[go: up one dir, main page]

CN204579790U - The device of a kind of Using Multistage Membranes parallel production sugarcane inspissated juice and sugarcane drinking water - Google Patents

The device of a kind of Using Multistage Membranes parallel production sugarcane inspissated juice and sugarcane drinking water Download PDF

Info

Publication number
CN204579790U
CN204579790U CN201520261090.XU CN201520261090U CN204579790U CN 204579790 U CN204579790 U CN 204579790U CN 201520261090 U CN201520261090 U CN 201520261090U CN 204579790 U CN204579790 U CN 204579790U
Authority
CN
China
Prior art keywords
sugarcane
juice
membrane module
nanofiltration
clear liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201520261090.XU
Other languages
Chinese (zh)
Inventor
李凯
李文
杭方学
陆海勤
谢彩锋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangxi University
Original Assignee
Guangxi University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangxi University filed Critical Guangxi University
Priority to CN201520261090.XU priority Critical patent/CN204579790U/en
Application granted granted Critical
Publication of CN204579790U publication Critical patent/CN204579790U/en
Anticipated expiration legal-status Critical
Withdrawn - After Issue legal-status Critical Current

Links

Landscapes

  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

一种多级膜并行生产甘蔗浓缩汁及甘蔗饮用水的装置,该装置的第一陶瓷超滤膜组件进汁口与粗滤甘蔗汁缸连接,第一陶瓷超滤膜组件清液出口与甘蔗澄清汁缸连接;有机纳滤膜组件进汁口与甘蔗澄清汁缸连接,有机纳滤膜组件清液出口与纳滤清液缸连接;第二陶瓷超滤膜组件进汁口与纳滤浓缩液缸连接,第二陶瓷超滤膜组件清液出口连接至甘蔗浓缩汁无菌灌装室;有机反渗透膜组件进汁口与纳滤清液缸连接,有机反渗透膜组件清液出口与反渗透清液缸连接;第三陶瓷超滤膜组件进汁口与反渗透清液缸连接,第三陶瓷超滤膜组件清液出口连接至甘蔗饮用水无菌灌装室。本实用新型以甘蔗为原料并行生产高品质的甘蔗浓缩汁以及甘蔗饮用水,提高了甘蔗的附加值。

A device for producing sugarcane concentrated juice and sugarcane drinking water in parallel with multi-stage membranes. The juice inlet of the first ceramic ultrafiltration membrane module of the device is connected to the crude sugarcane juice tank, and the clear liquid outlet of the first ceramic ultrafiltration membrane module is connected to the sugarcane The clarified juice tank is connected; the juice inlet of the organic nanofiltration membrane module is connected with the sugarcane clarified juice tank, the clear liquid outlet of the organic nanofiltration membrane module is connected with the nanofiltration clear liquid tank; the juice inlet of the second ceramic ultrafiltration membrane module is connected with the nanofiltration concentration The liquid cylinder is connected, and the clear liquid outlet of the second ceramic ultrafiltration membrane module is connected to the aseptic filling room for sugarcane concentrated juice; the juice inlet of the organic reverse osmosis membrane module is connected to the nanofiltration clear liquid tank, and the clear liquid outlet of the organic reverse osmosis membrane module is connected to the The reverse osmosis clear liquid tank is connected; the juice inlet of the third ceramic ultrafiltration membrane module is connected to the reverse osmosis clear liquid tank, and the clear liquid outlet of the third ceramic ultrafiltration membrane module is connected to the aseptic filling room for sugarcane drinking water. The utility model uses sugarcane as a raw material to produce high-quality sugarcane concentrated juice and sugarcane drinking water in parallel, thereby increasing the added value of the sugarcane.

Description

一种多级膜并行生产甘蔗浓缩汁及甘蔗饮用水的装置A device for parallel production of sugarcane concentrated juice and sugarcane drinking water with multi-stage membranes

技术领域technical field

本实用新型涉及一种多级膜并行生产甘蔗浓缩汁及甘蔗饮用水的装置,属于食品加工技术领域。The utility model relates to a device for producing sugarcane concentrated juice and sugarcane drinking water in parallel with multi-stage membranes, which belongs to the technical field of food processing.

技术背景technical background

甘蔗不仅是制糖的原料,还是亚热带及热带特有的一种水果。其汁液丰富,含糖量高,味感清甜,广受人们的喜爱。并且甘蔗还有具有清热解毒、生津止渴、和胃止呕、滋阴润燥等功效,是生产饮料的优质原料。目前,用甘蔗汁做成饮料的方法主要有两种:一种是直接榨取甘蔗汁配制成饮料;另一种是先将甘蔗加工成甘蔗浓缩汁,然后用浓缩汁配制成饮料。受资源和原料的限制,饮料加工企业不可能都能直接榨取甘蔗汁配制成饮料,目前绝大多数企业都是以甘蔗浓缩汁为原料来生产甘蔗汁饮料。而目前公开的报导中,甘蔗浓缩汁的品质都未能满足高端客户的要求,究其原因主要是生产方法的问题。如发明专利CN 103330250A所述,发明人将甘蔗依次经过榨汁、预灭菌及灭酶、离心去微粒、酶解、超滤、浓缩、灭菌七个具体技术步骤加工出甘蔗浓缩汁。这种方法虽然能够加工出浓度较高的甘蔗浓缩汁,从而有利于节省运输及储藏的成本,但是仍存在较多不足之处:(1)将甘蔗压榨出汁后再灭酶,且灭酶温度较高(95~100℃),极易造成甘蔗汁中热敏性物质分解,如:甾醇、烷醇以及多酚等,从而导致甘蔗汁中营养成分及风味物质的损失;(2)超滤澄清之前要经过离心和酶解两道较为繁琐的工序,能耗高,并且甘蔗汁中含有较多微生物生长所需的营养物质,再加上酶解时间较长(60~90min),极易染菌,会引起甘蔗汁变质;(3)蒸发浓缩的温度较高(一效蒸发的温度接近90℃),再加上蒸发过程的雾沫夹带作用,会导致甘蔗汁中的芳香物质损失较大;(4)热杀菌的热负荷会导致甘蔗汁中风味物质和营养成分的破坏,从而影响甘蔗汁的品质。还有较多相关专利报道,如:92108796.9、CN 101985666A、CN 103734838A以及CN 104273618A等,都或多或少存在与上述发明专利类似的问题。Sugarcane is not only a raw material for sugar production, but also a fruit unique to subtropical and tropical regions. It is rich in juice, high in sugar content, and has a sweet taste, which is widely loved by people. In addition, sugarcane also has the functions of clearing away heat and detoxification, promoting body fluid and quenching thirst, harmonizing the stomach and relieving vomiting, nourishing yin and moistening dryness, etc. It is a high-quality raw material for the production of beverages. At present, the method of making beverage with sugarcane juice mainly contains two kinds: a kind of is directly squeezed sugarcane juice and is mixed with beverage; Limited by resources and raw materials, it is impossible for beverage processing enterprises to directly extract sugarcane juice to make beverages. At present, most enterprises use concentrated sugarcane juice as raw material to produce sugarcane juice beverages. And in the public report at present, the quality of sugarcane concentrated juice all fails to meet the requirement of high-end customer, traces it to its cause mainly is the problem of production method. As described in the invention patent CN 103330250A, the inventor processed the sugarcane concentrated juice through seven specific technical steps of squeezing the sugarcane, pre-sterilizing and deactivating enzymes, centrifuging to remove particles, enzymatic hydrolysis, ultrafiltration, concentration and sterilization. Though this method can process the sugarcane concentrated juice that concentration is higher, thus helps to save the cost of transportation and storage, but still has many deficiencies: (1) after the sugarcane is squeezed out of the juice, the enzyme is deactivated, and the enzyme deactivation temperature High temperature (95-100°C) can easily cause the decomposition of heat-sensitive substances in sugarcane juice, such as sterols, alkanols and polyphenols, etc., resulting in the loss of nutrients and flavor substances in sugarcane juice; (2) Before ultrafiltration and clarification It needs to go through two cumbersome processes of centrifugation and enzymatic hydrolysis, high energy consumption, and sugarcane juice contains more nutrients needed for microbial growth, coupled with long enzymatic hydrolysis time (60-90min), it is very easy to infect bacteria , will cause sugarcane juice to deteriorate; (3) The temperature of evaporation and concentration is relatively high (the temperature of first-effect evaporation is close to 90°C), and the entrainment of mist in the evaporation process will cause a large loss of aromatic substances in sugarcane juice; (4) The heat load of thermal sterilization will lead to the destruction of flavor substances and nutrients in sugarcane juice, thus affecting the quality of sugarcane juice. There are also many related patent reports, such as: 92108796.9, CN 101985666A, CN 103734838A and CN 104273618A, etc., all of which have more or less similar problems to the above-mentioned invention patents.

