CN204577158U - The two-in-one high-voltage flat cable of a kind of dynamic Control - Google Patents
The two-in-one high-voltage flat cable of a kind of dynamic Control Download PDFInfo
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- CN204577158U CN204577158U CN201520209985.9U CN201520209985U CN204577158U CN 204577158 U CN204577158 U CN 204577158U CN 201520209985 U CN201520209985 U CN 201520209985U CN 204577158 U CN204577158 U CN 204577158U
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- 239000010410 layer Substances 0.000 claims abstract description 32
- 239000004020 conductor Substances 0.000 claims abstract description 28
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229920000181 Ethylene propylene rubber Polymers 0.000 claims abstract description 12
- 229910052802 copper Inorganic materials 0.000 claims abstract description 5
- 239000010949 copper Substances 0.000 claims abstract description 5
- 239000011241 protective layer Substances 0.000 claims abstract description 4
- 230000002787 reinforcement Effects 0.000 claims abstract description 4
- 229920001084 poly(chloroprene) Polymers 0.000 claims description 4
- 238000009413 insulation Methods 0.000 abstract description 8
- 238000005452 bending Methods 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000032683 aging Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000010292 electrical insulation Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 1
- QCMPFUNOTKUPNB-UHFFFAOYSA-N [Cl].C=CC=C Chemical compound [Cl].C=CC=C QCMPFUNOTKUPNB-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- -1 metallurgy Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型公开了一种动力控制二合一高压扁电缆,包括动力芯、接地芯和控制芯;所述动力芯为3根且并列排列,所述接地芯和控制芯分别设于3根动力芯所形成的两个间隙内;所述动力芯、接地芯和控制芯外包裹有矩形外护套;所述控制芯包括控制导体和屏蔽层,所述控制导体由3根导体挤包而成,所述屏蔽层包裹于所述控制导体外,所述控制导体和屏蔽层之间挤包有内护套;所述接地芯包括由内而外依次设置的铜丝导体、乙丙橡胶绝缘层和外保护层;所述动力芯包括由内而外依次设置的镀锡铜丝导体、乙丙橡胶绝缘层、镀锡铜编织屏蔽层和加强层。本实用新型电缆信号干扰小,可同时传输电力信号和控制信号,抗拉、抗弯曲性能好,结构紧凑,易于加工,施工方便。
The utility model discloses a power control two-in-one high-voltage flat cable, which comprises a power core, a grounding core and a control core; the power cores are three and arranged side by side, and the ground cores and control cores are respectively arranged in three power cores. In the two gaps formed by the core; the power core, ground core and control core are wrapped with a rectangular outer sheath; the control core includes a control conductor and a shielding layer, and the control conductor is extruded from 3 conductors , the shielding layer is wrapped outside the control conductor, and an inner sheath is extruded between the control conductor and the shielding layer; the grounding core includes a copper wire conductor and an ethylene-propylene rubber insulating layer arranged in sequence from the inside to the outside and an outer protective layer; the power core includes a tinned copper wire conductor, an ethylene-propylene rubber insulation layer, a tinned copper braided shielding layer and a reinforcement layer arranged in sequence from the inside to the outside. The cable signal interference of the utility model is small, can transmit power signals and control signals at the same time, has good tensile and bending resistance, compact structure, easy processing and convenient construction.
Description
技术领域 technical field
本实用新型涉及电缆领域,尤其涉及一种抗拉、耐磨、抗弯曲的动力与控制二合一扁电缆。 The utility model relates to the field of cables, in particular to a pull-resistant, wear-resistant and bending-resistant power and control two-in-one flat cable.
