CN204575148U - A kind of magnetoelectric flowmeter - Google Patents
A kind of magnetoelectric flowmeter Download PDFInfo
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- CN204575148U CN204575148U CN201520046577.6U CN201520046577U CN204575148U CN 204575148 U CN204575148 U CN 204575148U CN 201520046577 U CN201520046577 U CN 201520046577U CN 204575148 U CN204575148 U CN 204575148U
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Abstract
本实用新型公开了一种磁电式流量计,包括表体、液轮传感机构和电子设备仓。当磁电式流量计工作时,液体流过表体的下端的管道进入表体的上端的液轮仓。液轮的液轮片上安装有永磁体,当液轮在液体的推动下转动时,线圈切割永磁体的磁力线产生感应电动势;感应电动势的第一信号经过接线端子传给安装在液轮传感机构上端的电子设备仓内的第一处理电路,经处理后将产生的第二信号传给微控制器,微控制器对第二信号进行采集并将采集到的第二信号转换成流量显示。由于本实用新型提供的磁电式流量计利用线圈切割永磁体的磁力线产生电动势来计量流量,避免了用蜗轮蜗杆传动计量流量造成的被卡死的问题。
The utility model discloses a magnetoelectric flow meter, which comprises a meter body, a liquid wheel sensing mechanism and an electronic equipment compartment. When the magnetic flowmeter is working, the liquid flows through the pipe at the lower end of the meter body and enters the liquid wheel chamber at the upper end of the meter body. A permanent magnet is installed on the liquid wheel of the liquid wheel. When the liquid wheel rotates under the impetus of the liquid, the coil cuts the magnetic line of the permanent magnet to generate an induced electromotive force; the first signal of the induced electromotive force is transmitted to the sensor mechanism installed in the liquid wheel through the terminal The first processing circuit in the electronic equipment compartment at the upper end transmits the generated second signal to the microcontroller after processing, and the microcontroller collects the second signal and converts the collected second signal into flow display. Since the magnetoelectric flowmeter provided by the utility model uses the coil to cut the magnetic force lines of the permanent magnet to generate electromotive force to measure the flow, the problem of being stuck caused by the worm gear and worm drive to measure the flow is avoided.
Description
技术领域technical field
本实用新型涉及机械设备技术领域,尤其涉及一种磁电式流量计。The utility model relates to the technical field of mechanical equipment, in particular to a magnetoelectric flowmeter.
背景技术Background technique
目前,管道流量计量中,常用的是机械流量计。机械流量计一般由液轮、蜗轮蜗杆传动机构、计数器、显示码盘等几部分组成,当水在管道中通过流量推动液轮旋转后,蜗轮蜗杆机构将垂直旋转转换成水平旋转并传递给计数器的传动机构,传动机构将转速进行变比减速,最终传递给计数码盘显示。在蜗轮蜗杆及齿轮传递的过程中,由于蜗轮蜗杆必须与液轮配合,所以蜗轮蜗杆长期浸在流体中,当流体中杂质较多或泥沙含量较大时,泥沙就可能塞住蜗轮蜗杆的螺旋机构里,使机构卡死,不能正常运转,造成计数不准或不计数。At present, mechanical flowmeters are commonly used in pipeline flow measurement. A mechanical flowmeter is generally composed of a liquid wheel, a worm gear mechanism, a counter, and a display code disc. When water passes through the flow in the pipeline to drive the liquid wheel to rotate, the worm gear mechanism converts the vertical rotation into a horizontal rotation and transmits it to the counter. The transmission mechanism, the transmission mechanism reduces the rotational speed by variable ratio, and finally transmits it to the counting dial for display. In the process of worm gear and gear transmission, because the worm gear must cooperate with the liquid wheel, the worm gear is immersed in the fluid for a long time. When there are many impurities in the fluid or the sediment content is large, the sediment may block the worm gear. In the screw mechanism of the machine, the mechanism is stuck and cannot operate normally, resulting in inaccurate or non-counting.
因此,如何解决流量计的蜗轮蜗杆被卡死造成的流量计不能正常运转,继而造成流量计计数不准或不计数的问题是本领域技术人员亟待解决的技术问题。Therefore, how to solve the problem that the flowmeter cannot operate normally due to the stuck worm gear of the flowmeter, and then cause the flowmeter to count inaccurately or not count is a technical problem to be solved urgently by those skilled in the art.
实用新型内容Utility model content
有鉴于此,本实用新型的目的是提供一种磁电式流量计,以实现解决流量计的蜗轮蜗杆被卡死造成的流量计不能正常运转,继而造成流量计计数不准或不计数的问题的目的。In view of this, the purpose of this utility model is to provide a magnetoelectric flowmeter to solve the problem that the worm gear of the flowmeter is stuck and the flowmeter cannot operate normally, which in turn causes the flowmeter to count inaccurately or not. the goal of.