甘蔗中含有70%~80%的水分,在甘蔗浓缩汁加工过程中为了减少运输及储存的成本,必须除去甘蔗汁中的部分水分。这些水分是甘蔗植株中的原水,里面含有较多对人体有利的自由基。如能将这部分水分充分利用加工成饮用水,不仅能丰富饮用水的资源,也能提高甘蔗的附加值。目前,不管是果蔬汁加工企业,还是制糖企业,都是将从甘蔗中提取出的水分直接排到废水池中,这种方法不仅增加了末端废水处理的压力,更是对水资源的极大浪费。为了丰富饮用水资源、提高甘蔗产业附加值,在发明专利CN 103936213A中,发明人将甘蔗依次经过压榨出汁、蒸发冷凝、活性炭(或石英)处理、超滤澄清、反渗透纯化、灭菌等技术步骤后得到瓶装饮用水。这种方法虽然使得甘蔗中的水分能够得到充分利用,但是发明人将甘蔗中的水分提取出来后并未提及剩余甘蔗汁的处理方式,如果只把甘蔗中的水分提取出来,而对甘蔗汁中有效的成分并未加以利用,实是对甘蔗资源的极大浪费,近乎杀鸡取卵;并且发明人对饮用水采用的臭氧法、紫外辐射法或者是二氧化氯法杀菌,这些杀菌方式不仅会破坏甘蔗水中一些对人体有利的自由基,少量的杀菌剂残留在水中还会对人体有一定的副作用。在发明专利CN 101798148A中,发明人以甘蔗糖厂的一效、二效汽凝水为原料,经过超滤除杂、纳滤澄清、反渗透纯化及灭菌等技术步骤后,得到甘蔗饮用水。这种方法虽然在将甘蔗中的水分提取出来加工成饮用水的同时又将甘蔗中的糖分能够提取出来,但是一效、二效的汽凝水来自澄清后的甘蔗汁,而甘蔗汁澄清过程中加入了较多的化学试剂作为澄清剂,如:石灰、SO2、磷酸以及聚丙烯酰胺等,这样得到的水分势必也会破坏甘蔗水中对人体有利的自由基,甚至会残留少量对人体有害的化学物质,尤其是合成聚丙烯酰胺的单体(丙烯酸),是一种致癌物。Sugarcane contains 70% to 80% of water. In order to reduce the cost of transportation and storage during the processing of concentrated sugarcane juice, part of the water in sugarcane juice must be removed. This water is the raw water in the sugarcane plant, which contains more free radicals that are beneficial to the human body. If this part of water can be fully utilized and processed into drinking water, it will not only enrich the resources of drinking water, but also increase the added value of sugarcane. At present, whether it is a fruit and vegetable juice processing enterprise or a sugar refining enterprise, the water extracted from sugarcane is directly discharged into the waste water pool. Big waste. In order to enrich drinking water resources and increase the added value of the sugarcane industry, in the invention patent CN 103936213A, the inventor successively undergoes techniques such as squeezing out juice, evaporating and condensing, activated carbon (or quartz) treatment, ultrafiltration clarification, reverse osmosis purification, and sterilization. Get bottled drinking water after the step. Although this method can make full use of the water in the sugarcane, the inventor has not mentioned the processing mode of the remaining sugarcane juice after extracting the water in the sugarcane, if only the water in the sugarcane is extracted, and the sugarcane juice The effective components in it are not utilized, which is a great waste of sugarcane resources, almost killing chickens and taking eggs; and the inventor adopts ozone method, ultraviolet radiation method or chlorine dioxide method to sterilize drinking water, these sterilization methods will not only destroy Some free radicals in sugarcane water are beneficial to the human body, and a small amount of fungicides left in the water will also have certain side effects on the human body. In the invention patent CN 101798148A, the inventor used the first-effect and second-effect condensed water of the sugarcane sugar factory as raw materials, and obtained sugarcane drinking water after ultrafiltration, nanofiltration clarification, reverse osmosis purification and sterilization. . Although this method extracts the water in the sugarcane and processes it into drinking water, it can extract the sugar in the sugarcane at the same time, but the condensed water of the first and second effects comes from the clarified sugarcane juice, and the sugarcane juice clarification process Many chemical reagents are added as clarifiers, such as: lime, SO 2 , phosphoric acid and polyacrylamide, etc. The water obtained in this way will inevitably destroy the free radicals in the sugarcane water that are beneficial to the human body, and even leave a small amount that is harmful to the human body. The chemical substance, especially the monomer (acrylic acid) used to synthesize polyacrylamide, is a carcinogen.

因此,提供一种甘蔗浓缩汁的加工方法及装置,使得产品质量更好、生产效率更高、成本更低,并且能够充分利用从甘蔗中提出的水分,将其加工成高品质的饮用水,增加甘蔗的附加值,是很有必要的。Therefore, to provide a processing method and device for sugarcane concentrated juice, the product quality is better, the production efficiency is higher, the cost is lower, and the water extracted from the sugarcane can be fully utilized to process it into high-quality drinking water. It is necessary to increase the added value of sugarcane.

实用新型内容Utility model content

本实用新型的目的是提供一种多级膜并行生产甘蔗浓缩汁及甘蔗饮用水的装置,解决了传统的甘蔗浓缩汁加工过程中因灭酶、蒸发、灭菌等工序引起甘蔗汁营养成分以及风味物质损失的技术问题,并将甘蔗中的原水提取出来,加工成高品质的饮用水,从而提高了甘蔗的附加值。The purpose of this utility model is to provide a device for producing sugarcane concentrated juice and sugarcane drinking water in parallel with multi-stage membranes, which solves the problem of sugarcane juice nutritional components and The technical problem of the loss of flavor substances, and extract the raw water in the sugar cane, and process it into high-quality drinking water, thereby increasing the added value of the sugar cane.

