CN204610372U - A kind of centrifugal impeller of blade trailing edge band winglet - Google Patents
A kind of centrifugal impeller of blade trailing edge band winglet Download PDFInfo
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- CN204610372U CN204610372U CN201520248624.5U CN201520248624U CN204610372U CN 204610372 U CN204610372 U CN 204610372U CN 201520248624 U CN201520248624 U CN 201520248624U CN 204610372 U CN204610372 U CN 204610372U
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Abstract
本实用新型公开了一种叶片尾缘带小翼的离心叶轮。现有离心通风机由于二次流的存在降低了效率,增大了噪声。本实用新型的翼型叶片压力面上焊接有3~6个小翼;小翼的厚度与流道出口高度的比值为0.05~0.1,且所有小翼的厚度之和不超过单个流道出口高度的0.3;小翼的长度与翼型叶片玄长的比值为0.3~0.5,最高处高度与单个流道出口宽度的比值为0.05~0.2;小翼的顶面为平滑曲面,且顶面与两侧面之间均倒圆角。本实用新型在翼型叶片尾缘处焊接有一排小翼,可减小二次流动,增加流道内气流的稳定性,使气体边界层分离点向叶片尾缘移动,不仅提高了流动效率,对气动噪声也有很好地抑制作用,使叶轮的整体气动性能大为增加。
The utility model discloses a centrifugal impeller with winglets on the trailing edge of blades. Due to the existence of the secondary flow in the existing centrifugal fan, the efficiency is reduced and the noise is increased. The airfoil blade pressure surface of the utility model is welded with 3 to 6 small wings; the ratio of the thickness of the small wings to the outlet height of the flow channel is 0.05 to 0.1, and the sum of the thicknesses of all the small wings does not exceed the outlet height of a single flow channel 0.3; the ratio of the length of the winglet to the length of the airfoil blade is 0.3-0.5, and the ratio of the height of the highest point to the width of the outlet of a single channel is 0.05-0.2; the top surface of the winglet is a smooth curved surface, and the top surface and the two Both sides are rounded. The utility model has a row of small wings welded at the trailing edge of the airfoil blade, which can reduce the secondary flow, increase the stability of the airflow in the flow channel, and move the separation point of the gas boundary layer to the trailing edge of the blade, which not only improves the flow efficiency, but also The aerodynamic noise is also well suppressed, which greatly increases the overall aerodynamic performance of the impeller.
Description
技术领域 technical field
本实用新型属于通风设备领域,涉及离心通风机,具体涉及一种叶片尾缘带小翼的离心叶轮。 The utility model belongs to the field of ventilation equipment and relates to a centrifugal fan, in particular to a centrifugal impeller with winglets on the trailing edge of the blade.
背景技术 Background technique
风机作为一种较普通的机械设备,随着社会科技的发展得到了大幅提高,国内工业的发展进一步刺激了风机的使用量,风机的使用越来越受到用户的重视。在我国能源日益短缺的今天,节能降耗是很多用户梦寐以求的目标,但风机在日常使用中总是会出现很多浪费现象,加重了用户的经济成本开支,为此,提高风机的效能势在必行,而想提高风机效率,最重要的就是提高叶轮的设计水平,改变叶轮的结构形式是最有效的途径。 As a relatively common mechanical equipment, fans have been greatly improved with the development of social science and technology. The development of domestic industry has further stimulated the use of fans, and the use of fans has attracted more and more attention from users. In today's energy shortage in our country, energy saving and consumption reduction is the dream goal of many users, but there is always a lot of waste in the daily use of fans, which increases the economic cost of users. Therefore, it is imperative to improve the efficiency of fans Yes, but if you want to improve the efficiency of the fan, the most important thing is to improve the design level of the impeller. Changing the structure of the impeller is the most effective way.
离心通风机主要由集流器、叶轮、蜗壳和扩散器等结构组成。气体经集流器导向叶轮,在叶轮的旋转作用下,压力升高。从叶轮出来的气体,由蜗壳收集并引导至蜗壳出口,而后经扩散器再次扩压后,输送到管道或排入大气中。 Centrifugal fans are mainly composed of collectors, impellers, volutes and diffusers. The gas is directed to the impeller through the collector, and the pressure increases under the action of the rotation of the impeller. The gas coming out of the impeller is collected by the volute and guided to the outlet of the volute, and then diffused again by the diffuser, and then transported to the pipeline or discharged into the atmosphere.
