CN204603995U - Conveyor Belt Grinder - Google Patents
Conveyor Belt Grinder Download PDFInfo
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- CN204603995U CN204603995U CN201520152806.2U CN201520152806U CN204603995U CN 204603995 U CN204603995 U CN 204603995U CN 201520152806 U CN201520152806 U CN 201520152806U CN 204603995 U CN204603995 U CN 204603995U
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- 229910001651 emery Inorganic materials 0.000 claims 3
- 238000000034 method Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及工件打磨技术,尤其涉及一种传送带式打磨机。The utility model relates to workpiece grinding technology, in particular to a conveyor belt type grinding machine.
背景技术Background technique
平面打磨一直以单机打磨为主,在打磨过程中,由单个打磨机对工件进行打磨。平面打磨过程中工件的上料和下料主要有两种方式,一是人工上料下料,二是机器上料下料。其中,对于人工上料下料,由工人完成对打磨工件的上料、下料和工位调整等工作,这些工作需要花费很长时间,而打磨机器在这些时间里停止打磨动作,所以该方式存在工作效率低、加工成本高的问题;而对于机器上料下料,主要利用了传送带装置,现阶段有很多传送带与机床或机器人配合生产的实例,传送带与机床之间的上下料采用另一个中转装置来实现,这样造成了设备的整体制造成本上升,且工件的连续性不好,影响加工速度。Surface grinding has always been dominated by single-machine grinding. During the grinding process, the workpiece is ground by a single grinding machine. There are two main ways to load and unload workpieces during the surface grinding process, one is manual loading and unloading, and the other is machine loading and unloading. Among them, for manual loading and unloading, workers complete the work of loading, unloading, and station adjustment of the polished workpiece. These tasks take a long time, and the grinding machine stops grinding during these times, so this method There are problems of low work efficiency and high processing costs; for machine loading and unloading, the conveyor belt device is mainly used. At this stage, there are many examples of conveyor belts cooperating with machine tools or robots. The loading and unloading between the conveyor belt and machine tools uses another It is realized by a transfer device, which causes the overall manufacturing cost of the equipment to rise, and the continuity of the workpiece is not good, which affects the processing speed.
实用新型内容Utility model content
针对以上现有技术中存在的问题,本实用新型提出了一种传送带打磨机,该传送带打磨机包括:机架;传送带,该传送带水平设置在所述机架上;打磨单元,该打磨单元沿着传送带的横向设置成横跨传送带,使得传送带能够穿过打磨单元内部,其中,打磨单元包括:砂轮驱动装置,该砂轮驱动装置设置在打磨单元内部;打磨砂轮,该打磨砂轮设置在传送带的上方,且与砂轮驱动装置相连接;和多个传送带推板,该多个传送带推板设置在传送带上,并且根据打磨工件的大小调整多个传送带推板之间的距离。Aiming at the above problems in the prior art, the utility model proposes a conveyor belt grinder, which comprises: a frame; a conveyor belt, which is horizontally arranged on the frame; a grinding unit, which is along the The horizontal direction of the conveyor belt is set across the conveyor belt, so that the conveyor belt can pass through the inside of the grinding unit, wherein the grinding unit includes: a grinding wheel driving device, which is arranged inside the grinding unit; a grinding wheel, which is arranged above the conveyor belt , and connected with the grinding wheel driving device; and a plurality of conveyor belt push plates, the multiple conveyor belt push plates are arranged on the conveyor belt, and the distance between the multiple conveyor belt push plates is adjusted according to the size of the grinding workpiece.
进一步地,打磨砂轮与打磨工件接触的点的运动方向与传送带的运动方向相反。Further, the moving direction of the point where the grinding wheel contacts the grinding workpiece is opposite to the moving direction of the conveyor belt.
进一步地,打磨砂轮的位置根据打磨工件的形状进行调整。Further, the position of the grinding wheel is adjusted according to the shape of the grinding workpiece.
进一步地,传送带推板具有“L”形形状,且该“L”形状的竖直部分与打磨工件运动方向上的后侧面相接触、水平部分与传送带接触。Further, the conveyor belt push plate has an "L" shape, and the vertical part of the "L" shape is in contact with the rear side in the moving direction of the grinding workpiece, and the horizontal part is in contact with the conveyor belt.
进一步地,该传送带式打磨机还包括导向装置,导向装置设置在传送带的上方,并且沿着传送带的长度方向延伸。Further, the conveyor belt grinder also includes a guide device, which is arranged above the conveyor belt and extends along the length direction of the conveyor belt.