为了实现上述目的,本实用新型采用了以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种多膜并行生产甘蔗浓缩汁及甘蔗饮用水的装置,包括粗滤甘蔗汁缸、甘蔗澄清汁缸、纳滤清液缸、纳滤浓缩液缸、反渗透清液缸、第一陶瓷超滤膜组件、有机纳滤膜组件、第二陶瓷超滤膜组件、有机反渗透膜组件、第三陶瓷超滤膜组件、甘蔗饮用水无菌灌装室以及甘蔗浓缩汁无菌灌装室,具体连接关系如下:A multi-membrane device for producing sugarcane concentrated juice and sugarcane drinking water in parallel, including a rough filter sugarcane juice tank, a sugarcane clarified juice tank, a nanofiltration clear liquid tank, a nanofiltration concentrated liquid tank, a reverse osmosis clear liquid tank, the first ceramic super Filter membrane module, organic nanofiltration membrane module, second ceramic ultrafiltration membrane module, organic reverse osmosis membrane module, third ceramic ultrafiltration membrane module, sugarcane drinking water aseptic filling room and sugarcane concentrated juice aseptic filling room, The specific connection relationship is as follows:

第一陶瓷超滤膜组件进汁口与粗滤甘蔗汁缸连接,第一陶瓷超滤膜组件清液出口与甘蔗澄清汁缸连接,第一陶瓷超滤膜组件截留液出口与粗滤甘蔗汁缸连接;The juice inlet of the first ceramic ultrafiltration membrane module is connected to the coarse filtration sugarcane juice tank, the clear liquid outlet of the first ceramic ultrafiltration membrane module is connected to the sugarcane clarified juice tank, and the retentate outlet of the first ceramic ultrafiltration membrane module is connected to the rough filtration sugarcane juice cylinder connection;

有机纳滤膜组件进汁口与甘蔗澄清汁缸连接,有机纳滤膜组件清液出口与纳滤清液缸连接,有机纳滤膜组件截留液出口与甘蔗澄清汁缸连接;The juice inlet of the organic nanofiltration membrane module is connected to the sugarcane clarified juice tank, the clear liquid outlet of the organic nanofiltration membrane module is connected to the nanofiltration liquid tank, and the retentate outlet of the organic nanofiltration membrane module is connected to the sugarcane clarified juice tank;

第二陶瓷超滤膜组件进汁口与纳滤浓缩液缸连接,纳滤浓缩液缸与甘蔗澄清汁缸连接,第二陶瓷超滤膜组件清液出口连接至甘蔗浓缩汁无菌灌装室,第二陶瓷超滤膜组件截留液出口与纳滤浓缩汁缸连接;The juice inlet of the second ceramic ultrafiltration membrane module is connected to the nanofiltration concentrated liquid tank, the nanofiltration concentrated liquid tank is connected to the sugarcane clarified juice tank, and the clear liquid outlet of the second ceramic ultrafiltration membrane module is connected to the sugarcane concentrated juice aseptic filling chamber , the retentate outlet of the second ceramic ultrafiltration membrane module is connected to the nanofiltration concentrated juice tank;

有机反渗透膜组件进汁口与纳滤清液缸连接,有机反渗透膜组件清液出口与反渗透清液缸连接,有机反渗透膜组件截留液出口与纳滤清液缸连接;The juice inlet of the organic reverse osmosis membrane module is connected to the nanofiltration clear liquid tank, the clear liquid outlet of the organic reverse osmosis membrane module is connected to the reverse osmosis clear liquid tank, and the retentate outlet of the organic reverse osmosis membrane module is connected to the nanofiltration clear liquid tank;

第三陶瓷超滤膜组件进汁口与反渗透清液缸连接,第三陶瓷超滤膜组件清液出口连接至甘蔗饮用水无菌灌装室,第三陶瓷超滤膜组件截留液出口与反渗透清液缸连接。The juice inlet of the third ceramic ultrafiltration membrane module is connected to the reverse osmosis clear liquid tank, the clear liquid outlet of the third ceramic ultrafiltration membrane module is connected to the aseptic filling chamber for sugarcane drinking water, and the retained liquid outlet of the third ceramic ultrafiltration membrane module is connected to the Reverse osmosis supernatant tank connection.

还包括粗滤甘蔗汁获取设备,所述的粗滤甘蔗汁获取设备包括依次连接的甘蔗切段机、夹层锅、甘蔗压榨机以及卧螺式离心机,所述卧螺式离心机的粗滤甘蔗汁出口连接至粗滤甘蔗汁缸,所述的卧螺式离心机的过滤孔径为50.0~150.0μm。It also includes coarse filtration sugarcane juice acquisition equipment, and the coarse filtration sugarcane juice acquisition equipment includes a sugarcane cutting machine, a sandwich pot, a sugarcane press machine and a decanter centrifuge connected in sequence, and the coarse filtration of the decanter centrifuge The sugarcane juice outlet is connected to a sugarcane juice tank for coarse filtration, and the filter aperture of the decanter centrifuge is 50.0-150.0 μm.

所述的第一陶瓷超滤膜组件、第二陶瓷超滤膜组件以及第三陶瓷超滤膜组件的操作参数为:跨膜压差为0.10~0.30MPa,膜面流速为4.0m/s~5.0m/s。The operating parameters of the first ceramic ultrafiltration membrane module, the second ceramic ultrafiltration membrane module and the third ceramic ultrafiltration membrane module are: the transmembrane pressure difference is 0.10-0.30MPa, and the membrane surface flow velocity is 4.0m/s- 5.0m/s.

所述的有机纳滤膜组件的操作压力为1.0~3.0MPa,膜面流速为3.0m/s~5.0m/s;纳滤浓缩汁的锤度为30.0~35.0°Brix。The operating pressure of the organic nanofiltration membrane module is 1.0-3.0MPa, the membrane surface flow velocity is 3.0m/s-5.0m/s; the Brix of the nanofiltration concentrated juice is 30.0-35.0°Brix.

所述的有机反渗透膜组件的操作压力为1.5~4.0MPa,膜面流速为3.0m/s~5.0m/s。The operating pressure of the organic reverse osmosis membrane module is 1.5-4.0 MPa, and the membrane surface flow velocity is 3.0 m/s-5.0 m/s.

所述的第一陶瓷超滤膜组件的膜孔径为0.05~0.10μm。The membrane pore diameter of the first ceramic ultrafiltration membrane module is 0.05-0.10 μm.

所述的有机纳滤膜组件的截留分子量为200~500Da。The molecular weight cut-off of the organic nanofiltration membrane module is 200-500Da.

所述的第二陶瓷超滤膜组件的膜孔径为0.01~0.02μm。The membrane pore diameter of the second ceramic ultrafiltration membrane module is 0.01-0.02 μm.

所述的有机反渗透膜组件的截留分子量为100Da。The molecular weight cut-off of the organic reverse osmosis membrane module is 100Da.

所述的第三陶瓷超滤膜组件的膜孔径为0.01~0.02μm。The membrane pore diameter of the third ceramic ultrafiltration membrane module is 0.01-0.02 μm.

与现有技术相比较,本实用新型具备的有益效果:Compared with the prior art, the utility model has the beneficial effects:

(1)在甘蔗浓缩汁加工过程中不添加任何化学试剂和食品添加剂,保证了食品的绿色安全性。另外,在甘蔗浓缩汁澄清及除菌过程采用了陶瓷膜超滤澄清及除菌,由于陶瓷膜上结垢造成的膜阻力较小,因此陶瓷膜过滤甘蔗汁的膜渗透通量较大,且陶瓷膜通量衰减速度慢,可维持较高的膜通量过滤,从而延长膜清洗周期和减少膜清洗频率。(1) No chemical reagents and food additives are added during the processing of sugarcane concentrated juice, which ensures the green safety of food. In addition, the clarification and sterilization process of concentrated sugarcane juice adopts ceramic membrane ultrafiltration for clarification and sterilization. Due to the small membrane resistance caused by scaling on the ceramic membrane, the membrane permeation flux of the ceramic membrane for filtering sugarcane juice is relatively large, and The flux decay rate of the ceramic membrane is slow, which can maintain a high membrane flux filtration, thereby prolonging the membrane cleaning cycle and reducing the frequency of membrane cleaning.