在风机众多的组件中,叶轮是风机最不可或缺的,叶轮质量的好坏直接影响着风机性能的发挥。作为离心通风机的心脏,叶轮通过一个逆压过程产生动力,达到通风换气的目的。当气流流过风机叶轮流道时,会由于黏性作用受到叶片表面摩擦阻力,产生流动损失,进而引起风机全压的降低,影响风机性能。由于叶片吸力面和压力面存在很大的压差,叶轮流道内一般会存在流体从叶片压力面向吸力面的二次流动,同时由于气流由轴向流动转为径向流动,导致轮盘压力大于轮盖压力也会形成二次流,导致叶轮的轮盖和叶片吸力面处出现低速区甚至分离,形成射流-尾迹结构,即靠近吸力面的相对速度低,靠近压力面的相对速度高。由于射流-尾迹结构的存在,导致离心风机效率下降,噪声增大。在叶片入口处,由于气流接近90°转弯,轮盖处的流体速度高于轮盘处,使进入叶片的气流速度不均匀,影响气流流动的稳定性。 Among the many components of the fan, the impeller is the most indispensable for the fan. The quality of the impeller directly affects the performance of the fan. As the heart of the centrifugal fan, the impeller generates power through a reverse pressure process to achieve the purpose of ventilation. When the airflow flows through the flow channel of the fan impeller, it will be subjected to the frictional resistance of the blade surface due to the viscous effect, resulting in flow loss, which will cause a decrease in the total pressure of the fan and affect the performance of the fan. Due to the large pressure difference between the suction surface and the pressure surface of the blade, there is generally a secondary flow of fluid from the pressure surface of the blade to the suction surface in the impeller flow channel. The wheel cover pressure will also form a secondary flow, resulting in a low-velocity zone or even separation between the wheel cover and the suction surface of the blade, forming a jet-wake structure, that is, the relative velocity near the suction surface is low, and the relative velocity near the pressure surface is high. Due to the existence of the jet-wake structure, the efficiency of the centrifugal fan decreases and the noise increases. At the blade inlet, because the airflow is close to a 90° turn, the fluid velocity at the wheel cover is higher than that at the wheel disk, which makes the airflow velocity into the blade uneven and affects the stability of the airflow.
总之,由于二次流的存在使同一个流道内边界层厚度不一,吸力面的边界层明显比压力面边界层厚得多,轮盖边界层又比轮盘边界层厚得多,这样不仅会导致叶轮出口速度不均形成“射流-尾迹”,降低了叶轮的效率和增大了噪声,而且,边界层的加厚会导致边界层的分离,影响主流的流动情况,造成很大的流动损失和气动噪声,这也是影响效率和噪声的主要因素。 In short, due to the existence of the secondary flow, the thickness of the boundary layer in the same flow channel is different. The boundary layer on the suction surface is obviously much thicker than the boundary layer on the pressure surface, and the boundary layer on the wheel cover is much thicker than the boundary layer on the wheel disk. In this way, not only It will cause the uneven exit velocity of the impeller to form a "jet-wake", which reduces the efficiency of the impeller and increases the noise. Moreover, the thickening of the boundary layer will lead to the separation of the boundary layer, affecting the flow of the mainstream, resulting in a large flow Losses and aerodynamic noise, which are also the main factors affecting efficiency and noise.
发明内容 Contents of the invention
本实用新型的目的是针对现有技术的不足,提供一种叶片尾缘带小翼的离心叶轮,该离心叶轮在翼型叶片尾缘处焊接有一排小翼结构,可以有效减小二次流动,增加流道内气流的稳定性,使气体边界层分离点向叶片尾缘移动,不仅提高了流动效率,而且对气动噪声也有很好地抑制作用,可以使叶轮的整体气动性能大为增加。 The purpose of this utility model is to provide a centrifugal impeller with winglets on the trailing edge of the blade, which is welded with a row of winglet structures at the trailing edge of the airfoil blade, which can effectively reduce the secondary flow. , increase the stability of the air flow in the flow channel, and move the gas boundary layer separation point to the trailing edge of the blade, which not only improves the flow efficiency, but also has a good suppression effect on aerodynamic noise, which can greatly increase the overall aerodynamic performance of the impeller.
