CN204608199U - The special Electropolating hangers of a kind of automotive brake shell - Google Patents
The special Electropolating hangers of a kind of automotive brake shell Download PDFInfo
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- CN204608199U CN204608199U CN201520165304.3U CN201520165304U CN204608199U CN 204608199 U CN204608199 U CN 204608199U CN 201520165304 U CN201520165304 U CN 201520165304U CN 204608199 U CN204608199 U CN 204608199U
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Abstract
本实用新型涉及一种汽车制动器外壳专用电镀挂具,包括框架、挂具和不锈钢分流棒,框架通过升降杆连接在电镀池正上方,框架上纵向分布有至少一个安装杆,挂具等间距分布在安装杆上,挂具包括对称设置在安装杆前后的支架A,支架A水平设置,支架A末端向下弯曲,支架A末端弯曲处设有一倾斜设置的支架B,支架B的中端与支架A的弯曲处焊接,支架B两端各设一挂钉,框架四周沿框架的边缘设置前后对称的不锈钢分流棒。本实用新型的优点在于:本实用新型装置挂具采用铁包铜,铁满足了强度需求,同时铜的材质又提高了导电性能;同时与产品接触的部位即支撑产品的挂钉处无绝缘胶,便于将电流传递给产品,因此提高了导电性。
The utility model relates to a special electroplating hanger for the automobile brake shell, which includes a frame, a hanger and a stainless steel shunt rod. The frame is connected directly above the electroplating pool through a lifting rod. There is at least one installation rod longitudinally distributed on the frame, and the hangers are equally spaced. On the installation rod, the hanger includes a bracket A symmetrically arranged before and after the installation rod. The bracket A is arranged horizontally. The bend of A is welded, a peg is provided at both ends of the bracket B, and symmetrical stainless steel shunt rods are arranged around the frame along the edge of the frame. The utility model has the advantages that: the utility model device hanger adopts iron-clad copper, iron meets the strength requirement, and the copper material improves the electrical conductivity; at the same time, there is no insulating glue at the part in contact with the product, that is, the nail supporting the product , to facilitate the transfer of electric current to the product, thus improving the conductivity.
Description
技术领域 technical field
本实用新型涉及一种电镀挂具,尤其是一种汽车制动器外壳专用电镀挂具。 The utility model relates to an electroplating hanger, in particular to a special electroplating hanger for automobile brake shells.
背景技术 Background technique
目前,汽车制动器为浇铸产品,表面粗糙、疏松多孔,电镀时需要较大的电流,这就要求挂具主杆除了具有较好的导电性能,还要具有一定的强度,制动器产品一般都留有2只或以上装配孔,但是,目前的电镀挂具强度低、导电性差无法满足对汽车制动器外壳电镀需求,因此就急需研制出一种强度高、导电性好的车制动器外壳专用电镀挂具,经检索,未发现与本实用新型相同或相似的装置。 At present, automobile brakes are casting products with rough, loose and porous surfaces, and require a large current during electroplating. This requires that the main rod of the hanger not only has good electrical conductivity, but also has a certain strength. Brake products generally have 2 However, the current electroplating hanger has low strength and poor conductivity and cannot meet the electroplating requirements for automobile brake shells. Therefore, it is urgent to develop a special electroplating hanger with high strength and good conductivity for car brake shells. Retrieval, do not find identical or similar device with the utility model.
实用新型内容 Utility model content
本实用新型要解决的技术问题是提供一种强度高、导电性好的车制动器外壳专用电镀挂具。 The technical problem to be solved by the utility model is to provide a special electroplating hanger for the car brake shell with high strength and good conductivity.
为解决上述技术问题,本实用新型的技术方案为:一种汽车制动器外壳专用电镀挂具,其创新点在于:包括 In order to solve the above-mentioned technical problems, the technical solution of the utility model is: a special electroplating hanger for the automobile brake shell, and its innovative point is that it includes
一通过升降杆连接在电镀池正上方的框架,所述框架上纵向分布有至少一个安装杆, A frame directly above the electroplating pool is connected through a lifting rod, and at least one installation rod is longitudinally distributed on the frame,
若干挂具,该挂具等间距分布在安装杆上,所述挂具包括对称设置在安装杆前后的支架A,所述支架A水平设置,所述支架A末端向下弯曲,所述支架A末端弯曲处设有一倾斜设置的支架B,支架B的中端与支架A的弯曲处焊接,所述支架B两端各设一挂钉, Several hangers, the hangers are equidistantly distributed on the installation rod, the hanger includes brackets A symmetrically arranged before and after the installation rod, the bracket A is horizontally arranged, the end of the bracket A is bent downward, and the bracket A There is an obliquely arranged bracket B at the bend of the end, the middle end of the bracket B is welded to the bend of the bracket A, and a peg is provided at both ends of the bracket B,
所述框架四周沿框架的边缘设置前后对称的不锈钢分流棒。 The front and back symmetrical stainless steel splitter rods are set around the frame around the edge of the frame.
