CN204591606U - Two-dimensional equal-acceleration and equal-deceleration guide rail axial piston pump - Google Patents
Two-dimensional equal-acceleration and equal-deceleration guide rail axial piston pump Download PDFInfo
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- CN204591606U CN204591606U CN201520193032.8U CN201520193032U CN204591606U CN 204591606 U CN204591606 U CN 204591606U CN 201520193032 U CN201520193032 U CN 201520193032U CN 204591606 U CN204591606 U CN 204591606U
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Abstract
本实用新型公开了一种二维等加等减速导轨轴向活塞泵,包括泵体、缸体和活塞,缸体置于泵体中并与泵体固定连接;泵体上开有吸排油孔和泄露油回油通道,泵体的左、右两端分别通过卡簧固定安装有左、右端盖,所述的缸体的左、右两端分别固设有具有相同滚轮滚动曲面的左导轨和右导轨,并且左导轨和右导轨相互呈90度错开布置;缸体的内腔中心设置有活塞,并且活塞可沿缸体内腔的轴向作直线往复运动;在活塞的左、右两端分别安装有与活塞同心的左塞环和右塞环,左塞环、右塞环分别固定在缸体上;所述的左塞环、活塞左端和缸体共同围合的空间构成左腔室,右塞环、活塞右端和缸体共同围合的空间构成右腔室,左腔室与右腔室的容积随活塞的往复运动交错变化。
The utility model discloses a two-dimensional equal acceleration and equal deceleration guide rail axial piston pump, comprising a pump body, a cylinder body and a piston, wherein the cylinder body is arranged in the pump body and fixedly connected to the pump body; an oil suction and discharge hole and a leakage oil return channel are opened on the pump body, and a left end cover and a right end cover are respectively fixedly installed on the left and right ends of the pump body through a retaining spring, and a left guide rail and a right guide rail having the same roller rolling surface are respectively fixed on the left and right ends of the cylinder body, and the left guide rail and the right guide rail are arranged 90 degrees apart from each other; a piston is arranged at the center of the inner cavity of the cylinder body, and the piston can make a linear reciprocating motion along the axial direction of the inner cavity of the cylinder body; a left plug ring and a right plug ring concentric with the piston are respectively installed on the left and right ends of the piston, and the left plug ring and the right plug ring are respectively fixed on the cylinder body; the space enclosed by the left plug ring, the left end of the piston and the cylinder body constitutes a left chamber, and the space enclosed by the right plug ring, the right end of the piston and the cylinder body constitutes a right chamber, and the volumes of the left chamber and the right chamber change alternately with the reciprocating motion of the piston.
Description
技术领域technical field
本实用新型涉及一种二维等加等减速导轨轴向活塞泵,属于流体传动及控制领域中的液压泵及液压马达。The utility model relates to a two-dimensional equal acceleration and equal deceleration guide rail axial piston pump, which belongs to hydraulic pumps and hydraulic motors in the field of fluid transmission and control.
背景技术Background technique
活塞泵用活塞和油缸体作为主要工作构件。当活塞在缸体的活塞孔中作往复运动时,由活塞与缸体组成的密闭工作容积腔发生容积变化,完成吸、排油过程。根据活塞在缸体中的不同排列形式,活塞泵分为径向式和轴向式两大类。径向活塞泵由于结构复杂、体积较大,在许多场合已经被轴向活塞泵替代。轴向活塞泵的活塞中心线平行(或基本平行)于油缸体的轴线。此类泵的密封性好,具有工作压力高(额定工作压力一般可达32—40MPa),在高压下仍能保持相当高的容积效率(一般在95%左右)及总效率(一般在90%以上),容易实现变量以及单位功率的重量轻等优点;广泛运用于压力加工机械、起重运输设备、工程机械、船舶甲板机械、冶金机械、火炮和空间技术领域中,并可被作为高压及高压油源。The piston pump uses a piston and a cylinder block as the main working components. When the piston reciprocates in the piston hole of the cylinder body, the volume of the closed working volume chamber composed of the piston and the cylinder body changes to complete the oil suction and discharge process. According to the different arrangements of the piston in the cylinder, the piston pump is divided into two categories: radial type and axial type. Due to its complex structure and large volume, radial piston pumps have been replaced by axial piston pumps in many occasions. The piston centerline of an axial piston pump is parallel (or substantially parallel) to the axis of the cylinder block. This type of pump has good sealing performance, high working pressure (rated working pressure can generally reach 32-40MPa), and can still maintain a relatively high volumetric efficiency (generally around 95%) and total efficiency (generally around 90%) under high pressure. Above), it is easy to realize the advantages of variable and light weight per unit power; it is widely used in the fields of pressure processing machinery, lifting and transportation equipment, engineering machinery, ship deck machinery, metallurgical machinery, artillery and space technology, and can be used as high pressure and High pressure oil source.