为了实现上述目的,本实用新型提供了如下方案:In order to achieve the above object, the utility model provides the following scheme:
一种磁电式流量计,包括:A magnetic flowmeter comprising:
表体,所述表体的上端设置有液轮仓,所述表体的下端设置有管道,所述液轮仓与所述管道相连通;A meter body, the upper end of the meter body is provided with a liquid wheel chamber, the lower end of the meter body is provided with a pipeline, and the liquid wheel chamber is connected to the pipeline;
安装在所述液轮仓内的液轮传感机构,所述液轮传感机构包括液轮支架、液轮、线圈支架、线圈和接线端子,所述线圈固定封装在所述线圈支架上并与所述接线端子电连接,所述线圈支架安装在所述液轮支架上,所述液轮可转动安装在所述液轮支架上,永磁体安装在所述液轮的液轮片上,当液轮在液体的推动下转动时,所述线圈切割所述永磁体的磁力线产生感应电动势;The liquid wheel sensing mechanism installed in the liquid wheel chamber, the liquid wheel sensing mechanism includes a liquid wheel support, a liquid wheel, a coil support, a coil and a terminal, the coil is fixedly packaged on the coil support and Electrically connected with the terminal, the coil bracket is mounted on the liquid wheel bracket, the liquid wheel is rotatably mounted on the liquid wheel bracket, and the permanent magnet is mounted on the liquid wheel sheet of the liquid wheel. When the liquid wheel rotates under the impetus of the liquid, the coil cuts the magnetic force lines of the permanent magnet to generate induced electromotive force;
安装在表体上的电子设备仓,所述电子设备仓的内部安装有第一处理电路、微控制器和供电装置,所述第一处理电路与所述接线端子电连接,所述微控制器与所述第一处理电路电连接,所述接线端子将所述线圈产生的感应电动势的第一信号传给所述第一处理电路,所述第一处理电路将对所述第一信号进行处理后产生的第二信号传给所述微控制器,所述微控制器对第二信号进行采集并将采集到的第二信号转换成流量显示,所述供电装置用于给所述第一处理电路和所述微控制器提供能量。The electronic equipment compartment installed on the meter body, the interior of the electronic equipment compartment is equipped with a first processing circuit, a microcontroller and a power supply device, the first processing circuit is electrically connected to the terminal, and the microcontroller Electrically connected with the first processing circuit, the connecting terminal transmits the first signal of the induced electromotive force generated by the coil to the first processing circuit, and the first processing circuit will process the first signal The second signal generated after that is transmitted to the microcontroller, the microcontroller collects the second signal and converts the collected second signal into a flow display, and the power supply device is used for the first processing The circuit and the microcontroller provide power.
优选地,在上述磁电式流量计中,所述第一处理电路包括放大电路和滤波电路;Preferably, in the above magnetic flowmeter, the first processing circuit includes an amplification circuit and a filter circuit;
所述放大电路与所述接线端子电连接,所述滤波电路与所述放大电路电连接,所述微控制器与所述滤波电路电连接;The amplifying circuit is electrically connected to the connecting terminal, the filtering circuit is electrically connected to the amplifying circuit, and the microcontroller is electrically connected to the filtering circuit;
所述放大电路将所述第一信号进行放大,所述滤波电路将放大后的第一信号进行滤波生成第二信号。The amplifying circuit amplifies the first signal, and the filtering circuit filters the amplified first signal to generate a second signal.
优选地,在上述磁电式流量计中,所述线圈数量为2,且2个所述线圈关于所述液轮对称的固定封装在所述线圈支架的一侧。Preferably, in the above magnetoelectric flowmeter, the number of the coils is 2, and the 2 coils are symmetrically fixed and packaged on one side of the coil support with respect to the hydraulic wheel.
优选地,在上述磁电式流量计中,所述液轮片包括第一液轮片、第二液轮片和第三液轮片,所述第一液轮片和所述第二液轮片上均设置有所述永磁体,所述第三液轮片上设置有无磁性配重体。Preferably, in the above magnetoelectric flowmeter, the liquid wheel includes a first liquid wheel, a second liquid wheel and a third liquid wheel, and the first liquid wheel and the second liquid wheel The permanent magnets are arranged on the sheets, and the non-magnetic counterweight is arranged on the third liquid wheel sheet.
优选地,在上述磁电式流量计中,所述第一液轮片、所述第二液轮片和所述第三液轮片均布在所述液轮上。Preferably, in the above magnetoelectric flowmeter, the first liquid impeller, the second liquid impeller and the third liquid impeller are evenly distributed on the liquid impeller.
优选地,在上述磁电式流量计中,所述液轮片还包括第四液轮片、第五液轮片和第六液轮片,其中,所述第四液轮片位于所述第一液轮片和所述第二液轮片之间,所述第五液轮片位于所述第二液轮片和所述第三液轮片之间,所述第六液轮片位于所述第一液轮片和所述第三液轮片之间。Preferably, in the above magnetoelectric flowmeter, the liquid impeller further includes a fourth liquid impeller, a fifth liquid impeller and a sixth liquid impeller, wherein the fourth liquid impeller is located at the first Between the first liquid wheel and the second liquid wheel, the fifth liquid wheel is located between the second liquid wheel and the third liquid wheel, and the sixth liquid wheel is located at the Between the first liquid impeller and the third liquid impeller.