本实用新型包括叶轮本体、翼型叶片和小翼;所述翼型叶片的压力面上焊接有3~6个小翼;所述小翼的厚度与单个流道出口高度的比值为0.05~0.1,且所有小翼的厚度之和不超过单个流道出口高度的0.3;小翼的后缘线与翼型叶片的后缘线对齐,长度与翼型叶片玄长的比值为0.3~0.5,最高处高度与单个流道出口宽度的比值为0.05~0.2;所述小翼的顶面为平滑曲面,且顶面与两侧面之间均倒圆角。 The utility model comprises an impeller body, an airfoil blade and a small wing; 3 to 6 small wings are welded on the pressure surface of the airfoil blade; the ratio of the thickness of the small wing to the outlet height of a single flow channel is 0.05 to 0.1 , and the sum of the thicknesses of all winglets does not exceed 0.3 of the outlet height of a single channel; the trailing edge line of the winglet is aligned with the trailing edge line of the airfoil blade, and the ratio of the length to the length of the airfoil blade is 0.3 to 0.5, the highest The ratio of the height to the outlet width of a single flow channel is 0.05-0.2; the top surface of the winglet is a smooth curved surface, and the top surface and the two side surfaces are all rounded.
本实用新型的有益效果: The beneficial effects of the utility model:
本实用新型在叶片的压力面后缘加小翼结构,可有效防止影响主流流动的二次流动,改善气流的稳定性,减缓了边界层的分离,提高了流动效率,降低了气动噪声,对风机的整体性能有很大的提高。 The utility model adds a winglet structure to the rear edge of the pressure surface of the blade, which can effectively prevent the secondary flow affecting the mainstream flow, improve the stability of the airflow, slow down the separation of the boundary layer, improve the flow efficiency, and reduce the aerodynamic noise. The overall performance of the fan has been greatly improved.
附图说明 Description of drawings
图1为本实用新型的局部剖切立体图; Fig. 1 is a partially cut perspective view of the utility model;
图2为本实用新型中翼型叶片与小翼的焊接立体图; Fig. 2 is the welding stereogram of airfoil blade and winglet in the utility model;
图3为本实用新型中翼型叶片与小翼的剖面图。 Fig. 3 is a sectional view of an airfoil blade and a winglet in the utility model.
图中:1、叶轮本体,2、翼型叶片,3、小翼。 In the figure: 1, impeller body, 2, airfoil blade, 3, winglet.
具体实施方式 Detailed ways
下面结合附图及实施例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
如图1、2和3所示,一种叶片尾缘带小翼的离心叶轮,包括叶轮本体1、翼型叶片2和小翼3;翼型叶片2的压力面上焊接有多个小翼3,小翼的个数可在3~6之间选择,小翼3的厚度与单个流道出口高度的比值可为0.05~0.1之间的任意值,且所有小翼的厚度之和不超过单个流道出口高度的0.3,否则会严重影响主流的流动,反而使效率降低;小翼3的后缘线与翼型叶片2的后缘线对齐,长度与翼型叶片2玄长的比值可为0.3~0.5之间的任意值,最高处高度与单个流道出口宽度的比值可为0.05~0.2之间的任意值;小翼3的顶面为平滑曲面,且顶面与两侧面之间均倒圆角,使其有很好的流线型,减小对主流的影响。 As shown in Figures 1, 2 and 3, a centrifugal impeller with winglets on the trailing edge of the blades includes an impeller body 1, airfoil blades 2 and winglets 3; a plurality of winglets are welded on the pressure surface of the airfoil blade 2 3. The number of winglets can be selected between 3 and 6, and the ratio of the thickness of the winglet 3 to the height of the outlet of a single channel can be any value between 0.05 and 0.1, and the sum of the thicknesses of all the winglets should not exceed 0.3 of the outlet height of a single runner, otherwise the flow of the main flow will be seriously affected, and the efficiency will be reduced; the trailing edge line of the winglet 3 is aligned with the trailing edge line of the airfoil blade 2, and the ratio of the length to the airfoil blade 2 can It can be any value between 0.3 and 0.5, and the ratio of the height of the highest point to the outlet width of a single flow channel can be any value between 0.05 and 0.2; the top surface of the winglet 3 is a smooth curved surface, and the gap between the top surface and the two side surfaces All rounded corners make it streamlined and reduce the impact on the mainstream.