传统常见的轴向活塞泵的工作原理:当传动轴带动缸体转动时,缸体会带动活塞转动,通过改变活塞和倾斜平面之间或与传动轴之间的角度,使得活塞在活塞腔内作直线往复运动。依靠活塞在缸体孔内往复运动,使密封工作容腔容积发生变化来实现吸、压油。传统的轴向活塞泵其内部相对运动的零件多,对材料材质、加工精度要求高,对油液污染敏感,加工、使用、维护的要求和成本较高,价格昂贵;缸体随传动轴一起转动,转动惯量大,导致启动、停止、调速的响应速度慢,不利于通过调速来控制泵的输出流量;缸体内摩擦副较多,高速转动下,缸体温升较快,配流盘、活塞等零件的磨损直接影响泵的使用寿命和耐久性。除此之外,由于活塞泵本身工作原理的限制,传动轴转动一周,每个活塞只能实现一次吸油和一次排油,其排量受到了限制。The working principle of the traditional common axial piston pump: when the transmission shaft drives the cylinder body to rotate, the cylinder body drives the piston to rotate, and by changing the angle between the piston and the inclined plane or the transmission shaft, the piston moves in the piston cavity. Linear reciprocating motion. Relying on the reciprocating movement of the piston in the cylinder hole, the volume of the sealed working chamber changes to realize oil suction and pressure. The traditional axial piston pump has many relatively moving parts inside, has high requirements on material and machining accuracy, is sensitive to oil pollution, has high requirements and costs for processing, use, and maintenance, and is expensive; the cylinder block is accompanied by the transmission shaft Rotation, the moment of inertia is large, resulting in slow response to start, stop, and speed regulation, which is not conducive to controlling the output flow of the pump through speed regulation; there are many friction pairs in the cylinder, and the cylinder temperature rises faster under high-speed rotation, and the flow distribution The wear of parts such as discs and pistons directly affects the service life and durability of the pump. In addition, due to the limitation of the working principle of the piston pump itself, each piston can only achieve one oil suction and one oil discharge when the transmission shaft rotates one revolution, and its displacement is limited.
发明内容Contents of the invention
为了克服现有轴向活塞泵存在的上述缺陷,本实用新型提供一种结构新颖紧凑、体积小、重量轻、传动简单、易调速、排量高、利用活塞双自由度(旋转的同时能够轴向移动)的运动原理实现连续的吸排油的二维等加等减速导轨轴向活塞泵。In order to overcome the above-mentioned defects existing in the existing axial piston pump, the utility model provides a novel and compact structure, small size, light weight, simple transmission, easy speed regulation, high displacement, and the use of dual degrees of freedom of the piston (rotating while being able to Axial movement) motion principle to achieve continuous oil suction and discharge two-dimensional equal acceleration and deceleration guide rail axial piston pump.
本实用新型采用的技术方案是:The technical scheme that the utility model adopts is:
二维等加等减速导轨轴向活塞泵,包括泵体、缸体和活塞,缸体置于泵体中并与泵体固定连接;泵体上开有吸排油孔和泄露油回油通道,泵体的左、右两端分别通过卡簧固定安装有左、右端盖,其特征在于:所述的缸体的左、右两端分别固设有具有相同滚轮滚动曲面的左导轨和右导轨,并且左导轨和右导轨相互呈90度错开布置,即左导轨的最高点和最低点分别与右导轨的最低点和最高点相对应;Two-dimensional constant acceleration and constant deceleration guide rail axial piston pump, including pump body, cylinder body and piston. The left and right ends of the pump body are respectively fixed with left and right end covers by means of circlips. It is characterized in that: the left and right ends of the cylinder body are respectively fixed with left and right guide rails with the same rolling surface of the rollers. , and the left guide rail and the right guide rail are staggered by 90 degrees, that is, the highest point and the lowest point of the left guide rail correspond to the lowest point and the highest point of the right guide rail respectively;
所述的缸体的内腔中心设置有活塞,并且所述的活塞可沿缸体内腔的轴向作直线往复运动;在所述的活塞的左、右两端分别安装有与活塞同心的左塞环和右塞环,所述的左塞环、右塞环分别固定在缸体上;所述的左塞环、活塞左端和缸体共同围合的空间构成左腔室,所述的右塞环、活塞右端和缸体共同围合的空间构成右腔室,左腔室与右腔室的容积随活塞的往复运动交错变化;当活塞从最左端往最右端轴向运动时,左腔室容积逐渐变大,右腔室容积逐渐变小;相反,当活塞从最右端往最左端轴向运动时,右腔室容积逐渐变大,左腔室容积逐渐变小;The center of the inner cavity of the cylinder is provided with a piston, and the piston can reciprocate linearly along the axial direction of the inner cavity of the cylinder; The left plug ring and the right plug ring, the left plug ring and the right plug ring are respectively fixed on the cylinder body; the space enclosed by the left plug ring, the left end of the piston and the cylinder body constitutes the left chamber, and the described The space enclosed by the right plug ring, the right end of the piston and the cylinder constitutes the right chamber, and the volumes of the left chamber and the right chamber change alternately with the reciprocating motion of the piston; when the piston moves axially from the leftmost end to the rightmost end, the left chamber The volume of the chamber gradually increases, and the volume of the right chamber gradually decreases; on the contrary, when the piston moves axially from the rightmost end to the leftmost end, the volume of the right chamber gradually increases, and the volume of the left chamber gradually decreases;