(2)在甘蔗浓缩汁加工过程中,无需传统果蔬汁加工中酶解、离心等繁琐的工序,生产工艺流程短、设备结构简单、一次性投资成本低,生产时间短,可避免传统的甘蔗浓缩汁加工过程因时间较长而引起甘蔗汁营养成分以及风味物质的损失。(2) In the process of sugarcane concentrated juice processing, there is no need for cumbersome processes such as enzymatic hydrolysis and centrifugation in traditional fruit and vegetable juice processing. The production process is short, the equipment structure is simple, the one-time investment cost is low, and the production time is short, which can avoid the traditional sugarcane The concentrated juice processing process will cause the loss of nutrients and flavor substances of sugarcane juice due to the long time.

(3)在甘蔗浓缩汁除菌工序中,选取膜孔径小于细菌(或孢子)直径的陶瓷超滤膜过滤除菌,陶瓷膜杀菌属于冷杀菌技术,避免了传统果蔬汁加工工艺中因热杀菌引起甘蔗汁中热敏性物质分解以及风味物质和营养成分损失。(3) In the sterilization process of sugarcane concentrated juice, ceramic ultrafiltration membranes with a membrane pore size smaller than the diameter of bacteria (or spores) are selected for filtration and sterilization. Ceramic membrane sterilization belongs to cold sterilization technology, which avoids heat sterilization in traditional fruit and vegetable juice processing technology It causes the decomposition of heat-sensitive substances in sugarcane juice and the loss of flavor substances and nutrients.

(4)采用烫漂灭酶的方式,烫漂灭酶能在甘蔗未压榨出汁之前就能灭活甘蔗中的氧化酶,相对于将甘蔗压榨出汁后再灭酶,烫漂灭酶能不仅能更好地保持甘蔗中原有的风味物质和营养成分,还能更好地防止甘蔗浓缩汁加工过程酶促褐变的产生。(4) Using the method of blanching to kill enzymes, blanching to kill enzymes can inactivate the oxidase in sugarcane before the sugarcane is squeezed out of juice. It can better maintain the original flavor substances and nutritional components in the sugarcane, and can better prevent the generation of enzymatic browning in the process of processing the concentrated sugarcane juice.

(5)采用膜分离技术浓缩甘蔗汁,在常温下即可进行,防止了传统甘蔗浓缩汁加工过程因蒸发浓缩导致甘蔗中热敏性物质分解以及风味物质通过挥发和雾沫夹带损失的技术问题。(5) The membrane separation technology is used to concentrate sugarcane juice, which can be carried out at normal temperature, which prevents the technical problems of the decomposition of heat-sensitive substances in sugarcane and the loss of flavor substances through volatilization and mist entrainment due to evaporation and concentration in the traditional sugarcane concentrated juice processing process.

(6)所制得的甘蔗浓缩汁色泽清亮透明、香味浓郁、味道清甜可口,并较好地保持了甘蔗原有的风味物质及营养成分,且贮存期内没有沉淀析出和混浊产生。(6) The prepared sugarcane concentrated juice is clear and transparent in color, rich in fragrance, sweet and delicious in taste, and maintains the original flavor substances and nutritional components of sugarcane well, and there is no precipitation and turbidity during storage.

(7)通过膜过程分离、浓缩及冷杀菌等功能的集成,将甘蔗浓缩汁加工过程分离出的水分进一步加工成高品质的饮用水,提高了甘蔗的附加值。(7) Through the integration of membrane process separation, concentration and cold sterilization, the water separated from the sugarcane concentrated juice processing process is further processed into high-quality drinking water, which improves the added value of sugarcane.

(8)在甘蔗饮用水加工过程中,未添加任何化学试剂和食品添加剂,所制得的饮用水为绿色天然的甘蔗植株原水,保留了甘蔗植株水中对人体有利的自由基,为高品质的饮用水。(8) During the processing of sugarcane drinking water, no chemical reagents and food additives are added, and the prepared drinking water is green and natural sugarcane plant raw water, which retains the free radicals in the sugarcane plant water that are beneficial to the human body, and is high-quality drinking water.

(9)在甘蔗饮用水除菌工序中,选取膜孔径小于细菌(或孢子)直径的陶瓷超滤膜过滤除菌,避免了传统饮用水除菌工艺,如:臭氧除菌、紫外杀菌、二氧化氯杀菌等,影响饮用水的品质。(9) In the sugarcane drinking water sterilization process, ceramic ultrafiltration membrane filtration sterilization with a membrane pore size smaller than the diameter of bacteria (or spores) is selected to avoid traditional drinking water sterilization processes, such as: ozone sterilization, ultraviolet sterilization, secondary Chlorine oxidation sterilization, etc., affect the quality of drinking water.

附图说明Description of drawings

图1为本实用新型所述的多膜并行生产甘蔗浓缩汁及甘蔗饮用水的装置的设备连接示意图。Fig. 1 is a schematic diagram of the equipment connection of the multi-membrane parallel production of sugarcane concentrated juice and sugarcane drinking water according to the utility model.

图2为利用本实用新型所述的多膜并行生产甘蔗浓缩汁及甘蔗饮用水的装置进行生产的工艺流程图。Fig. 2 is a process flow chart of the device for producing sugarcane concentrated juice and sugarcane drinking water in parallel using the multi-membrane described in the present invention.

图中,In the figure,

第一陶瓷超滤膜组件1,第一陶瓷超滤膜组件清液出口11,第一陶瓷超滤膜组件进汁口12,第一陶瓷超滤膜组件截留液出口13;The first ceramic ultrafiltration membrane module 1, the first ceramic ultrafiltration membrane module clear liquid outlet 11, the first ceramic ultrafiltration membrane module juice inlet 12, the first ceramic ultrafiltration membrane module retentate outlet 13;

有机纳滤膜组件2,有机纳滤膜组件清液出口21,有机纳滤膜组件进汁口22,有机纳滤膜组件截留液出口23;Organic nanofiltration membrane module 2, organic nanofiltration membrane module clear liquid outlet 21, organic nanofiltration membrane module juice inlet 22, organic nanofiltration membrane module retentate outlet 23;

有机反渗透膜组件3,有机反渗透膜组件清液出口31,有机反渗透膜组件进汁口32,有机反渗透膜组件截留液出口33;Organic reverse osmosis membrane module 3, organic reverse osmosis membrane module clear liquid outlet 31, organic reverse osmosis membrane module juice inlet 32, organic reverse osmosis membrane module retentate outlet 33;

第三陶瓷超滤膜组件4,第三陶瓷超滤膜组件清液出口41,第三陶瓷超滤膜组件进汁口42,第三陶瓷超滤膜组件截留液出口43;The third ceramic ultrafiltration membrane module 4, the third ceramic ultrafiltration membrane module clear liquid outlet 41, the third ceramic ultrafiltration membrane module juice inlet 42, the third ceramic ultrafiltration membrane module retentate outlet 43;

第二陶瓷超滤膜组件5,第二陶瓷超滤膜组件进汁口52,第二陶瓷超滤膜组件清液出口51,第二陶瓷超滤膜组件截留液出口53;The second ceramic ultrafiltration membrane assembly 5, the second ceramic ultrafiltration membrane assembly juice inlet 52, the second ceramic ultrafiltration membrane assembly clear liquid outlet 51, the second ceramic ultrafiltration membrane assembly retentate outlet 53;