优选地,在上述磁电式流量计中,所述液轮上还设置有轴,所述轴可转动安装在所述液轮支架上。Preferably, in the above magnetoelectric flowmeter, a shaft is further provided on the liquid wheel, and the shaft is rotatably mounted on the liquid wheel support.
优选地,在上述磁电式流量计中,所述电子设备仓上设置有电池仓和电路板插槽,所述电池仓用于安装所述供电装置,所述电路板插槽用于安装所述第一处理电路。Preferably, in the above magnetoelectric flowmeter, the electronic equipment compartment is provided with a battery compartment and a circuit board slot, the battery compartment is used to install the power supply device, and the circuit board slot is used to install the Describe the first processing circuit.
优选地,在上述磁电式流量计中,还包括上盖,所述上盖与所述电子设备仓可拆卸安装,用于密封所述电子设备仓。Preferably, in the above-mentioned magnetoelectric flowmeter, an upper cover is further included, and the upper cover is detachably installed with the electronic equipment compartment for sealing the electronic equipment compartment.
优选地,在上述磁电式流量计中,还包括扣盖,所述扣盖安装在所述上盖上,用于装饰所述磁电式流量计。Preferably, in the above magnetoelectric flowmeter, a button cover is further included, and the button cover is installed on the upper cover for decorating the magnetoelectric flowmeter.
从上述的技术方案可以看出,本实用新型提供的磁电式流量计,由于液轮仓与管道相连通,因此,当磁电式流量计工作时,液体流过表体的下端的管道进入表体的上端的液轮仓。而液轮传感机构安装在液轮仓内,液轮传感机构包括液轮支架、液轮、线圈支架、线圈和接线端子,接线端子和线圈电连接,线圈安装在线圈支架上,线圈支架安装在液轮支架上,液轮可转动安装在液轮支架上,液轮的液轮片上安装有永磁体,当液轮在液体的推动下转动时,线圈切割永磁体的磁力线产生感应电动势;接线端子将线圈产生的感应电动势的第一信号传给安装在液轮传感机构上端的电子设备仓内的第一处理电路,第一处理电路将对第一信号进行处理后产生的第二信号传给微控制器,微控制器对第二信号进行采集并将采集到的第二信号转换成流量显示,其中,供电装置用于给第一处理电路和微控制器提供能量。由于本实用新型提供的磁电式流量计利用线圈切割永磁体的磁力线产生感应电动势来计量流量,避免了用蜗轮蜗杆传动计量流量,因此,避免了蜗轮蜗杆被卡死造成的流量计不能正常运转,继而造成流量计计数不准或不计数的问题。It can be seen from the above technical solution that the magnetoelectric flowmeter provided by the utility model is connected to the pipeline because the liquid wheel chamber is connected, so when the magnetoelectric flowmeter is working, the liquid flows through the pipeline at the lower end of the meter body and enters The liquid wheel chamber at the upper end of the meter body. The liquid wheel sensing mechanism is installed in the liquid wheel chamber. The liquid wheel sensing mechanism includes a liquid wheel support, a liquid wheel, a coil support, a coil and a terminal. The terminal is electrically connected to the coil. The coil is installed on the coil support. The coil support Installed on the liquid wheel bracket, the liquid wheel can be rotatably installed on the liquid wheel bracket, the liquid wheel of the liquid wheel is installed with a permanent magnet, when the liquid wheel rotates under the push of the liquid, the coil cuts the magnetic force lines of the permanent magnet to generate an induced electromotive force; The connecting terminal transmits the first signal of the induced electromotive force generated by the coil to the first processing circuit in the electronic equipment compartment installed on the upper end of the hydraulic wheel sensor mechanism, and the first processing circuit processes the first signal to generate the second signal The microcontroller collects the second signal and converts the collected second signal into a flow display, wherein the power supply device is used to provide energy to the first processing circuit and the microcontroller. Since the magnetoelectric flowmeter provided by the utility model uses the coil to cut the magnetic force lines of the permanent magnet to generate the induced electromotive force to measure the flow, it avoids the use of the worm gear to measure the flow, so it avoids the flow meter not working normally caused by the worm gear being stuck. , which in turn causes the problem of inaccurate or non-counting of the flowmeter.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本实用新型提供的磁电式流量计的结构示意图;Fig. 1 is the structural representation of the magnetoelectric flowmeter that the utility model provides;
图2为本实用新型提供的磁电式流量计的分解结构示意图;Fig. 2 is the schematic diagram of the exploded structure of the magnetoelectric flowmeter provided by the utility model;
图3为本实用新型提供的磁电式流量计的液轮传感机构的结构示意图;Fig. 3 is a structural schematic diagram of the liquid wheel sensing mechanism of the magnetoelectric flowmeter provided by the utility model;
图4为本实用新型提供的磁电式流量计的液轮的结构示意图;Fig. 4 is the schematic structural view of the liquid wheel of the magnetoelectric flowmeter provided by the utility model;
图5为本实用新型提供的磁电式流量计的液轮和线圈的结构示意图;Fig. 5 is the schematic structural view of the liquid wheel and the coil of the magnetoelectric flowmeter provided by the utility model;
图6为本实用新型提供的磁电式流量计的电子设备仓的结构示意图;Fig. 6 is a structural schematic diagram of the electronic equipment compartment of the magnetoelectric flowmeter provided by the utility model;
图7为本实用新型提供的磁电式流量计的液轮转动一圈产生的时序图。Fig. 7 is a time sequence diagram of one turn of the liquid wheel of the magnetoelectric flowmeter provided by the present invention.