本实用新型公开的传送带打磨机,将工件的转运和工作台设计成一个单元,使得工件可以大批量、连续生产,可以节约设备制造成本,同时避免了传送带与工作单元安装时的组装误差。The conveyor belt grinder disclosed in the utility model is designed as a unit for the transfer of the workpiece and the workbench, so that the workpiece can be produced in large quantities and continuously, which can save equipment manufacturing costs and avoid assembly errors when the conveyor belt and the working unit are installed.
附图说明Description of drawings
本实用新型的上述及其它方面和特征将从以下结合附图对实施例的说明清楚呈现,其中:The above and other aspects and features of the present utility model will be clearly presented from the following description of the embodiments in conjunction with the accompanying drawings, wherein:
图1是根据本实用新型实施例的传送带式打磨机的前视图;Fig. 1 is a front view of a conveyor belt grinder according to an embodiment of the present invention;
图2是根据本实用新型实施例的传送带式打磨机的俯视图;以及Figure 2 is a top view of a conveyor belt grinder according to an embodiment of the present invention; and
图3是根据本实用新型实施例的传送带式打磨机的传送带推板结构的示意图。Fig. 3 is a schematic diagram of a conveyor belt push plate structure of a conveyor belt grinder according to an embodiment of the present invention.
具体实施方式detailed description
下面参照附图详细描述本实用新型的说明性、非限制性实施例,对根据本实用新型的传送带式打磨机进行进一步说明。The illustrative and non-limiting embodiments of the present invention will be described in detail below with reference to the accompanying drawings, and the conveyor belt sander according to the present invention will be further described.
参照图1和图2,根据本实用新型实施例的传送带式打磨机包括:传送带1、打磨单元2、多个传送带推板5和机架8。Referring to FIG. 1 and FIG. 2 , the conveyor belt grinder according to the embodiment of the present invention includes: a conveyor belt 1 , a grinding unit 2 , a plurality of conveyor belt push plates 5 and a frame 8 .
传送带1水平设置在机架8上,在外部驱动装置(图中未示出)的驱动下在水平方向上移动。传送带式打磨机工作时,将打磨工件7放置在传送带1上,由传送带1将打磨工件7运送至打磨单元2完成打磨。根据本实用新型,可以在传送带1上同时放置多个打磨工件7,多个打磨工件7在传送带1的输送下顺序地进入打磨单元2完成打磨操作,实现连续打磨的目的。The conveyor belt 1 is horizontally arranged on the frame 8, and moves in the horizontal direction driven by an external driving device (not shown in the figure). When the conveyor belt grinder is working, the grinding workpiece 7 is placed on the conveyor belt 1, and the grinding workpiece 7 is transported to the grinding unit 2 by the conveyor belt 1 to complete the grinding. According to the utility model, a plurality of grinding workpieces 7 can be placed on the conveyor belt 1 at the same time, and the plurality of grinding workpieces 7 sequentially enter the grinding unit 2 under the conveyance of the conveyor belt 1 to complete the grinding operation, thereby realizing the purpose of continuous grinding.
打磨单元2沿着传送带1的横向(即,垂直于传送带1的长度方向的方向)设置成横跨传送带1,使得传送带1可以穿过该打磨单元2的内部。具体地,打磨单元2包括打磨砂轮3和砂轮驱动装置4。当放置在传送带1上的打磨工件7被运送至打磨单元2的内部时,由设置在打磨单元2内部的打磨砂轮3对该工件7完成打磨操作,所以此时传送带1起到了工作台的作用,不需要工人或者机器将工件7从传送带转运到工作台,从而大大降低了设备成本,并提高了工作效率。The grinding unit 2 is arranged across the conveyor belt 1 along the transverse direction of the conveyor belt 1 (ie, the direction perpendicular to the length direction of the conveyor belt 1 ), so that the conveyor belt 1 can pass through the inside of the grinding unit 2 . Specifically, the grinding unit 2 includes a grinding wheel 3 and a grinding wheel driving device 4 . When the grinding workpiece 7 placed on the conveyor belt 1 is transported to the inside of the grinding unit 2, the grinding operation of the workpiece 7 is completed by the grinding wheel 3 arranged inside the grinding unit 2, so the conveyor belt 1 has played the role of a workbench at this time , no workers or machines are needed to transfer the workpiece 7 from the conveyor belt to the workbench, thereby greatly reducing equipment costs and improving work efficiency.
