CN204583978U - A kind of arrangement mechanism that stretches - Google Patents
A kind of arrangement mechanism that stretches Download PDFInfo
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- CN204583978U CN204583978U CN201520235622.2U CN201520235622U CN204583978U CN 204583978 U CN204583978 U CN 204583978U CN 201520235622 U CN201520235622 U CN 201520235622U CN 204583978 U CN204583978 U CN 204583978U
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Abstract
Description
技术领域technical field
本实用新型涉及五金加工自动化生产设备领域,尤其涉及的是一种拉伸排布机构。The utility model relates to the field of automatic production equipment for hardware processing, in particular to a stretching arrangement mechanism.
背景技术Background technique
现有的五金料件需要经机械手上料-抹油-输出加工等一系列机械化加工工序,现有的五金料件加工设备由于结构排布不合理不但导致设备的体积大,占用空间,而且还会影响五金料件的生产效率,因为各设备之间不能合理衔接,只能依靠增加设置输送线或通过人工来衔接各设备,严重影响五金料件各加工工序的顺利衔接,不能满足使用要求。The existing hardware parts need to go through a series of mechanized processing procedures such as manipulator feeding-oiling-output processing. The unreasonable structure and arrangement of the existing hardware parts processing equipment not only leads to large volume of equipment, takes up space, but also It will affect the production efficiency of hardware parts, because the equipment cannot be connected reasonably, and the equipment can only be connected by adding conveyor lines or manually, which seriously affects the smooth connection of the processing procedures of hardware parts and cannot meet the use requirements.
因此,现有技术还有待于改进和发展。Therefore, the prior art still needs to be improved and developed.
实用新型内容Utility model content
本实用新型的目的在于提供一种拉伸排布机构,旨在解决现有的五金料件加工设备结构排布不合理导致设备体积大,占用空间和影响五金料件生产效率的问题。The purpose of the utility model is to provide a stretching and arranging mechanism, aiming to solve the problems of the existing hardware processing equipment, such as unreasonable structural arrangement, large equipment size, space occupation and affecting the production efficiency of hardware parts.
本实用新型的技术方案如下:The technical scheme of the utility model is as follows:
一种拉伸排布机构,其中,包括上料台、抹油上料输送机构、自动机械手和油压机,所述上料台设置在抹油上料输送机构输入端的一侧,自动机械手设置在抹油上料输送机构输出端的一侧,油压机设置在抹油上料输送机构输出端的另一侧,料件由上料台进入抹油上料输送机构进行抹油处理,再由自动机械手从抹油上料输送机构运送至油压机进行后续加工;A stretching and arranging mechanism, which includes a feeding table, an oil feeding and conveying mechanism, an automatic manipulator and a hydraulic press, the feeding table is set on one side of the input end of the oiling and feeding conveying mechanism, and the automatic manipulator is set on the wiper On one side of the output end of the oil feeding and conveying mechanism, the hydraulic machine is set on the other side of the output end of the oil feeding and conveying mechanism. The feeding conveying mechanism is transported to the hydraulic press for subsequent processing;
所述抹油上料输送机构包括机架、横移上料机构、输送机构和抹油机构,所述横移上料机构、输送机构和抹油机构都设置在机架上,抹油机构置于输送机构上面;所述横移上料机构包括底架和取料机械手臂,所述底架固定在机架上,置于输送机构输入端和上料台的上方,底架的上端设置有移动导轨,取料机械手臂包括移动架和第一机械手爪,所述第一机械手爪与升降气缸连接,由升降气缸带动升降,升降气缸固定在移动架上,移动架滑动设置在移动导轨上;所述横移上料机构、抹油机构和输送机构都与动力装置连接,移动架与动力装置连接,由动力装置带动沿移动导轨滑动:动力装置带动取料机械手臂沿移动导轨滑动至上料台上方,升降气缸带动第一机械手爪下降抓取料件,升降气缸带动第一机械手爪上升复位,动力装置带动取料机械手臂和料件沿移动导轨滑动至前端输送机构上方,升降气缸带动机械手爪下降把料件放置在前端输送机构上,升降气缸带动第一机械手爪上升复位,这样,完成上料动作;The oiling and feeding conveying mechanism includes a frame, a traverse feeding mechanism, a conveying mechanism and an oiling mechanism, and the traverse feeding mechanism, the conveying mechanism and the oiling mechanism are all arranged on the frame, and the oiling mechanism is positioned above the conveying mechanism; the traversing feeding mechanism includes an underframe and a reclaiming mechanical arm, the underframe is fixed on the frame, placed above the input end of the conveying mechanism and the feeding platform, and the upper end of the underframe is provided with The moving guide rail, the reclaiming mechanical arm includes a moving frame and a first manipulator claw, the first manipulator claw is connected to the lifting cylinder, driven by the lifting cylinder, the lifting cylinder is fixed on the moving frame, and the moving frame is slidably arranged on the moving guide rail; The traversing feeding mechanism, the oiling mechanism and the conveying mechanism are all connected to the power device, and the moving frame is connected