凝汽器,所述单流程凝汽器水室内的入水端安装有所述超声波换能器组。Preferably, the condenser is a single-flow condenser, and the ultrasonic transducer group is installed at the water inlet end of the water chamber of the single-flow condenser.

优选的,所述凝汽器为双流程凝汽器,所述双流程凝汽器的前水室的入水端与后水室内的入水端均安装有所述超声波换能器组。Preferably, the condenser is a double-flow condenser, and the water inlet end of the front water chamber and the water inlet end of the rear water chamber of the double-flow condenser are installed with the ultrasonic transducer group.

优选的,所述超声波换能器组包括安装支架和至少1个所述大功率超声波换能器;Preferably, the ultrasonic transducer set includes a mounting bracket and at least one high-power ultrasonic transducer;

所述超声波换能器组用所述安装支架安装在所述水室内的冷却管板上。The ultrasonic transducer group is installed on the cooling tube plate in the water chamber by the installation bracket.

优选的,每个所述大功率超声波换能器均用传输电缆与所述超声波发生器连接。Preferably, each of the high-power ultrasonic transducers is connected to the ultrasonic generator by a transmission cable.

优选的,所述大功率换能器包括换能器单元、密封筒和用于密封所述密封筒的封盖,依次连接的所述换能器单元封装在所述密封筒内且与所述密封筒轴向垂直;Preferably, the high-power transducer includes a transducer unit, a sealed cylinder, and a cover for sealing the sealed cylinder, and the transducer units connected in sequence are packaged in the sealed cylinder and connected to the sealed cylinder. The axial direction of the sealing cylinder is vertical;

相邻的2个所述换能器单元的轴向垂直;所述密封筒为1个或依次连接的多个。The axial directions of the two adjacent transducer units are vertical; the sealing cylinder is one or several connected in sequence.

优选的,所述密封筒的外壁上套有安装环,所述安装环的外侧设有安装销;Preferably, a mounting ring is sheathed on the outer wall of the sealing cylinder, and a mounting pin is provided on the outer side of the mounting ring;

相邻的所述密封筒的连接处用所述安装环套接。The joints of the adjacent sealing cylinders are socketed by the installation ring.

优选的,所述换能器单元以螺杆为轴,所述螺杆穿过2个环状夹板、设置在2个夹板之间的多个环状压电陶瓷元件以及设置在每2个所述压电陶瓷元件之间的环状电极片,所述螺杆的两端用螺母固定;所述换能器单元的轴向长度大于所述密封筒的内直径0.1mm至0.5mm。Preferably, the transducer unit takes a screw as an axis, and the screw passes through two ring-shaped clamping plates, a plurality of ring-shaped piezoelectric ceramic elements arranged between the two clamping plates, and arranged at each of the two clamping plates. An annular electrode piece between the electric ceramic elements, the two ends of the screw rod are fixed by nuts; the axial length of the transducer unit is 0.1 mm to 0.5 mm larger than the inner diameter of the sealing cylinder.

优选的,所述夹板与所述密封筒内壁的接触面为曲面,所述曲面与所述密封筒的内壁完全贴合。Preferably, the contact surface between the splint and the inner wall of the sealing cylinder is a curved surface, and the curved surface is completely attached to the inner wall of the sealing cylinder.

从上述的技术方案可以看出,本实用新型提供了一种火电厂凝汽器用超声波防垢除垢装置,包括安装在凝汽器水室内的超声波换能器组和与超声波发生器组连接的超声波发生器;超声波换能器组包括大功率超声波换能器和安装支架;至少1个的大功率超声波换能器用安装支架安装在所述水室内的冷却管板上,大功率超声波换能器均用传输电缆与超声波发生器连接。该装置实现了对凝汽器同步进行在线式防垢与除垢,可以清理凝汽器内任意位置的水垢,同时满足不同功率的使用要求,大大节省了发电厂的维护成本,提高发电机组的运行效率,节省煤耗,节约能源,而且无污染,该装置占地面积小、安装、操作、维护简单。It can be seen from the above technical scheme that the utility model provides an ultrasonic anti-scaling and descaling device for a thermal power plant condenser, which includes an ultrasonic transducer group installed in the water chamber of the condenser and an ultrasonic generator group connected Ultrasonic generator; the ultrasonic transducer group includes a high-power ultrasonic transducer and a mounting bracket; at least one high-power ultrasonic transducer is installed on the cooling tube plate in the water chamber with a mounting bracket, and the high-power ultrasonic transducer Both are connected with the ultrasonic generator with transmission cables. The device realizes online scale prevention and descaling for the condenser synchronously, can clean the scale at any position in the condenser, and at the same time meet the requirements of different powers, greatly saving the maintenance cost of the power plant and improving the efficiency of the generator set. High operating efficiency, saving coal consumption, saving energy, and no pollution, the device occupies a small area, and is easy to install, operate, and maintain.