所述的活塞上设置有台肩,所述的台肩的表面上开设有均匀布置的四个矩形沟槽,并且四个矩形沟槽的槽口位置相互错开布置;所述的缸体的对应位置上均匀分布有与四个矩形沟槽相对应的两组窗口,并且两组窗口通过开在缸体表面的环形槽相互贯通;工作时,活塞上的矩形沟槽与缸体上的窗口发生沟通,容积逐渐变大的腔室通过沟通的矩形沟槽和窗口从油箱吸油,容积逐渐减小的腔室通过沟通的沟槽和窗口将腔内油液排出;The piston is provided with a shoulder, and the surface of the shoulder is provided with four rectangular grooves evenly arranged, and the positions of the notches of the four rectangular grooves are mutually staggered; the corresponding cylinder body There are two groups of windows corresponding to the four rectangular grooves evenly distributed on the position, and the two groups of windows communicate with each other through the annular grooves on the surface of the cylinder body; when working, the rectangular grooves on the piston and the windows on the cylinder body occur Communication, the chamber with gradually larger volume absorbs oil from the fuel tank through the communicating rectangular groove and window, and the chamber with gradually decreasing volume discharges the oil in the chamber through the communicating groove and window;
所述的活塞的左端安装有一字销轴,所述的一字销轴的轴端对称安装有一组左轴承大滚轮,所述的一字销轴的左端安装有一与左端盖固定连接的滚轮罩,所述的一字销轴紧固在活塞上;所述的活塞的右端安装有十字销轴,所述的十字销轴的轴端分别对称安装有一组右轴承大滚轮和一组用于传递扭矩的轴承小滚轮,所述的十字销轴紧固在活塞上;所述的左轴承大滚轮和右轴承大滚轮分别设置在所述的左导轨和右导轨上,并且分别可沿左导轨和右导轨滚动;The left end of the piston is equipped with a pin shaft, and a group of large left bearing rollers is symmetrically installed on the shaft end of the pin shaft, and a roller cover fixedly connected with the left end cover is installed on the left end of the pin shaft. , the straight pin is fastened on the piston; the right end of the piston is equipped with a cross pin, and the shaft ends of the cross pin are symmetrically installed with a group of right bearing large rollers and a group of transmission Torque bearing small roller, the cross pin shaft is fastened on the piston; the left bearing large roller and the right bearing large roller are respectively arranged on the left guide rail and the right guide rail, and can move along the left guide rail and the right guide rail respectively. right rail scrolling;
所述的十字销轴通过2D联轴器安装在开有通孔的右端盖上,无刷电机与所述的2D联轴器过紧配合,所述的无刷电机通过2D联轴器将扭矩传递到轴承小滚轮,带动轴承小滚轮转动,从而带动十字销轴、活塞和一字销轴一起转动。当电机带动2D联轴器旋转时,2D联轴器通过十字销轴上的轴承小滚轮将扭矩传递至活塞,从而使得活塞旋转,活塞旋转的同时并往复运动实现吸排油腔的切换和连续的吸排油。The cross pin shaft is installed on the right end cover with a through hole through the 2D coupling, and the brushless motor is tightly matched with the 2D coupling, and the brushless motor transfers the torque through the 2D coupling The transmission is transmitted to the small roller of the bearing, which drives the small roller of the bearing to rotate, thereby driving the cross pin shaft, the piston and the slotted pin shaft to rotate together. When the motor drives the 2D coupling to rotate, the 2D coupling transmits the torque to the piston through the small bearing roller on the cross pin shaft, so that the piston rotates, and the piston rotates and reciprocates at the same time to realize the switching and continuous oil suction and discharge chamber. Suction and discharge of oil.
所述的左导轨和右导轨均呈圆柱体,所述的圆柱体的顶面具有向外凸起的弧形曲面,并且所述的弧形曲面的最低点两端的圆柱体上对称设置有与销钉相匹配的安装孔;所述的圆柱体的中心开设有与内六角螺栓匹配的通孔。Both the left guide rail and the right guide rail are cylinders, the top surface of the cylinder has an outwardly convex curved surface, and the cylinders at both ends of the lowest point of the curved surface are symmetrically arranged with The mounting hole matched with the pin; the center of the cylinder is provided with a through hole matched with the hexagon socket bolt.
所述的右轴承大滚轮和轴承小滚轮分别设置在2D联轴器的沟槽上;所述的2D联轴器通过第一钢丝挡圈和锁紧垫片安装在开有通孔的右端盖上。The large right bearing roller and the small bearing roller are respectively arranged on the grooves of the 2D coupling; the 2D coupling is installed on the right end cover with a through hole through the first steel wire retaining ring and the locking washer superior.
所述的2D联轴器的右端开有与无刷电机配合的矩形键槽。The right end of the 2D shaft coupling has a rectangular keyway matched with the brushless motor.
所述的右端盖与2D联轴器之间安装用于密封和减少联轴器与端盖的摩擦力作用的J形无骨架油封和铜片。A J-shaped frameless oil seal and a copper sheet are installed between the right end cover and the 2D coupling for sealing and reducing the friction between the coupling and the end cover.
