CN204603419U - A kind of automatic board separator of LED lamp bar - Google Patents
A kind of automatic board separator of LED lamp bar Download PDFInfo
- Publication number
- CN204603419U CN204603419U CN201520276882.4U CN201520276882U CN204603419U CN 204603419 U CN204603419 U CN 204603419U CN 201520276882 U CN201520276882 U CN 201520276882U CN 204603419 U CN204603419 U CN 204603419U
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- China
- Prior art keywords
- rubber roll
- material returned
- led lamp
- lamp bar
- stock guide
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- 239000000463 material Substances 0.000 claims abstract description 74
- 238000005520 cutting process Methods 0.000 claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 230000001105 regulatory effect Effects 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 8
- 229910052782 aluminium Inorganic materials 0.000 abstract description 8
- 239000004411 aluminium Substances 0.000 abstract description 7
- 230000001737 promoting effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910000997 High-speed steel Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000004556 laser interferometry Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model provides a kind of automatic board separator of LED lamp bar, belongs to LED lamp bar aluminium base technical field of processing equipment.The automatic board separator of this LED lamp bar comprises workbench and setting cutting mechanism on the table, workbench is also provided with stock guide, workbench has the regulating tank of strip, adjusting bolt fixes stock guide through regulating tank, stock guide side is also provided with horizontal sliding cylinder, the push rod of horizontal sliding cylinder is provided with the charging ram of strip, charging ram and stock guide be arranged in parallel and charging ram can be pushed stock guide to workpiece workpiece and stock guide are leant, above workpiece direct of travel, be also provided with material returned rubber roll and draw material rubber roll, described draw material rubber roll by fix on the table draw material driven by motor, material returned rubber roll is by material returned driven by motor, workbench is fixed with lift cylinder, material returned motor and material returned rubber roll are driven by lift cylinder and make the oscilaltion of material returned rubber roll.Workman, without the need to manually promoting workpiece, improves the safety coefficient of workman, reduces the amount of labour of workman.
Description
Technical field
The utility model belongs to LED lamp bar aluminium base technical field of processing equipment, relates to a kind of automatic board separator of LED lamp bar.
Background technology
In the production process of LED, need the LED lamp bar aluminium base of monoblock being cut into strip, existing board separator needs to promote workpiece manually and advances and retreat
As a kind of board separator utility model that Chinese patent is announced, comprise board, be arranged on the workbench on board and be arranged on several cutting mechanisms set gradually on board and along workpiece direct of travel; Cutting mechanism comprises the upper cutter and lower cutter that cooperatively interact, and upper cutter and lower cutter rotate and gap adjustable between upper cutter and lower cutter around own axes, and upper cutter and lower cutter one of are at least in transmission connection with drive unit; By progressively adjusting the gap between upper cutter and lower cutter on the direction of advancing along workpiece, such aluminium sheet progressively cuts from shallow to deep in the process of cutting, in the process of cutting, each cutting mechanism is little to the pressure of aluminium sheet, the bending deformation quantity of the aluminium base after therefore cutting is little and section is smooth, and to cut the length of aluminium sheet unrestricted for board separator of the present utility model in addition.
This board separator needs a workman to operate workpiece to be processed absorbedly to move around, and workman can not work once leaving, so it is heavier to rely on workman, makes workman can not rise idle smoking and goes to toilet or have a rest.
Summary of the invention
The purpose of this utility model there are the problems referred to above for existing technology, proposes the automatic board separator of the high LED lamp bar of a kind of automaticity.
The purpose of this utility model realizes by following technical proposal: a kind of automatic board separator of LED lamp bar, the cutting mechanism comprising workbench and arrange on the table, described cutting mechanism comprises the upper cutter and lower cutter that installing rack and three groups set gradually along workpiece direct of travel, described upper cutter and lower cutter to be rotatably connected on installing rack and to rotate around own axes, described installing rack is provided with the guiding mechanism in the gap between adjustable upper cutter and described lower cutter, described upper cutter and drive unit one are in transmission connection, described lower cutter and drive unit two are in transmission connection, described workbench is also provided with stock guide, workbench has the regulating tank of strip, adjusting bolt fixes stock guide through regulating tank, described stock guide side is also provided with horizontal sliding cylinder, the push rod of horizontal sliding cylinder is provided with the charging ram of strip, charging ram and stock guide be arranged in parallel and charging ram can be pushed stock guide to workpiece workpiece and stock guide are leant, above workpiece direct of travel, be also provided with material returned rubber roll and draw material rubber roll, material returned rubber roll has two and divides the rear and front end being listed in cutting mechanism, described rear end of drawing material rubber roll to be all positioned at cutting mechanism, described draw material rubber roll by fix on the table draw material driven by motor, described material returned rubber roll is by material returned driven by motor, workbench is fixed with lift cylinder, material returned motor and material returned rubber roll are driven by lift cylinder and make the oscilaltion of material returned rubber roll, described inner side of drawing material rubber roll to be positioned at upper cutter, described material returned rubber roll is positioned at the outside of upper cutter.