与最接近的现有技术比,本实用新型提供的技术方案具有以下优异效果:Compared with the closest prior art, the technical solution provided by the utility model has the following excellent effects:

1、本实用新型提供的技术方案中,实现了对凝汽器同步进行在线防垢与除垢,可以清理凝汽器内任意位置的水垢,同时满足了不同功率的使用要求,大大节省了发电厂的维护成本,提高发电机组的运行效率,节省煤耗,节约能源,而且无污染,该装置占地面积小、安装、操作、维护简单。1. In the technical solution provided by the utility model, the on-line anti-scaling and descaling of the condenser are realized synchronously, and the scale at any position in the condenser can be cleaned, and the use requirements of different powers are met at the same time, which greatly saves power generation The maintenance cost of the plant can be improved, the operating efficiency of the generator set can be improved, coal consumption can be saved, energy can be saved, and there is no pollution. The device occupies a small area and is easy to install, operate and maintain.

2、本实用新型提供的技术方案中,将超声波换能器组安装在凝汽器水室内,减少了超声波换能器在与空气接触时损耗的能量,从而减少了超声能量的损耗;同时,换能器可以安装到水室的任意位置,处理更均匀,大大减少了处理盲区;另外,由于用水将换能器工作时产生的热量带走,所以可使换能器能在常温下工作。同时,型号相同的超声波换能器可视处理要求而增减数量,方便置换维修,提高了防垢除垢装置的处理效率。2. In the technical solution provided by the utility model, the ultrasonic transducer group is installed in the water chamber of the condenser, which reduces the energy loss of the ultrasonic transducer when in contact with the air, thereby reducing the loss of ultrasonic energy; at the same time, The transducer can be installed in any position of the water chamber, and the treatment is more uniform, greatly reducing the processing blind area; in addition, since the heat generated by the transducer is taken away by water, the transducer can work at room temperature. At the same time, the number of ultrasonic transducers of the same type can be increased or decreased according to the processing requirements, which is convenient for replacement and maintenance, and improves the processing efficiency of the anti-scaling and descaling device.

3、本实用新型提供的技术方案中,防垢除垢装置可应用于单流程凝汽器或双流程凝汽器,满足了不同型号及结构的凝汽器的防垢与除垢要求,使得防垢除垢装置得适用性更好。3. In the technical solution provided by the utility model, the anti-scaling and descaling device can be applied to a single-flow condenser or a double-flow condenser, which meets the anti-scaling and descaling requirements of different types and structures of condensers, so that The applicability of the anti-scaling and descaling device is better.

4、本实用新型提供的技术方案中,设置的安装支架,更方便于超声波换能器的拆卸与维修,同时,针对不同功率及除垢防垢要求的凝汽器,可以在安装支架上安装不同数量的超声波换能器,进而提高了防垢除垢装置的运行效率,保证了火电厂发电的可靠性4. In the technical solution provided by the utility model, the installed bracket is more convenient for the disassembly and maintenance of the ultrasonic transducer. At the same time, the condensers with different power and descaling and anti-scaling requirements can be installed on the Different numbers of ultrasonic transducers, thereby improving the operating efficiency of the anti-scaling and descaling device, ensuring the reliability of power generation in thermal power plants

5、本实用新型提供的技术方案中,相邻的换能器单元轴向垂直的设置,扩展到四面的换能器单元增加了换能器的辐射范围,提高了大功率换能器的运行效率,处理更均匀,减少了处理盲区,从而提高了防垢除垢装置的运行效率。5. In the technical solution provided by the utility model, the adjacent transducer units are arranged vertically in the axial direction, and the transducer units extended to four sides increase the radiation range of the transducer and improve the operation of the high-power transducer Efficiency, more uniform treatment, reduced treatment blind spots, thus improving the operating efficiency of the anti-scaling and descaling device.

6、本实用新型提供的技术方案中,密封筒为1个或依次连接的多个的设置,使得超声波换能器组中的大功率换能器可以根据凝汽器内的冷却管板的宽度设置成不同的长度,同时无需重新改变单个大功率换能器的型号,只需通过多个密封筒的连接即可实现;提高了防垢除垢装置的适应性、节约了时间与金钱成本并提高了防垢除垢装置的运行效率。6. In the technical solution provided by the utility model, the sealing cylinder is set as one or multiple connected in sequence, so that the high-power transducer in the ultrasonic transducer group can be adjusted according to the width of the cooling tube plate in the condenser. It can be set to different lengths without re-changing the model of a single high-power transducer, only through the connection of multiple sealing cylinders; it improves the adaptability of the anti-scaling and descaling device, saves time and money costs and The operating efficiency of the anti-scaling and descaling device is improved.