所述的左轴承大滚轮、右轴承大滚轮、轴承小滚轮分别由轮套、滚动轴承、第二钢丝挡圈和锁紧垫片构成,所述的滚动轴承穿套在轴端,所述的轮套通过第二钢丝挡圈和锁紧垫片套设在滚动轴承上。The left bearing large roller, the right bearing large roller, and the bearing small roller are respectively composed of a wheel sleeve, a rolling bearing, a second steel wire retaining ring and a lock washer. The second steel wire retaining ring and the lock washer are sleeved on the rolling bearing.
所述的左、右端盖上开设有用于放置O形密封圈的环形槽。The left and right end caps are provided with annular grooves for placing O-rings.
所述的左塞环、右塞环分别通过第三钢丝挡圈固定在缸体上。The left plug ring and the right plug ring are respectively fixed on the cylinder body through the third steel wire retaining ring.
所述的一字销轴、十字销轴分别通过内六角螺栓紧固在活塞的左、右端。The flat pin shaft and the cross pin shaft are respectively fastened to the left and right ends of the piston by hexagon socket bolts.
本实用新型的工作原理:Working principle of the utility model:
活塞与十字销轴、一字销轴通过内六角螺栓固连在一起,无刷电机通过2D联轴器将扭矩传递到十字销轴上的轴承小滚轮,带动轴承小滚轮转动,右轴承大滚轮随着轴承小滚轮与2D联轴器一起转动的同时,右轴承大滚轮也会在右导轨上滚动。同理,在左端一字销轴上左轴承大滚轮在转动的同时也会在内导轨上滚动。当左轴承大滚轮滚动到左导轨的最高点时,即右轴承大滚轮滚动到右导轨的最低点,活塞轴向移动到最左端;当左轴承大滚轮滚动到左导轨的最低点时,即右轴承大滚轮滚动到右导轨的最高点,活塞轴向移动到最右端。随着左轴承大滚轮和右轴承大滚轮分别在左导轨、右导轨上连续滚动,就可以使活塞进行轴向连续往复运动,实现了活塞在纵向连续转动的同时又在轴向有连续的往复运动。The piston, the cross pin shaft and the flat pin shaft are fixedly connected together by the hexagon socket head bolts, the brushless motor transmits the torque to the small bearing roller on the cross pin shaft through the 2D coupling, and drives the small bearing roller to rotate, and the right bearing large roller As the small roller of the bearing rotates with the 2D coupling, the large roller of the right bearing will also roll on the right guide rail. In the same way, the large roller of the left bearing will also roll on the inner guide rail while rotating on the left end flat pin. When the large roller of the left bearing rolls to the highest point of the left guide rail, that is, the large roller of the right bearing rolls to the lowest point of the right guide rail, and the piston moves axially to the leftmost end; when the large roller of the left bearing rolls to the lowest point of the left guide rail, that is The large roller of the right bearing rolls to the highest point of the right guide rail, and the piston axially moves to the far right. As the large roller of the left bearing and the large roller of the right bearing roll continuously on the left guide rail and the right guide rail respectively, the piston can be continuously reciprocated in the axial direction, realizing continuous reciprocation in the axial direction while the piston rotates continuously in the longitudinal direction sports.
本实用新型的有益效果体现在:The beneficial effects of the utility model are reflected in:
1、提出了轴与活塞一体化设计,将整体结构大大简化,利用活塞的旋转和滑动的双运动自由度(2D)结构替代了传统轴向活塞泵的配油盘结构,来实现连续吸排油功能,而且往复运动一次,吸排油各一次,较传统轴向活塞泵多一次。1. The integrated design of the shaft and the piston is proposed, which greatly simplifies the overall structure, and uses the dual-degree-of-freedom (2D) structure of the rotation and sliding of the piston to replace the oil distribution plate structure of the traditional axial piston pump to achieve continuous oil suction and discharge Function, and reciprocate once, oil suction and discharge once, one more time than the traditional axial piston pump.
2、较传统活塞泵的多摩擦副结构,本实用新型只有一对摩擦副,使得效率得到很大提高。2. Compared with the multi-friction pair structure of the traditional piston pump, the utility model has only one pair of friction pairs, so that the efficiency is greatly improved.
3、实现了微型化,在保证流量的前提下,成本得到大大降低。3. Miniaturization is realized, and the cost is greatly reduced under the premise of ensuring the flow rate.
4、活塞上的矩形沟槽与缸体上的窗口发生沟通,容积逐渐变大的腔室通过沟通的矩形沟槽和窗口从油箱吸油,容积逐渐减小的腔室通过沟通的沟槽和窗口将腔内油液排出;活塞连续不断往复运动使左右腔室的体积不断的交错变化,实现连续的吸油和排油。4. The rectangular groove on the piston communicates with the window on the cylinder block. The chamber with gradually larger volume absorbs oil from the fuel tank through the communicating rectangular groove and window, and the chamber with gradually decreasing volume passes through the communicating groove and window. The oil in the chamber is discharged; the continuous reciprocating movement of the piston makes the volume of the left and right chambers alternately change continuously, realizing continuous oil absorption and oil discharge.
