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CN204584850U - A kind of modified automatic sawing machine - Google Patents

A kind of modified automatic sawing machine Download PDF

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Publication number
CN204584850U
CN204584850U CN201520263364.9U CN201520263364U CN204584850U CN 204584850 U CN204584850 U CN 204584850U CN 201520263364 U CN201520263364 U CN 201520263364U CN 204584850 U CN204584850 U CN 204584850U
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China
Prior art keywords
sawing machine
clamping
automatic sawing
machine body
pipe fitting
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Expired - Fee Related
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CN201520263364.9U
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Chinese (zh)
Inventor
邱建平
李博
董培纯
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Ningbo Keno Precision Industry Technology Co ltd
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Ningbo Keno Aluminium Co Ltd
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Priority to CN201520263364.9U priority Critical patent/CN204584850U/en
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Abstract

一种改进型自动锯床,包括锯床本体、与所述锯床本体配合的夹紧组件、切割组件,所述夹紧组件包括升降模块,所述升降模块上设有可伸缩的连杆,所述连杆下端设有用于夹紧管件的夹紧推块。本实用新型具有以下有益效果:1)提供了一种自动锯床,能十分方便的移动大量的铝管进行锯切,极大的提高了工作效率;2)避免了工人手工搬运铝管时造成的铝管弯曲,提高了成品率;3)切割过程中能稳定的夹紧铝管,精度高。

An improved automatic sawing machine, including a sawing machine body, a clamping assembly matched with the sawing machine body, and a cutting assembly. The clamping assembly includes a lifting module, and a telescopic connecting rod is provided on the lifting module. The lower end of the rod is provided with a clamping push block for clamping the pipe fitting. The utility model has the following beneficial effects: 1) It provides an automatic sawing machine, which can move a large number of aluminum tubes for sawing very conveniently, which greatly improves the work efficiency; The aluminum tube is bent, which improves the yield; 3) The aluminum tube can be clamped stably during the cutting process, with high precision.

Description

一种改进型自动锯床An improved automatic sawing machine

技术领域 technical field

本实用新型属于精铝制品成品锯切设备领域,具体涉及一种用于将矫直后的抽管进行高效准确锯切的自动锯床。 The utility model belongs to the field of sawing equipment for refined aluminum products, and in particular relates to an automatic sawing machine for efficient and accurate sawing of straightened drawing pipes.

背景技术 Background technique

地壳中铝的资源极为丰富,因此,现代工业中,铝的使用仅次于钢铁,为第二大类金属。铝具有特殊的化学、物理特性,不仅重量轻、质地坚、而且具有良好的延展性、导电性、导热性、耐热性和耐核辐射性,是国民经济发展的重要基础原材料。 The resources of aluminum in the earth's crust are extremely rich. Therefore, in modern industry, the use of aluminum is second only to steel and is the second largest type of metal. Aluminum has special chemical and physical properties. It is not only light in weight and firm in texture, but also has good ductility, electrical conductivity, thermal conductivity, heat resistance and nuclear radiation resistance. It is an important basic raw material for national economic development.

铝管是众多铝制品中很普遍的一种,在精密铝管的生产过程中,需要对铝管进行矫直,这时会使用到抽管矫直机。当铝管经过抽管矫直机矫直后,需要对铝管进行成品定尺切割,此时需要工人将10至15根铝管一起放置在锯床上进行切割,且至少需要三名工人进行操作,操作时一旦工人之间不协调,导致铝管弯曲,切割长度偏差大,废品率高,效率低下。 Aluminum tube is one of the most common types of aluminum products. In the production process of precision aluminum tubes, aluminum tubes need to be straightened. At this time, a pumped tube straightening machine will be used. After the aluminum tube is straightened by the tube straightening machine, the finished aluminum tube needs to be cut to length. At this time, workers need to place 10 to 15 aluminum tubes together on the sawing machine for cutting, and at least three workers are required to operate , Once the workers are not coordinated during operation, the aluminum tube will be bent, the cutting length will be large, the scrap rate will be high, and the efficiency will be low.

因此,需要一种用于切割抽管成品(比如铝管)的自动锯床,来提高切割精度,提高工作效率。 Therefore, there is a need for an automatic sawing machine for cutting finished pipes (such as aluminum pipes) to improve cutting accuracy and work efficiency.

实用新型内容 Utility model content

针对现有技术中的不足,本实用新型提供了一种改进型自动锯床,操作方便,节约了人工成本,增加了锯切时的稳定性,精度高,效率高,废品率低。 Aiming at the deficiencies in the prior art, the utility model provides an improved automatic sawing machine, which is easy to operate, saves labor costs, increases the stability during sawing, has high precision, high efficiency and low reject rate.

