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CN204601997U - A kind of boiler smoke and ammonia mixing arrangement - Google Patents

A kind of boiler smoke and ammonia mixing arrangement Download PDF

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Publication number
CN204601997U
CN204601997U CN201520196980.7U CN201520196980U CN204601997U CN 204601997 U CN204601997 U CN 204601997U CN 201520196980 U CN201520196980 U CN 201520196980U CN 204601997 U CN204601997 U CN 204601997U
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flue gas
venturi
ammonia
mixing plate
layers
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冯国华
陈列
王少权
钟鑫
谢洁
黄腾飞
李文勇
斯洪良
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ZHEJIANG FEIDA DESULFURATION ENGINEERING Co Ltd
Zhejiang Feida Environmental Science and Technology Co Ltd
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ZHEJIANG FEIDA DESULFURATION ENGINEERING Co Ltd
Zhejiang Feida Environmental Science and Technology Co Ltd
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Abstract

本实用新型公开了一种锅炉烟气与氨气混合装置,包括使上升烟气产生涡流的涡流混合板、设置在涡流混合板上方的氨气喷射管和设置在涡流混合板下游的文丘里棒机构,所述文丘里棒机构包括一层或多层文丘里棒层,每层文丘里棒层内的文丘里棒为圆形管或椭圆形管,所述氨气喷射管喷出氨气的方向与烟气流动方向相反,所述文丘里棒机构距离涡流混合板的距离为2~4m。本实用新型的优点是:能使烟气到达脱硝反应器中的催化剂之前,混合烟气中各个点的烟气中NOx和NH3混合均匀偏差在±5%以内,完全能达到NH3/NOx充分混合的目的,并且设备简单、成本省、适应性强、维护简单、效果好。

The utility model discloses a mixing device for boiler flue gas and ammonia gas, which comprises a vortex mixing plate for generating eddy currents in the ascending flue gas, an ammonia injection pipe arranged above the vortex mixing plate, and a Venturi rod arranged downstream of the vortex mixing plate mechanism, the Venturi rod mechanism includes one or more layers of Venturi rods, the Venturi rods in each layer of Venturi rods are circular tubes or elliptical tubes, and the ammonia gas injection pipe ejects ammonia gas The direction is opposite to the flue gas flow direction, and the distance between the Venturi rod mechanism and the vortex mixing plate is 2-4m. The utility model has the advantages that: before the flue gas reaches the catalyst in the denitrification reactor, the uniform deviation of NO x and NH 3 in the flue gas at each point in the mixed flue gas is within ±5%, and the NH 3 / The purpose of fully mixing NO x , and simple equipment, low cost, strong adaptability, simple maintenance and good effect.

Description

一种锅炉烟气与氨气混合装置A boiler flue gas and ammonia gas mixing device

技术领域technical field

本实用新型涉及一种锅炉烟气与氨气混合装置。The utility model relates to a mixing device for boiler flue gas and ammonia gas.

背景技术Background technique

利用煤炭为能源的锅炉尾气中NOx排放成为污染环境一个重要原因,目前脱硝的主流技术为选择性催化剂还原技术(SCR)取得良好的效果,其中烟气和还原剂氨气的均匀混合,并在混合之后烟气经过整流以平稳的流态进入反应器,这是技术的核心之一。目前的方案有两种,一、格栅式氨混合器,其工作原理是:喷氨格栅安装在通向SCR反应器的烟道内部。设置尽可能多的氨气喷嘴均匀的分布在烟道截面上,在其管道上设置调节装置,使得喷入的氨气能与烟气混合均匀,并在混合之后设置一段直烟道使烟气自然整流平稳之后进入反应器。二、涡流混合器,其工作原理是:反应器的入口烟道段上设置涡流混合板,使烟气产生涡流,氨气管道对准涡流混合板喷吹,在涡流混合板上扩散与产生涡流的烟气混合,并在混合之后设置一段较长的直段烟道(12米以上)使烟气自然整流平稳之后进入反应器。The emission of NO x in boiler tail gas using coal as energy has become an important cause of environmental pollution. The current mainstream technology for denitrification is selective catalyst reduction technology (SCR), which has achieved good results. The uniform mixing of flue gas and reducing agent ammonia, and After mixing, the flue gas is rectified and enters the reactor in a smooth flow state, which is one of the core technologies. There are two kinds of schemes at present, one, the grid type ammonia mixer, its working principle is: the ammonia injection grid is installed inside the flue leading to the SCR reactor. Set as many ammonia gas nozzles as possible to distribute evenly on the flue cross section, and install an adjustment device on the pipe so that the injected ammonia can mix evenly with the flue gas, and set a straight flue after mixing to make the flue gas After the natural rectification is stable, it enters the reactor. 2. The vortex mixer, its working principle is: a vortex mixing plate is set on the inlet flue section of the reactor, so that the flue gas generates a vortex, and the ammonia gas pipeline is aimed at the vortex mixing plate, and diffuses and generates a vortex on the vortex mixing plate The flue gas is mixed, and after mixing, a long straight flue (more than 12 meters) is set up to make the flue gas naturally rectify and stabilize before entering the reactor.