7、本实用新型提供的技术方案中,通过在密封筒的外壁上设置安装环,安装环的外侧设有安装销且相邻的密封筒的连接处用安装环套接;使得密封筒之间的连接更为紧密且可靠,安装销的设置使得密封筒可以安装在安装架的任意位置上,方便单个大功率换能器的拆卸与安装,同时提高了单个大功率换能器的密封可靠性;进而提高了防垢除垢装置的运行可靠性。7. In the technical solution provided by the utility model, by setting the mounting ring on the outer wall of the sealing cylinder, the outside of the mounting ring is provided with mounting pins and the joints of adjacent sealing cylinders are socketed with the mounting ring; so that the sealing cylinders The connection is tighter and more reliable. The setting of the mounting pin allows the sealing cylinder to be installed at any position on the mounting frame, which facilitates the disassembly and installation of a single high-power transducer, and improves the sealing reliability of a single high-power transducer. ; And then improve the operational reliability of the anti-scaling and descaling device.

8、本实用新型提供的技术方案中,换能器单元的轴向长度大于所述密封筒的内直径0.1mm至0.5mm;使得换能器单元加入密封筒内后,能够撑涨密封筒,从而使得密封筒与换能器单元的连接更加紧密有效,进而提高了防垢除垢装置的密封性与可靠性。8. In the technical solution provided by the utility model, the axial length of the transducer unit is 0.1mm to 0.5mm greater than the inner diameter of the sealing cylinder; after the transducer unit is added into the sealing cylinder, the sealing cylinder can be stretched, Therefore, the connection between the sealing cylinder and the transducer unit is more tightly and effectively, thereby improving the sealing performance and reliability of the anti-scaling and descaling device.

9、本实用新型提供的技术方案中,夹板与密封筒内壁的接触面为曲面,使得曲面与密封筒的内壁能够完全贴合,从而使得密封筒与换能器单元的连接更加紧密有效,进而提高了防垢除垢装置的密封性与可靠性。9. In the technical solution provided by the utility model, the contact surface between the splint and the inner wall of the sealing cylinder is a curved surface, so that the curved surface and the inner wall of the sealing cylinder can be completely attached, so that the connection between the sealing cylinder and the transducer unit is more tightly and effectively, and then The sealing performance and reliability of the anti-scaling and descaling device are improved.

10、本实用新型提供的技术方案中,应用广泛,具有显著的社会效益和经济效益。10. Among the technical solutions provided by the utility model, they are widely used and have remarkable social and economic benefits.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简要地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1是本实用新型的一种火电厂凝汽器用超声波防垢除垢装置在单流程凝汽器中安装示意图。Fig. 1 is a schematic diagram of installation of an ultrasonic anti-scaling and descaling device for a thermal power plant condenser of the present invention in a single-flow condenser.

图2是本实用新型的防垢除垢装置在单流程凝汽器循环冷却水中的流程图。Fig. 2 is a flow chart of the anti-scaling and descaling device of the present invention in the circulating cooling water of the single-flow condenser.

图3是本实用新型的防垢除垢装置在单流程凝汽器前水室的正面示意图。Fig. 3 is a schematic front view of the anti-scaling and descaling device of the present invention in the front water chamber of the single-flow condenser.

图4是本实用新型的防垢除垢装置在双流程凝汽器中安装示意图。Fig. 4 is a schematic diagram of the installation of the anti-scaling and descaling device of the present invention in a double-flow condenser.

图5双流程凝汽器循环冷却水的流程图。Figure 5 is a flow chart of the dual-flow condenser circulating cooling water.

图6是本实用新型的防垢除垢装置中的1个密封筒的大功率换能器的结构示意图。Fig. 6 is a structural schematic diagram of a high-power transducer of a sealed cylinder in the anti-scaling and descaling device of the present invention.

图7是本实用新型的防垢除垢装置中多个依次连接的密封筒的大功率换能器的结构示意图。Fig. 7 is a structural schematic diagram of a plurality of high-power transducers of sealed cylinders connected in sequence in the anti-scaling and descaling device of the present invention.

图8是本实用新型的防垢除垢装置中的超声波换能器的剖面结构示意图。Fig. 8 is a schematic cross-sectional structure diagram of the ultrasonic transducer in the anti-scaling and descaling device of the present invention.

图9是本实用新型的防垢除垢装置中的超声波换能器的换能器单元的结构示意图。Fig. 9 is a structural schematic diagram of the transducer unit of the ultrasonic transducer in the anti-scaling and descaling device of the present invention.

图10是本实用新型的超声波发生器的原理图。Fig. 10 is a schematic diagram of the ultrasonic generator of the present invention.

其中,1—超声波发生器、2—大功率超声波换能器、201—压电陶瓷元件、202—电极片、203—盖板、204—夹板、205—螺杆、206—螺母、3—传输电缆、4—安装支架、5—水室、501—前水室、502—后水室、6—冷却管板、7—冷却管、8—进水管、9—出水管、10—换能器单元、11—密封筒、12—防爆接头、13—相邻密封筒的连接处、14—安装环、15—安装销。Among them, 1—ultrasonic generator, 2—high-power ultrasonic transducer, 201—piezoelectric ceramic element, 202—electrode sheet, 203—cover plate, 204—splint, 205—screw, 206—nut, 3—transmission cable , 4—installation bracket, 5—water chamber, 501—front water chamber, 502—rear water chamber, 6—cooling tube plate, 7—cooling pipe, 8—water inlet pipe, 9—water outlet pipe, 10—transducer unit , 11—sealing cylinder, 12—explosion-proof joint, 13—connection of adjacent sealing cylinders, 14—installation ring, 15—installation pin.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the protection scope of the present utility model.