进一步的,所述支架B的倾斜角为26°~32°。 Further, the inclination angle of the bracket B is 26°~32°.
进一步的,所述挂钉为圆柱形且挂钉与支架B的连接处的截面为矩形。 Further, the peg is cylindrical and the cross-section of the connection between the peg and the bracket B is rectangular.
进一步的,所述分流棒的直径为10mm。 Further, the diameter of the shunt rod is 10mm.
进一步的,所述挂具为铁包铜结构。 Further, the hanger is an iron-clad copper structure.
进一步的,所述框架为长方体框架,该框架由两个相同的矩形框架和若干连接杆组成一切面为Ⅱ 字型长方体框架。 Further, the frame is a cuboid frame, which is composed of two identical rectangular frames and a number of connecting rods, and the cross section is a II-shaped cuboid frame.
进一步的,所述挂具和升降杆表面涂有绝缘层。 Further, the surface of the hanger and the lifting rod is coated with an insulating layer.
进一步的,所述挂具的挂钉上无绝缘层。 Further, there is no insulating layer on the pegs of the hanger.
进一步的,所述不锈钢分流棒至挂具的垂直距离为8~12cm Further, the vertical distance from the stainless steel shunt rod to the hanger is 8~12cm
本实用新型的优点在于:本实用新型装置挂具采用铁包铜,铁满足了强度需求,同时铜的材质又提高了导电性能; The advantage of this utility model is that: the utility model device hanger adopts iron-clad copper, iron meets the strength requirement, and the material of copper improves the electrical conductivity;
同时与产品接触的部位即支撑产品的挂钉处无绝缘胶,便于将电流传递给产品,因此提高了导电性; At the same time, there is no insulating glue at the part that is in contact with the product, that is, the nail that supports the product, which facilitates the transfer of current to the product, thus improving the conductivity;
本实用新型装置的支架B倾斜,在电镀完成后离开电镀池能够有效的将电镀件上的残留液体流出,方便下一步操作; The bracket B of the utility model device is tilted, leaving the electroplating pool after the electroplating is completed, the residual liquid on the electroplating parts can be effectively flowed out, which is convenient for the next operation;
本实用新型装置不锈钢分流棒沿框架的边缘设置,不锈钢分流棒可以将对框架边缘过大的电流进行分流,使得框架的边缘区域电流和中间区域电流差减小,同时使得法兰边缘区域的镀层与中间区域的镀层厚度差缩小,最终产品质量达到客户要求,提高了产品合格率,减少了不良品返工,减少了废水排放,达到了减排增效的目的,同时由于框架上均匀分布有多个挂具,能够进行批量电镀,提高了生产效率,增加辅助阴极后,产品不再烧焦,效率提高了50%,内在质量、外观、一次性合格率均优于同行业其他产家。 The stainless steel shunt rod of the utility model device is arranged along the edge of the frame, and the stainless steel shunt rod can shunt the excessive current on the edge of the frame, so that the difference between the current in the edge area of the frame and the current in the middle area is reduced, and at the same time, the coating on the edge area of the flange is reduced. The thickness difference between the plating layer and the middle area is reduced, the quality of the final product meets the customer's requirements, the qualified rate of the product is improved, the rework of defective products is reduced, the discharge of waste water is reduced, and the purpose of emission reduction and efficiency increase is achieved. A hanger can be used for batch electroplating, which improves production efficiency. After adding auxiliary cathodes, the product no longer burns, and the efficiency is increased by 50%. The internal quality, appearance, and one-time pass rate are all better than other manufacturers in the same industry.
附图说明 Description of drawings
图1为本实用新型装置汽车制动器外壳专用电镀挂具的主视图。 Fig. 1 is the front view of the special electroplating hanger for the automobile brake shell of the utility model device.
图2为本实用新型装置汽车制动器外壳专用电镀挂具的侧视图。 Fig. 2 is the side view of the special electroplating hanger for the automobile brake shell of the utility model device.
具体实施方式 Detailed ways
如图1至2所示的一种汽车制动器外壳专用电镀挂具,包括包括框架1、挂具3和不锈钢分流棒4。 As shown in Figures 1 to 2, a special electroplating hanger for automobile brake housings includes a frame 1, a hanger 3 and a stainless steel shunt rod 4.
本实用新型装置的框架1通过升降杆连接在电镀池正上方,框架1上纵向分布有至少一个安装杆2。 The frame 1 of the device of the utility model is connected directly above the electroplating pool through a lifting rod, and at least one installation rod 2 is longitudinally distributed on the frame 1.