背景技术 Background technique
动力控制二合一扁电缆它不仅连接动力电源,还兼带信号、控制及通信系统控制信号的传输。在起重机机设备配套、钢铁、冶金、煤炭、行车及矿山等行业,因其传输可靠、柔软耐用、维护简便而被广泛采用。近年来扁电缆的生产量也在逐步增加,但存在的问题还是有很多:一方面电缆的弯曲性能达不到,扁电缆应有一定的弯曲性能,特别是在移动场合使用时,电缆的柔软性要求就更高;另一方面电缆的抗拉性能较差,特别是对于有控制线芯的电缆,在不断的弯曲使用过程中,控制线芯很容易断裂而发生断路故障。目前市场上的抗拉扁电缆一般是在电缆两端或其它合适的位置加几根绞合的钢丝,在长期不断的弯曲使用过程中只要有一根细钢丝断丝,就有可能剌破相邻线芯的绝缘层或外护层而影响到电缆的使用寿命,也会造成资源的很大浪费。The power control two-in-one flat cable not only connects the power supply, but also transmits signals, control and communication system control signals. It is widely used in crane equipment supporting, iron and steel, metallurgy, coal, driving and mining industries because of its reliable transmission, softness and durability, and easy maintenance. In recent years, the production of flat cables has gradually increased, but there are still many problems: on the one hand, the bending performance of the cable cannot be achieved, and the flat cable should have a certain bending performance, especially when used in mobile places, the softness of the cable On the other hand, the tensile performance of the cable is poor, especially for cables with control cores. During continuous bending and use, the control cores are easily broken and open circuit faults occur. Tensile flat cables currently on the market generally add several twisted steel wires at both ends of the cable or other suitable positions. During long-term continuous bending and use, as long as one thin steel wire breaks, it may puncture the adjacent cable. The insulation layer or outer sheath of the core will affect the service life of the cable, and will also cause a great waste of resources.
发明内容 Contents of the invention
本实用新型针对上述现有技术的不足,提供了一种抗拉、耐磨、抗弯曲性能好、抗老化性能好、结构简单、易于加工的动力控制二合一高压扁电缆。 The utility model aims at the deficiencies of the above-mentioned prior art, and provides a power control two-in-one high-voltage flat cable with good tensile, wear-resistant, bending resistance, good aging resistance, simple structure and easy processing.
为解决现有技术中存在的问题,采用的具体技术方案是: In order to solve the problems existing in the prior art, the concrete technical scheme adopted is:
一种动力控制二合一高压扁电缆,包括动力芯、接地芯和控制芯;所述动力芯为3根且并列排列,所述接地芯和控制芯分别设于3根动力芯所形成的两个间隙内,所述动力芯、接地芯和控制芯形成“一”字形排列方式;所述动力芯、接地芯和控制芯外包裹有矩形外护套。 A power control two-in-one high-voltage flat cable, including a power core, a grounding core and a control core; the power cores are 3 and arranged side by side, and the grounding cores and control cores are respectively arranged on two sides formed by the 3 power cores. In a gap, the power core, ground core and control core form a "one"-shaped arrangement; the power core, ground core and control core are wrapped with a rectangular outer sheath.
优选的方案,所述动力芯包括由内而外依次设置的镀锡铜丝导体、乙丙橡胶绝缘层、镀锡铜编织屏蔽层和加强层。 In a preferred solution, the power core includes a tinned copper wire conductor, an ethylene-propylene rubber insulation layer, a tinned copper braided shielding layer and a reinforcement layer arranged sequentially from inside to outside.
进一步优选的方案,所述接地芯包括由内而外依次设置的铜丝导体、乙丙橡胶绝缘层和外保护层。 In a further preferred solution, the ground core includes a copper wire conductor, an ethylene-propylene rubber insulating layer and an outer protective layer arranged in sequence from the inside to the outside.
更进一步优选的方案,所述控制芯包括控制导体和屏蔽层,所述控制导体由3根导体挤包而成,所述屏蔽层包裹于所述控制导体外,所述控制导体和屏蔽层之间挤包有内护套。 In a further preferred solution, the control core includes a control conductor and a shielding layer, the control conductor is extruded from 3 conductors, the shielding layer is wrapped outside the control conductor, and the gap between the control conductor and the shielding layer is The inter-extruded package has an inner sheath.