to the power device, and is driven by the power device to slide along the moving guide rail: the power device drives the reclaiming mechanical arm to slide along the moving guide rail to the loading table Above, the lifting cylinder drives the first manipulator claw to descend to grab the material, the lifting cylinder drives the first manipulator claw to rise and reset, the power device drives the retrieving mechanical arm and the material to slide along the moving guide rail to the top of the front-end conveying mechanism, and the lifting cylinder drives the manipulator claw Lower the material and place it on the front-end conveying mechanism, and the lifting cylinder drives the first mechanical claw to rise and reset, so that the feeding action is completed;
所述自动机械手包括支撑座、升降轴和机械手臂,所述升降轴固定在支撑座上,机械手臂包括滑轨座和第二机械手爪,所述滑轨座固定在升降轴上,滑轨座上设置有滑轨,第二机械手爪滑动设置在滑轨上;所述升降轴和第二机械手爪都与动力装置连接:动力装置带动升降轴下降,从而使第二机械手爪下降从抹油上料输送机构上抓取已经抹油完毕的料件,动力装置带动动升降轴上升,从而使第二机械手爪上升同时动力装置带动机械手爪沿滑轨移动,使料件到达油压机上方,动力装置带动升降轴下降,从而使第二机械手爪下降把料件放置在油压机上,动力装置带动动升降轴上升,从而使第二机械手爪上升继而复位。The automatic manipulator includes a support seat, a lifting shaft and a mechanical arm, the lifting shaft is fixed on the support seat, the mechanical arm includes a slide rail seat and a second mechanical claw, the slide rail seat is fixed on the lifting shaft, and the slide rail seat There is a slide rail on the top, and the second manipulator claw is slidably set on the slide rail; the lifting shaft and the second manipulator claw are both connected to the power device: the power device drives the lifting shaft down, so that the second manipulator claw descends from the oiled surface. The material conveying mechanism grabs the oiled material, the power device drives the lifting shaft to rise, so that the second manipulator claw rises, and the power device drives the manipulator to move along the slide rail, so that the material reaches the top of the hydraulic press, and the power device drives The lifting shaft is lowered, so that the second manipulator claw is lowered to place the material on the hydraulic press, and the power unit drives the lifting shaft to rise, so that the second manipulator claw rises and then resets.
所述的拉伸排布机构,其中,所述输送机构包括前端输送机构和末端输送机构,所述前端输送机构和末端输送机构都设置在机架上,前端输送机构、抹油机构和末端输送机构依次输送衔接设置,横移上料机构设置在前端输送机构和上料台的上方;所述前端输送机构上设置有双张检测机构;所述前端输送机构与输送电机连接,横移上料机构、抹油机构和末端输送机构都与动力装置连接:所述横移上料机构从上料台抓取料件,横向移动至前端输送机构上方,把料件放置在前端输送机构上,同时双张检测机构检测料件的张数,若检测到料件为单张时,输送电机正转带动前端输送机构把料件输送至抹油机构出进行抹油,抹油完毕后由末端输送机构输出,等待自动机械手取走,进行下一步加工;若检测到料件为两张或以上时,输送电机反转带动前端输送机构把料件输送移出抹油上料输送机构,落入废料回收箱,等待重新分张。The stretching and arranging mechanism, wherein, the conveying mechanism includes a front-end conveying mechanism and an end conveying mechanism, the front-end conveying mechanism and the end conveying mechanism are all arranged on the frame, and the front-end conveying mechanism, the oiling mechanism and the end conveying mechanism Mechanisms are sequentially conveyed and connected, and the traverse feeding mechanism is set above the front-end conveying mechanism and the feeding platform; the front-end conveying mechanism is provided with a double-sheet detection mechanism; the front-end conveying mechanism is connected with the conveying motor, and the traverse feeding mechanism Mechanism, oiling mechanism and end conveying mechanism are all connected with the power unit: the traverse feeding mechanism grabs the material from the feeding table, moves laterally to the top of the front conveying mechanism, and places the material on the front conveying mechanism, and at the same time The double-sheet detection mechanism detects the number of sheets of the material. If it detects that the material is a single sheet, the conveying motor rotates forward to drive the front-end conveying mechanism to convey the material to the oiling mechanism for oiling. After the oiling is completed, the end conveying mechanism Output, wait for the automatic manipulator to take it away, and proceed to the next step of processing; if it detects that there are two or more pieces of material, the conveying motor reverses and drives the front-end conveying mechanism to move the material out of the oiling and feeding conveying mechanism, and falls into the waste recycling box , waiting to be redistributed.