粗滤甘蔗汁缸15,甘蔗澄清汁缸25,纳滤清液缸35,反渗透清液缸45,纳滤浓缩液缸55;Coarse filter sugarcane juice tank 15, sugarcane clarified juice tank 25, nanofiltration clear liquid tank 35, reverse osmosis clear liquid tank 45, nanofiltration concentrated liquid tank 55;

甘蔗饮用水无菌灌装室7,甘蔗浓缩汁无菌灌装室6,卧螺式离心机8,粗滤甘蔗汁出口81,甘蔗压榨机10,夹层锅9,加热蒸气入口91,不凝气体出口92,汽凝水出口93,甘蔗切段机11。Sugarcane drinking water aseptic filling room 7, sugarcane concentrated juice aseptic filling room 6, decanter centrifuge 8, coarse filter sugarcane juice outlet 81, sugarcane press 10, sandwich pot 9, heating steam inlet 91, non-condensing Gas outlet 92, condensed water outlet 93, sugarcane cutting machine 11.

具体实施方式Detailed ways

下面通过实施例对本实用新型的技术方案作进一步阐述。The technical solution of the utility model will be further elaborated below through the embodiments.

实施例1Example 1

一种多膜并行生产甘蔗浓缩汁及甘蔗饮用水的装置,包括粗滤甘蔗汁缸15、甘蔗澄清汁缸25、纳滤清液缸35、反渗透清液缸45、纳滤浓缩液缸55、第一陶瓷超滤膜组件1、有机纳滤膜组件2、第二陶瓷超滤膜组件5、有机反渗透膜组件3、第三陶瓷超滤膜组件4、甘蔗饮用水无菌灌装室7以及甘蔗浓缩汁无菌灌装室6,具体连接关系如下:A multi-membrane device for producing sugarcane concentrated juice and sugarcane drinking water in parallel, comprising a rough filter sugarcane juice tank 15, a sugarcane clarified juice tank 25, a nanofiltration clear liquid tank 35, a reverse osmosis clear liquid tank 45, and a nanofiltration concentrated liquid tank 55 , the first ceramic ultrafiltration membrane module 1, organic nanofiltration membrane module 2, the second ceramic ultrafiltration membrane module 5, organic reverse osmosis membrane module 3, the third ceramic ultrafiltration membrane module 4, sugarcane drinking water aseptic filling room 7 and the sugarcane concentrated juice aseptic filling room 6, the specific connection relationship is as follows:

第一陶瓷超滤膜组件进汁口12与粗滤甘蔗汁缸15连接,第一陶瓷超滤膜组件清液出口11与甘蔗澄清汁缸25连接,第一陶瓷超滤膜组件截留液出口13与粗滤甘蔗汁缸15连接;The juice inlet 12 of the first ceramic ultrafiltration membrane module is connected with the rough filter sugarcane juice tank 15, the clear liquid outlet 11 of the first ceramic ultrafiltration membrane module is connected with the clarified juice tank 25 of sugarcane, and the retained liquid outlet 13 of the first ceramic ultrafiltration membrane module Connect with coarse filter sugarcane juice tank 15;

有机纳滤膜组件进汁口22与甘蔗澄清汁缸25连接,有机纳滤膜组件清液出口21与纳滤清液缸35连接,有机纳滤膜组件截留液出口23与甘蔗澄清汁缸25连接;Organic nanofiltration membrane module juice inlet 22 is connected with sugarcane clarified juice tank 25, organic nanofiltration membrane module clear liquid outlet 21 is connected with nanofiltration clear liquid tank 35, organic nanofiltration membrane module retentate outlet 23 is connected with sugarcane clarified juice tank 25 connect;

第二陶瓷超滤膜组件进汁口52与纳滤浓缩液缸55连接,纳滤浓缩液缸55与甘蔗澄清汁缸25连接,第二陶瓷超滤膜组件清液出口51连接至甘蔗浓缩汁无菌灌装室6,第二陶瓷超滤膜组件截留液出口53与纳滤浓缩汁缸55连接;The second ceramic ultrafiltration membrane assembly juice inlet 52 is connected to the nanofiltration concentrated liquid cylinder 55, the nanofiltration concentrated liquid cylinder 55 is connected to the sugarcane clarified juice cylinder 25, and the second ceramic ultrafiltration membrane assembly clear liquid outlet 51 is connected to the sugarcane concentrated juice Aseptic filling chamber 6, the outlet 53 of the retained liquid of the second ceramic ultrafiltration membrane module is connected with the nanofiltration concentrated juice tank 55;

有机反渗透膜组件进汁口32与纳滤清液缸35连接,有机反渗透膜组件清液出口31与反渗透清液缸45连接,有机反渗透膜组件截留液出口33与纳滤清液缸35连接;The juice inlet 32 of the organic reverse osmosis membrane module is connected to the nanofiltration liquid tank 35, the clear liquid outlet 31 of the organic reverse osmosis membrane module is connected to the reverse osmosis clear liquid tank 45, and the retained liquid outlet 33 of the organic reverse osmosis membrane module is connected to the nanofiltration liquid Cylinder 35 connection;

第三陶瓷超滤膜组件进汁口42与反渗透清液缸45连接,第三陶瓷超滤膜组件清液出口41连接至甘蔗饮用水无菌灌装室7,第三陶瓷超滤膜组件截留液出口43与反渗透清液缸45连接。The third ceramic ultrafiltration membrane assembly juice inlet 42 is connected to the reverse osmosis clear liquid cylinder 45, the third ceramic ultrafiltration membrane assembly clear liquid outlet 41 is connected to the sugarcane drinking water aseptic filling chamber 7, the third ceramic ultrafiltration membrane assembly The retentate outlet 43 is connected to the reverse osmosis clear liquid cylinder 45 .

上述装置,还包括粗滤甘蔗汁获取设备,所述的粗滤甘蔗汁获取设备包括依次连接的甘蔗切段机11、夹层锅9、甘蔗压榨机10以及卧螺式离心机8,所述的卧螺式离心机8的粗滤甘蔗汁出口81连接至粗滤甘蔗汁缸15,所述的卧螺式离心机8的过滤孔径为50.0~150.0μm。The above-mentioned device also includes a coarsely filtered sugarcane juice obtaining device, and the described coarsely filtered sugarcane juice obtaining device includes a sugarcane cutting machine 11, a sandwich pot 9, a sugarcane squeezer 10 and a decanter centrifuge 8 connected in sequence, and the described The coarsely filtered sugarcane juice outlet 81 of the decanter centrifuge 8 is connected to the coarsely filtered sugarcane juice tank 15, and the filter aperture of the decanter centrifuge 8 is 50.0-150.0 μm.

所述的第一陶瓷超滤膜组件1、第二陶瓷超滤膜组件5以及第三陶瓷超滤膜组件4的操作参数为:跨膜压差为0.10~0.30MPa,膜面流速为4.0m/s~5.0m/s。The operating parameters of the first ceramic ultrafiltration membrane module 1, the second ceramic ultrafiltration membrane module 5 and the third ceramic ultrafiltration membrane module 4 are: the transmembrane pressure difference is 0.10-0.30MPa, and the membrane surface flow velocity is 4.0m /s~5.0m/s.