现有离心通风机叶轮,由于二次流的存在使同一个流道内边界层厚度不一,吸力面的边界层明显比压力面边界层厚得多,轮盖边界层又比轮盘边界层厚得多,这样不仅会导致叶轮出口速度不均形成“射流-尾迹”,降低叶轮的效率和增大噪声,而且边界层的加厚会导致边界层的分离,影响主流的流动情况,造成很大的流动损失和气动噪声,这也是影响效率和噪声的主要因素。特别是在大流量、高压的离心风机中这种二次流动对风机的性能影响很大。 Due to the existence of the secondary flow, the existing centrifugal fan impeller has different thicknesses of the boundary layer in the same flow channel. The boundary layer on the suction surface is obviously much thicker than the boundary layer on the pressure surface, and the boundary layer on the wheel cover is thicker than the boundary layer on the wheel disk. This will not only lead to the uneven exit velocity of the impeller to form a "jet-wake", reduce the efficiency of the impeller and increase the noise, but also the thickening of the boundary layer will lead to the separation of the boundary layer, affecting the flow of the mainstream, resulting in a large The flow loss and aerodynamic noise are also the main factors affecting efficiency and noise. Especially in the large flow, high pressure centrifugal fan, this secondary flow has a great influence on the performance of the fan.
由于翼型叶片2的尾端是叶轮中做功最多的一部分,气体流动也是最不稳定的一段,吸力面与压力面压差最大的一部分,同时也是二次流动最多的一部分。该叶片尾缘带小翼的离心叶轮在翼型叶片2的尾端加上小翼3,可以阻止压力面低速流体流向压力低的吸力面,也就阻止了二次流动,防止了吸力面因为边界层加厚而提前分离,形成分离涡,影响主流流动,通过小翼3就可以提高流动效率,降低气动噪声。同时小翼3对单个流道内的主流也有整流的作用,可以减小主流在轴向的波动,使叶轮出口流体的速度更加均匀,有效降低了“射流-尾迹”效应,对风机的整体性能有很大的提高。 Since the tail end of the airfoil blade 2 is the part that does the most work in the impeller, the gas flow is also the most unstable section, the part with the largest pressure difference between the suction surface and the pressure surface, and also the part with the most secondary flow. The centrifugal impeller with winglets on the trailing edge of the blade adds winglets 3 to the tail end of the airfoil blade 2, which can prevent the low-velocity fluid on the pressure surface from flowing to the suction surface with low pressure, thereby preventing the secondary flow and preventing the suction surface from being The boundary layer is thickened and separated in advance, forming a separation vortex, which affects the mainstream flow, and the flow efficiency can be improved and the aerodynamic noise can be reduced through the winglet 3 . At the same time, the winglet 3 also has the effect of rectifying the mainstream in a single flow channel, which can reduce the fluctuation of the mainstream in the axial direction, make the velocity of the fluid at the outlet of the impeller more uniform, effectively reduce the "jet-wake" effect, and have a positive impact on the overall performance of the fan. Great improvement.
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Cited By (4)
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CN105756994A (en) * | 2016-04-26 | 2016-07-13 | 浙江理工大学 | High-efficiency low-noise volute centrifugal fan |
CN106837867A (en) * | 2016-12-07 | 2017-06-13 | 浙江理工大学 | Axial flow blower 3 d impeller with leaf vein texture and splitterr vanes |
CN107061329A (en) * | 2017-04-24 | 2017-08-18 | 浙江理工大学 | A kind of axial flow blower |
CN114738317A (en) * | 2022-05-10 | 2022-07-12 | 浙江尚扬通风设备有限公司 | Low-loss impeller assembly for centrifugal fan and fan with same |
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2015
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105756994A (en) * | 2016-04-26 | 2016-07-13 | 浙江理工大学 | High-efficiency low-noise volute centrifugal fan |
CN106837867A (en) * | 2016-12-07 | 2017-06-13 | 浙江理工大学 | Axial flow blower 3 d impeller with leaf vein texture and splitterr vanes |
CN106837867B (en) * | 2016-12-07 | 2023-05-30 | 浙江理工大学 | Three-way impeller for axial fans with vein-like structure and splitter blades |
CN107061329A (en) * | 2017-04-24 | 2017-08-18 | 浙江理工大学 | A kind of axial flow blower |
CN114738317A (en) * | 2022-05-10 | 2022-07-12 | 浙江尚扬通风设备有限公司 | Low-loss impeller assembly for centrifugal fan and fan with same |
CN114738317B (en) * | 2022-05-10 | 2024-03-26 | 浙江尚扬通风设备有限公司 | Impeller assembly for low-loss centrifugal fan and fan with impeller assembly |
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