本实用新型通过以下技术方案实现。 The utility model is realized through the following technical solutions.

一种改进型自动锯床,包括锯床本体、与所述锯床本体配合的夹紧组件、切割组件,所述夹紧组件包括升降模块,所述升降模块上设有可伸缩的连杆,所述连杆下端设有用于夹紧管件的夹紧推块。 An improved automatic sawing machine, including a sawing machine body, a clamping assembly matched with the sawing machine body, and a cutting assembly. The clamping assembly includes a lifting module, and a telescopic connecting rod is provided on the lifting module. The lower end of the rod is provided with a clamping push block for clamping the pipe fitting.

现有的铝管切割工序中,需要2至3名工人配合拿起10-15根铝管,在将铝管送入切割机中进行切割,工作效率低,且由于工人之间存在的用力不均,容易使铝管弯曲,导致切割后的铝管精度差,成品率低。 In the existing aluminum tube cutting process, 2 to 3 workers are required to cooperate to pick up 10-15 aluminum tubes and send the aluminum tubes into the cutting machine for cutting. Even, it is easy to bend the aluminum tube, resulting in poor precision and low yield of the aluminum tube after cutting.

本实用新型的一种改进型自动锯床,方便将铝管叠放在锯床本体上,且一次可以叠放超过100根,因此能锯切时的效率高,无需人力成本;此外,本实用新型中的夹紧组件,当夹紧推块下推时能稳定的夹紧铝管,使接下来的切割过程中的精度高,废品率小。 An improved automatic sawing machine of the utility model is convenient for stacking aluminum tubes on the sawing machine body, and more than 100 tubes can be stacked at a time, so the efficiency of sawing is high and no labor cost is required; in addition, the utility model The advanced clamping assembly can stably clamp the aluminum tube when the clamping push block is pushed down, so that the precision in the subsequent cutting process is high and the scrap rate is small.

作为优选,所述锯床本体包括若干个支撑架、将所述支撑架连接在一起的连接板,所述支撑架上设有底板与侧板,所述底板上设有底辊,所述侧板的内侧设有侧辊,所述底辊与侧辊构成供管件移动的空间。 Preferably, the sawing machine body includes several support frames and connecting plates connecting the support frames together, the support frame is provided with a bottom plate and side plates, the bottom plate is provided with bottom rollers, and the side plates Side rollers are arranged on the inner side of the pipe, and the bottom roller and side rollers form a space for the pipe to move.

锯床本体上的底辊与侧辊滚动灵活,使置于其上的铝管移动时的阻力大大减少,节约了人力成本;而且,将了铝管置于锯床本体上后,铝管不会弯曲变形,因此锯切后的成品率高。 The bottom roller and side roller on the sawing machine body roll flexibly, which greatly reduces the resistance of the aluminum tube placed on it when it moves, saving labor costs; moreover, after the aluminum tube is placed on the sawing machine body, the aluminum tube will not bend Deformation, so the yield after sawing is high.

作为优选,所述侧板为对称设置的两块侧板,所述两块侧板的内侧为倾斜面。侧板的倾斜面上的设置的侧辊也为倾斜设置,这样使得底辊与侧辊构成的容纳铝管的空间截面为上端开工大的梯形,能容纳更多的铝管,且侧辊也能提供很好的滚动引导作用。 Preferably, the side plates are two symmetrically arranged side plates, and the inner sides of the two side plates are inclined surfaces. The side rollers arranged on the inclined surface of the side plate are also inclined, so that the space section of the bottom roller and the side rollers to accommodate the aluminum tubes is a trapezoid with a large opening at the upper end, which can accommodate more aluminum tubes, and the side rollers are also Can provide a good rolling guide effect.

作为优选,所述夹紧组件中设有第二底板与第二侧板,所述第二底板与第二侧板所围成的供管件穿过的空间与底辊与侧辊构成的供管件移动的空间大小相等,使得当所述连杆下压时,铝管可被稳定的夹紧。 Preferably, the clamping assembly is provided with a second bottom plate and a second side plate, the space enclosed by the second bottom plate and the second side plate for the pipe to pass through and the space for the pipe formed by the bottom roller and the side roller The movement space is equal in size, so that when the connecting rod is pressed down, the aluminum tube can be stably clamped.

作为优选,所述夹紧推块与管件接触的端面上设有柔性层,防止下压过程中损伤铝管。 Preferably, a flexible layer is provided on the end surface of the clamping push block in contact with the pipe fitting to prevent the aluminum pipe from being damaged during the pressing down process.