所述的有机纳滤膜组件2的操作压力为1.0~3.0MPa,膜面流速为3.0m/s~5.0m/s;纳滤浓缩液的锤度为30.0~35.0°Brix。The operating pressure of the organic nanofiltration membrane module 2 is 1.0-3.0MPa, the membrane surface flow velocity is 3.0m/s-5.0m/s; the Brix of the nanofiltration concentrate is 30.0-35.0°Brix.

所述的有机反渗透膜组件3的操作压力为1.5~4.0MPa,膜面流速为3.0m/s~5.0m/s。The operating pressure of the organic reverse osmosis membrane module 3 is 1.5-4.0 MPa, and the membrane surface flow velocity is 3.0 m/s-5.0 m/s.

所述的第一陶瓷超滤膜组件1的膜孔径为0.05~0.10μm。The membrane pore diameter of the first ceramic ultrafiltration membrane module 1 is 0.05-0.10 μm.

所述的有机纳滤膜组件2的截留分子量为200~500Da。The molecular weight cut-off of the organic nanofiltration membrane module 2 is 200-500Da.

所述的第二陶瓷超滤膜组件5的膜孔径为0.01~0.02μm。The membrane pore diameter of the second ceramic ultrafiltration membrane module 5 is 0.01-0.02 μm.

所述的有机反渗透膜组件3的截留分子量为100Da。The molecular weight cut-off of the organic reverse osmosis membrane module 3 is 100Da.

所述的第三陶瓷超滤膜组件4的膜孔径为0.01~0.02μm。The membrane pore diameter of the third ceramic ultrafiltration membrane module 4 is 0.01-0.02 μm.

实施例2Example 2

一种多级膜并行生产甘蔗浓缩汁及甘蔗饮用水的方法,其操作步骤为:A method for producing sugarcane concentrated juice and sugarcane drinking water in parallel with multi-stage membranes, the operation steps are:

(1)烫漂灭酶:挑选新鲜成熟的甘蔗,剔除腐烂病虫的原料,将甘蔗切成段,每段长为20~40cm,并将甘蔗表皮清洗干净;然后将甘蔗送入夹层锅中,加水煮沸4min,使甘蔗中的氧化酶失活,防止加工过程酶促褐变的产生,得到灭酶甘蔗;(1) Blanch and eliminate enzymes: select fresh and mature sugarcane, remove the raw materials of rotten pests, cut the sugarcane into sections, each section is 20-40cm long, and clean the sugarcane skin; then put the sugarcane into the sandwich pot adding water and boiling for 4 minutes to inactivate the oxidase in the sugarcane, prevent enzymatic browning in the processing process, and obtain the enzyme-inactivated sugarcane;

(2)压榨提汁:将灭酶甘蔗送入三辊式甘蔗压榨机中压榨出汁,得到甘蔗初榨汁;(2) Squeeze and extract juice: send the enzyme-inactivated sugarcane into a three-roller sugarcane press to squeeze out the juice to obtain virgin sugarcane juice;

(3)粗过滤:将甘蔗初榨汁经过孔径为100.0μm的卧螺式离心机过滤,得到粗滤甘蔗汁;(3) Coarse filtration: filtering virgin sugarcane juice through a decanter centrifuge with a pore size of 100.0 μm to obtain coarsely filtered sugarcane juice;

(4)第一陶瓷膜超滤澄清:以膜孔径为0.05μm的第一陶瓷超滤膜对粗滤甘蔗汁进行超滤澄清,得到浊度小于1.00NTU甘蔗澄清汁;(4) The first ceramic membrane ultrafiltration clarification: the first ceramic ultrafiltration membrane with a membrane pore size of 0.05 μm is used for ultrafiltration clarification of the coarsely filtered sugarcane juice, and the clarified sugarcane juice with a turbidity of less than 1.00 NTU is obtained;

(5)有机纳滤膜浓缩:以截留分子量为200Da的有机纳滤膜对甘蔗澄清汁进行浓缩,得到35°Brix的纳滤浓缩液以及纳滤清液;(5) Organic nanofiltration membrane concentration: the sugarcane clarified juice is concentrated with an organic nanofiltration membrane with a molecular weight cut-off of 200Da, to obtain a nanofiltration concentrate and a nanofiltration clear solution of 35°Brix;

(6)第二陶瓷膜超滤除菌:以膜孔径为0.01μm的第二陶瓷超滤膜组件对纳滤浓缩液进行超滤除菌,即可得到34.8°Brix的除菌甘蔗浓缩汁;(6) The second ceramic membrane ultrafiltration sterilization: the nanofiltration concentrate is subjected to ultrafiltration sterilization with the second ceramic ultrafiltration membrane module having a membrane pore size of 0.01 μm, and the sterilized sugarcane concentrated juice of 34.8°Brix can be obtained;

(7)甘蔗浓缩汁无菌灌装:将除菌甘蔗浓缩汁在无菌灌装室中进行无菌灌装,即可得到甘蔗浓缩汁;(7) Aseptic filling of sugarcane concentrated juice: aseptically filling the sterilized sugarcane concentrated juice in a sterile filling room to obtain the sugarcane concentrated juice;

(8)有机反渗透膜纯化:以截留分子量为100Da的有机反渗透膜进一步纯化纳滤清液,得到反渗透清液;(8) Organic reverse osmosis membrane purification: further purify the nanofiltration liquid with an organic reverse osmosis membrane with a molecular weight cut-off of 100Da to obtain the reverse osmosis clear liquid;

(9)第三陶瓷膜超滤除菌:以膜孔径为0.02μm的第三陶瓷超滤膜对反渗透清液进行超滤除菌,得到除菌甘蔗饮用水;(9) The third ceramic membrane ultrafiltration sterilization: the reverse osmosis clear liquid is carried out ultrafiltration sterilization with the third ceramic ultrafiltration membrane having a membrane pore size of 0.02 μm to obtain sterilized sugarcane drinking water;

(10)甘蔗饮用水无菌灌装:将除菌甘蔗饮用水在无菌灌装室中进行无菌灌装,即可得到甘蔗饮用水。(10) Aseptic filling of sugarcane drinking water: aseptic filling of sterilized sugarcane drinking water in a sterile filling room to obtain sugarcane drinking water.

其中,步骤(4)、步骤(6)以及步骤(9)所述的陶瓷膜超滤的操作参数是:跨膜压差为0.10~0.30MPa,膜面流速为4.0m/s~5.0m/s;步骤(5)所述的有机纳滤膜的操作压力为1.0~3.0MPa,膜面流速为3.0m/s~5.0m/s;步骤(8)所述的有机反渗透膜的操作压力为1.5~4.0MPa,膜面流速为3.0m/s~5.0m/s。Wherein, the operating parameters of the ceramic membrane ultrafiltration described in step (4), step (6) and step (9) are: the transmembrane pressure difference is 0.10-0.30MPa, and the membrane surface velocity is 4.0m/s-5.0m/s s; the operating pressure of the organic nanofiltration membrane described in step (5) is 1.0~3.0MPa, and the membrane surface velocity is 3.0m/s~5.0m/s; the operating pressure of the organic reverse osmosis membrane described in step (8) It is 1.5~4.0MPa, and the membrane surface velocity is 3.0m/s~5.0m/s.