5、左导轨和右导轨的结构相同,左轴承大滚轮和右轴承大滚轮在各自的导轨上滚动的曲线相同,并且两者错位90度布置,左导轨的最高点和最低点分别与右导轨的最低点和最高点相对应。5. The structure of the left guide rail and the right guide rail are the same, the curves of the left bearing large roller and the right bearing large roller rolling on their respective guide rails are the same, and the two are misplaced by 90 degrees, the highest point and the lowest point of the left guide rail are respectively the same as the right guide rail The lowest point corresponds to the highest point.
附图说明Description of drawings
图1为二维等加等减速导轨轴向活塞泵的结构示意图。Fig. 1 is a structural schematic diagram of a two-dimensional equal acceleration and equal deceleration guide rail axial piston pump.
图2为2D联轴器爆炸图。Figure 2 is an exploded view of the 2D coupling.
图3为活塞与一字销轴、十字销轴装配示意图。Figure 3 is a schematic diagram of the assembly of the piston, the slotted pin, and the cross pin.
图4a为活塞示意图。Figure 4a is a schematic diagram of the piston.
图4b为图4a中的A-A截面图。Fig. 4b is a cross-sectional view of A-A in Fig. 4a.
图5a为缸体示意图。Figure 5a is a schematic diagram of the cylinder.
图5b为图5a中的B-B的剖面图。Fig. 5b is a cross-sectional view of B-B in Fig. 5a.
图6a为活塞运动到最左端时,活塞上的沟槽e、f、g、h未和缸体上的窗口a、b、c、d发生沟通示意图。Fig. 6a is a schematic diagram showing that the grooves e, f, g, and h on the piston do not communicate with the windows a, b, c, and d on the cylinder body when the piston moves to the far left.
图6b为图6a中的D-D截面图。Fig. 6b is a D-D sectional view in Fig. 6a.
图6c为活塞转动并往右端开始移动,活塞上的沟槽e、f、g、h分别与缸体上的窗口a、d、b、c沟通的示意图。Fig. 6c is a schematic diagram showing that the piston rotates and starts to move to the right end, and the grooves e, f, g, and h on the piston communicate with the windows a, d, b, and c on the cylinder respectively.
图6d为图6c中的E-E截面图。Fig. 6d is an E-E sectional view in Fig. 6c.
图6e为活塞移动到最右端时,活塞上的沟槽e、f、g、h未和缸体上的窗口a、b、c、d不再沟通的示意图。Fig. 6e is a schematic diagram showing that the grooves e, f, g, and h on the piston are no longer in communication with the windows a, b, c, and d on the cylinder when the piston moves to the far right.
图6f为图6e中的F-F截面图。Fig. 6f is a cross-sectional view of F-F in Fig. 6e.
图7为左导轨示意图。Figure 7 is a schematic diagram of the left guide rail.
图8为右导轨示意图Figure 8 is a schematic diagram of the right guide rail
图9a、9b、9c均为左导轨或右导轨位移图。Figures 9a, 9b, and 9c are displacement diagrams of the left guide rail or the right guide rail.
具体实施方式Detailed ways
参照图1至图9c,二维等加等减速导轨轴向活塞泵,包括泵体1、缸体2和活塞3,缸体2置于泵体1中并与泵体1固定连接;泵体1上开有吸排油孔和泄露油回油通道,泵体1的左、右两端分别通过卡簧4固定安装有左、右端盖5、6,所述的缸体2的左、右两端分别固设有具有相同滚轮滚动曲面的左导轨7和右导轨8,并且左导轨7和右导轨8相互呈90度错开布置,即左导轨7的最高点和最低点分别与右导轨8的最低点和最高点相对应;Referring to Figures 1 to 9c, a two-dimensional constant acceleration and constant deceleration guide rail axial piston pump includes a pump body 1, a cylinder body 2 and a piston 3, and the cylinder body 2 is placed in the pump body 1 and is fixedly connected to the pump body 1; the pump body 1 is provided with an oil suction and discharge hole and a leakage oil return channel. The left and right ends of the pump body 1 are respectively fixed with left and right end covers 5 and 6 through the retaining spring 4. The left and right ends of the cylinder body 2 are The left guide rail 7 and the right guide rail 8 with the same roller rolling surface are respectively fixed at the ends, and the left guide rail 7 and the right guide rail 8 are mutually staggered by 90 degrees, that is, the highest point and the lowest point of the left guide rail 7 are respectively connected with the right guide rail 8. The lowest point corresponds to the highest point;