上述两种方案的技术缺陷,一、格栅式氨混合器:在运行中发现,要达到氨气与烟气混合均匀的目的,喷嘴及其管道的数量多,调节各阀门开度较为繁杂,同时由于喷嘴数量较多,喷嘴孔径小,喷嘴在高粉尘环境中堵塞现象时有发生,严重影响氨气与烟气的均匀混合效果,进而导致脱硝效率低下、氨逃逸升高造成二次污染。二、涡流混合器设备简单混合效果欠佳,不能非常均匀的混合满足脱硝均匀度的要求,而且此技术须在涡流混合板后提供12米以上的直段烟道,以便让烟道中的烟气经过自然整流,使烟气进入反应器前形成稳定的流态,这制约了工程的实施,增加了成本和工程难度,使适用范围大大缩小。The technical defects of the above two schemes are: 1. Grilled ammonia mixer: During operation, it is found that to achieve the purpose of uniform mixing of ammonia gas and flue gas, the number of nozzles and their pipes is large, and it is complicated to adjust the opening of each valve. At the same time, due to the large number of nozzles and the small aperture of the nozzles, nozzle blockages often occur in high dust environments, seriously affecting the uniform mixing effect of ammonia gas and flue gas, resulting in low denitrification efficiency and increased ammonia escape, resulting in secondary pollution. 2. The simple mixing effect of the vortex mixer equipment is not good, and it cannot mix very uniformly to meet the requirements of denitrification uniformity, and this technology must provide a straight flue of more than 12 meters behind the vortex mixing plate to allow the flue gas in the flue After natural rectification, the flue gas forms a stable flow state before entering the reactor, which restricts the implementation of the project, increases the cost and engineering difficulty, and greatly reduces the scope of application.

实用新型内容Utility model content

本实用新型的目的在于提供一种锅炉烟气与氨气混合装置,能够有效解决现有锅炉烟气与氨气混合装置混合不均匀的问题。The purpose of the utility model is to provide a boiler flue gas and ammonia gas mixing device, which can effectively solve the problem of uneven mixing of existing boiler flue gas and ammonia gas mixing devices.

为了解决上述技术问题,本实用新型是通过以下技术方案实现的:一种锅炉烟气与氨气混合装置,包括使上升烟气产生涡流的涡流混合板、设置在涡流混合板上方的氨气喷射管和设置在涡流混合板下游的文丘里棒机构,所述文丘里棒机构包括一层或多层文丘里棒层,每层文丘里棒层内的文丘里棒为圆形管或椭圆形管,所述氨气喷射管喷出氨气的方向与烟气流动方向相反,所述文丘里棒机构距离涡流混合板的距离为2~4m。In order to solve the above-mentioned technical problems, the utility model is realized through the following technical solutions: a boiler flue gas and ammonia gas mixing device, including a vortex mixing plate for generating eddy currents in the ascending flue gas, and an ammonia gas injection device arranged above the vortex mixing plate Tube and a Venturi rod mechanism arranged downstream of the vortex mixing plate, the Venturi rod mechanism includes one or more layers of Venturi rods, and the Venturi rods in each layer of Venturi rods are circular tubes or oval tubes , the direction in which ammonia gas is ejected from the ammonia gas injection pipe is opposite to the flow direction of flue gas, and the distance between the Venturi rod mechanism and the vortex mixing plate is 2-4m.