如图1至3所示,以单流程凝汽器内的防垢除垢装置为例,本实用新型提供了一种火电厂凝汽器用超声波防垢除垢装置,包括安装在单流程凝汽器水室内的入水端的超声波换能器组和与超声波发生器1组连接的且位于凝汽器外部的超声波发生器1。As shown in Figures 1 to 3, taking the anti-scaling and descaling device in the single-flow condenser as an example, the utility model provides an ultrasonic anti-scaling and descaling device for the condenser of a thermal power plant, including The ultrasonic transducer group at the water inlet end in the water chamber of the condenser and the ultrasonic generator 1 connected with the ultrasonic generator 1 group and located outside the condenser.

其中,单流程凝汽器的水室5中,水延进水管8进入,从入水端进入冷却管7中,经出水管9流出;凝汽器的水室5内的入口端安装有超声波换能器组,超声波换能器组包括2个大功率超声波换能器2;安装支架4安装在凝汽器的冷却管板6上;超声波换能器2安装固定在安装支架4上,每个大功率超声波换能器2都连接有一根传输电缆3,传输电缆3的一端连接在大功率超声波换能器2上,传输电缆3的另一端穿出凝汽器连接至超声波发生器1。Among them, in the water chamber 5 of the single-flow condenser, the water extends into the water pipe 8, enters the cooling pipe 7 from the water inlet end, and flows out through the water outlet pipe 9; the inlet end of the water chamber 5 of the condenser is equipped with an ultrasonic transducer The ultrasonic transducer group includes two high-power ultrasonic transducers 2; the mounting bracket 4 is installed on the cooling tube plate 6 of the condenser; the ultrasonic transducer 2 is installed and fixed on the mounting bracket 4, each The high-power ultrasonic transducers 2 are connected with a transmission cable 3, one end of the transmission cable 3 is connected to the high-power ultrasonic transducer 2, and the other end of the transmission cable 3 passes through the condenser and is connected to the ultrasonic generator 1.

其中,大功率超声波换能器2的个数根据需要可设置为1个或多个,超声波换能器组也可根据需要安装在水室5内的入口端或同时安装在水室5内的入口端和水室5内的出口端,也就是可以将大功率超声波换能器2通过2个安装支架4分别安装在冷却管7两端的冷却管板6上。Wherein, the number of high-power ultrasonic transducers 2 can be set to one or more as required, and the ultrasonic transducer group can also be installed at the inlet port in the water chamber 5 or at the same time in the water chamber 5 as required. The inlet port and the outlet port in the water chamber 5, that is, the high-power ultrasonic transducer 2 can be respectively installed on the cooling tube plate 6 at both ends of the cooling tube 7 through two mounting brackets 4 .

超声波发生器1将输入的交流380V或220V交流电转换成与大功率超声波换能器2工作频率一致的超声电功率信号,此电功率信号通过超声传输电缆3连接至安装在凝汽器水室中的大功率超声波换能器2,大功率超声波换能器2将超声波电功率信号转换成超声波机械能量辐射到凝汽器中的循环冷却水中,超声波防垢除垢装置连续在线式工作,利用超声波的空化、活化、剪切、抑制等效应使凝汽器达到防垢与除垢的目的。The ultrasonic generator 1 converts the input AC 380V or 220V AC into an ultrasonic electric power signal that is consistent with the operating frequency of the high-power ultrasonic transducer 2, and the electric power signal is connected to a large Power ultrasonic transducer 2, high-power ultrasonic transducer 2 converts the ultrasonic electric power signal into ultrasonic mechanical energy and radiates it to the circulating cooling water in the condenser. The ultrasonic anti-scaling and descaling device works continuously on-line and utilizes , activation, shearing, inhibition and other effects enable the condenser to achieve the purpose of scale prevention and descaling.

如图4至5所示,以双流程凝汽器内的防垢除垢装置为例,本实用新型提供了一种火电厂凝汽器用超声波防垢除垢装置,包括安装在双流程凝汽器前水室501的入水端与后水室502内的入水端的超声波换能器组和与超声波发生器1组连接的且位于凝汽器外部的超声波发生器1。As shown in Figures 4 to 5, taking the anti-scaling and descaling device in the double-flow condenser as an example, the utility model provides an ultrasonic anti-scaling and descaling device for the condenser of a thermal power plant, including The water inlet end of the front water chamber 501 and the ultrasonic transducer group of the water inlet end in the rear water chamber 502 and the ultrasonic generator 1 connected with the ultrasonic generator 1 group and located outside the condenser.