其中,图1-图7中:Among them, in Fig. 1-Fig. 7:
表体1、液轮传感机构2、电子设备仓3、永磁体4、无磁性配重体5、上盖6、扣盖7、液轮仓101、管道102、液轮支架201、液轮202、液轮片2021、第一液轮片20211、第二液轮片20212、第三液轮片20213、第四液轮片20214、第五液轮片20215、第六液轮片20216、轴2022、线圈支架203、线圈204、电池仓301、电路板插槽302。Meter body 1, liquid wheel sensor mechanism 2, electronic equipment compartment 3, permanent magnet 4, non-magnetic counterweight body 5, upper cover 6, buckle cover 7, liquid wheel chamber 101, pipeline 102, liquid wheel support 201, liquid wheel 202 , liquid wheel 2021, first liquid wheel 20211, second liquid wheel 20212, third liquid wheel 20213, fourth liquid wheel 20214, fifth liquid wheel 20215, sixth liquid wheel 20216, shaft 2022 , coil support 203, coil 204, battery compartment 301, circuit board slot 302.
具体实施方式Detailed ways
为了使本领域的技术人员更好的理解本实用新型的技术方案,下面结合附图和具体实施方式对本实用新型作进一步的详细说明。In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
本实用新型根据法拉第电磁感应定律,利用导体线圈在变化磁场中产生感应电动势的原理进行开发设计,公式如下:E=n*ΔΦ/Δt,法拉第电磁感应定律,E:感应电动势(V),n:感应线圈匝数,ΔΦ/Δt为磁通量的变化率,利用水流推动液轮转动,磁铁固定液轮上,线圈固定在液轮的一侧,当转动时,磁铁跟随液轮转动,产生磁场的变化,感应线圈对变化的磁场产生感应电动势,通过放大和滤波电路处理后,微处理单元监测感应电动势的变化,根据管道口径及转数,通过预制的算法计算出流体的流量,并对该流量进行存储、显示。According to Faraday's law of electromagnetic induction, the utility model is developed and designed based on the principle that conductor coils generate induced electromotive force in a changing magnetic field. The formula is as follows: E=n*ΔΦ/Δt, Faraday's law of electromagnetic induction, E: induced electromotive force (V), n : The number of turns of the induction coil, ΔΦ/Δt is the change rate of the magnetic flux, the water flow is used to drive the liquid wheel to rotate, the magnet is fixed on the liquid wheel, and the coil is fixed on one side of the liquid wheel. When rotating, the magnet follows the liquid wheel to rotate, generating a magnetic field change, the induction coil generates an induced electromotive force to the changing magnetic field, and after processing through the amplification and filtering circuit, the micro-processing unit monitors the change of the induced electromotive force, and calculates the flow of the fluid through a prefabricated algorithm according to the pipe diameter and number of revolutions, and calculates the flow rate Store and display.
请参阅图1-图6,为本实用新型提供的磁电式流量计的结构示意图。本实用新型提供的磁电式流量计包括:表体1,表体1的上端设置有液轮仓101,表体1的下端设置有管道102,液轮仓101与管道102相连通;安装在液轮仓101内的液轮传感机构2,液轮传感机构2包括液轮支架201、液轮202、线圈支架203、线圈204和接线端子,线圈204固定封装在线圈支架203上并与接线端子电连接,线圈204安装在线圈支架203上,线圈支架203安装在液轮支架201上,液轮202可转动安装在液轮支架201上,液轮202的液轮片2021上安装有永磁体4,当液轮202在液体的推动下转动时,线圈204切割永磁体4的磁力线产生感应电动势;安装在液轮传感机构2上端的电子设备仓3,电子设备仓3的内部安装有第一处理电路、微控制器和供电装置,第一处理电路与接线端子电连接,微控制器与第一处理电路电连接,接线端子将线圈产生的感应电动势的第一信号传给第一处理电路,第一处理电路将对第一信号进行处理后产生的第二信号传给微控制器,微控制器对第二信号进行采集并将采集到的第二信号转换成流量显示,供电装置用于给第一处理电路和微控制器提供能量。Please refer to Fig. 1-Fig. 6, which are structural schematic diagrams of the magnetoelectric flowmeter provided by the utility model. The magnetoelectric flowmeter provided by the utility model includes: a meter body 1, the upper end of the meter body 1 is provided with a liquid wheel chamber 101, and the lower end of the meter body 1 is provided with a pipeline 102, and the liquid wheel chamber 101 communicates with the pipeline 102; The liquid wheel sensing mechanism 2 in the liquid wheel chamber 101, the liquid wheel sensing mechanism 2 includes a liquid wheel support 201, a liquid wheel 202, a coil support 203, a coil 204 and connection terminals, and the coil 204 is fixedly packaged on the coil support 203 and connected to the coil support 203. The wiring terminals are electrically connected, the coil 204 is installed on the coil support 203, the coil support 203 is installed on the liquid wheel support 201, the liquid wheel 202 is rotatably installed on the liquid wheel support 201, and the liquid wheel sheet 2021 of the liquid wheel 202 is installed with a permanent Magnet 4, when the liquid wheel 202 rotates under the impetus of the liquid, the coil 204 cuts the magnetic lines of force of the permanent magnet 4 to generate an induced electromotive force; the electronic equipment compartment 3 installed on the upper end of the liquid wheel sensing mechanism 2, the interior of the electronic equipment compartment 3 is installed with The first processing circuit, microcontroller and power supply device, the first processing circuit is electrically connected to the connection terminal, the microcontroller is electrically connected to the first processing circuit, and the connection terminal transmits the first signal of the induced electromotive force generated by the coil to the first processing circuit, the first processing circuit transmits the second signal generated after processing the first signal to the microcontroller, and the microcontroller collects the second signal and converts the collected second signal into a flow display, and the power supply device uses for powering the first processing circuit and the microcontroller.