优选的,最上层文丘里棒与烟道上部弯头烟气出口方向垂直,每层文丘里棒层之间的间距为1~2m,每层文丘里棒层的可流通面积为烟道截面积的60%~80%;留出适当的距离产生湍流使气体混合,流通面积太小会阻碍烟气通过,使管道内烟气过多而影响湍流产生,流通面积太大使得流速过低同样会影响湍流产生。Preferably, the uppermost layer of Venturi rods is perpendicular to the flue gas outlet of the upper elbow of the flue, the distance between each layer of Venturi rods is 1-2m, and the flowable area of each layer of Venturi rods is the cross-sectional area of the flue 60% to 80% of turbulence; leave an appropriate distance to generate turbulent flow to mix the gas. Too small flow area will hinder the passage of flue gas, so that too much smoke in the pipe will affect turbulence generation. Too large flow area will also cause the flow rate to be too low. Affects turbulence generation.

优选的,所述文丘里棒机构包括多层文丘里棒层,相邻的两层文丘里棒层相互平行,相邻的文丘里棒层层与层之间的棒相互垂直;能达到最佳的气体混合效果。Preferably, the Venturi rod mechanism includes a multi-layer Venturi rod layer, two adjacent Venturi rod layers are parallel to each other, and the adjacent Venturi rod layers are perpendicular to each other; gas mixing effect.

优选的,所述涡流混合板与氨气喷射管相对的面为平面且与水平面成锐角,所述涡流混合板与烟气相对的面为朝向烟气凸出的弧形面;在烟气吹向涡流混合板后,在其四周形成涡流。Preferably, the surface of the vortex mixing plate opposite to the ammonia gas injection pipe is a plane and forms an acute angle with the horizontal plane, and the surface of the vortex mixing plate opposite to the flue gas is an arc-shaped surface protruding toward the flue gas; After vortexing the mixing plate, create a vortex around it.

与现有技术相比,本实用新型的优点是:能使烟气到达脱硝反应器中的催化剂之前,混合烟气中各个点的烟气中NOx和NH3混合均匀偏差在±5%以内,完全能达到NH3/NOx充分混合的目的,并且能缩短混流后的直段烟道长度,设备简单、成本省、适应性强、维护简单、效果好。Compared with the prior art, the utility model has the advantages that before the flue gas reaches the catalyst in the denitrification reactor, the uniform deviation of NOx and NH3 in the flue gas at each point in the mixed flue gas is within ±5%. , can completely achieve the purpose of fully mixing NH 3 /NO x , and can shorten the length of the straight section of the flue after mixed flow, simple equipment, low cost, strong adaptability, simple maintenance, and good effect.

附图说明Description of drawings

图1为本实用新型一种锅炉烟气与氨气混合装置的结构示意图;Fig. 1 is the structural representation of a kind of boiler flue gas and ammonia mixing device of the present utility model;

图2为图1中A处烟气流经涡流混合板形成涡流示意图。Fig. 2 is a schematic diagram of a vortex formed by flue gas flowing through a vortex mixing plate at point A in Fig. 1 .