其中,双流程凝汽器的前水室501中,水延进水管8进入,从入水端进入冷却管7中,到达双流程凝汽器的后水室502出水端中,在延后水室502的入水端进入冷却管7中,到达前水室501的出水端后,经出水管9流出;凝汽器的前水室501内的入水端与后水室502内的入水端均安装有超声波换能器组,超声波换能器组包括3个大功率超声波换能器2;安装支架4安装在凝汽器的冷却管板6上;超声波换能器2安装固定在安装支架4上,每个大功率超声波换能器2都连接有一根传输电缆3,传输电缆3的一端连接在大功率超声波换能器2上,传输电缆3的另一端穿出凝汽器连接至超声波发生器1。Among them, in the front water chamber 501 of the double-flow condenser, the water extends into the water pipe 8, enters the cooling pipe 7 from the water inlet end, and reaches the water outlet end of the back water chamber 502 of the double-flow condenser. The water inlet end of 502 enters in the cooling pipe 7, and after reaching the water outlet end of the front water chamber 501, it flows out through the water outlet pipe 9; The ultrasonic transducer group, the ultrasonic transducer group includes 3 high-power ultrasonic transducers 2; the mounting bracket 4 is installed on the cooling tube plate 6 of the condenser; the ultrasonic transducer 2 is installed and fixed on the mounting bracket 4, Each high-power ultrasonic transducer 2 is connected with a transmission cable 3, one end of the transmission cable 3 is connected to the high-power ultrasonic transducer 2, and the other end of the transmission cable 3 passes through the condenser and is connected to the ultrasonic generator 1 .

其中,大功率超声波换能器2的个数根据需要可设置为1个或多个,一般设置在6个以内,每个大功率超声波换能器2内的换能器单元可根据需要设置为2或2的倍数个,一般不超过10个。超声波换能器组也可根据需要安装在前水室501内的入水端与前水室502内的入水端,或同时安装在前水室501内的入水端和出水端、后水室502内的入水端和出水端,也就是可以将大功率超声波换能器2通过2至4个安装支架4分别安装在冷却管7两端的冷却管板6上。Wherein, the number of high-power ultrasonic transducers 2 can be set to 1 or more as required, generally within 6, and the transducer unit in each high-power ultrasonic transducer 2 can be set to 2 or multiples of 2, generally no more than 10. Ultrasonic transducer group also can be installed in the water inlet end in the front water chamber 501 and the water inlet end in the front water chamber 502 as required, or be installed in the water inlet end and the water outlet end in the front water chamber 501, in the rear water chamber 502 at the same time The water inlet end and the water outlet end, that is, the high-power ultrasonic transducer 2 can be respectively installed on the cooling tube plate 6 at the two ends of the cooling tube 7 through 2 to 4 mounting brackets 4 .

超声波发生器1将输入的交流380V或220V交流电转换成与大功率超声波换能器2工作频率一致的超声电功率信号,此电功率信号通过超声传输电缆3连接至安装在凝汽器水室中的大功率超声波换能器2,大功率超声波换能器2将超声波电功率信号转换成超声波机械能量辐射到凝汽器中的循环冷却水中,超声波防垢除垢装置连续在线式工作,利用超声波的空化、活化、剪切、抑制等效应使凝汽器达到防垢与除垢的目的。The ultrasonic generator 1 converts the input AC 380V or 220V AC into an ultrasonic electric power signal that is consistent with the operating frequency of the high-power ultrasonic transducer 2, and the electric power signal is connected to a large Power ultrasonic transducer 2, high-power ultrasonic transducer 2 converts the ultrasonic electric power signal into ultrasonic mechanical energy and radiates it to the circulating cooling water in the condenser. The ultrasonic anti-scaling and descaling device works continuously on-line and utilizes , activation, shearing, inhibition and other effects enable the condenser to achieve the purpose of scale prevention and descaling.

如图6至7所示,本实用新型的大功率换能器2包括依次连接的多个换能器单元10、用于封装换能器单元10且与其轴向垂直的密封筒11和半径与密封筒11的内半径相等的封盖;As shown in Figures 6 to 7, the high-power transducer 2 of the present invention includes a plurality of transducer units 10 connected in sequence, a sealing cylinder 11 for encapsulating the transducer units 10 and perpendicular to its axial direction, and a radius and Sealing caps with equal inner radii of the sealing cylinder 11;

相邻的2个换能器单元10的轴向垂直;The axial directions of two adjacent transducer units 10 are vertical;

密封筒11为1个或依次连接的多个。其中密封筒11的连接数量可以根据需要设置为1个多个。There is one sealing cylinder 11 or a plurality of sequentially connected ones. Wherein, the number of connections of the sealing cylinder 11 can be set to more than one as required.

密封筒11的外壁上套有安装环14,安装环14的外侧设有安装销15;A mounting ring 14 is sheathed on the outer wall of the sealing cylinder 11, and a mounting pin 15 is provided on the outside of the mounting ring 14;

相邻的密封筒11的连接处13用安装环14套接。The joints 13 of the adjacent sealing cylinders 11 are socketed by the mounting ring 14 .