实施例2生产过程中的工艺指标如下表所示:The technological index in the production process of embodiment 2 is as shown in the table below:

实施例2加工出的甘蔗浓缩汁及甘蔗饮用水贮存期内卫生指标如下表所示:The sugarcane concentrated juice and sugarcane drinking water stored in Example 2 are processed as follows in the table below for hygienic indicators:

注:*中华人民共和国国家标准GB2760-2014Note: * The National Standard of the People's Republic of China GB2760-2014

实施例2加工出的甘蔗浓缩汁贮存期内理化指标如下表所示:The sugarcane concentrated juice processed by embodiment 2 has physical and chemical indicators in the storage period as shown in the table below:

实施例3Example 3

一种多级膜并行生产甘蔗浓缩汁及甘蔗饮用水的方法,其操作步骤为:A method for producing sugarcane concentrated juice and sugarcane drinking water in parallel with multi-stage membranes, the operation steps are:

(1)烫漂灭酶:挑选新鲜成熟的甘蔗,剔除腐烂病虫的原料,将甘蔗切成段,每段长为20~40cm,并将甘蔗表皮清洗干净;然后将甘蔗送入夹层锅中,加水煮沸5min,使甘蔗中的氧化酶失活,防止加工过程酶促褐变的产生,得到灭酶甘蔗;(1) Blanch and eliminate enzymes: select fresh and mature sugarcane, remove the raw materials of rotten pests, cut the sugarcane into sections, each section is 20-40cm long, and clean the sugarcane skin; then put the sugarcane into the sandwich pot adding water and boiling for 5 minutes to inactivate the oxidase in the sugarcane, prevent enzymatic browning in the processing process, and obtain the enzyme-inactivated sugarcane;

(2)压榨提汁:将灭酶甘蔗送入三辊式甘蔗压榨机中压榨出汁,得到甘蔗初榨汁;(2) Squeeze and extract juice: send the enzyme-inactivated sugarcane into a three-roller sugarcane press to squeeze out the juice to obtain virgin sugarcane juice;

(3)粗过滤:将甘蔗初榨汁经过孔径为150.0μm的卧螺式离心机过滤,得到粗滤甘蔗汁;(3) Coarse filtration: the virgin sugarcane juice is filtered through a decanter centrifuge with a pore size of 150.0 μm to obtain coarsely filtered sugarcane juice;

(4)第一陶瓷膜超滤澄清:以膜孔径为0.10μm的第一陶瓷超滤膜对粗滤甘蔗汁进行超滤澄清,得到浊度小于1.00NTU甘蔗澄清汁;(4) The first ceramic membrane ultrafiltration clarification: the first ceramic ultrafiltration membrane with a membrane pore size of 0.10 μm is used for ultrafiltration clarification of the coarsely filtered sugarcane juice, and the clarified sugarcane juice with a turbidity of less than 1.00 NTU is obtained;

(5)有机纳滤膜浓缩:以截留分子量为200~500Da的有机纳滤膜对甘蔗澄清汁进行浓缩,得到34°Brix的纳滤浓缩液以及纳滤清液;(5) Organic nanofiltration membrane concentration: Concentrate the sugarcane clarified juice with an organic nanofiltration membrane with a molecular weight cut-off of 200 to 500 Da to obtain a nanofiltration concentrate and a nanofiltration clear solution of 34 ° Brix;

(6)第二陶瓷膜超滤除菌:以膜孔径为0.02μm的第二陶瓷超滤膜对纳滤浓缩液进行超滤除菌,即可得到33.8°Brix的除菌甘蔗浓缩汁;(6) The second ceramic membrane ultrafiltration sterilization: the nanofiltration concentrate is carried out ultrafiltration sterilization with the second ceramic ultrafiltration membrane with a membrane aperture of 0.02 μm, to obtain the sterilized sugarcane concentrated juice of 33.8°Brix;

(7)甘蔗浓缩汁无菌灌装:将除菌甘蔗浓缩汁在无菌灌装室中进行无菌灌装,即可得到甘蔗浓缩汁(7) Aseptic filling of sugarcane concentrated juice: Aseptically fill the sterilized sugarcane concentrated juice in a sterile filling room to obtain sugarcane concentrated juice

(8)有机反渗透膜纯化:以截留分子量为100Da的有机反渗透膜进一步纯化纳滤清液,得到反渗透清液;(8) Organic reverse osmosis membrane purification: further purify the nanofiltration liquid with an organic reverse osmosis membrane with a molecular weight cut-off of 100Da to obtain the reverse osmosis clear liquid;

(9)第三陶瓷膜超滤除菌:以膜孔径为0.01μm的第三陶瓷超滤膜对反渗透清液进行超滤除菌,得到除菌甘蔗饮用水;(9) The third ceramic membrane ultrafiltration sterilization: the reverse osmosis clear liquid is carried out ultrafiltration sterilization with the third ceramic ultrafiltration membrane having a membrane pore size of 0.01 μm, to obtain sterilized sugarcane drinking water;

(10)甘蔗饮用水无菌灌装:将除菌甘蔗饮用水在无菌灌装室中进行无菌灌装,即可得到甘蔗饮用水。(10) Aseptic filling of sugarcane drinking water: aseptic filling of sterilized sugarcane drinking water in a sterile filling room to obtain sugarcane drinking water.

其中,步骤(4)、步骤(6)以及步骤(9)所述的陶瓷膜超滤的操作参数是:跨膜压差为0.10~0.30MPa,膜面流速为4.0m/s~5.0m/s;步骤(5)所述的有机纳滤膜的操作压力为1.0~3.0MPa,膜面流速为3.0m/s~5.0m/s;步骤(8)所述的有机反渗透膜的操作压力为1.5~4.0MPa,膜面流速为3.0m/s~5.0m/s。Wherein, the operating parameters of the ceramic membrane ultrafiltration described in step (4), step (6) and step (9) are: the transmembrane pressure difference is 0.10-0.30MPa, and the membrane surface velocity is 4.0m/s-5.0m/s s; the operating pressure of the organic nanofiltration membrane described in step (5) is 1.0~3.0MPa, and the membrane surface velocity is 3.0m/s~5.0m/s; the operating pressure of the organic reverse osmosis membrane described in step (8) It is 1.5~4.0MPa, and the membrane surface velocity is 3.0m/s~5.0m/s.

实施例3生产过程中的工艺指标如下表所示:The process index in the production process of embodiment 3 is shown in the table below:

实施例3加工出的甘蔗浓缩汁及甘蔗饮用水贮存期内卫生指标如下表所示:The sugarcane concentrated juice processed by embodiment 3 and the hygienic index during the storage period of sugarcane drinking water are shown in the table below:

注:*中华人民共和国国家标准GB2760-2014Note: * The National Standard of the People's Republic of China GB2760-2014

实施例3加工出的甘蔗浓缩汁贮存期内理化指标如下表所示:The sugarcane concentrated juice processed by embodiment 3 has physical and chemical indicators in the storage period as shown in the table below:

Claims (10)