具体地,砂轮驱动装置4设置在打磨单元2的内部,并且与打磨砂轮3相连接,用于为打磨砂轮3的运行提供驱动力。打磨砂轮3设置在打磨单元2的内部且位于传送带1的上方,并且与砂轮驱动装置4相连接,从而以打磨单元2为定点、在砂轮驱动装置4的驱动下对工件7完成打磨操作。当传送带1将工件7运送至打磨单元2内部时,打磨砂轮3对工件7完成打磨操作,由于工件7在传送带1上顺序地进入打磨单元2内部,不需要工人或机器进行上下料操作,所以打磨砂轮3不需要等待上下料工作的时间,可以大部分时间处于打磨工作的状态,所以打磨砂轮3的工作效率得到大幅提高。Specifically, the grinding wheel driving device 4 is arranged inside the grinding unit 2 and connected with the grinding wheel 3 for providing driving force for the operation of the grinding wheel 3 . The grinding wheel 3 is arranged inside the grinding unit 2 and above the conveyor belt 1, and is connected with the grinding wheel driving device 4, so as to complete the grinding operation on the workpiece 7 with the grinding unit 2 as a fixed point and driven by the grinding wheel driving device 4. When the conveyor belt 1 transports the workpiece 7 to the inside of the grinding unit 2, the grinding wheel 3 completes the grinding operation on the workpiece 7. Since the workpiece 7 enters the inside of the grinding unit 2 sequentially on the conveyor belt 1, no workers or machines are required to perform loading and unloading operations. The grinding wheel 3 does not need to wait for the time for loading and unloading work, and can be in the state of grinding work most of the time, so the work efficiency of the grinding wheel 3 is greatly improved.
优选地,打磨砂轮3在打磨单元2内部的安装位置可以调整,使打磨砂轮3的打磨边缘与工件7的待打磨面相接触,以适应各种不同工件7的形状。例如,对于较高的工件,可以升高打磨砂轮3的安装位置,从而适应对该工件的打磨工作。Preferably, the installation position of the grinding wheel 3 inside the grinding unit 2 can be adjusted so that the grinding edge of the grinding wheel 3 is in contact with the surface to be polished of the workpiece 7 to adapt to various shapes of the workpiece 7 . For example, for a taller workpiece, the installation position of the grinding wheel 3 can be raised, so as to adapt to the grinding work of the workpiece.
多个传送带推板5设置在传送带1上,并且可以根据工件7的大小调整多个传送带推板5之间的距离。该传送带推板5与工件7的运动方向上的后侧面相接触。当工件7运动至打磨单元2的内部时,打磨砂轮3对工件7的待打磨平面进行打磨操作,为了使对工件7的打磨操作更完整,打磨砂轮3工作时在水平方向上的切线方向与传送带1的运动方向相反,所以为了避免工件7因为受到来自打磨砂轮3的摩擦力而做反向运动,所以在工件7的运动方向上的后侧面设置传送带推板5,从而保证工件7一直沿传送带1运动方向运动。A plurality of conveyor belt push plates 5 are arranged on the conveyor belt 1 , and the distance between the plurality of conveyor belt push plates 5 can be adjusted according to the size of the workpiece 7 . The conveyor push plate 5 is in contact with the rear side of the workpiece 7 in the moving direction. When the workpiece 7 moves to the inside of the grinding unit 2, the grinding wheel 3 grinds the plane to be polished of the workpiece 7. In order to make the grinding operation of the workpiece 7 more complete, the tangential direction of the grinding wheel 3 in the horizontal direction and The direction of motion of the conveyor belt 1 is opposite, so in order to avoid the reverse movement of the workpiece 7 due to the friction force from the grinding wheel 3, a conveyor belt push plate 5 is set on the rear side of the workpiece 7 in the direction of motion, so as to ensure that the workpiece 7 is always along the Conveyor belt 1 moves in the direction of motion.
如图3所示,根据本实用新型实施例的传送带式打磨机,其中打磨砂轮3与工件7接触的点的运动方向与传送带1的运动方向相反。当工件7运动至打磨单元2的内部时,打磨砂轮3对工件7的待打磨平面进行打磨操作,且打磨砂轮3与工件7接触的点的运动方向与工件的运动方向相反,从而可以保证对工件7的打磨操作更完整。As shown in FIG. 3 , in the conveyor belt grinding machine according to the embodiment of the present invention, the movement direction of the point where the grinding wheel 3 contacts the workpiece 7 is opposite to the movement direction of the conveyor belt 1 . When the workpiece 7 moves to the inside of the grinding unit 2, the grinding wheel 3 grinds the plane to be polished of the workpiece 7, and the direction of motion of the point where the grinding wheel 3 contacts the workpiece 7 is opposite to the direction of motion of the workpiece, thereby ensuring the The grinding operation of workpiece 7 is more complete.