如图8至9所示,换能器单元10以螺杆205为轴,螺杆205穿过2个环状夹板204、设置在2个夹板204之间的多个环状压电陶瓷元件201以及设置在每2个压电陶瓷元件201之间的环状电极片202,螺杆205的两端用螺母206固定。As shown in Figures 8 to 9, the transducer unit 10 takes the screw rod 205 as the axis, and the screw rod 205 passes through two ring-shaped clamping plates 204, a plurality of ring-shaped piezoelectric ceramic elements 201 arranged between the two clamping plates 204, and the setting The two ends of the ring electrode piece 202 between every two piezoelectric ceramic elements 201 and the screw rod 205 are fixed with nuts 206 .

其中,夹板204与密封筒11内壁的接触面为曲面,曲面与密封筒11的内壁完全贴合。Wherein, the contact surface between the splint 204 and the inner wall of the sealing cylinder 11 is a curved surface, and the curved surface is completely attached to the inner wall of the sealing cylinder 11 .

换能器单元10的轴向长度大于密封筒11的内直径0.1mm至0.5mm。The axial length of the transducer unit 10 is 0.1 mm to 0.5 mm larger than the inner diameter of the sealing cylinder 11 .

密封筒11与安装环14的材质为合金。The sealing cylinder 11 and the mounting ring 14 are made of alloy.

封盖包括2个圆形盖板203,其中一个盖板203的圆心处设有容传输电缆3通过的通孔,通孔与传输电缆3之间设有防爆接头12;The cover includes two circular cover plates 203, one of which is provided with a through hole at the center of the circle of the cover plate 203 to allow the transmission cable 3 to pass through, and an explosion-proof joint 12 is provided between the through hole and the transmission cable 3;

2个盖板203分别安装在1个或多个依次连接的密封筒11的两端。The two cover plates 203 are respectively installed at both ends of one or more sealing cylinders 11 connected in sequence.

电极片202均连接至传输电缆3的一端,传输电缆3的另一端与超声波发生器1连接。The electrode sheets 202 are all connected to one end of the transmission cable 3 , and the other end of the transmission cable 3 is connected to the ultrasonic generator 1 .

如图10所示,单个大功率超声波发生器1的最大连续功率可达到10KW。采用高性能、低功耗的ARM Cortex-M内核微控制芯片设计的主控电路,使用多传感器检测系统的工作各项数据,运用数字信号处理技术分析换能器2和声负载的变化情况,使换能器在连续变化的负载环境中能够达到理想的工作状态。由数字化系统对其频率设定、追踪补偿、幅度设定、放大匹配输出、信号检测分析来控制其输出频率、功率。本案中的超声波发生器1具有精度高、显示直观、智能化程度高、控制灵活、可靠性和稳定性好、体积小等特点。As shown in Figure 10, the maximum continuous power of a single high-power ultrasonic generator 1 can reach 10KW. The main control circuit is designed with a high-performance, low-power ARM Cortex-M core micro-control chip, uses multi-sensors to detect various data of the system, and uses digital signal processing technology to analyze the changes of the transducer 2 and the acoustic load. The transducer can achieve the ideal working condition in the continuously changing load environment. The output frequency and power are controlled by the digital system for its frequency setting, tracking compensation, amplitude setting, amplification matching output, and signal detection and analysis. The ultrasonic generator 1 in this case has the characteristics of high precision, intuitive display, high degree of intelligence, flexible control, good reliability and stability, and small size.

超声波在发电厂凝汽器中防垢除垢的主要作用原理为:The main principle of ultrasonic scale prevention and descaling in power plant condensers is as follows:

1、空化效应1. Cavitation effect

超声波换能器2的超声能量辐射到冷却循环水中,使水中产生大量的空穴和气泡,当这些空穴和气泡破裂或相互挤压时,会产生强大的压力峰,使成垢物质粉碎悬浮于水中,并使已生成的垢层破碎导致其易于脱落。The ultrasonic energy of the ultrasonic transducer 2 radiates into the cooling circulating water, causing a large number of cavities and bubbles in the water. When these cavities and bubbles burst or squeeze each other, a strong pressure peak will be generated, causing the scale-forming substances to be pulverized and suspended. In the water, it breaks the formed scale layer and makes it easy to fall off.