所述的缸体2的内腔中心设置有活塞3,并且所述的活塞3可沿缸体2内腔的轴向作直线往复运动;在所述的活塞3的左、右两端分别安装有与活塞3同心的左塞环9和右塞环10,所述的左塞环9、右塞环10分别固定在缸体2上;所述的左塞环、活塞左端和缸体共同围合的空间构成左腔室,所述的右塞环、活塞右端和缸体共同围合的空间构成右腔室,左腔室与右腔室的容积随活塞的往复运动交错变化;当活塞从最左端往最右端轴向运动时,左腔室容积逐渐变大,右腔室容积逐渐变小;相反,当活塞从最右端往最左端轴向运动时,右腔室容积逐渐变大,左腔室容积逐渐变小;The center of the inner chamber of the cylinder body 2 is provided with a piston 3, and the piston 3 can move linearly and reciprocatingly along the axial direction of the inner chamber of the cylinder body 2; There is a left plug ring 9 and a right plug ring 10 concentric with the piston 3, and the left plug ring 9 and the right plug ring 10 are respectively fixed on the cylinder body 2; The combined space constitutes the left chamber, and the space enclosed by the right plug ring, the right end of the piston and the cylinder constitutes the right chamber, and the volumes of the left chamber and the right chamber change alternately with the reciprocating motion of the piston; when the piston moves from When the piston moves axially from the extreme left to the extreme right, the volume of the left chamber gradually increases, and the volume of the right chamber gradually decreases; on the contrary, when the piston moves axially from the extreme right to the extreme left, the volume of the right chamber gradually increases, and the volume of the left chamber gradually decreases. The volume of the chamber gradually decreases;
所述的活塞3上设置有台肩,所述的台肩的表面上开设有均匀布置的四个矩形沟槽e、f、g、h,并且四个矩形沟槽的槽口位置相互错开布置;所述的缸体2的对应位置上均匀分布有与四个矩形沟槽相对应的两组窗口a、c和b、d,并且两组窗口通过开在缸体2表面的环形槽相互贯通;工作时,活塞3上的矩形沟槽与缸体上的窗口发生沟通,容积逐渐变大的腔室通过沟通的矩形沟槽和窗口从油箱吸油,容积逐渐减小的腔室通过沟通的沟槽和窗口将腔内油液排出;The piston 3 is provided with a shoulder, and the surface of the shoulder is provided with four rectangular grooves e, f, g, h evenly arranged, and the positions of the notches of the four rectangular grooves are mutually staggered ; The corresponding positions of the cylinder body 2 are evenly distributed with two groups of windows a, c, b, and d corresponding to the four rectangular grooves, and the two groups of windows communicate with each other through the annular grooves opened on the surface of the cylinder body 2 ; During work, the rectangular groove on the piston 3 communicates with the window on the cylinder body, the chamber with gradually larger volume absorbs oil from the fuel tank through the communicating rectangular groove and window, and the chamber with gradually decreasing volume passes through the communicating groove Grooves and windows discharge the oil in the cavity;
所述的活塞3的左端安装有一字销轴11,所述的一字销轴11的轴端对称安装有一组左轴承大滚轮111,所述的一字销轴11的左端安装有一与左端盖固定连接的滚轮罩13,所述的一字销轴11紧固在活塞3上;所述的活塞3的右端安装有十字销轴12,所述的十字销轴12的轴端分别对称安装有一组右轴承大滚轮121和一组用于传递扭矩的轴承小滚轮122,所述的十字销轴12紧固在活塞3上;所述的左轴承大滚轮111和右轴承大滚轮121分别设置在所述的左导轨7和右导轨8上,并且分别可沿左导轨7和右导轨8滚动;The left end of described piston 3 is equipped with a word pin shaft 11, and the shaft end of described word pin shaft 11 is symmetrically installed with a group of left bearing large rollers 111, and the left end of described word pin shaft 11 is installed with a left end cover The fixedly connected roller cover 13, the said straight pin shaft 11 is fastened on the piston 3; the right end of the said piston 3 is equipped with a cross pin shaft 12, and the shaft ends of said cross pin shaft 12 are symmetrically installed with a A group of right bearing large rollers 121 and a group of bearing small rollers 122 for transmitting torque, the cross pin shaft 12 is fastened on the piston 3; the left bearing large rollers 111 and right bearing large rollers 121 are respectively arranged on On the left guide rail 7 and the right guide rail 8, and can roll along the left guide rail 7 and the right guide rail 8 respectively;
所述的十字销轴12通过2D联轴器14安装在开有通孔的右端盖6上,无刷电机15与所述的2D联轴器14过紧配合,所述的无刷电机15通过2D联轴器14将扭矩传递到轴承小滚轮122,带动轴承小滚轮122转动,从而带动十字销轴12、活塞3和一字销轴11一起转动。当电机15带动2D联轴器14旋转时,2D联轴器14通过十字销轴12上的轴承小滚轮122将扭矩传递至活塞3,从而使得活塞3旋转,活塞3旋转的同时并往复运动实现吸排油腔的切换和连续的吸排油。The cross pin shaft 12 is installed on the right end cover 6 with a through hole through the 2D coupling 14, the brushless motor 15 is too tightly matched with the 2D coupling 14, and the brushless motor 15 is passed through The 2D coupling 14 transmits the torque to the small bearing roller 122, which drives the small bearing roller 122 to rotate, thereby driving the cross pin 12, the piston 3 and the slotted pin 11 to rotate together. When the motor 15 drives the 2D coupling 14 to rotate, the 2D coupling 14 transmits the torque to the piston 3 through the small bearing roller 122 on the cross pin shaft 12, so that the piston 3 rotates, and the piston 3 rotates and reciprocates at the same time. Suction and discharge chamber switching and continuous suction and discharge.