需要说明的是,第一处理电路为常规电路,微控制器为常规控制器,均采用的是本领域公知的技术手段,不是本实用新型的核心改进点。It should be noted that the first processing circuit is a conventional circuit, and the microcontroller is a conventional controller, both of which are well-known technical means in the field, and are not the core improvement points of the present invention.
本实用新型提供的磁电式流量计,由于液轮仓101与管道102相连通,因此,当磁电式流量计工作时,液体流过表体1的下端的管道102进入表体1的上端的液轮仓101。而液轮传感机构2安装在液轮仓101内,液轮传感机构2包括液轮支架201、液轮202、线圈支架203、线圈204和接线端子,接线端子和线圈204电连接,线圈204安装在线圈支架203上,线圈支架203安装在液轮支架201上,液轮202可转动安装在液轮支架201上,液轮202的液轮片2021上安装有永磁体4,当液轮202在液体的推动下转动时,线圈204切割永磁体4的磁力线产生感应电动势;接线端子将线圈204产生的感应电动势的第一信号传给安装在液轮传感机构2上端的电子设备仓3内的第一处理电路,第一处理电路将对第一信号进行处理后产生的第二信号传给微控制器,微控制器对第二信号进行采集并将采集到的第二信号转换成流量显示,其中,供电装置用于给第一处理电路和微控制器提供能量。由于本实用新型提供的磁电式流量计利用线圈204切割永磁体4的磁力线产生感应电动势来计量流量,避免了用蜗轮蜗杆传动计量流量,因此,避免了蜗轮蜗杆被卡死造成的流量计不能正常运转,继而造成流量计计数不准或不计数的问题。The magnetoelectric flowmeter provided by the utility model, because the liquid wheel chamber 101 is connected with the pipeline 102, therefore, when the magnetoelectric flowmeter works, the liquid flows through the pipeline 102 at the lower end of the meter body 1 and enters the upper end of the meter body 1 The liquid wheel storehouse 101. The liquid wheel sensing mechanism 2 is installed in the liquid wheel chamber 101, and the liquid wheel sensing mechanism 2 includes a liquid wheel support 201, a liquid wheel 202, a coil support 203, a coil 204 and a connecting terminal, the connecting terminal is electrically connected with the coil 204, and the coil 204 is installed on the coil support 203, the coil support 203 is installed on the liquid wheel support 201, the liquid wheel 202 is rotatably installed on the liquid wheel support 201, and the liquid wheel sheet 2021 of the liquid wheel 202 is equipped with a permanent magnet 4, when the liquid wheel When the 202 rotates under the impetus of the liquid, the coil 204 cuts the magnetic field lines of the permanent magnet 4 to generate an induced electromotive force; the connecting terminal transmits the first signal of the induced electromotive force generated by the coil 204 to the electronic equipment compartment 3 installed on the upper end of the liquid wheel sensor mechanism 2 The first processing circuit in the first processing circuit transmits the second signal generated after processing the first signal to the microcontroller, and the microcontroller collects the second signal and converts the collected second signal into flow rate It is shown, wherein the power supply device is used to provide energy to the first processing circuit and the microcontroller. Since the magnetoelectric flowmeter provided by the utility model uses the coil 204 to cut the magnetic field lines of the permanent magnet 4 to generate an induced electromotive force to measure the flow, it avoids the use of the worm gear to measure the flow, and therefore avoids the failure of the flowmeter caused by the worm gear being stuck. Normal operation, which in turn causes the problem of inaccurate or non-counting of the flowmeter.