具体实施方式Detailed ways

参阅图1为本实用新型一种锅炉烟气与氨气混合装置的实施例,一种锅炉烟气与氨气混合装置,包括使上升烟气产生涡流的涡流混合板2、设置在涡流混合板2上方的氨气喷射管3和设置在涡流混合板2下游的文丘里棒机构,所述氨气喷射管3喷出氨气的方向与烟气流动方向相反,所述文丘里棒机构距离涡流混合板2的距离为2~4m,所述文丘里棒机构包括至少两层文丘里棒层4,每层文丘里棒层4之间的间距为1~2m,每层文丘里棒层4的可流通面积为烟道1截面积的60%~80%,相邻的两层文丘里棒层4相互平行,相邻的文丘里棒层4层与层之间的棒相互垂直,每层文丘里棒层4内的文丘里棒为圆形管或椭圆形管,最上层文丘里棒与烟道上部弯头烟气出口方向垂直。Referring to Fig. 1, it is an embodiment of a boiler flue gas and ammonia gas mixing device of the present invention, a boiler flue gas and ammonia gas mixing device, comprising a vortex mixing plate 2 that causes the rising flue gas to generate a vortex, and is arranged on the vortex mixing plate 2 above the ammonia gas injection pipe 3 and the Venturi rod mechanism arranged downstream of the vortex mixing plate 2, the direction in which the ammonia gas injection pipe 3 ejects ammonia gas is opposite to the flow direction of the flue gas, and the Venturi rod mechanism is far from the vortex The distance between the mixing plates 2 is 2-4m, and the Venturi rod mechanism includes at least two layers of Venturi rod layers 4, and the distance between each layer of Venturi rod layers 4 is 1-2m. The flowable area is 60% to 80% of the cross-sectional area of the flue 1. The two adjacent Venturi rod layers 4 are parallel to each other, and the adjacent Venturi rod layers 4 and the rods between the layers are perpendicular to each other. The Venturi rods in the inner rod layer 4 are circular tubes or oval tubes, and the uppermost Venturi rods are perpendicular to the flue gas outlet direction of the upper elbow of the flue.

所述涡流混合板2与氨气喷射管3相对的面为平面且与水平面成锐角,所述涡流混合板2与烟气相对的面为朝向烟气凸出的弧形面。The surface of the vortex mixing plate 2 opposite to the ammonia injection pipe 3 is a plane and forms an acute angle with the horizontal plane, and the surface of the vortex mixing plate 2 opposite to the flue gas is an arc-shaped surface protruding toward the flue gas.

如图2所示,将氨气经管道引入到烟道1内部,由氨气喷射管3喷向涡流混合器中心,氨气的喷射方向为逆烟气方向。氨气喷射管3与涡流混合板2保持一定的距离。烟气5吹向涡流混合板2后,在其四周形成涡流。氨气6喷射到涡流混合板2的背风面后,向涡流混合板2的平面向四周散开,并于烟气涡流混合,完成初步混合。烟气与氨气混合之后的混合烟气进过短距离的整流之后进入文丘里棒层4,烟气被分隔成若干个部分,由于文丘里层的流通面积减小,使烟气流速迅速增加,形成湍流,使的各个部分内部进行剧烈的混合。烟气离开文丘里后并迅速回合,并在文丘里棒的背面形成涡流,对烟气各个局部之间进行细腻均匀的混合,从而达到完全混合的目标。As shown in Figure 2, the ammonia gas is introduced into the flue 1 through the pipeline, and is sprayed from the ammonia gas injection pipe 3 to the center of the vortex mixer, and the ammonia gas injection direction is against the flue gas direction. Ammonia injection pipe 3 keeps a certain distance with vortex mixing plate 2. After the flue gas 5 is blown to the vortex mixing plate 2, a vortex is formed around it. After the ammonia gas 6 is sprayed onto the leeward side of the vortex mixing plate 2, it spreads to the plane of the vortex mixing plate 2 and vortex mixes with the flue gas to complete the preliminary mixing. After the flue gas and ammonia gas are mixed, the mixed flue gas enters the Venturi rod layer 4 after short-distance rectification, and the flue gas is divided into several parts. Due to the reduction of the flow area of the Venturi layer, the flue gas velocity increases rapidly. , forming a turbulent flow that causes vigorous mixing inside each part of the product. After the flue gas leaves the Venturi, it turns quickly and forms a vortex on the back of the Venturi rod, which makes the fine and uniform mixing between the various parts of the flue gas, so as to achieve the goal of complete mixing.

以上所述仅为本实用新型的具体实施例,但本实用新型的技术特征并不局限于此,任何本领域的技术人员在本实用新型的领域内,所作的变化或修饰皆涵盖在本实用新型的专利范围之中。The above is only a specific embodiment of the utility model, but the technical characteristics of the utility model are not limited thereto, and any changes or modifications made by those skilled in the art within the scope of the utility model are all covered by the utility model. In the scope of the new patent.