所述的左导轨7和右导轨8呈圆柱体,所述的圆柱体的顶面具有向外凸起的弧形曲面71、81,并且所述的弧形曲面的最低点两端的圆柱体上对称设置有与销钉相匹配的安装孔72、82;所述的圆柱体的中心开设有与内六角螺栓匹配的通孔73、83。The left guide rail 7 and the right guide rail 8 are cylinders, the top surface of the cylinder has outwardly convex curved surfaces 71, 81, and the cylinders at both ends of the lowest point of the curved surface Mounting holes 72, 82 matched with pins are arranged symmetrically; through holes 73, 83 matched with hexagon socket bolts are opened in the center of the cylinder.
所述的右轴承大滚轮121和轴承小滚轮122分别设置在2D联轴器14的沟槽141上;所述的2D联轴器14通过第一钢丝挡圈161和锁紧垫片162安装在开有通孔的右端盖6上。The large right bearing roller 121 and the small bearing roller 122 are respectively arranged on the groove 141 of the 2D coupling 14; the 2D coupling 14 is installed on the On the right end cover 6 that has through hole.
所述的2D联轴器14的右端开有与无刷电机15配合的矩形键槽。The right end of the 2D coupling 14 is provided with a rectangular keyway matching with the brushless motor 15 .
所述的右端盖6与2D联轴器14之间安装用于密封和减少联轴器与端盖的摩擦力作用的J形无骨架油封18和铜片19。A J-shaped frameless oil seal 18 and a copper sheet 19 are installed between the right end cover 6 and the 2D coupling 14 for sealing and reducing the friction between the coupling and the end cover.
所述的左轴承大滚轮111、右轴承大滚轮121、轴承小滚轮122分别由轮套1212、滚动轴承1211、第二钢丝挡圈1214和锁紧垫片1213构成,所述的滚动轴承穿套在轴端,所述的轮套通过第二钢丝挡圈和锁紧垫片套设在滚动轴承上。The left bearing large roller 111, the right bearing large roller 121, and the bearing small roller 122 are respectively composed of a wheel sleeve 1212, a rolling bearing 1211, a second steel wire retaining ring 1214 and a lock washer 1213. At the end, the wheel sleeve is sleeved on the rolling bearing through the second steel wire retaining ring and the locking washer.
所述的左、右端盖5、6上开设有用于放置O形密封圈20的环形槽。The left and right end caps 5 and 6 are provided with annular grooves for placing O-ring seals 20 .
所述的左塞环、右塞环9、10分别通过第三钢丝挡圈21固定在缸体2上。The left and right plug rings 9 and 10 are respectively fixed on the cylinder body 2 through the third steel wire retaining ring 21 .
所述的一字销轴11、十字销轴12分别通过内六角螺栓17紧固在活塞3的左、右端。Said flat pin shaft 11 and cross pin shaft 12 are fastened to the left and right ends of the piston 3 by hexagon socket bolts 17 respectively.
工作原理如下:It works as follows:
活塞与十字销轴、一字销轴通过内六角螺栓固连在一起,无刷电机通过2D联轴器将扭矩传递到十字销轴上的轴承小滚轮,带动轴承小滚轮转动,右轴承大滚轮随着轴承小滚轮与2D联轴器一起转动的同时,右轴承大滚轮也会在右导轨上滚动。同理,在左端一字销轴上左轴承大滚轮在转动的同时也会在内导轨上滚动。当左轴承大滚轮滚动到左导轨的最高点时,即右轴承大滚轮滚动到右导轨的最低点,活塞轴向移动到最左端;当左轴承大滚轮滚动到左导轨的最低点时,即右轴承大滚轮滚动到右导轨的最高点,活塞轴向移动到最右端。随着左轴承大滚轮和右轴承大滚轮分别在左导轨、右导轨上连续滚动,就可以使活塞进行轴向连续往复运动,实现了活塞在纵向连续转动的同时又在轴向有连续的往复运动。The piston, the cross pin shaft and the flat pin shaft are fixedly connected together by the hexagon socket head bolts, the brushless motor transmits the torque to the small bearing roller on the cross pin shaft through the 2D coupling, and drives the small bearing roller to rotate, and the right bearing large roller As the small roller of the bearing rotates with the 2D coupling, the large roller of the right bearing will also roll on the right guide rail. In the same way, the large roller of the left bearing will also roll on the inner guide rail while rotating on the left end flat pin. When the large roller of the left bearing rolls to the highest point of the left guide rail, that is, the large roller of the right bearing rolls to the lowest point of the right guide rail, and the piston moves axially to the leftmost end; when the large roller of the left bearing rolls to the lowest point of the left guide rail, that is The large roller of the right bearing rolls to the highest point of the right guide rail, and the piston axially moves to the far right. As the large roller of the left bearing and the large roller of the right bearing roll continuously on the left guide rail and the right guide rail respectively, the piston can be continuously reciprocated in the axial direction, realizing continuous reciprocation in the axial direction while the piston rotates continuously in the longitudinal direction sports.