所述的拉伸排布机构,其中,所述末端输送机构上设置有对中机构,所述对中机构与动力装置连接,对中机构将抹油完毕的不同尺寸料件的圆心定位在同一点上。The stretching and arranging mechanism, wherein, the terminal conveying mechanism is provided with a centering mechanism, the centering mechanism is connected with the power device, and the centering mechanism positions the circle centers of the oiled materials of different sizes at the same on one point.
所述的拉伸排布机构,其中,所述末端输送机构的输出端设置有挡料器,对输出料件进行限位。In the above-mentioned stretching and arranging mechanism, the output end of the terminal conveying mechanism is provided with a material stopper to limit the position of the output material.
所述的拉伸排布机构,其中,所述上料台包括支架和滑动架,所述支架的上端面两侧分别设置有滑动导轨,滑动架的底部设置有滑轮,滑轮滑动设置在两滑动导轨上;支架内设置有沿垂直方向升降的举升机构;所述滑动架包括上料工位,上料工位上设置有承载料件的承料板和设置在承料板上把料件分成单张的分料器,承料板上设置有贯穿整块承料板的通孔,所述通孔的尺寸与举升机构的横截面大小配合,举升机构穿过通孔实现升降;所述滑动架和举升机构都与动力装置连接,动力装置带动滑动架沿滑动导轨前后滑动,动力装置带动举升机构沿垂直方向上下升降:把成叠料件放置在承料板上,置于通孔上面,动力装置带动滑动架沿滑动导轨滑动,使通孔位于举升机构的正上方,动力装置带动举升机构沿垂直方向上升穿过通孔顶起料件继续上升直至料件碰到分料器被分料器顶住,料件的中间部分凸起,使抹油上料输送机构抓取单片料件。The stretching arrangement mechanism, wherein, the feeding table includes a bracket and a sliding frame, sliding guide rails are respectively arranged on both sides of the upper end surface of the bracket, and pulleys are arranged at the bottom of the sliding frame, and the pulleys are slidably arranged on two sliding frames. On the guide rail; a lifting mechanism that lifts vertically is arranged in the bracket; the sliding frame includes a loading station, and the loading station is provided with a material receiving plate that carries the material and a material that is placed on the material receiving plate. Divided into a single feeder, the material receiving plate is provided with a through hole that runs through the entire material receiving plate, the size of the through hole matches the cross-sectional size of the lifting mechanism, and the lifting mechanism passes through the through hole to realize lifting; Both the sliding frame and the lifting mechanism are connected with the power device, the power device drives the sliding frame to slide back and forth along the sliding guide rail, and the power device drives the lifting mechanism to lift up and down in the vertical direction: the stacked parts are placed on the bearing plate, placed On the through hole, the power device drives the sliding frame to slide along the sliding guide rail, so that the through hole is located directly above the lifting mechanism, and the power device drives the lifting mechanism to rise vertically through the through hole to lift the material and continue to rise until the material touches. When the feeder is supported by the feeder, the middle part of the material protrudes, so that the oil feeding conveying mechanism can grab a single piece of material.
所述的拉伸排布机构,其中,所述分料器包括不少于3个分料柱和分料块,分料柱设置在承料板上,料件放置在承料板上,置于通孔上面,分料柱均匀地分散在料件的周边上但不影响举升机构带动料件升降;分料柱的上端部设置有凹槽,分料块的一端铰接在凹槽内,分料块的另一端通过螺丝与凹槽底面连接,螺丝上套有弹簧,整个分料块成倾斜设置,分料块铰接在凹槽内的一端置于凹槽内,分料块另一端置于凹槽外,当料件在举升机构带动下上升至与倾斜分料块接触,举升机构停止上升,倾斜分料块压紧单片料件的边缘,料件在多个分料柱的共同作用下中间部分凸起,使机械手快速准确抓取单片料件。The stretching arrangement mechanism, wherein, the distributor includes no less than 3 distributing columns and distributing blocks, the distributing columns are set on the material receiving plate, the materials are placed on the material receiving plate, and placed On the through hole, the distribution column is evenly dispersed on the periphery of the material without affecting the lifting mechanism to drive the material up and down; the upper end of the distribution column is provided with a groove, and one end of the distribution block is hinged in the groove. The other end of the distribution block is connected with the bottom surface of the groove through a screw, and the screw is covered with a spring, and the whole distribution block is set at an inclination. One end of the distribution block hinged in the groove is placed in the groove, and the other end of the distribution block is placed in the groove. Outside the groove, when the material is driven by the lifting mechanism to reach the contact with the inclined material distribution block, the lifting mechanism stops rising, and the inclined material distribution block presses the edge of the single piece of material, and the material is in multiple distribution columns. The middle part is raised under the joint action of the two, so that the manipulator can quickly and accurately grab the single piece of material.