Claims (4)

1.一种锅炉烟气与氨气混合装置,其特征在于:包括使上升烟气产生涡流的涡流混合板(2)、设置在涡流混合板(2)上方的氨气喷射管(3)和设置在涡流混合板(2)下游的文丘里棒机构,所述文丘里棒机构包括一层或多层文丘里棒层(4),每层文丘里棒层(4)内的文丘里棒为圆形管或椭圆形管,所述氨气喷射管(3)喷出氨气的方向与烟气流动方向相反,所述文丘里棒机构距离涡流混合板(2)的距离为2~4m。1. A boiler flue gas and ammonia mixing device is characterized in that: comprise the vortex mixing plate (2) that rises the flue gas to generate eddy current, the ammonia injection pipe (3) that is arranged on the vortex mixing plate (2) top and The Venturi rod mechanism that is arranged on the downstream of the vortex mixing plate (2), the Venturi rod mechanism includes one or more layers of Venturi rod layers (4), and the Venturi rods in each layer of Venturi rod layers (4) are A circular pipe or an elliptical pipe, the direction in which the ammonia gas injection pipe (3) ejects ammonia gas is opposite to the flow direction of the flue gas, and the distance between the Venturi rod mechanism and the vortex mixing plate (2) is 2-4m. 2.如权利要求1所述的一种锅炉烟气与氨气混合装置,其特征在于:最上层文丘里棒与烟道上部弯头烟气出口方向垂直,每层文丘里棒层(4)之间的间距为1~2m,每层文丘里棒层(4)的可流通面积为烟道(1)截面积的60%~80%。2. A kind of boiler flue gas and ammonia mixing device as claimed in claim 1, characterized in that: the uppermost Venturi rod is perpendicular to the flue gas outlet direction of the upper elbow of the flue, and each Venturi rod layer (4) The distance between them is 1-2m, and the flowable area of each Venturi rod layer (4) is 60%-80% of the cross-sectional area of the flue (1). 3.如权利要求1或2所述的一种锅炉烟气与氨气混合装置,其特征在于:所述文丘里棒机构包括多层文丘里棒层(4),相邻的两层文丘里棒层(4)相互平行,相邻的文丘里棒层(4)层与层之间的棒相互垂直。3. A kind of boiler flue gas and ammonia mixing device as claimed in claim 1 or 2, it is characterized in that: said Venturi rod mechanism comprises multi-layer Venturi rod layer (4), adjacent two layers of Venturi rods The rod layers (4) are parallel to each other, and the rods between adjacent Venturi rod layers (4) layers are perpendicular to each other. 4.如权利要求1所述的一种锅炉烟气与氨气混合装置,其特征在于:所述涡流混合板(2)与氨气喷射管(3)相对的面为平面且与水平面成锐角,所述涡流混合板(2)与烟气相对的面为朝向烟气凸出的弧形面。4. A boiler flue gas and ammonia mixing device as claimed in claim 1, characterized in that: the surface of the vortex mixing plate (2) opposite to the ammonia injection pipe (3) is a plane and forms an acute angle with the horizontal plane , the surface of the vortex mixing plate (2) opposite to the flue gas is an arc-shaped surface protruding toward the flue gas.
CN201520196980.7U 2015-04-02 2015-04-02 A kind of boiler smoke and ammonia mixing arrangement Expired - Lifetime CN204601997U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105854557A (en) * 2016-04-21 2016-08-17 上海迪夫格环境科技有限公司 Method and device for evenly spraying alkali liquor to remove sulfur trioxide in exhaust gas
CN107213811A (en) * 2017-05-25 2017-09-29 中国水利水电科学研究院 Flow mixing device based on Karman vortex street
CN114682088A (en) * 2022-04-02 2022-07-01 大唐林州热电有限责任公司 Ejector applied to matrix nozzle

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105854557A (en) * 2016-04-21 2016-08-17 上海迪夫格环境科技有限公司 Method and device for evenly spraying alkali liquor to remove sulfur trioxide in exhaust gas
CN107213811A (en) * 2017-05-25 2017-09-29 中国水利水电科学研究院 Flow mixing device based on Karman vortex street
CN114682088A (en) * 2022-04-02 2022-07-01 大唐林州热电有限责任公司 Ejector applied to matrix nozzle
CN114682088B (en) * 2022-04-02 2023-08-08 大唐林州热电有限责任公司 Injector applied to matrix nozzle

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