2、活化效应2. Activation effect

超声波在冷却循环水中通过空化效应,将水分子裂解为H自由基和HO自由基,甚至H+和OH-等,而OH与成垢物质离子可形成诸如Ca(OH)2、Mg(OH)2等的配合物,从而增加水的溶解能力,使其溶垢能力相对提高,具有活化效应。也就是说,超声波能够提高流动液体和成垢物质的活性,增大被水分子包裹着的成垢物质微晶核的释放,破坏垢类生存和在管壁附着的条件,使成垢物质在水中形成分散沉积体而不在管壁上形成硬垢,从而起到防垢作用。Ultrasonic waves split water molecules into H free radicals and HO free radicals, even H+ and OH- through the cavitation effect in cooling circulating water, while OH and scale-forming substance ions can form such as Ca(OH)2, Mg(OH) 2 and other complexes, so as to increase the solubility of water, so that its scale dissolution ability is relatively improved, and it has an activation effect. That is to say, ultrasonic waves can increase the activity of flowing liquid and scaling substances, increase the release of microcrystalline nuclei of scaling substances wrapped in water molecules, destroy the conditions for the survival of scales and adhere to the pipe wall, and make the scaling substances Dispersed deposits are formed in the water without forming hard scale on the pipe wall, thus playing the role of scale prevention.

3、剪切效应3. Shearing effect

作用于金属表面的超声波振动产生了机械能量,使得金属、水垢、水随之震动,由于三者之间的频率响应不同,产生不同步振动,由于垢质的性态和弹性阻抗和金属不同,因此产生高速的相对运动,形成垢层与管壁界面上的相对剪切力,即形成剪切效应,破坏了水垢和金属之间的结合,导致垢层产生疲劳、裂纹、疏松、破碎而脱落,从而起到除垢作用。The ultrasonic vibration acting on the metal surface generates mechanical energy, which makes the metal, scale, and water vibrate accordingly. Due to the different frequency responses among the three, asynchronous vibration is generated. Because the properties and elastic impedance of the scale are different from those of metal, Therefore, a high-speed relative movement is generated, forming a relative shear force on the interface between the scale layer and the pipe wall, that is, a shear effect is formed, which destroys the bond between the scale and the metal, and causes the scale layer to fatigue, crack, loose, break and fall off , so as to play a role in descaling.

4、抑制效应4. Inhibition effect

通过超声波的作用,改变了液体主体的物理化学性质,缩短了成垢物质的成核诱导期,刺激了微小晶核的生成。新生成的这些微小晶核,由于体积小、质量轻、比表面积大,悬浮于液体中,生成比壁面大得多的界面,有很强的争夺水中离子的能力,能抑制离子在壁面处的成核和长大,让既定结构的晶粒长大,因此减少了粘附于换热面上成垢离子的数量,从而也就减小了积垢的沉积速率。Through the action of ultrasonic waves, the physical and chemical properties of the liquid body are changed, the nucleation induction period of the fouling substances is shortened, and the generation of tiny crystal nuclei is stimulated. These newly generated tiny crystal nuclei, due to their small size, light weight, and large specific surface area, are suspended in the liquid and form an interface much larger than the wall surface. Nucleation and growth allow the grains of a given structure to grow, thereby reducing the number of scaling ions adhering to the heat transfer surface, thereby reducing the deposition rate of scaling.

5、高速微涡效应5. High-speed micro-vortex effect

当超声波在金属管、板壁传播时,产生高加速震荡波,使与该界面接触的液体产生高速微涡,阻碍了结垢、结晶、积垢等物质的附着,同时对金属界面进行清理,起到了防垢和除垢的双重作用。When the ultrasonic wave propagates in the metal tube and plate wall, a highly accelerated shock wave is generated, which causes the liquid in contact with the interface to generate a high-speed micro-vortex, which hinders the adhesion of scaling, crystallization, fouling and other substances, and at the same time cleans the metal interface to play a role It has the dual function of anti-scale and descale.

以上实施例仅用以说明本实用新型的技术方案而非对其限制,尽管参照上述实施例对本实用新型进行了详细的说明,所属领域的普通技术人员依然可以对本实用新型的具体实施方式进行修改或者等同替换,而这些未脱离本实用新型精神和范围的任何修改或者等同替换,其均在申请待批的本实用新型的权利要求保护范围之内。The above embodiments are only used to illustrate the technical solutions of the present utility model and not to limit it. Although the utility model has been described in detail with reference to the above examples, those of ordinary skill in the art can still modify the specific implementation of the present utility model Or equivalent replacements, and any modification or equivalent replacements that do not depart from the spirit and scope of the present invention are all within the protection scope of the claims of the pending application of the present invention.

Claims (9)