所述外护套为氯丁橡胶护套。 The outer sheath is a neoprene sheath.
通过采用上述方案,本实用新型的一种动力控制二合一高压扁电缆与现有技术相比,其技术效果在于:采用3根动力芯、1根接地芯与1根控制芯并列设置的方式,结构简单、易于加工;动力芯采用镀锡铜编织屏蔽层,抗拉能力强;外护套采用氯丁橡胶制作,氯丁橡胶强度高,耐久性好,具有优良的耐磨性、防燃性、耐光性、抗臭氧性和耐大气老化性,且弹性良好,耐冲击与振动;动力芯的绝缘层采用乙丙橡胶制作,乙丙橡胶具有优良电绝缘性、耐候性和耐腐蚀性,用乙丙橡胶生产电缆,代替了PVC制作电缆的绝缘层,电缆的绝缘性能和使用寿命有了大幅度提高。By adopting the above-mentioned scheme, compared with the prior art, the power control two-in-one high-voltage flat cable of the present utility model has the technical effect of adopting the method that three power cores, one ground core and one control core are arranged side by side. , simple structure and easy to process; the power core is made of tinned copper braided shielding layer, which has strong tensile strength; the outer sheath is made of neoprene, which has high strength and good durability, and has excellent wear resistance and flame resistance Resistance, light resistance, ozone resistance and atmospheric aging resistance, and good elasticity, shock and vibration resistance; the insulating layer of the power core is made of ethylene-propylene rubber, which has excellent electrical insulation, weather resistance and corrosion resistance. Ethylene-propylene rubber is used to produce cables instead of PVC to make the insulation layer of cables, and the insulation performance and service life of cables have been greatly improved.
附图说明 Description of drawings
图1为本实用新型一种动力控制二合一高压扁电缆的结构示意图。 Fig. 1 is a structural schematic diagram of a power control two-in-one high-voltage flat cable of the present invention.
具体实施方式 Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚明了,下面结合具体实例并参照附图,对本实用新型进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本发明的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本发明的概念。 In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in combination with specific examples and with reference to the accompanying drawings. It should be understood that these descriptions are exemplary only, and are not intended to limit the scope of the present invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concept of the present invention.
如图1所示: As shown in Figure 1:
一种动力控制二合一高压扁电缆,包括动力芯1、接地芯2和控制芯3;所述动力芯1为3根且并列排列,所述接地芯2和控制芯3分别设于3根动力芯1所形成的两个间隙内,所述动力芯1、接地芯2和控制芯3形成“一”字形排列方式;所述动力芯1、接地芯2和控制芯3外包裹有矩形氯丁橡胶外护套4。 A power control two-in-one high-voltage flat cable, including a power core 1, a grounding core 2 and a control core 3; the power cores 1 are three and arranged side by side, and the grounding cores 2 and control cores 3 are respectively arranged in three In the two gaps formed by the power core 1, the power core 1, the ground core 2 and the control core 3 form a "one" arrangement; the power core 1, the ground core 2 and the control core 3 are wrapped with rectangular chlorine Butadiene rubber outer sheath4.
所述动力芯1包括由内而外依次设置的镀锡铜丝导体11、乙丙橡胶绝缘层12、镀锡铜编织屏蔽层13和加强层14。 The power core 1 includes a tinned copper wire conductor 11 , an ethylene-propylene rubber insulating layer 12 , a tinned copper braided shielding layer 13 and a reinforcement layer 14 arranged sequentially from inside to outside.
所述接地芯2包括由内而外依次设置的铜丝导体21、乙丙橡胶绝缘层22和外保护层23。 The grounding core 2 includes a copper wire conductor 21 , an ethylene-propylene rubber insulating layer 22 and an outer protective layer 23 arranged sequentially from inside to outside.