所述的拉伸排布机构,其中,所述分料块与料件接触的一面设置有锯齿状结构。In the above-mentioned stretching and arranging mechanism, a zigzag structure is provided on the side of the material dividing block that is in contact with the material.
所述的拉伸排布机构,其中,所述滑动架设置为双工位结构,所述滑动架包括两个上料工位,每个上料工位上均设置有承料板和分料器,两个承料板一体设置;举升机构设置在底架内,置于底架的中间:当成叠料件被放置在其中一个承料板时,动力装置带动滑动架沿滑动导轨滑动,使放置有料件的承料板的通孔位于举升机构的正上方,举升机构带动料件上升到达分料器使机械手抓取料件,而同时对另外一个没有放置料件的承料板进行上料;当放置有料件的承料板的料件全部被机械手抓取完毕后,动力装置带动滑动架沿滑动导轨滑动使放置有料件的承料板到达举升机构上方进行机械手抓料,而另一承料板进行上料。The stretching and arranging mechanism, wherein, the sliding frame is configured as a double-station structure, and the sliding frame includes two feeding stations, and each feeding station is provided with a material receiving plate and a material distribution station. The two material receiving plates are integrated; the lifting mechanism is set in the bottom frame and placed in the middle of the bottom frame: when the stacked parts are placed on one of the material receiving plates, the power device drives the sliding frame to slide along the sliding guide rail. Make the through hole of the material receiving plate with the material placed directly above the lifting mechanism, and the lifting mechanism drives the material to rise to the distributor so that the manipulator can grab the material, and at the same time, the other material receiving plate without the material Carry out material loading; when all the materials of the material receiving plate with the material parts are grasped by the manipulator, the power device drives the sliding frame to slide along the sliding guide rail so that the material receiving plate with the material parts reaches the top of the lifting mechanism for the manipulator to grab the material. And another bearing plate carries out feeding.
本实用新型的有益效果:本实用新型通过提供一种拉伸排布机构,通过把各设备设置在输送线的两侧,使料件完成一道工序后即可返回输送线输送至下一个加工设备处进行加工,合理地衔接各个加工设备,使料件的生产效率大大提高;本拉伸排布机构空间排布简单紧凑,大大地节省了空间,满足使用要求。Beneficial effects of the utility model: the utility model provides a stretching arrangement mechanism, and by setting each equipment on both sides of the conveying line, the material can be returned to the conveying line and transported to the next processing equipment after completing a process The processing is carried out at different places, and the various processing equipment are reasonably connected, so that the production efficiency of the material is greatly improved; the space arrangement of the stretching arrangement mechanism is simple and compact, which greatly saves space and meets the use requirements.
附图说明Description of drawings
图1是本实用新型中拉伸排布机构的结构示意图。Fig. 1 is a structural schematic diagram of the stretching and arranging mechanism in the utility model.
图2是本实用新型中拉伸排布机构的俯视图。Fig. 2 is a top view of the stretching arrangement mechanism in the utility model.
图3是本实用新型中抹油上料输送机构的结构示意图。Fig. 3 is a structural schematic diagram of the oiling and feeding conveying mechanism in the utility model.
图4是本实用新型中抹油上料输送机构的俯视图。Fig. 4 is a top view of the oiling and feeding conveying mechanism in the utility model.
图5是本实用新型中抹油上料输送机构的正视图。Fig. 5 is a front view of the oiling and feeding conveying mechanism in the utility model.
图6是本实用新型中上料台的结构示意图。Fig. 6 is a schematic structural view of the loading platform in the present invention.
图7是本实用新型中上料台的正视图。Fig. 7 is a front view of the feeding table in the utility model.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案及优点更加清楚、明确,以下参照附图并举实施例对本实用新型进一步详细说明。In order to make the purpose, technical solution and advantages of the utility model more clear and definite, the utility model will be further described in detail below with reference to the accompanying drawings and examples.
如图1-2所示,本拉伸排布机构包括上料台100、抹油上料输送机构200、自动机械手300和油压机400,所述上料台100设置在抹油上料输送机构200输入端的一侧,自动机械手300设置在抹油上料输送机构200输出端的一侧,油压机400设置在抹油上料输送机构200输出端的另一侧,上料台100、自动机械手300和油压机400分别设置在抹油上料输送机构200的两侧,料件由上料台100进入抹油上料输送机构200进行抹油处理,再由自动机械手300从抹油上料输送机构200运送至油压机400进行后续加工;本拉伸排布机构空间排布简单紧凑,合理衔接各个加工设备,节省了空间,提高了生产效率。As shown in Figure 1-2, the stretching and arranging mechanism includes a feeding table 100, an oiling and feeding conveying mechanism 200, an automatic manipulator 300 and a hydraulic press 400, and the feeding table 100 is arranged on the oiling and feeding conveying mechanism 200 On one side of the input end, the automatic manipulator 300 is arranged on one side of the output end of the oiling and feeding conveying mechanism 200, and the hydraulic press 400 is arranged on the other side of the output end of the oiling and feeding conveying mechanism 200, and the feeding table 100, the automatic manipulator 300 and the hydraulic press 400 They are respectively arranged on both sides of the oiling and feeding conveying mechanism 200, and the materials enter the oiling and feeding conveying mechanism 200 from the feeding table 100 for oiling treatment, and then are transported from the oiling and feeding conveying mechanism 200 to the hydraulic press by the automatic manipulator 300 400 for follow-up processing; the space arrangement of this stretching arrangement mechanism is simple and compact, and it is reasonably connected with various processing equipment, saving space and improving production efficiency.