First the LED lamp bar of whole plate to be cut is placed on the table, LED lamp bar side and stock guide near, LED lamp bar promoted toward cutting mechanism direction manually when cutting first, LED lamp bar to be cut stops manual operation after contacting with material returned rubber roll, changes self-feeding material returned pattern into.When cutting, material returned rubber roll turns counterclockwise, identical with the rotation direction of feeding rubber roll, LED lamp bar promoted forward together, when after a complete cutting and separating of LED lamp bar, material rubber roll is drawn to continue the LED lamp bar separated to push away forward, and material returned rubber roll just starts to rotate clockwise after well cutting, by LED lamp bar to be cut for residue toward pusher, when remaining LED lamp bar to be cut and being in cutting mechanism front completely, start lift cylinder, make material returned rubber roll is lifted and does not contact with LED lamp bar, now horizontal sliding cylinder also starts thereupon, LED lamp bar is promoted toward stock guide side LED lamp bar and stock guide are close to again, lift cylinder again drives material returned rubber roll to decline and contacts with LED lamp bar upper surface, material returned driven by motor material returned rubber roll rotates counterclockwise, material returned rubber roll repeats action when cutting.
In use, according to the needs of the width of cut LED lamp bar, adjust the position of guide bar.
In the automatic board separator of above-mentioned LED lamp bar, described guiding mechanism comprises bearing block and bearing (setting) plate, and described lower cutter is fixedly installed, and upper cutter is rotatably connected on bearing block, bearing block can slide up and down along bearing (setting) plate, and bearing block is bolted and is arranged on bearing (setting) plate.After the position adjustment of bearing block is suitable, thus reach the object in gap of adjustment upper cutter and lower cutter.
In the automatic board separator of above-mentioned LED lamp bar, described drive unit one comprises buncher one and some travelling gears, buncher one and upper cutter one of them coaxially fix, linked by travelling gear between three upper cutters.
In the automatic board separator of above-mentioned LED lamp bar, described drive unit two comprises buncher two and some travelling gears, buncher two and lower cutter one of them coaxially fix, linked by travelling gear between three lower cutters.
In the automatic board separator of above-mentioned LED lamp bar, be 40% of thickness of workpiece to be cut in the gap foremost and between the upper cutter of centre and lower cutter, the gap between the upper cutter of afterbody and lower cutter is 0mm.
In the automatic board separator of above-mentioned LED lamp bar, the width of described material returned rubber roll equals the twice of drawing material rubber roll width.
Compared with prior art,
1, machine adopts and unique connects many cutting methods more, and circuit board cutting is completed by six slitting blades, and cutting knife corresponding to upper and lower two panels is one group, forms three groups of cutter units.Whole cutting process is divided into three phases, carving knife foremost first cuts 40% of LED lamp bar thickness, then ground in the groove that road blade cuts through in the past again of the carving knife in the middle of, again complete the cutting quantity of 40%, finally cut 20% last also smoothing, because each cutting quantity is very little by the carving knife of afterbody, therefore the more traditional once cut-out mode of the stress produced in cutting process decreases more than 80%, the LED lamp bar flush edge split is smooth, and plate face is very smooth, does not turn round and does not stick up.
2, the cause owing to repeatedly cutting, cutting process is very steady, and substantially increase the stationkeeping ability of V-CUT groove, even if the LED lamp bar that V-CUT groove is very shallow, the situation that also there will not be V-CUT groove to jump out from guide knife, avoids producing bad product.
3, because carving knife cutting force is little, adopt again the high speed steel material of Sweden's import, blade durability improves greatly, and during divided aluminum substrate, blade life can reach more than 1 year.
4, all slitting blades adopt the calibration of double-frequency laser interferometry instrument, guarantee to continue cutting in the groove that rear cutter can cut through at front cutter exactly.Point of a knife is beated and is not more than 0.02mm, guarantees perfect cut quality.
5, self-feeding and the material returned, whole LED lamp bar is in full-automatic state in cutting process, and workman without the need to manually promoting workpiece, improves the safety coefficient of workman during cutting, and reduce the amount of labour of workman, automaticity is high.
