CN204582764U - A kind of dust removal and filtration cloth - Google Patents
A kind of dust removal and filtration cloth Download PDFInfo
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- CN204582764U CN204582764U CN201520266431.2U CN201520266431U CN204582764U CN 204582764 U CN204582764 U CN 204582764U CN 201520266431 U CN201520266431 U CN 201520266431U CN 204582764 U CN204582764 U CN 204582764U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种除尘装置,具体来说,涉及一种除尘过滤布。 The utility model relates to a dust removal device, in particular to a dust removal filter cloth.
背景技术 Background technique
目前,行业内除尘过滤布的种类有机织、针刺、水刺、纺粘和熔喷等,一般来说,机织布的过滤效率低于非织造布,而一般的非织造过滤布,其过滤效率在可以达到排放浓度30mg/m3以下,但对于排放浓度要求5-10mg/m3时,就无法满足要求。尤其对滤除PM10-PM2.5以下的可吸入颗粒物,就更达不到使用要求。如何使过滤材料在较低运行阻力的情况下实现较高除尘效率,一直是人们努力追求的终极目标。人们使用了很多方法努力向一步步推进该目标的实现,一是通过增加过滤面积和减小过滤风速,实践证明,该方法效果明显,但是由于投资成本、运行材料成本、现场场地空间限制等因素,一直不能有效被采纳使用。二是尽量使用较细直径的纤维原料和对滤料表面进行后整理,目前,该方法被广泛使用,但是在实际生产过程中,由于超细纤维的成本和设备工艺的局限性,使生产和应用都存在诸多的不合理性,滤料无法真正实现高效低阻的特征。在工业烟气过滤中,为了增加过滤效率,现在普遍采用的措施是:一、增加过滤布的克重和提高滤料的致密性,或者在普通非织造布表面覆上一层 At present, the types of dust removal filter cloths in the industry include weaving, needle punching, spunlace, spunbond, and melt blown. Generally speaking, the filtration efficiency of woven fabrics is lower than that of nonwoven fabrics. Filtration efficiency can reach below 30mg/m3 discharge concentration, but when the discharge concentration is required to be 5-10mg/m3, it cannot meet the requirements. Especially for filtering out inhalable particulate matter below PM10-PM2.5, it cannot meet the requirements for use. How to make filter materials achieve higher dust removal efficiency under the condition of lower running resistance has always been the ultimate goal that people strive for. People have used many methods to try to achieve this goal step by step. One is to increase the filtration area and reduce the filtration wind speed. Practice has proved that this method has obvious effects, but due to factors such as investment costs, operating material costs, and site space constraints, etc. , has not been effectively adopted and used. The second is to try to use finer diameter fiber raw materials and finish the surface of the filter material. At present, this method is widely used, but in the actual production process, due to the cost of ultrafine fibers and the limitations of equipment and technology, the production and There are many irrationalities in the application, and the filter material cannot truly achieve the characteristics of high efficiency and low resistance. In industrial flue gas filtration, in order to increase the filtration efficiency, the commonly used measures are: 1. Increase the weight of the filter cloth and improve the density of the filter material, or cover the surface of the ordinary non-woven fabric with a layer
PTFE微孔薄膜,由于加大克重或者提高致密性,从客观上讲,滤料的过滤效率得到了提高,但是阻力也随之加大,能耗提高很多,其过滤精度与未覆膜相比,由于孔径明显变小,除尘效率超出一个数量级,工业烟尘的排放浓度由30-50mg/m3降低到5-10mg/m3左右。但是,由于孔隙变小,滤料的阻力也随之加大一个数量级,初始阻力是未覆膜滤料2.6倍以上。且PTFE覆膜与机织或其它非织造过滤布采用点胶和热合法贴合,这两种办法在很大程度上堵住了滤布纤维的孔隙,其本身在生产工艺上也更增加了滤料的阻力。 PTFE microporous membrane, due to the increase in weight or density, objectively speaking, the filtration efficiency of the filter material has been improved, but the resistance has also increased, and the energy consumption has increased a lot. Its filtration accuracy is comparable to that of uncoated membranes. Compared with that, due to the significantly smaller pore size, the dust removal efficiency exceeds an order of magnitude, and the emission concentration of industrial smoke is reduced from 30-50mg/m3 to about 5-10mg/m3. However, as the pores become smaller, the resistance of the filter material also increases by an order of magnitude, and the initial resistance is more than 2.6 times that of the uncoated filter material. In addition, PTFE coating and woven or other non-woven filter cloth are bonded by dispensing glue and thermal method. These two methods block the pores of filter cloth fibers to a large extent, which also increases the production process itself. filter resistance.