1. the device of a multimembrane parallel production sugarcane inspissated juice and sugarcane drinking water, it is characterized in that, comprise coarse filtration sugar-cane juice cylinder, sugarcane subsider juice cylinder, nanofiltration clear liquid cylinder, nanofiltration concentrate fluid cylinder, counter-infiltration clear liquid cylinder, the first Ceramic excessive filtration membrane module, organic nanofiltration membrane assembly, the second Ceramic excessive filtration membrane module, organic reverse osmosis membrane assembly, the 3rd Ceramic excessive filtration membrane module, sugarcane drinking water sterile filling room and sugarcane inspissated juice sterile filling room, concrete annexation is as follows:
First Ceramic excessive filtration membrane module enters juice mouth and is connected with coarse filtration sugar-cane juice cylinder, and the first Ceramic excessive filtration membrane module purified liquor outlet is connected with sugarcane subsider juice cylinder, and the first Ceramic excessive filtration membrane module trapped fluid outlet is connected with coarse filtration sugar-cane juice cylinder;
Organic nanofiltration membrane assembly enters juice mouth and is connected with sugarcane subsider juice cylinder, and organic nanofiltration membrane assembly purified liquor outlet is connected with nanofiltration clear liquid cylinder, and the outlet of organic nanofiltration membrane assembly trapped fluid is connected with sugarcane subsider juice cylinder;
Second Ceramic excessive filtration membrane module enters juice mouth and concentrates fluid cylinder with nanofiltration and be connected, nanofiltration concentrates fluid cylinder and is connected with sugarcane subsider juice cylinder, second Ceramic excessive filtration membrane module purified liquor outlet is connected to sugarcane inspissated juice sterile filling room, and the second Ceramic excessive filtration membrane module trapped fluid outlet is connected with nanofiltration inspissated juice cylinder;
Organic reverse osmosis membrane assembly enters juice mouth and is connected with nanofiltration clear liquid cylinder, and organic reverse osmosis membrane assembly purified liquor outlet is connected with counter-infiltration clear liquid cylinder, and organic reverse osmosis membrane assembly trapped fluid outlet is connected with nanofiltration clear liquid cylinder;
3rd Ceramic excessive filtration membrane module enters juice mouth and is connected with counter-infiltration clear liquid cylinder, and the 3rd Ceramic excessive filtration membrane module purified liquor outlet is connected to sugarcane drinking water sterile filling room, and the 3rd Ceramic excessive filtration membrane module trapped fluid outlet is connected with counter-infiltration clear liquid cylinder.
2. device as claimed in claim 1, it is characterized in that, also comprise coarse filtration sugar-cane juice and obtain equipment, described coarse filtration sugar-cane juice obtains equipment and comprises the sugarcane segment cutter, jacketed pan, sugar-cane press and the Horizontal helical type centrifuge that connect successively, the coarse filtration sugar-cane juice outlet of described Horizontal helical type centrifuge is connected to coarse filtration sugar-cane juice cylinder, and the pore size filter of described Horizontal helical type centrifuge is 50.0 ~ 150.0 μm.
3. device as claimed in claim 1 or 2, it is characterized in that, the operating parameter of the first described Ceramic excessive filtration membrane module, the second Ceramic excessive filtration membrane module and the 3rd Ceramic excessive filtration membrane module is: transmembrane pressure is 0.10 ~ 0.30MPa, and crossflow velocity is 4.0m/s ~ 5.0m/s.
4. device as claimed in claim 1 or 2, it is characterized in that, the operating pressure of described organic nanofiltration membrane assembly is 1.0 ~ 3.0MPa, and crossflow velocity is 3.0m/s ~ 5.0m/s; The brix of nanofiltration inspissated juice is 30.0 ~ 35.0 ° of Brix.
5. device as claimed in claim 1 or 2, it is characterized in that, the operating pressure of described organic reverse osmosis membrane assembly is 1.5 ~ 4.0MPa, and crossflow velocity is 3.0m/s ~ 5.0m/s.
6. device as claimed in claim 1 or 2, it is characterized in that, the membrane aperture of the first described Ceramic excessive filtration membrane module is 0.05 ~ 0.10 μm.
7. device as claimed in claim 1 or 2, it is characterized in that, the molecular cut off of described organic nanofiltration membrane assembly is 200 ~ 500Da.
8. device as claimed in claim 1 or 2, it is characterized in that, the membrane aperture of the second described Ceramic excessive filtration membrane module is 0.01 ~ 0.02 μm.
9. device as claimed in claim 1 or 2, it is characterized in that, the molecular cut off of described organic reverse osmosis membrane assembly is 100Da.
10. device as claimed in claim 1 or 2, it is characterized in that, the membrane aperture of the 3rd described Ceramic excessive filtration membrane module is 0.01 ~ 0.02 μm.
CN201520261090.XU 2015-04-27 2015-04-27 The device of a kind of Using Multistage Membranes parallel production sugarcane inspissated juice and sugarcane drinking water Withdrawn - After Issue CN204579790U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520261090.XU CN204579790U (en) 2015-04-27 2015-04-27 The device of a kind of Using Multistage Membranes parallel production sugarcane inspissated juice and sugarcane drinking water

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520261090.XU CN204579790U (en) 2015-04-27 2015-04-27 The device of a kind of Using Multistage Membranes parallel production sugarcane inspissated juice and sugarcane drinking water

Publications (1)

Publication Number Publication Date
CN204579790U true CN204579790U (en) 2015-08-26

Family

ID=53916010

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520261090.XU Withdrawn - After Issue CN204579790U (en) 2015-04-27 2015-04-27 The device of a kind of Using Multistage Membranes parallel production sugarcane inspissated juice and sugarcane drinking water

Country Status (1)

Country Link
CN (1) CN204579790U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104839827A (en) * 2015-04-27 2015-08-19 广西大学 Multistage-membrane apparatus for parallel production of concentrated sugarcane juice and sugarcane drinking water
CN106509521A (en) * 2016-09-24 2017-03-22 合肥信达膜科技有限公司 Separation and concentration membrane treatment technology of juice

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104839827A (en) * 2015-04-27 2015-08-19 广西大学 Multistage-membrane apparatus for parallel production of concentrated sugarcane juice and sugarcane drinking water
CN106509521A (en) * 2016-09-24 2017-03-22 合肥信达膜科技有限公司 Separation and concentration membrane treatment technology of juice

Similar Documents

Publication Publication Date Title
CN104738755B (en) A method for parallel production of sugarcane concentrated juice and sugarcane drinking water by multi-stage membrane
AU2016228592B2 (en) Process for producing sugar cane potable water and blended sugar cane juice beverage
CN104585817B (en) A kind of processing technology of natural sugarcane juice
CN101167589B (en) Concentrated granada juice and preparation technology thereof
CN102389133B (en) Process for producing cherry juice concentrate
CN102226144A (en) Black garlic vinegar and preparation method thereof
CN101849656B (en) Method for producing purple sweet potato clarified juice
CN104489827A (en) Processing technology of sugarcane concentrated juice
CN103436404B (en) Low-alcohol schisandra chinensis health care liquor and preparation method thereof
CN103789190B (en) A kind of light Olive vinegar and production method thereof
CN101040693A (en) Method for preparing greengage concentrated juice
CN104839827B (en) Multistage-membrane apparatus for parallel production of concentrated sugarcane juice and sugarcane drinking water
CN101011171A (en) Dried orange peel aurantium tea beverage and its production method
CN204579790U (en) The device of a kind of Using Multistage Membranes parallel production sugarcane inspissated juice and sugarcane drinking water
CN107619740A (en) A kind of preparation method of pure fermented honey moderate wine
CN104172378A (en) Cucumber clear juice and preparation method thereof
CN204519211U (en) A kind of processing unit (plant) of natural sugarcane juice
CN102100360A (en) Puerarin wine and preparation method thereof
CN108823034A (en) A kind of brewing method of honey raisin tree fruit wine
CN103351974A (en) Method for brewing fermentation type trapa liquor
CN104997092A (en) Processing technology of white turnip condensed juice
CN103773652A (en) Dry cider and preparation method for same
CN104983006A (en) Technique for processing concentrated fruit and vegetable juice by means of super absorbent resin
CN106721827B (en) Preparation method of red bean beverage
CN104738757A (en) Technical process of snow pear condensed juice

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned
AV01 Patent right actively abandoned

Granted publication date: 20150826

Effective date of abandoning: 20170524