作为优选,所述若干个支撑架上设有紧固板,该紧固板设于支撑架的底部,进一步提高了锯床本体的稳定性,也即提高了锯切的稳定性。 Preferably, the several support frames are provided with a fastening plate, and the fastening plate is arranged at the bottom of the support frame, which further improves the stability of the sawing machine body, that is, improves the stability of sawing.

与现有技术相比,本实用新型具有以下有益效果:1)提供了一种自动锯床,能十分方便的移动大量的铝管进行锯切,极大的提高了工作效率;2)避免了工人手工搬运铝管时造成的铝管弯曲,提高了成品率;3)切割过程中能稳定的夹紧铝管,精度高。 Compared with the prior art, the utility model has the following beneficial effects: 1) It provides an automatic sawing machine, which can move a large number of aluminum tubes for sawing very conveniently, greatly improving the work efficiency; 2) avoiding the need for workers to The bending of the aluminum tube caused by manual handling of the aluminum tube improves the yield; 3) The aluminum tube can be stably clamped during the cutting process with high precision.

附图说明 Description of drawings

图1为锯床本体的主视图。 Figure 1 is a front view of the saw machine body.

图2为锯床本体的侧视图。 Figure 2 is a side view of the saw machine body.

图3为夹紧组件的主视图。 Figure 3 is a front view of the clamping assembly.

图4为夹紧组件的侧视图。 Figure 4 is a side view of the clamp assembly.

具体实施方式 Detailed ways

下面结合附图与具体实施方式,对本实用新型作进一步描述。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.

见图1至图4,本实用新型的一种改进型自动锯床,包括锯床本体1、夹紧组件2、切割组件。所述锯床本体1包括若干个支撑架12、将所述支撑架12连接在一起的连接板11,所述支撑架12上设有底板122与侧板121,所述底板122上设有底辊1221,所述侧板121为对称设置的两块侧板121,所述两块侧板121的内侧为倾斜面,所述侧板121的倾斜面上设有侧辊1211,所述底辊1221与侧辊1211构成供管件移动的空间。所述若干个支撑架12上设有紧固板17。 Referring to Fig. 1 to Fig. 4, an improved automatic sawing machine of the present invention includes a sawing machine body 1, a clamping assembly 2, and a cutting assembly. The saw machine body 1 includes several support frames 12 and connecting plates 11 connecting the support frames 12 together. The support frame 12 is provided with a bottom plate 122 and a side plate 121, and the bottom plate 122 is provided with a bottom roller. 1221, the side plates 121 are two symmetrically arranged side plates 121, the inner sides of the two side plates 121 are inclined surfaces, side rollers 1211 are arranged on the inclined surfaces of the side plates 121, and the bottom rollers 1221 Together with the side rollers 1211, it constitutes a space for pipes to move. Fastening plates 17 are arranged on the several support frames 12 .

本实施方式中,所述夹紧组件2包括由气缸控制的升降模块21,所述升降模块21上设有可伸缩的连杆24,所述连杆24下端设有用于夹紧铝管的夹紧推块22,所述夹紧推块22与铝管接触的端面上设有柔性层23,防止损伤铝管。所述夹紧组件2中还设有第二底板26与第二侧板25,所述第二底板26与第二侧板25所围成的供铝管穿过的空间与锯床本体1上的底辊1221与侧辊1211构成的供管件移动的空间大小相等,使得当所述连杆24下压时,铝管可被稳定的夹紧。 In this embodiment, the clamping assembly 2 includes a lifting module 21 controlled by an air cylinder. A telescopic connecting rod 24 is provided on the lifting module 21. A clamp for clamping the aluminum pipe is provided at the lower end of the connecting rod 24. The pushing block 22 is tightened, and the end surface of the clamping pushing block 22 in contact with the aluminum tube is provided with a flexible layer 23 to prevent damage to the aluminum tube. The clamp assembly 2 is also provided with a second bottom plate 26 and a second side plate 25, the space enclosed by the second bottom plate 26 and the second side plate 25 for the aluminum pipe to pass through and the space on the saw machine body 1 The space formed by the bottom roller 1221 and the side rollers 1211 for the movement of the pipe is equal in size, so that when the connecting rod 24 is pressed down, the aluminum pipe can be stably clamped.

此外,本实施方式中,所述切割组件为与所述锯床本体1与夹紧组件2匹配的锯切机,能方便的切割固定好的铝管。 In addition, in this embodiment, the cutting assembly is a sawing machine matched with the sawing machine body 1 and the clamping assembly 2, which can conveniently cut the fixed aluminum pipe.