发明内容 Contents of the invention
技术问题:本实用新型所要解决的技术问题是:提供一种除尘过滤布,该除尘过滤布具有高效低阻的优点,能有效提高除尘效率,且阻力小。 Technical problem: The technical problem to be solved by this utility model is: to provide a dust removal filter cloth, which has the advantages of high efficiency and low resistance, can effectively improve the dust removal efficiency, and has small resistance.
技术方案:为了解决上述技术问题,本实用新型采用的技术方案如下: Technical solution: In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is as follows:
一种除尘过滤布,该除尘过滤布包括非织造布基材层和粘合在非织造布基材层表面的纳米纤维膜层,非织造布基材层中设有S形通孔,该通孔的一端连接纳米纤维膜层。 A kind of dust removal filter cloth, this dust removal filter cloth comprises nonwoven fabric substrate layer and the nanofiber film layer that is bonded on the surface of nonwoven fabric substrate layer, is provided with S-shaped through hole in the nonwoven fabric substrate layer, and this through One end of the hole is connected to the nanofiber membrane layer.
进一步:所述的S形通孔呈阵列式排布在非织造布基材层中。 Further: the S-shaped through holes are arranged in an array in the nonwoven fabric substrate layer.
进一步:所述的非织造布基材层和纳米纤维膜层之间设有空腔,该空腔与S形通孔连通。 Further: a cavity is provided between the nonwoven fabric substrate layer and the nanofiber film layer, and the cavity communicates with the S-shaped through hole.
有益效果:与现有技术相比,本实用新型具有以下有益效果:上述除尘过滤布,除尘面使用纳米纤维膜直径小、比表面积大、膜的孔隙尺寸小、孔隙率高、且表面孔隙分布均匀,相比通过增加克重和致密性或者采用PTFE贴膜等方法来提高过滤效率,在材料成本、初始阻力、运行阻力和除尘效率方面,等具有一定的优势,真正实现了过滤效率高、过滤阻力小的特征。同时,在非织造布基材中设有S形通孔。对于透过纳米纤维膜层的尘埃,进入通孔中,由于通孔呈S形的弯曲状,尘埃在通孔中前进过程中碰壁减速,直至下沉。这样也提高了除尘过滤布的除尘效率。同时,在非织造布基材中设有S形通孔,也提高了气体的流通速度。另外,在非织造布基材层和纳米纤维膜层之间设有空腔,该空腔与S形通孔连通。空腔可以存放S形通孔中下沉的尘埃,避免尘埃堵塞S形通孔。这同样有利于提高除尘效率。 Beneficial effects: Compared with the prior art, the utility model has the following beneficial effects: the above-mentioned dust removal filter cloth uses a nanofiber membrane with small diameter, large specific surface area, small pore size, high porosity, and surface pore distribution Uniform, compared with increasing the filtration efficiency by increasing the weight and density or using PTFE film, etc., it has certain advantages in terms of material cost, initial resistance, running resistance and dust removal efficiency, and truly achieves high filtration efficiency and high filtration efficiency. Features of low resistance. At the same time, an S-shaped through hole is provided in the nonwoven fabric base material. For the dust passing through the nanofiber film layer, it enters the through hole. Since the through hole is curved in an S shape, the dust hits a wall and decelerates when it advances in the through hole until it sinks. This also improves the dust removal efficiency of the dust filter cloth. At the same time, S-shaped through-holes are arranged in the non-woven fabric base material, which also improves the circulation speed of the gas. In addition, a cavity is provided between the nonwoven fabric substrate layer and the nanofiber film layer, and the cavity communicates with the S-shaped through hole. The cavity can store the dust that sinks in the S-shaped through hole, so as to prevent the dust from blocking the S-shaped through hole. This is also conducive to improving the dust removal efficiency.
附图说明 Description of drawings
图1是本实用新型的一种结构剖视图。 Fig. 1 is a kind of structure sectional view of the utility model.
图2是本实用新型的另一种结构剖视图。 Fig. 2 is another structural sectional view of the utility model.
图中:非织造布基材层1、纳米纤维膜层2、通孔3、空腔4。 In the figure: nonwoven fabric substrate layer 1, nanofiber film layer 2, through hole 3, cavity 4.
具体实施方式 Detailed ways
下面通过具体实施例详细描述一下本实用新型的具体内容。 The specific content of the utility model is described in detail below through specific embodiments.
如图1所示,本实用新型的一种除尘过滤布,包括非织造布基材层1和粘合在非织造布基材层1表面的纳米纤维膜层2,非织造布基材层1中设有S形通孔3,该通孔的一端连接纳米纤维膜层2。 As shown in Figure 1, a kind of dedusting filter cloth of the present utility model comprises nonwoven fabric substrate layer 1 and the nanofiber film layer 2 that is bonded on the surface of nonwoven fabric substrate layer 1, nonwoven fabric substrate layer 1 An S-shaped through hole 3 is provided in the middle, and one end of the through hole is connected to the nanofiber membrane layer 2 .