本实施例中,如图4a至5b所示,活塞上的四个矩形沟槽分别为e、f、g、h,其槽口位置相互错开,即e、h槽口与f、g槽口方向相反。缸体上与矩形沟槽相对应的两组窗口为a、c和b、d,a、c窗口和b、d窗口通过开在缸体表面的环形槽相互贯通。In this embodiment, as shown in Figures 4a to 5b, the four rectangular grooves on the piston are respectively e, f, g, and h, and the positions of the slots are staggered from each other, that is, the slots of e, h and the slots of f, g in the opposite direction. The two groups of windows corresponding to the rectangular grooves on the cylinder body are a, c and b, d, and the windows of a, c and windows b, d communicate with each other through the annular grooves opened on the surface of the cylinder body.
如图6a至6f所示,活塞逆时针转动(从左往右看),a、b、c、d是缸体上的窗口通道,a、c为吸油通道,b、d为排油通道。e、f、g、h为活塞上的矩形沟槽。As shown in Figures 6a to 6f, the piston rotates counterclockwise (viewed from left to right), a, b, c, and d are window channels on the cylinder body, a, c are oil suction channels, and b, d are oil discharge channels. e, f, g, h are rectangular grooves on the piston.
图6a和6b为活塞运动到最左端时,此时活塞上的矩形沟槽e、f、g、h未和缸体上的窗口a、b、c、d发生沟通。Figures 6a and 6b show that when the piston moves to the far left, the rectangular grooves e, f, g, and h on the piston do not communicate with the windows a, b, c, and d on the cylinder.
当活塞转动的同时往右端开始移动,如图6c和6d所示,活塞上的矩形沟槽e、f、g、h分别与缸体上的窗口a、d、b、c沟通,容腔逐渐变大的左腔室由于自吸性,通过沟通通道e-a、h-c从油箱中吸油;容积逐渐变小的右腔室将腔内的油通过沟通通道f-d、g-b将油液挤出。When the piston rotates, it begins to move to the right end, as shown in Figure 6c and 6d, the rectangular grooves e, f, g, h on the piston communicate with the windows a, d, b, c on the cylinder respectively, and the cavity gradually The enlarged left chamber absorbs oil from the oil tank through the communication channels e-a, h-c due to self-priming; the gradually smaller volume of the right chamber squeezes out the oil in the chamber through the communication channels f-d, g-b.
如图6e和6f所示,当活塞移动到最右端,此时活塞上的矩形沟槽e、f、g、h未和缸体上的窗口a、b、c、d不再沟通。当活塞继续转动,则活塞开始往左运动,右腔室开始通过沟通通道f-a、g-c从油箱吸油;左腔室通过沟通通道e-b、h-d将油挤出。As shown in Figures 6e and 6f, when the piston moves to the far right, the rectangular grooves e, f, g, and h on the piston are no longer in communication with the windows a, b, c, and d on the cylinder. When the piston continues to rotate, the piston starts to move to the left, and the right chamber starts to absorb oil from the fuel tank through the communication channels f-a, g-c; the left chamber squeezes out the oil through the communication channels e-b, h-d.
本说明书实施例所述的内容仅仅是对发明构思的实现形式的列举,本实用新型的保护范围不应当被视为仅限于实施例所陈述的具体形式,本实用新型的保护范围也及于本领域技术人员根据本实用新型构思所能够想到的等同技术手段。The content described in the embodiments of this specification is only an enumeration of the implementation forms of the inventive concept, and the protection scope of the present utility model should not be regarded as limited to the specific forms stated in the embodiments, and the protection scope of the present utility model also extends to this invention. Equivalent technical means that those skilled in the art can think of according to the concept of the utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104791208A (en) * | 2015-04-01 | 2015-07-22 | 浙江工业大学 | Two-dimensional constant acceleration and deceleration guide rail axial piston pump |
CN107781125A (en) * | 2016-08-31 | 2018-03-09 | 浙江工业大学 | Float type two dimension double crosslinking piston pump |
CN108301999A (en) * | 2017-12-29 | 2018-07-20 | 浙江工业大学 | A kind of two-dimentional plunger pump of space cam transmission |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104791208A (en) * | 2015-04-01 | 2015-07-22 | 浙江工业大学 | Two-dimensional constant acceleration and deceleration guide rail axial piston pump |
CN107781125A (en) * | 2016-08-31 | 2018-03-09 | 浙江工业大学 | Float type two dimension double crosslinking piston pump |
CN107781125B (en) * | 2016-08-31 | 2019-05-28 | 浙江工业大学 | Float type two dimension double crosslinking piston pump |
CN108301999A (en) * | 2017-12-29 | 2018-07-20 | 浙江工业大学 | A kind of two-dimentional plunger pump of space cam transmission |
CN108301999B (en) * | 2017-12-29 | 2019-10-11 | 浙江工业大学 | A two-dimensional piston pump driven by a space cam |
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