所述控制芯3包括控制导体31和屏蔽层32,所述控制导体31由3根导体挤包而成,所述屏蔽层32包裹于所述控制导体31外,所述控制导体31和屏蔽层32之间挤包有内护套33。 The control core 3 includes a control conductor 31 and a shielding layer 32, the control conductor 31 is extruded from three conductors, the shielding layer 32 is wrapped outside the control conductor 31, the control conductor 31 and the shielding layer Inner sheath 33 is extruded between 32.
本实用新型所述动力控制二合一高压扁电缆采用3根动力芯、1根接地芯与1根控制芯并列设置的方式,结构简单、易于加工;动力芯采用镀锡铜编织屏蔽层,抗拉能力强;外护套采用氯丁橡胶制作,氯丁橡胶强度高,耐久性好,具有优良的耐磨性、防燃性、耐光性、抗臭氧性和耐大气老化性,且弹性良好,耐冲击与振动;动力芯的绝缘层采用乙丙橡胶制作,乙丙橡胶具有优良电绝缘性、耐候性和耐腐蚀性,用乙丙橡胶生产电缆,代替了PVC制作电缆的绝缘层,电缆的绝缘性能和使用寿命有了大幅度提高。 The power control two-in-one high-voltage flat cable described in the utility model adopts the mode that 3 power cores, 1 grounding core and 1 control core are arranged side by side, and the structure is simple and easy to process; Strong pulling ability; the outer sheath is made of neoprene, which has high strength, good durability, excellent wear resistance, flame resistance, light resistance, ozone resistance and atmospheric aging resistance, and good elasticity. Shock and vibration resistance; the insulation layer of the power core is made of ethylene-propylene rubber, which has excellent electrical insulation, weather resistance and corrosion resistance. The cable is produced with ethylene-propylene rubber, instead of PVC for the insulation layer of the cable. Insulation performance and service life have been greatly improved.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型的保护范围,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、均包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the scope of protection of the present utility model. Any modifications and equivalent replacements made within the spirit and principles of the present utility model are included in this utility model. within the scope of protection of utility models.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107195359A (en) * | 2017-05-03 | 2017-09-22 | 安徽凌宇电缆科技有限公司 | A kind of new girdle banding coal mining machine flexible cable with metallic shielding rubber sleeve |
CN107799217A (en) * | 2017-09-07 | 2018-03-13 | 新宇电缆集团股份有限公司 | A kind of new-energy automobile shielded cable special |
CN108022675A (en) * | 2017-11-29 | 2018-05-11 | 安徽华海特种电缆集团有限公司 | A kind of wire armoring dynamic Control combined type wear-resistant tensile reel flat cable |
CN117059312A (en) * | 2023-07-26 | 2023-11-14 | 上海蓝昊电气股份有限公司 | Auxiliary wire, flat cable and round cable |
-
2015
- 2015-04-09 CN CN201520209985.9U patent/CN204577158U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107195359A (en) * | 2017-05-03 | 2017-09-22 | 安徽凌宇电缆科技有限公司 | A kind of new girdle banding coal mining machine flexible cable with metallic shielding rubber sleeve |
CN107799217A (en) * | 2017-09-07 | 2018-03-13 | 新宇电缆集团股份有限公司 | A kind of new-energy automobile shielded cable special |
CN108022675A (en) * | 2017-11-29 | 2018-05-11 | 安徽华海特种电缆集团有限公司 | A kind of wire armoring dynamic Control combined type wear-resistant tensile reel flat cable |
CN117059312A (en) * | 2023-07-26 | 2023-11-14 | 上海蓝昊电气股份有限公司 | Auxiliary wire, flat cable and round cable |
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Effective date of registration: 20230824 Address after: No. 19, Tongguang Street, Baochang Town, Haimen District, Nantong City, Jiangsu Province 226000 Patentee after: Jiangsu Tongguang derou Cable Co.,Ltd. Address before: Room 103, Building 13, No. 855, Jinglian Road, Minhang District, Shanghai, 201108 Patentee before: DOROU CABLE (SHANGHAI) Co.,Ltd. |
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Granted publication date: 20150819 |