如图3-5所示,所述抹油上料输送机构200包括机架210、横移上料机构220、输送机构和抹油机构240,所述横移上料机构220、输送机构和抹油机构240都设置在机架210上,抹油机构240置于输送机构上面;所述横移上料机构220包括底架和取料机械手臂,所述底架固定在机架210上,置于输送机构输入端和上料台100的上方,底架的上端设置有移动导轨,取料机械手臂包括移动架和第一机械手爪,所述第一机械手爪与升降气缸连接,由升降气缸带动升降,升降气缸固定在移动架上,移动架滑动设置在移动导轨上;所述横移上料机构220、抹油机构240和输送机构都与动力装置连接,移动架与动力装置连接,由动力装置带动沿移动导轨滑动:动力装置带动取料机械手臂沿移动导轨滑动至上料台100上方,升降气缸带动第一机械手爪下降抓取料件,升降气缸带动第一机械手爪上升复位,动力装置带动取料机械手臂和料件沿移动导轨滑动至前端输送机构200上方,升降气缸带动第一机械手爪下降把料件放置在前端输送机构200上,升降气缸带动第一机械手爪上升复位,这样,完成上料动作。As shown in Figures 3-5, the oiling and feeding conveying mechanism 200 includes a frame 210, a traverse feeding mechanism 220, a conveying mechanism and an oiling mechanism 240, and the traverse feeding mechanism 220, the conveying mechanism and the wiper The oiling mechanism 240 is all arranged on the frame 210, and the oiling mechanism 240 is placed on the conveying mechanism; the traverse feeding mechanism 220 includes an underframe and a mechanical arm for taking materials, and the underframe is fixed on the frame 210, and placed Above the input end of the conveying mechanism and the feeding platform 100, the upper end of the bottom frame is provided with a moving guide rail, and the reclaiming mechanical arm includes a moving frame and a first mechanical claw, and the first mechanical claw is connected with the lifting cylinder and driven by the lifting cylinder Lifting, the lifting cylinder is fixed on the moving frame, and the moving frame is slidably arranged on the moving guide rail; the traverse feeding mechanism 220, the oiling mechanism 240 and the conveying mechanism are all connected with the power device, and the moving frame is connected with the power device, and the power The device drives to slide along the moving guide rail: the power device drives the retrieving mechanical arm to slide along the moving guide rail to the top of the loading table 100, the lifting cylinder drives the first mechanical claw to descend to grab the material, the lifting cylinder drives the first mechanical claw to rise and reset, and the power device drives The material retrieving robot arm and material slide along the moving guide rail to the top of the front-end conveying mechanism 200, the lifting cylinder drives the first manipulator claw to descend to place the material on the front-end conveying mechanism 200, and the lifting cylinder drives the first manipulator claw to rise and reset, thus, the completion Feeding action.
为了避免取料机械手臂取到的料件为2张或以上而影响后面加工的顺利进行,所述输送机构包括前端输送机构250和末端输送机构260,所述前端输送机构250和末端输送机构260都设置在机架210上,前端输送机构250、抹油机构240和末端输送机构260依次输送衔接设置,横移上料机构220设置在前端输送机构250和上料台100的上方;所述前端输送机构250上设置有双张检测机构270;所述前端输送机构250与输送电机连接,横移上料机构220、抹油机构240和末端输送机构260都与动力装置连接:所述横移上料机构220从上料台100抓取料件,横向移动至前端输送机构250上方,把料件放置在前端输送机构250上,同时双张检测机构270检测料件的张数,若检测到料件为单张时,输送电机正转带动前端输送机构250把料件输送至抹油机构240出进行抹油,抹油完毕后由末端输送机构260输出,等待自动机械手300取走,进行下一步加工;若检测到料件为两张或以上时,输送电机反转带动前端输送机构250把料件输送移出抹油上料输送机构,落入废料回收箱,等待重新分张。In order to avoid that the materials picked up by the retrieving robot arm are two or more pieces and affect the smooth progress of subsequent processing, the conveying mechanism includes a front end conveying mechanism 250 and an end conveying mechanism 260, and the front end conveying mechanism 250 and the end conveying mechanism 260 They are all arranged on the frame 210, the front end conveying mechanism 250, the oiling mechanism 240 and the end conveying mechanism 260 are sequentially conveyed and connected, and the traverse feeding mechanism 220 is arranged above the front end conveying mechanism 250 and the feeding table 100; the front end The conveying mechanism 250 is provided with a double sheet detection mechanism 270; the front end conveying mechanism 250 is connected with the conveying motor, and the traversing feeding mechanism 220, the oiling mechanism 240 and the end conveying mechanism 260 are all connected with the power device: the traversing upper The feeding mechanism 220 grabs the material from the loading table 100, moves laterally to the top of the front-end conveying mechanism 250, and places the material on the front-end conveying mechanism 250, and at the same time, the double sheet detection mechanism 270 detects the number of sheets of the material. When the piece is a single piece, the conveying motor rotates forward to drive the front-end conveying mechanism 250 to convey the material to the oiling mechanism 240 for oiling. After the oiling is completed, it is output by the end conveying mechanism 260, waiting for the automatic manipulator 300 to take it away, and proceed to the next step Processing; if it is detected that there are two or more sheets, the conveying motor reverses to drive the front end conveying mechanism 250 to move the materials out of the oiling and feeding conveying mechanism, and falls into the waste recycling box, waiting for re-separation.