Accompanying drawing explanation
Fig. 1 is the top view of the automatic board separator of LED lamp bar.
Fig. 2 is the sectional view of the automatic board separator of LED lamp bar.
In figure, 1, workbench; 2, installing rack; 3, upper cutter; 4, lower cutter; 5, stock guide; 6, horizontal sliding cylinder; 7, charging ram; 8, material returned rubber roll; 9, material rubber roll is drawn; 10, material motor is drawn; 11, material returned motor; 12, lift cylinder; 13, buncher one; 14, regulating tank; 15, adjusting bolt.
Detailed description of the invention
Be below specific embodiment of the utility model and by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiments.
As shown in Figure 1 and Figure 2, the cutting mechanism that the automatic board separator of this LED lamp bar comprises workbench 1 and is arranged on workbench 1, cutting mechanism comprises the upper cutter 3 and lower cutter 4 that installing rack 2 and three groups set gradually along workpiece direct of travel.Upper cutter 3 and lower cutter 4 to be rotatably connected on installing rack 2 and to rotate around own axes, be 40% of thickness of workpiece to be cut in the gap foremost and between the upper cutter 3 of centre and lower cutter 4, the gap between the upper cutter 3 of afterbody and lower cutter 4 is 0mm.
Installing rack 2 is provided with the guiding mechanism in the gap between adjustable upper cutter 3 and lower cutter 4, guiding mechanism comprises bearing block and bearing (setting) plate, lower cutter 4 is fixedly installed, upper cutter 3 is rotatably connected on bearing block, bearing block can slide up and down along bearing (setting) plate, and bearing block is bolted and is arranged on bearing (setting) plate.
Upper cutter 3 and drive unit one are in transmission connection, lower cutter 4 and drive unit two are in transmission connection, drive unit one comprises buncher 1 and some travelling gears, buncher 1 and upper cutter 3 one of them coaxially fix, linked by travelling gear between three upper cutters 3.Drive unit two comprises buncher two and some travelling gears, buncher two and lower cutter 4 one of them coaxially fix, linked by travelling gear between three lower cutters 4.
Workbench 1 is also provided with stock guide 5, workbench 1 has the regulating tank 14 of strip, adjusting bolt 15 fixes stock guide 5 through regulating tank 14, stock guide 5 side is also provided with horizontal sliding cylinder 6, the push rod of horizontal sliding cylinder 6 is provided with the charging ram 7 of strip, and charging ram 7 and stock guide 5 be arranged in parallel and charging ram 7 can be pushed stock guide 5 to workpiece workpiece and stock guide 5 are leant.
Above workpiece direct of travel, be also provided with material returned rubber roll 8 and draw material rubber roll 9, material returned rubber roll 8 has two and divides the rear and front end being listed in cutting mechanism, material rubber roll 9 is drawn all to be positioned at the rear end of cutting mechanism, the described material rubber roll 9 that draws is driven by the material motor 10 that draws be fixed on workbench 1, material returned rubber roll 8 is driven by material returned motor 11, workbench 1 is fixed with lift cylinder 12, material returned motor 11 and material returned rubber roll 8 are driven by lift cylinder 12 and make material returned rubber roll 8 oscilaltion, draw material rubber roll 9 to be positioned at the inner side of upper cutter 3, material returned rubber roll 8 is positioned at the outside of upper cutter 3.The width of described material returned rubber roll 8 equals the twice of drawing material rubber roll 9 width.
The push rod of lift cylinder 12 is welded with motor fixing plate, and material returned motor 11 is arranged on motor fixing plate, and material returned rubber roll 8 is coaxially arranged with the output shaft of material returned motor 11.Under the effect of lift cylinder 12, material returned rubber roll 8 makes lifting action.
Claims (6)
1. the automatic board separator of a LED lamp bar, the cutting mechanism comprising workbench and arrange on the table, described cutting mechanism comprises the upper cutter and lower cutter that installing rack and three groups set gradually along workpiece direct of travel, described upper cutter and lower cutter to be rotatably connected on installing rack and to rotate around own axes, described installing rack is provided with the guiding mechanism in the gap between adjustable upper cutter and described lower cutter, described upper cutter and drive unit one are in transmission connection, described lower cutter and drive unit two are in transmission connection, described workbench is also provided with stock guide, workbench has the regulating tank of strip, adjusting bolt fixes stock guide through regulating tank, described stock guide side is also provided with horizontal sliding cylinder, the push rod of horizontal sliding cylinder is provided with the charging ram of strip, charging ram and stock guide be arranged in parallel and charging ram can be pushed stock guide to workpiece workpiece and stock guide are leant, above workpiece direct of travel, be also provided with material returned rubber roll and draw material rubber roll, material returned rubber roll has two and divides the rear and front end being listed in cutting mechanism, described rear end of drawing material rubber roll to be all positioned at cutting mechanism, described draw material rubber roll by fix on the table draw material driven by motor, described material returned rubber roll is by material returned driven by motor, workbench is fixed with lift cylinder, material returned motor and material returned rubber roll are driven by lift cylinder and make the oscilaltion of material returned rubber roll, described inner side of drawing material rubber roll to be positioned at upper cutter, described material returned rubber roll is positioned at the outside of upper cutter.