本实用新型的一种改进型自动锯床使用时,将铝管放置在锯床本体1上的底辊1221与侧辊1211构成的空间中,可以叠放穿过100根,远大于工人手握的10-15根,能显著提高切割效率;接着将这些铝管推入夹紧组件2中,夹紧组件2中的升降模块21收气缸控制,通过连杆24下推夹紧推块22,夹紧铝管,由于夹紧组件2中的供铝管穿过的空间与锯床本体1上的供铝管穿过的空间大小一样,因此夹紧推块22能稳稳的固定住铝管。最后再用锯切机锯切固定好的铝管。相比于现有技术中的人工操作,本技术的精度高,废品率低,且极大的提高了切割效率。 When an improved automatic sawing machine of the utility model is used, the aluminum tube is placed in the space formed by the bottom roller 1221 and the side roller 1211 on the sawing machine body 1, and 100 pieces can be stacked and passed through, which is much larger than the 10 pieces held by the worker. -15 pieces, which can significantly improve the cutting efficiency; then push these aluminum tubes into the clamping assembly 2, the lifting module 21 in the clamping assembly 2 is controlled by the cylinder, and the clamping push block 22 is pushed down through the connecting rod 24, and the clamping For the aluminum tube, since the space for the aluminum tube in the clamping assembly 2 is the same size as the space for the aluminum tube on the sawing machine body 1, the clamping push block 22 can firmly fix the aluminum tube. Finally, saw the fixed aluminum tube with a sawing machine. Compared with the manual operation in the prior art, the present technology has high precision, low rejection rate, and greatly improves cutting efficiency.

本实用新型的保护范围包括但不限于以上实施方式,本实用新型的保护范围以权利要求书为准,任何对本技术做出的本领域的技术人员容易想到的替换、变形、改进均落入本实用新型的保护范围。 The scope of protection of the present utility model includes but not limited to the above embodiments, the scope of protection of the present utility model is subject to the claims, and any replacement, deformation, and improvement that are easily thought of by those skilled in the art all fall within this specification. Protection scope of utility model.

Claims (6)

1. a modified automatic sawing machine, the clamp assembly (2), the cutting assembly that comprise sawing machine body (1), coordinate with described sawing machine body (1), it is characterized in that, described clamp assembly (2) comprises lifting module (21), described lifting module (21) is provided with telescopic connecting rod (24), and described connecting rod (24) lower end is provided with the clamping pushing block (22) for clamping pipe fitting.
2. a kind of modified automatic sawing machine according to claim 1, it is characterized in that, the connecting plate (11) that described sawing machine body (1) comprises several bracing frames (12), linked together by support frame as described above (12), support frame as described above (12) is provided with base plate (122) and side plate (121), described base plate (122) is provided with bottom roller (1221), the inner side of described side plate (121) is provided with side roller (1211), and described bottom roller (1221) and side roller (1211) form the space for pipe fitting movement.
3. a kind of modified automatic sawing machine according to claim 2, is characterized in that, described side plate (121) is symmetrically arranged two pieces of side plates (121), and the inner side of described two pieces of side plates (121) is inclined plane.
4. a kind of modified automatic sawing machine according to claim 3, it is characterized in that, be provided with the second base plate (26) and the second side plate (25) in described clamp assembly (2), the space that the confession pipe fitting that described second base plate (26) and the second side plate (25) surround passes is equal with the space size for pipe fitting movement that bottom roller (1221) and side roller (1211) are formed.
5. a kind of modified automatic sawing machine according to claim 4, is characterized in that, the end face that described clamping pushing block (22) contacts with pipe fitting is provided with flexible layer (23).
6. a kind of modified automatic sawing machine according to claim 5, is characterized in that, described several bracing frames (12) are provided with binding (17).
CN201520263364.9U 2015-04-28 2015-04-28 A kind of modified automatic sawing machine Expired - Fee Related CN204584850U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113618469A (en) * 2021-08-17 2021-11-09 安徽鑫泰亿达装饰建材有限公司 Double-head numerical control large-section slitting saw section feeding structure for aluminum profile and feeding method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113618469A (en) * 2021-08-17 2021-11-09 安徽鑫泰亿达装饰建材有限公司 Double-head numerical control large-section slitting saw section feeding structure for aluminum profile and feeding method thereof

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CP03 Change of name, title or address

Address after: 315033 Zhejiang Province, Ningbo Jiangbei District Cicheng Town Chang Yang Road, No. 189

Patentee after: NINGBO KENO PRECISION INDUSTRY TECHNOLOGY CO.,LTD.

Address before: 315033 Zhejiang Province, Ningbo City Industrial Zone A Hongtang Jiangbei District Hongxing Road No. 6

Patentee before: NINGBO KENO ALUMINIUM Co.,Ltd.

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Granted publication date: 20150826

CF01 Termination of patent right due to non-payment of annual fee