为了使输出机械手顺利取走抹油完毕的料件,所述末端输送机构260上设置有对中机构280,所述对中机构280与动力装置连接,对中机构280将抹油完毕的不同尺寸料件的圆心定位在同一点上,方便输出机械手准确抓取料件。In order for the output manipulator to smoothly take away the oiled materials, the terminal conveying mechanism 260 is provided with a centering mechanism 280. The center of the material is positioned at the same point, which is convenient for the output manipulator to accurately grab the material.
为了防止末端输送机构260输出料件时料件掉落抹油上料输送机构,所述末端输送机构260的输出端设置有挡料器261,对输出料件进行限位,使料件可以顺利进行下一工序加工。In order to prevent the material from falling when the terminal conveying mechanism 260 is outputting the material, the output end of the terminal conveying mechanism 260 is provided with a stopper 261 to limit the output of the material, so that the material can be smoothly Carry out the next process processing.
如图6-7所示,所述上料台100包括支架110和滑动架120,所述支架110的上端面两侧分别设置有滑动导轨111,所述滑动架120的底部设置有滑轮121,滑轮121滑动设置在两滑动导轨111上;支架110内设置有可以沿垂直方向升降的举升机构112;所述滑动架120包括上料工位,上料工位上设置有用于承载料件的承料板122和设置在承料板122上用于把料件分成单张的分料器,承料板122上设置有贯穿整块承料板122的通孔,所述通孔的尺寸与举升机构112的横截面大小配合,举升机构112可以穿过通孔实现升降;所述滑动架120和举升机构112都与动力装置连接,动力装置带动滑动架120沿滑动导轨111前后滑动,动力装置带动举升机构112沿垂直方向上下升降:把成叠料件放置在承料板122上,置于通孔上面,动力装置带动滑动架120沿滑动导轨111滑动,使通孔位于举升机构112的正上方,动力装置带动举升机构112沿垂直方向上升穿过通孔顶起料件继续上升直至料件碰到分料器被分料器顶住,料件的中间部分凸起,使取料机械手臂快速准确抓取单片料件。As shown in Figures 6-7, the loading table 100 includes a bracket 110 and a sliding frame 120, sliding guide rails 111 are respectively provided on both sides of the upper end surface of the bracket 110, and a pulley 121 is provided at the bottom of the sliding frame 120, The pulley 121 is slidably arranged on the two sliding guide rails 111; a lifting mechanism 112 that can be lifted in the vertical direction is arranged in the support 110; Material receiving plate 122 and be arranged on the material receiving plate 122 and be used for dividing the material part into a single feeder, the material receiving plate 122 is provided with a through hole that runs through the whole piece of material receiving plate 122, the size of the through hole is the same as The cross-sectional size of the lifting mechanism 112 is matched, and the lifting mechanism 112 can pass through the through hole to realize lifting; the sliding frame 120 and the lifting mechanism 112 are all connected with the power device, and the power device drives the sliding frame 120 to slide forward and backward along the sliding guide rail 111 , the power device drives the lifting mechanism 112 to lift up and down in the vertical direction: the stacked parts are placed on the material receiving plate 122 and placed on the through hole, and the power device drives the sliding frame 120 to slide along the sliding guide rail 111, so that the through hole is located at the lifting position. Right above the lifting mechanism 112, the power device drives the lifting mechanism 112 to rise vertically through the through hole to lift the material and continue to rise until the material hits the distributor and is held up by the distributor, and the middle part of the material is raised , so that the reclaiming robot arm can quickly and accurately grab a single piece of material.