1.一种火电厂凝汽器用超声波防垢除垢装置,其特征在于,所述防垢除垢装置包括安装在凝汽器水室内的入水端的超声波换能器组和位于凝汽器外部的超声波发生器; 1. a thermal power plant condenser ultrasonic anti-scaling and descaling device is characterized in that, said anti-scaling and descaling device comprises an ultrasonic transducer group installed at the water inlet end of the condenser water chamber and an ultrasonic transducer group positioned at the outside of the condenser ultrasonic generator; 所述超声波换能器组与所述超声波发生器连接。 The ultrasonic transducer group is connected with the ultrasonic generator. 2.如权利要求1所述的防垢除垢装置,其特征在于,所述凝汽器为单流程凝汽器,所述单流程凝汽器水室内的入水端安装有所述超声波换能器组。 2. The anti-scaling and descaling device according to claim 1, wherein the condenser is a single-flow condenser, and the water inlet end of the water chamber of the single-flow condenser is equipped with the ultrasonic transducer device group. 3.如权利要求1所述的防垢除垢装置,其特征在于,所述凝汽器为双流程凝汽器,所述双流程凝汽器的前水室的入水端与后水室内的入水端均安装有所述超声波换能器组。 3. anti-scaling and descaling device as claimed in claim 1, is characterized in that, described condenser is double flow condenser, and the water inlet end of the front water chamber of described double flow condenser and the water inlet in back water chamber The ultrasonic transducer group is installed at the water inlet end. 4.如权利要求1至3任一项所述的防垢除垢装置,其特征在于,所述超声波换能器组包括安装支架和至少1个大功率超声波换能器; 4. The anti-scaling and descaling device according to any one of claims 1 to 3, wherein the ultrasonic transducer group includes a mounting bracket and at least one high-power ultrasonic transducer; 所述超声波换能器组用所述安装支架安装在所述水室内的冷却管板上。 The ultrasonic transducer group is installed on the cooling tube plate in the water chamber by the installation bracket. 5.如权利要求4所述的防垢除垢装置,其特征在于,每个所述大功率超声波换能器均用传输电缆与所述超声波发生器连接。 5. The anti-scaling and descaling device according to claim 4, characterized in that, each of the high-power ultrasonic transducers is connected to the ultrasonic generator with a transmission cable. 6.如权利要求4所述的防垢除垢装置,其特征在于,所述大功率换能器包括换能器单元、密封筒和用于密封所述密封筒的封盖,依次连接的所述换能器单元封装在所述密封筒内且与所述密封筒轴向垂直; 6. anti-scaling and descaling device as claimed in claim 4, is characterized in that, described high-power transducer comprises transducer unit, seal cylinder and the cover that is used to seal described seal cylinder, all connected successively The transducer unit is packaged in the sealed cylinder and is perpendicular to the axial direction of the sealed cylinder; 相邻的2个所述换能器单元的轴向垂直;所述密封筒为1个或依次连接的多个。 The axial directions of the two adjacent transducer units are vertical; the sealing cylinder is one or several connected in sequence. 7.如权利要求6所述的防垢除垢装置,其特征在于,所述密封筒的外壁上套有安装环,所述安装环的外侧设有安装销; 7. The anti-scaling and descaling device according to claim 6, wherein an installation ring is set on the outer wall of the sealing cylinder, and an installation pin is arranged on the outside of the installation ring; 相邻的所述密封筒的连接处用所述安装环套接。 The joints of the adjacent sealing cylinders are socketed by the installation ring. 8.如权利要求6或7所述的防垢除垢装置,其特征在于,所述换能器单元以螺杆为轴,所述螺杆穿过2个环状夹板、设置在2个夹板之间的多个环状压电陶瓷元件以及设置在每2个所述压电陶瓷元件之间的环状电极片,所述螺杆的两端用螺母固定;所述换能器单元的轴向长度大于所述密封筒的内直径0.1mm至0.5mm。 8. The anti-scaling and descaling device according to claim 6 or 7, wherein the transducer unit takes a screw as an axis, and the screw passes through two annular splints and is arranged between the two splints A plurality of ring-shaped piezoelectric ceramic elements and ring-shaped electrode sheets arranged between every two piezoelectric ceramic elements, the two ends of the screw rod are fixed with nuts; the axial length of the transducer unit is greater than The inner diameter of the sealing cylinder is 0.1 mm to 0.5 mm. 9.如权利要求8所述的防垢除垢装置,其特征在于,所述夹板与所述密封筒内壁的接触面为曲面,所述曲面与所述密封筒的内壁完全贴合。 9. The anti-scaling and descaling device according to claim 8, characterized in that, the contact surface between the splint and the inner wall of the sealing cylinder is a curved surface, and the curved surface is completely attached to the inner wall of the sealing cylinder.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105241266A (en) * 2015-10-23 2016-01-13 苏州市金翔钛设备有限公司 Automatic descaling condenser
CN106152865A (en) * 2015-04-20 2016-11-23 湖北瑜晖超声科技有限公司 A kind of thermal power plant condenser ultrasonic for scale prevention and removal device
CN106907723A (en) * 2016-08-31 2017-06-30 湖北瑜晖超声科技有限公司 A kind of boiler ash removal device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106152865A (en) * 2015-04-20 2016-11-23 湖北瑜晖超声科技有限公司 A kind of thermal power plant condenser ultrasonic for scale prevention and removal device
CN105241266A (en) * 2015-10-23 2016-01-13 苏州市金翔钛设备有限公司 Automatic descaling condenser
CN106907723A (en) * 2016-08-31 2017-06-30 湖北瑜晖超声科技有限公司 A kind of boiler ash removal device
CN106907723B (en) * 2016-08-31 2023-08-15 湖北澄之铭环保科技有限公司 Boiler ash handling equipment

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