具体应用时,所述的非织造布基材层1可以由PET或PP或PA或PPS的一种或者几种混合经过喷丝制成。上述结构的除尘过滤布,除尘面使用纳米纤维膜直径小、比表面积大、膜的孔隙尺寸小、孔隙率高、且表面孔隙分布均匀,相比通过增加克重和致密性或者采用PTFE贴膜等方法来提高过滤效率,在材料成本、初始阻力、运行阻力和除尘效率方面,等具有一定的优势,真正实现了过滤效率高、过滤阻力小的特征。同时,在非织造布基材1中设有S形通孔3,该通孔的一端连接纳米纤维膜层2。对于透过纳米纤维膜层2的尘埃,进入通孔3中,由于通孔3呈S形的弯曲状,尘埃在通孔3中前进过程中碰壁减速,直至下沉。这样也提高了除尘过滤布的除尘效率。同时,在在非织造布基材1中设有S形通孔3,也提高了气体的流通速度。 In a specific application, the nonwoven fabric substrate layer 1 can be made of PET, PP, PA, or PPS, or a combination of several of them through spinning. For the dust removal filter cloth with the above structure, the dust removal surface uses a nanofiber membrane with small diameter, large specific surface area, small pore size, high porosity, and uniform distribution of surface pores. Compared with increasing the weight and density or using PTFE film, etc. The method to improve the filtration efficiency has certain advantages in terms of material cost, initial resistance, running resistance and dust removal efficiency, and truly realizes the characteristics of high filtration efficiency and low filtration resistance. At the same time, an S-shaped through hole 3 is provided in the nonwoven fabric substrate 1 , and one end of the through hole is connected to the nanofiber film layer 2 . For the dust passing through the nanofiber membrane layer 2, it enters the through hole 3, and since the through hole 3 is curved in an S shape, the dust hits a wall and decelerates while advancing in the through hole 3 until it sinks. This also improves the dust removal efficiency of the dust filter cloth. Simultaneously, the S-shaped through-hole 3 is provided in the non-woven fabric base material 1, which also improves the circulation speed of the gas.
进一步:所述的S形通孔3呈整列式排布在非织造布基材层1中。在非织造布基材层1中设置多个S形通孔3,且S形通孔3整齐排列,有利于提高气流的流通速度,以及气流通过速度的均匀性。 Further: the S-shaped through-holes 3 are arranged in a row in the non-woven fabric substrate layer 1 . A plurality of S-shaped through-holes 3 are arranged in the non-woven fabric base material layer 1, and the S-shaped through-holes 3 are neatly arranged, which is beneficial to increase the velocity of the airflow and the uniformity of the velocity of the airflow.
进一步:如图2所示,所述的非织造布基材层1和纳米纤维膜层2之间设有空腔4,该空腔4与S形通孔3连通。空腔4设置在非织造布基材层1和纳米纤维膜层2之间,可以存放S形通孔3中下沉的尘埃,避免尘埃堵塞S形通孔3。这同样有利于提高除尘效率。 Further: as shown in FIG. 2 , a cavity 4 is provided between the nonwoven fabric substrate layer 1 and the nanofiber film layer 2 , and the cavity 4 communicates with the S-shaped through hole 3 . The cavity 4 is arranged between the nonwoven fabric substrate layer 1 and the nanofiber film layer 2, and can store the dust that sinks in the S-shaped through hole 3, so as to prevent the dust from blocking the S-shaped through hole 3. This is also conducive to improving the dust removal efficiency.
以上所述仅是本实用新型的优选技术方案,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。 The above is only the preferred technical solution of the present utility model, and it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106345180A (en) * | 2016-11-18 | 2017-01-25 | 广西金邦泰科技有限公司 | Dedusting and odor-removing filter cloth |
CN108392924A (en) * | 2018-05-11 | 2018-08-14 | 北京化工大学 | A kind of mining nano fibrous membrane wet filter dust collecting technique device |
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2015
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106345180A (en) * | 2016-11-18 | 2017-01-25 | 广西金邦泰科技有限公司 | Dedusting and odor-removing filter cloth |
CN106345180B (en) * | 2016-11-18 | 2018-09-04 | 广西金邦泰科技有限公司 | A kind of dedusting eliminates the unusual smell filter cloth |
CN108392924A (en) * | 2018-05-11 | 2018-08-14 | 北京化工大学 | A kind of mining nano fibrous membrane wet filter dust collecting technique device |
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Effective date of registration: 20170720 Address after: High tech Industrial Park, Jiangsu province Yancheng City Funing County Road 224400 No. 218 Patentee after: YANCHENG FAR EAST CHEMICALS CO., LTD. Address before: 224051 Jiangsu province Yancheng City Jianjun Road No. 211 Patentee before: Yangcheng Institute of Technology |
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Granted publication date: 20150826 Termination date: 20190429 |