所述分料器为各种可压紧料件边缘并与举升机构112共同作用使料件中间部分凸起的结构。优选地,所述分料器包括不少于3个的分料柱和分料块,分料柱设置在承料板122上,料件放置在承料板122上,置于通孔上面,分料柱均匀地分散在料件的周边上但不影响举升机构112带动料件升降;分料柱的上端部设置有凹槽,分料块的一端铰接在凹槽内,分料块的另一端通过螺丝与凹槽底面连接,螺丝上套有弹簧,整个分料块成倾斜设置,分料块铰接在凹槽内的一端置于凹槽内,分料块另一端置于凹槽内外,当料件在举升机构112带动下上升至与倾斜分料块接触,举升机构112停止上升,倾斜分料块压紧第一片料件的边缘,料件在多个分料柱的共同作用下中间部分凸起,使机械手快速准确抓取单片料件;举升机构112继续上升,倾斜分料块压紧第二片料件的边缘,料件在多个分料柱的共同作用下中间部分凸起,使取料机械手臂快速准确抓取单片料件......如此循环,直至全部料件被取料机械手臂抓取。The distributor is a variety of structures that can press the edge of the material and cooperate with the lifting mechanism 112 to make the middle part of the material protrude. Preferably, the distributor includes no less than 3 distributing columns and distributing blocks, the distributing column is arranged on the material receiving plate 122, and the material is placed on the material receiving plate 122 and placed on the through hole, The material distribution column is evenly dispersed on the periphery of the material part but does not affect the lifting mechanism 112 to drive the material part up and down; the upper end of the material distribution column is provided with a groove, and one end of the material distribution block is hinged in the groove. The other end is connected with the bottom surface of the groove through a screw, and the screw is covered with a spring, and the whole distribution block is set at an angle. One end of the distribution block hinged in the groove is placed in the groove, and the other end of the distribution block is placed inside and outside the groove. , when the material is driven by the lifting mechanism 112 and rises to contact with the inclined material distribution block, the lifting mechanism 112 stops rising, and the inclined material distribution block presses the edge of the first piece of material, and the material is placed between the multiple distribution columns. Under the joint action, the middle part is raised, so that the manipulator can quickly and accurately grab a single piece of material; the lifting mechanism 112 continues to rise, and the inclined material distribution block presses the edge of the second piece of material. Under the action, the middle part is raised, so that the retrieving robot arm can quickly and accurately grab a single piece of material...and so on, until all the materials are grabbed by the reclaiming robot arm.
为了使分料块压紧料件时避免打滑使料件弹出,所述分料块与料件接触的一面设置有锯齿状结构,利用锯齿状结构与料件之间的摩擦,压紧固定料件。In order to prevent the material from slipping when the material distribution block presses the material to prevent the material from popping up, the side of the material distribution block in contact with the material is provided with a sawtooth structure, and the friction between the sawtooth structure and the material is used to compress and fix the material. pieces.
根据需求,滑动架120可设置为单工位、双工位或多工位,双工位和多工位在运行过程中能实现不间断上料,单工位在料片用完后就要停下来再次上料。本实施例中,所述滑动架120设置为双工位结构,所述滑动架120包括两个上料工位,每个上料工位上均设置有承料板122和分料器,两个承料板122一体设置,举升机构112设置在支架110内,置于支架110的中间:当成叠料件被放置在其中一个承料板122时,动力装置带动滑动架120沿滑动导轨111滑动,使放置有料件的承料板122的通孔位于举升机构112的正上方,举升机构112带动料件上升到达分料器使取料机械手臂抓取料件,而同时对另外一个没有放置料件的承料板122进行上料;当放置有料件的承料板122的料件全部被取料机械手臂抓取完毕后,动力装置带动滑动架120沿滑动导轨111滑动,使放置有料件的承料板122的通孔位于举升机构112的正上方,举升机构112带动料件上升到达分料器使取料机械手臂抓取料件,而同时对另外一个没有放置料件的承料板122进行上料......如此循环。According to requirements, the sliding frame 120 can be set as single station, double station or multi-station. The double-station and multi-station can realize uninterrupted feeding during operation. Stop and reload. In this embodiment, the sliding frame 120 is configured as a double-station structure, and the sliding frame 120 includes two loading stations, and each loading station is provided with a material receiving plate 122 and a distributor. Two material receiving plates 122 are integrally arranged, and the lifting mechanism 112 is arranged in the bracket 110 and placed in the middle of the bracket 110: when the stacked material is placed on one of the material receiving plates 122, the power device drives the sliding frame 120 along the sliding guide rail 111 Sliding, so that the through hole of the material receiving plate 122 where the material is placed is located directly above the lifting mechanism 112, and the lifting mechanism 112 drives the material to rise to the distributor so that the reclaiming robot arm grabs the material, and at the same time, the other The material receiving plate 122 without the material is loaded; when all the material of the material receiving plate 122 with the material is grabbed by the retrieving robot arm, the power device drives the sliding frame 120 to slide along the sliding guide rail 111, so that the placed The through hole of the material receiving plate 122 with the material is located directly above the lifting mechanism 112, and the lifting mechanism 112 drives the material to rise to the distributor so that the retrieving robot arm grabs the material, while at the same time, the other one does not place the material The material receiving plate 122 carries out material feeding... so cycle.