在本实用新型提供的磁电式流量计中,采用将第一处理电路集成在电子设备仓3上,解决现有流量计加采集传输设备组合带来的安装的不便利的问题以及设备整体完整性不足的问题。且线圈204固定封装在线圈支架203上。将线圈204封装在线圈支架203上,避免了线圈204裸露在外部而被损坏。In the magnetoelectric flowmeter provided by the utility model, the first processing circuit is integrated on the electronic equipment compartment 3, which solves the problem of inconvenient installation caused by the combination of the existing flowmeter plus collection and transmission equipment and the overall integrity of the equipment The problem of insufficiency. And the coil 204 is fixed and packaged on the coil support 203 . Encapsulating the coil 204 on the coil support 203 prevents the coil 204 from being exposed to the outside and being damaged.
在本实用新型提供的磁电式流量计中,该磁电式流量计的管道102部分的结构为国家相关规范要求的法兰式管道102流量计的标准尺寸,可与现有标准流量计进行互换安装。In the magnetoelectric flowmeter provided by the utility model, the structure of the pipeline 102 part of the magnetoelectric flowmeter is the standard size of the flange type pipeline 102 flowmeter required by the relevant national regulations, and can be compared with the existing standard flowmeter. Interchangeable installation.
在本实用新型提供的又一实施例中,本实施例中的磁电式流量计和实施例一中的磁电式流量计结构类似,对相同之处就不再赘述了,仅介绍不同之处。In another embodiment provided by the present invention, the structure of the magnetoelectric flowmeter in this embodiment is similar to the magnetoelectric flowmeter in Embodiment 1, and the similarities will not be repeated, and only the differences will be introduced. place.
在本实施例中,公开了第一处理电路的具体组成:包括放大电路和滤波电路,放大电路与接线端子电连接,滤波电路与放大电路电连接,微控制器与滤波电路电连接,放大电路将第一信号进行放大,滤波电路将放大后的第一信号进行滤波生成第二信号。这只是本实用新型第一处理电路的一种具体形式,需要说明的是,第一处理电路也可以是其他形式的组成,只要满足可以对第一信号进行处理生成第二信号,以便微控制器可以分析、显示的第一处理电路的组成均是本实用新型保护的范围。In this embodiment, the specific composition of the first processing circuit is disclosed: including an amplifier circuit and a filter circuit, the amplifier circuit is electrically connected to the terminal, the filter circuit is electrically connected to the amplifier circuit, the microcontroller is electrically connected to the filter circuit, and the amplifier circuit The first signal is amplified, and the filter circuit filters the amplified first signal to generate a second signal. This is just a specific form of the first processing circuit of the present utility model. It should be noted that the first processing circuit can also be composed of other forms, as long as the first signal can be processed to generate the second signal, so that the microcontroller The composition of the first processing circuit that can be analyzed and displayed is within the protection scope of the present invention.
需要说明的是,放大电路和滤波电路均为常规电路,采用的均是本领域公知的技术手段,不是本实用新型的核心改进点。It should be noted that both the amplifying circuit and the filtering circuit are conventional circuits, which are technical means known in the art, and are not the core improvement points of the present invention.
在本实施例中,线圈204为O型线圈,且与液轮202上的永磁体4相距6mm。In this embodiment, the coil 204 is an O-shaped coil, and is 6 mm away from the permanent magnet 4 on the liquid wheel 202 .
在本实施例中,线圈204数量为2,且2个线圈204关于液轮202对称的固定封装在线圈支架203的一侧。2个线圈204是为了便于判断液体的流动方向而设置的。In this embodiment, the number of coils 204 is two, and the two coils 204 are symmetrically fixed and packaged on one side of the coil support 203 with respect to the liquid wheel 202 . The two coils 204 are provided for the convenience of judging the flow direction of the liquid.
在本实施例中,液轮片2021包括第一液轮片20211、第二液轮片20212和第三液轮片20213,第一液轮片20211和第二液轮片20212上均设置有永磁体4,第三液轮片20213上设置有无磁性配重体5。永磁体4起计量的作用,而无磁性配重体5是为了配重而设置的,其中,无磁性配重体5没有磁性,不能产生磁力线。且在本实施例中,第一液轮片20211、第二液轮片20212和第三液轮片20213均布在液轮202上。这样便于液轮202旋转的转速的稳定性。In this embodiment, the liquid wheel 2021 includes a first liquid wheel 20211, a second liquid wheel 20212 and a third liquid wheel 20213, and the first liquid wheel 20211 and the second liquid wheel 20212 are provided with permanent The magnet 4 and the third liquid wheel piece 20213 are provided with a non-magnetic counterweight 5 . The permanent magnet 4 plays the role of metering, and the non-magnetic counterweight 5 is provided for counterweight, wherein the non-magnetic counterweight 5 has no magnetism and cannot generate magnetic lines of force. And in this embodiment, the first liquid wheel 20211 , the second liquid wheel 20212 and the third liquid wheel 20213 are evenly distributed on the liquid wheel 202 . This facilitates the stability of the rotation speed of the liquid wheel 202 .