进一步地,例如,根据本实用新型实施例的传送带式打磨装置的传送带推板5可以具有“L”形形状,该“L”形形状的竖直部分与工件运动方向上的后侧面相接触、水平部分与传送带接触。当对工件7进行打磨操作时,工件7会在打磨砂轮3的作用力下做反向运动,所以在传送带1上设置传送带推板5可以保证工件7沿传送带1的方向继续运动,同时为传送带推板5设置水平的与传送带1接触的部分,可以增加传送带推板5与传送带1的摩擦力,从而保证传送带推板5不会相对传送带1发生移动。Further, for example, the conveyor belt push plate 5 of the conveyor belt grinding device according to the embodiment of the present invention may have an "L" shape, and the vertical part of the "L" shape is in contact with the rear side in the moving direction of the workpiece, The horizontal part is in contact with the conveyor belt. When the workpiece 7 is polished, the workpiece 7 will move in the opposite direction under the force of the grinding wheel 3, so setting the conveyor belt push plate 5 on the conveyor belt 1 can ensure that the workpiece 7 continues to move along the direction of the conveyor belt 1. The push plate 5 is provided with a horizontal part in contact with the conveyor belt 1, which can increase the friction between the conveyor belt push plate 5 and the conveyor belt 1, thereby ensuring that the conveyor belt push plate 5 will not move relative to the conveyor belt 1.
进一步地,根据本实用新型实施例的传送带式打磨机还包括导向装置6,该导向装置6设置在传送带1的上方且沿着传送带1的长度方向延伸,以用于调整工件7在运动过程中发生的偏移,保证工件7可以按照设定的正确的位置进入打磨单元2,避免了传统传送带与机床配合方式中常常发生的传送带与工作单元安装时的组装误差问题。Further, the conveyor belt grinder according to the embodiment of the present invention also includes a guide device 6, which is arranged above the conveyor belt 1 and extends along the length direction of the conveyor belt 1, so as to adjust the workpiece 7 during its movement. The resulting offset ensures that the workpiece 7 can enter the grinding unit 2 according to the set correct position, avoiding the assembly error problem when the conveyor belt and the working unit are installed that often occur in the traditional conveyor belt and machine tool cooperation mode.
尽管对本实用新型的典型实施例进行了说明,但是显然本领域技术人员可以理解,在不背离本实用新型的精神和原理的情况下可以进行改变,其范围在权利要求书以及其等同物中进行了限定。Although exemplary embodiments of the present invention have been described, it will be apparent to those skilled in the art that changes may be made without departing from the spirit and principles of the present invention, the scope of which is defined in the claims and their equivalents limited.
Claims (5)
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105382645A (en) * | 2015-11-14 | 2016-03-09 | 合肥国轩高科动力能源有限公司 | Polishing device for lithium ion battery top cover |
CN105559405A (en) * | 2015-12-22 | 2016-05-11 | 海宁兄弟家具有限公司 | Sofa manufacturing technique |
CN108115503A (en) * | 2017-10-14 | 2018-06-05 | 佛山海格利德机器人智能设备有限公司 | A kind of Environment-friendlywear-resistant wear-resistant PVC decorative material processing unit (plant) and processing method |
CN108481109A (en) * | 2018-06-20 | 2018-09-04 | 上海惠亚铝合金制品有限公司 | A kind of floor unit grinder |
CN110524340A (en) * | 2019-09-24 | 2019-12-03 | 河南晟沅智能科技有限公司 | A kind of grinding machine |
CN118635996A (en) * | 2024-08-16 | 2024-09-13 | 徐州正力永磁科技有限公司 | A magnet pushing unit and a magnet side grinding device |
-
2015
- 2015-03-16 CN CN201520152806.2U patent/CN204603995U/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105382645A (en) * | 2015-11-14 | 2016-03-09 | 合肥国轩高科动力能源有限公司 | Polishing device for lithium ion battery top cover |
CN105559405A (en) * | 2015-12-22 | 2016-05-11 | 海宁兄弟家具有限公司 | Sofa manufacturing technique |
CN108115503A (en) * | 2017-10-14 | 2018-06-05 | 佛山海格利德机器人智能设备有限公司 | A kind of Environment-friendlywear-resistant wear-resistant PVC decorative material processing unit (plant) and processing method |
CN108481109A (en) * | 2018-06-20 | 2018-09-04 | 上海惠亚铝合金制品有限公司 | A kind of floor unit grinder |
CN110524340A (en) * | 2019-09-24 | 2019-12-03 | 河南晟沅智能科技有限公司 | A kind of grinding machine |
CN118635996A (en) * | 2024-08-16 | 2024-09-13 | 徐州正力永磁科技有限公司 | A magnet pushing unit and a magnet side grinding device |
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Denomination of utility model: Belt sander Effective date of registration: 20221031 Granted publication date: 20150902 Pledgee: Industrial Bank Limited by Share Ltd. Dalian branch Pledgor: DALIAN YUYANG INDUSTRIAL INTELLIGENCE Co.,Ltd. Registration number: Y2022210000178 |
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