本实用新型装置的挂具3等间距分布在安装杆2上,挂具3包括对称设置在安装杆2前后的支架A,支架A水平设置,支架A末端向下弯曲,支架A末端弯曲处设有一倾斜设置的支架B,支架B的中端与支架A的弯曲处焊接,支架B两端各设一挂钉。 The hangers 3 of the utility model device are equally spaced on the installation rod 2. The hangers 3 include brackets A symmetrically arranged before and after the installation rod 2. The bracket A is arranged horizontally. There is a support B arranged obliquely, the middle end of the support B is welded to the bend of the support A, and a peg is provided at each end of the support B.
本实用新型装置的框架1四周沿框架的边缘设置前后对称的不锈钢分流棒4。 The frame 1 of the utility model device is provided with forward and backward symmetrical stainless steel shunt rods 4 along the edge of the frame.
本实用新型装置的支架B的倾斜角为26°~32°。 The inclination angle of the bracket B of the utility model device is 26°~32°.
本实用新型装置的挂钉为圆柱形且挂钉与支架B的连接处的截面为矩形。 The peg of the utility model device is cylindrical and the cross-section of the connection between the peg and the bracket B is rectangular.
本实用新型装置的分流棒的直径为10mm。 The diameter of the shunt rod of the utility model device is 10mm.
本实用新型装置的挂具为铁包铜结构。 The hanger of the utility model device is an iron-clad copper structure.
本实用新型装置的框架为长方体框架,该框架由两个相同的矩形框架和若干连接杆组成一切面为Ⅱ 字型长方体框架。 The frame of the device of the present utility model is a cuboid frame, which is composed of two identical rectangular frames and a plurality of connecting rods.
本实用新型装置的挂具3和升降杆表面涂有绝缘层。 The surface of the hanger 3 and the lifting rod of the utility model device is coated with an insulating layer.
本实用新型装置的挂具3的挂钉上无绝缘层。 There is no insulating layer on the pegs of the hanger 3 of the utility model device.
本实用新型装置的不锈钢分流棒至挂具的垂直距离为8~12cm The vertical distance from the stainless steel shunt rod to the hanger of the utility model device is 8~12cm
本实用新型装置挂具3采用铁包铜,铁满足了强度需求,同时铜的材质又提高了导电性能; The device hanger 3 of the utility model adopts iron-clad copper, and the iron meets the strength requirement, and the copper material improves the electrical conductivity;
同时与产品接触的部位即支撑产品的挂钉处无绝缘胶,便于将电流传递给产品,因此提高了导电性; At the same time, there is no insulating glue at the part that is in contact with the product, that is, the nail that supports the product, which facilitates the transfer of current to the product, thus improving the conductivity;
本实用新型装置的支架B倾斜,在电镀完成后离开电镀池能够有效的将电镀件上的残留液体流出,方便下一步操作; The bracket B of the utility model device is tilted, leaving the electroplating pool after the electroplating is completed, the residual liquid on the electroplating parts can be effectively flowed out, which is convenient for the next operation;
本实用新型装置不锈钢分流棒4沿框架1的边缘设置,不锈钢分流棒可以将对框架边缘过大的电流进行分流,使得框架的边缘区域电流和中间区域电流差减小,同时使得法兰边缘区域的镀层与中间区域的镀层厚度差缩小,最终产品质量达到客户要求,提高了产品合格率,减少了不良品返工,减少了废水排放,达到了减排增效的目的,同时由于框架上均匀分布有多个挂具,能够进行批量电镀,提高了生产效率,增加辅助阴极后,产品不再烧焦,效率提高了50%,内在质量、外观、一次性合格率均优于同行业其他产家。 The stainless steel shunt rod 4 of the utility model device is arranged along the edge of the frame 1. The stainless steel shunt rod can shunt the excessive current on the edge of the frame, so that the difference between the current in the edge area of the frame and the current in the middle area is reduced, and at the same time, the edge area of the flange is reduced. The thickness difference between the coating layer and the coating layer in the middle area is reduced, and the quality of the final product meets the customer's requirements, which improves the product qualification rate, reduces the rework of defective products, reduces waste water discharge, and achieves the purpose of reducing emission and increasing efficiency. There are multiple hangers, which can carry out batch electroplating, which improves production efficiency. After adding auxiliary cathodes, the product will no longer burn, and the efficiency will increase by 50%. The internal quality, appearance, and one-time pass rate are all better than other manufacturers in the same industry. .
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。 The above shows and describes the basic principle and main features of the present utility model and the advantages of the present utility model. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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CN201520165304.3U CN204608199U (en) | 2015-03-24 | 2015-03-24 | The special Electropolating hangers of a kind of automotive brake shell |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107587184A (en) * | 2017-07-31 | 2018-01-16 | 杭州莱源环保科技有限公司 | A kind of special electroplating system of automobile caliper bracket |
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2015
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107587184A (en) * | 2017-07-31 | 2018-01-16 | 杭州莱源环保科技有限公司 | A kind of special electroplating system of automobile caliper bracket |
CN107587184B (en) * | 2017-07-31 | 2023-12-22 | 浙江泛源科技股份有限公司 | Electroplating system special for automobile caliper bracket |
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