在本实施例中,液轮片2021还包括第四液轮片20214、第五液轮片20215和第六液轮片20216,其中,第四液轮片20214位于第一液轮片20211和第二液轮片20212之间,第五液轮片20215位于第二液轮片20212和第三液轮片20213之间,第六液轮片20216位于第一液轮片20211和第三液轮片20213之间。In this embodiment, the liquid wheel 2021 further includes a fourth liquid wheel 20214, a fifth liquid wheel 20215 and a sixth liquid wheel 20216, wherein the fourth liquid wheel 20214 is located between the first liquid wheel 20211 and the sixth liquid wheel 20214. Between the two liquid wheels 20212, the fifth liquid wheel 20215 is located between the second liquid wheel 20212 and the third liquid wheel 20213, and the sixth liquid wheel 20216 is located between the first liquid wheel 20211 and the third liquid wheel Between 20213.
当第二液轮片20212和第三液轮片20213分别位于2个线圈204的磁力线范围时,第二液轮片20212上的永磁体4划过线圈204,对应的线圈204会切割永磁体4的磁力线,并产生出感应电动势,放大电路将产生的感应电动势的第一信号进行放大,再经过滤波电路将放大后的第一信号进行滤波生成第二信号传送给微控制器,微控制器输出对应的转换成的流量。When the second liquid wheel piece 20212 and the third liquid wheel piece 20213 are respectively located in the range of the magnetic force lines of the two coils 204, the permanent magnet 4 on the second liquid wheel piece 20212 passes through the coil 204, and the corresponding coil 204 will cut the permanent magnet 4 The magnetic line of force, and generate the induced electromotive force, the amplifier circuit will amplify the first signal of the induced electromotive force, and then filter the amplified first signal through the filter circuit to generate the second signal and send it to the microcontroller, and the microcontroller outputs The corresponding converted traffic.
当第五液轮片20215和第六液轮片20216分别位于2个线圈204的磁力线范围时,此时,由于第五液轮片20215和第六液轮片20216上没有永磁体4,因此,线圈204无任何感应电动势,放大电路将产生的零感应电动势的第一信号进行放大,再经过滤波电路将放大后的第一信号进行滤波生成第二信号传送给微控制器,微控制器输出对应的转换成的流量。When the fifth liquid wheel 20215 and the sixth liquid wheel 20216 are respectively located in the range of the magnetic force lines of the two coils 204, at this time, since there is no permanent magnet 4 on the fifth liquid wheel 20215 and the sixth liquid wheel 20216, therefore, The coil 204 has no induced electromotive force, the amplifying circuit amplifies the generated first signal of zero induced electromotive force, and then filters the amplified first signal through the filter circuit to generate a second signal which is sent to the microcontroller, and the output of the microcontroller corresponds to of converted traffic.
当第一液轮片20211和第三液轮片20213分别位于2个线圈204的磁力线范围时,此时对应的线圈204会切割第一液轮片20211上的永磁体4的磁力线,并产生出感应电动势,放大电路将产生的感应电动势的第一信号进行放大,再经过滤波电路将放大后的第一信号进行滤波生成第二信号传送给微控制器,微控制器输出对应的转换成的流量。When the first liquid wheel piece 20211 and the third liquid wheel piece 20213 are located in the range of the magnetic field lines of the two coils 204, the corresponding coils 204 will cut the magnetic line of force of the permanent magnet 4 on the first liquid wheel piece 20211, and generate Induced electromotive force, the amplification circuit amplifies the first signal of the induced electromotive force, and then filters the amplified first signal through the filter circuit to generate a second signal to the microcontroller, and the microcontroller outputs the corresponding converted flow rate .
当第一液轮片20211和第二液轮片20212分别位于2个线圈204的磁力线范围时,由于第一液轮片20211和第二液轮片20212上均设置有永磁体4,因此,2个永磁体4分别与2个线圈204交叉,并产生出两个感应电动势,放大电路将产生的两个感应电动势的第一信号分别进行放大,再经过滤波电路分别将放大后的第一信号进行滤波生成第二信号传送给微控制器,微控制器分别输出对应的转换成的流量。When the first liquid wheel 20211 and the second liquid wheel 20212 are respectively located in the range of the magnetic force lines of the two coils 204, since the first liquid wheel 20211 and the second liquid wheel 20212 are provided with permanent magnets 4, therefore, 2 The two permanent magnets 4 intersect with the two coils 204 respectively, and generate two induced electromotive forces, the amplifying circuit respectively amplifies the first signals of the two induced electromotive forces, and then respectively amplifies the amplified first signals through the filter circuit The filtering generates a second signal and transmits it to the microcontroller, and the microcontroller outputs the corresponding converted flows respectively.