2. the automatic board separator of LED lamp bar according to claim 1, it is characterized in that, described guiding mechanism comprises bearing block and bearing (setting) plate, described lower cutter is fixedly installed, upper cutter is rotatably connected on bearing block, and bearing block can slide up and down along bearing (setting) plate, and bearing block is bolted and is arranged on bearing (setting) plate, after the position adjustment of bearing block is suitable, thus reach the object in gap of adjustment upper cutter and lower cutter.
3. the automatic board separator of LED lamp bar according to claim 2, it is characterized in that, described drive unit one comprises buncher one and some travelling gears, buncher one and upper cutter one of them coaxially fix, linked by travelling gear between three upper cutters.
4. the automatic board separator of LED lamp bar according to claim 3, it is characterized in that, described drive unit two comprises buncher two and some travelling gears, buncher two and lower cutter one of them coaxially fix, linked by travelling gear between three lower cutters.
5. the automatic board separator of LED lamp bar according to claim 4, is characterized in that, is 40% of thickness of workpiece to be cut in the gap foremost and between the upper cutter of centre and lower cutter, and the gap between the upper cutter of afterbody and lower cutter is 0mm.
6. the automatic board separator of LED lamp bar according to claim 5, is characterized in that, the width of described material returned rubber roll equals the twice of drawing material rubber roll width.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520276882.4U CN204603419U (en) | 2015-04-30 | 2015-04-30 | A kind of automatic board separator of LED lamp bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520276882.4U CN204603419U (en) | 2015-04-30 | 2015-04-30 | A kind of automatic board separator of LED lamp bar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204603419U true CN204603419U (en) | 2015-09-02 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520276882.4U Expired - Fee Related CN204603419U (en) | 2015-04-30 | 2015-04-30 | A kind of automatic board separator of LED lamp bar |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204603419U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105562832A (en) * | 2015-12-31 | 2016-05-11 | 安徽世林照明股份有限公司 | Separation method of LED lamp tube aluminum substrate |
| CN105710912A (en) * | 2016-03-11 | 2016-06-29 | 宁波长荣光电科技有限公司 | Cutting device of LED lamp panel |
| CN105817690A (en) * | 2016-06-12 | 2016-08-03 | 苏州杰力澳自动化设备有限公司 | Aluminum base plate splitting machine |
| CN108437007A (en) * | 2018-03-14 | 2018-08-24 | 杭州乐守科技有限公司 | A kind of processing unit (plant) of energy saving type LED lamp |
| CN109967788A (en) * | 2019-04-03 | 2019-07-05 | 天能集团江苏科技有限公司 | Energy storage pole plate cutter location calibrating installation and its calibration method |
-
2015
- 2015-04-30 CN CN201520276882.4U patent/CN204603419U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105562832A (en) * | 2015-12-31 | 2016-05-11 | 安徽世林照明股份有限公司 | Separation method of LED lamp tube aluminum substrate |
| CN105710912A (en) * | 2016-03-11 | 2016-06-29 | 宁波长荣光电科技有限公司 | Cutting device of LED lamp panel |
| CN105817690A (en) * | 2016-06-12 | 2016-08-03 | 苏州杰力澳自动化设备有限公司 | Aluminum base plate splitting machine |
| CN108437007A (en) * | 2018-03-14 | 2018-08-24 | 杭州乐守科技有限公司 | A kind of processing unit (plant) of energy saving type LED lamp |
| CN109967788A (en) * | 2019-04-03 | 2019-07-05 | 天能集团江苏科技有限公司 | Energy storage pole plate cutter location calibrating installation and its calibration method |
| CN109967788B (en) * | 2019-04-03 | 2023-12-15 | 天能集团江苏科技有限公司 | Energy storage polar plate cutter position calibration device and calibration method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150902 Termination date: 20170430 |