所述自动机械手300包括支撑座310、升降轴320和机械手臂330,所述升降轴320固定在支撑座310上,机械手臂330包括滑轨座和第二机械手爪,所述滑轨座固定在升降轴320上,滑轨座上设置有滑轨,第二机械手爪滑动设置在滑轨上;所述升降轴320和第二机械手爪都与动力装置连接:动力装置带动升降轴320下降,从而使第二机械手爪下降从抹油上料输送机构200上抓取已经抹油完毕的料件,动力装置带动动升降轴320上升,从而使第二机械手爪上升同时动力装置带动第二机械手爪沿滑轨移动,使料件到达油压机400上方,动力装置带动升降轴320下降,从而使第二机械手爪下降把料件放置在油压机400上,动力装置带动动升降轴320上升,从而使第二机械手爪上升继而复位。The automatic manipulator 300 includes a support base 310, a lifting shaft 320 and a mechanical arm 330, the lifting shaft 320 is fixed on the support base 310, the mechanical arm 330 includes a slide rail seat and a second mechanical claw, and the slide rail seat is fixed on the On the lift shaft 320, a slide rail is provided on the slide rail seat, and the second manipulator claw is slidably arranged on the slide rail; the lift shaft 320 and the second manipulator claw are all connected with the power unit: the power unit drives the lift shaft 320 to descend, thereby The second manipulator claw is lowered to grab the oiled material from the oil feeding conveying mechanism 200, and the power device drives the lifting shaft 320 to rise, so that the second manipulator claw rises and the power device drives the second manipulator claw along the The slide rail moves to make the material reach the top of the hydraulic press 400, and the power device drives the lifting shaft 320 to descend, so that the second manipulator claws are lowered to place the material on the hydraulic press 400, and the power device drives the lifting shaft 320 to rise, so that the second manipulator The claw rises and then resets.
本拉伸排布机构通过把各设备设置在输送线的两侧,使料件完成一道工序后即可返回输送线输送至下一个加工设备处进行加工,合理地衔接各个加工设备,使料件的生产效率大大提高;本拉伸排布机构空间排布简单紧凑,大大地节省了空间,满足使用要求。The stretching arrangement mechanism arranges each equipment on both sides of the conveying line, so that the material can be returned to the conveying line and transported to the next processing equipment for processing after completing a process, and the various processing equipment are reasonably connected to make the material The production efficiency is greatly improved; the space arrangement of the stretching arrangement mechanism is simple and compact, which greatly saves space and meets the requirements of use.
应当理解的是,本实用新型的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,所有这些改进和变换都应属于本实用新型所附权利要求的保护范围。It should be understood that the application of the present utility model is not limited to the above examples, and those skilled in the art can improve or change according to the above description, and all these improvements and changes should belong to the protection of the appended claims of the present utility model scope.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105170823A (en) * | 2015-08-17 | 2015-12-23 | 佛山市鼎峰机器人有限公司 | Intelligent six-shaft feeding robot |
CN107755565A (en) * | 2017-11-21 | 2018-03-06 | 广州启盈机电设备有限公司 | One kind automation electric cooker production line and its technique |
CN108772502A (en) * | 2018-07-06 | 2018-11-09 | 辽宁光阳换热设备制造有限公司 | The feed device and feeding method of heat exchanger plate forming |
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2015
- 2015-04-17 CN CN201520235622.2U patent/CN204583978U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105170823A (en) * | 2015-08-17 | 2015-12-23 | 佛山市鼎峰机器人有限公司 | Intelligent six-shaft feeding robot |
CN107755565A (en) * | 2017-11-21 | 2018-03-06 | 广州启盈机电设备有限公司 | One kind automation electric cooker production line and its technique |
CN108772502A (en) * | 2018-07-06 | 2018-11-09 | 辽宁光阳换热设备制造有限公司 | The feed device and feeding method of heat exchanger plate forming |
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Address after: 528200 workshop 10, Taiping West Industrial Zone, No. 75, Taiping Avenue, Dali Town, Nanhai District, Foshan City, Guangdong Province Patentee after: Foshan Ailebo Robot Co.,Ltd. Country or region after: China Address before: No.75 Taiping Avenue, Dali Town, Nanhai District, Foshan City, Guangdong Province, China Patentee before: FOSHAN IROBOT AUTOMATIC Co.,Ltd. Country or region before: China |
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Granted publication date: 20150826 |