如图7所示,为采集时序图,表示一个液轮转动一圈的时序,当液轮转动后,永磁体4切割两个线圈204(设两个线圈204分别为A线圈和B线圈)产生电动势后,经过放大滤波后形成的波形图,其中,图中A表示A线圈产生的感应电动势,图中B表示B线圈产生的感应电动势。由于两线圈204放置位置关系,首先A线圈产生电动势输出为高电平(见波形图a区),当液轮继续转动,B线圈产生电动势输出为高电平,这时A线圈继续输出高电平(见波形图b区),当液轮202继续转动,A线圈远离永磁体4后,感应电动势减少通过放大滤波比较后导致输出为低(见波形图c区),B线圈远离永磁体4后,感应电动势减少通过放大滤波比较后导致输出为低(见波形图d区),当另一磁铁经过线圈时,也会产生e、f、g区的波形,这时微控制器就此判定为液轮202转动了一周,根据管道直径和液轮的周长计算液轮转动一周流过管道的水量来。As shown in Figure 7, it is a timing diagram for collecting, showing the timing of a liquid wheel rotating one circle. After the liquid wheel rotates, the permanent magnet 4 cuts two coils 204 (the two coils 204 are respectively A coil and B coil) to generate After the electromotive force, the waveform diagram formed after amplification and filtering, where A in the figure represents the induced electromotive force generated by the A coil, and B in the figure represents the induced electromotive force generated by the B coil. Due to the positional relationship between the two coils 204, firstly, coil A generates electromotive force output at high level (see area a in the waveform diagram), when the liquid wheel continues to rotate, coil B generates electromotive force output at high level, and coil A continues to output high level at this time Flat (see waveform diagram area b), when the liquid wheel 202 continues to rotate, A coil is far away from the permanent magnet 4, the induced electromotive force is reduced and the output is low after amplification and filtering comparison (see waveform diagram c area), B coil is far away from the permanent magnet 4 Finally, the induced electromotive force is reduced and the output is low after the amplification and filtering comparison (see the d area of the waveform diagram). When another magnet passes through the coil, the waveforms of the e, f, and g areas will also be generated. At this time, the microcontroller judges as The liquid wheel 202 has rotated one revolution, and the amount of water flowing through the pipeline is calculated according to the pipe diameter and the circumference of the liquid wheel.
根据微控制器输出的图形判断出液轮202转动的圈数、液轮202转动的速度及方向进行判断,进行换算出流量与流向。According to the graphics output by the microcontroller, the number of turns of the liquid wheel 202, the speed and direction of the liquid wheel 202 are judged, and the flow rate and flow direction are converted.
在本实施例中,液轮202上还设置有轴2022,轴2022安装在液轮支架201上。便于液轮202绕着轴2022转动。In this embodiment, the liquid wheel 202 is further provided with a shaft 2022 installed on the liquid wheel bracket 201 . It is convenient for the liquid wheel 202 to rotate around the shaft 2022.
在本实施例中,电子设备仓3上设置有电池仓301和电路板插槽302,电池仓301用于安装供电装置,电路板插槽302用于安装第一处理电路,即放大电路和滤波电路。需要说明的是,微控制器也可以集成安装在电路板插槽302上。电子设备仓3内部安装第一处理电路板、微控制器和供电装置,第一处理电路对线圈204产生的感应电动势进行传输,微控制器对其进行采集并转换成流量显示,是本实用新型的电子核心部件。本实用新型电子设备仓3内部第一处理电路采用插槽式安装,便于设备模块化安装及后续升级工作。In this embodiment, the electronic equipment compartment 3 is provided with a battery compartment 301 and a circuit board slot 302, the battery compartment 301 is used to install a power supply device, and the circuit board slot 302 is used to install the first processing circuit, that is, an amplifier circuit and a filter circuit. It should be noted that the microcontroller can also be integrated and mounted on the circuit board slot 302 . The first processing circuit board, microcontroller and power supply device are installed inside the electronic equipment compartment 3. The first processing circuit transmits the induced electromotive force generated by the coil 204, and the microcontroller collects it and converts it into a flow display. electronic core components. The first processing circuit inside the electronic equipment compartment 3 of the utility model adopts slot type installation, which is convenient for equipment modular installation and subsequent upgrade work.
在本实施例中,磁电式流量计还包括上盖6,上盖6与电子设备仓3可拆卸安装,用于密封电子设备仓3。可达到连接器防水等级标准的最高级别IP68的密封效果。In this embodiment, the magnetoelectric flowmeter further includes an upper cover 6 , which is detachably installed with the electronic equipment compartment 3 for sealing the electronic equipment compartment 3 . It can achieve the sealing effect of the highest level IP68 of the connector waterproof level standard.
在本实施例中,磁电式流量计还包括扣盖7,扣盖7安装在上盖6上,用于装饰磁电式流量计。In this embodiment, the magnetoelectric flowmeter further includes a buckle cover 7 installed on the upper cover 6 for decoration of the magnetoelectric flowmeter.
在本实用新型中的“第一”、“第二”等均为描述上进行区别,没有其他的特殊含义。"First" and "second" in the present utility model are for distinction in description, and have no other special meanings.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
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CN104568032A (en) * | 2015-01-23 | 2015-04-29 | 北京奥特美克科技股份有限公司 | Magneto-electrical flow meter |
CN104568032B (en) * | 2015-01-23 | 2018-08-28 | 北京奥特美克科技股份有限公司 | A kind of magnetoelectric flowmeter |
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