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CN204570359U - A kind of air-flow vortex kinetic energy pulper - Google Patents

A kind of air-flow vortex kinetic energy pulper Download PDF

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Publication number
CN204570359U
CN204570359U CN201520195405.5U CN201520195405U CN204570359U CN 204570359 U CN204570359 U CN 204570359U CN 201520195405 U CN201520195405 U CN 201520195405U CN 204570359 U CN204570359 U CN 204570359U
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gas delivery
gas
pipe
kinetic energy
main pipe
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安延涛
赵东
刘鲁宁
杨玉娥
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University of Jinan
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/64Paper recycling

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Abstract

The utility model provides a kind of air-flow vortex kinetic energy pulper, mainly comprise air compressor, gas delivery main, cylindrical shell, gas conveying be in charge of.Be characterized in adopting high pressure draught to form eddy current, utilize vortex kinetic energy to carry out pulping.The utility model is by two clockwise extension quarter turns and realization generation eddy current is in charge of in the gas conveying that same radial symmetric is arranged, be in charge of by the conveying of D/2 diameter gas the stable operation realizing eddy current, by the gas conveying of H/3 height be in charge of to realize with gas delivery main Interface design at utmost reducing gas can loss and handsome in appearance.

Description

一种气流涡旋动能碎浆机A kind of airflow vortex kinetic energy pulper

技术领域 technical field

本实用新型涉及一种气流涡旋动能碎浆机,尤其涉及一种通过两个顺时针延伸1/4圆周且同一径向对称布置的气体输送分管实现生成涡流,通过D/2直径的气体输送分管实现涡流的稳定运行,通过H/3高度的气体输送分管与气体输送总管接口设计实现最大程度降低气体总能损耗且造型美观,属于造纸业制浆设备的技术研发领域。 The utility model relates to an airflow vortex kinetic energy pulper, in particular to a gas conveying pipe with a diameter of D/2 to realize the generation of vortex through two gas conveying branch pipes extending clockwise for 1/4 circle and arranged symmetrically in the same radial direction. The sub-pipe realizes the stable operation of the vortex. Through the interface design of the H/3 height gas delivery sub-pipe and the gas delivery main pipe, the total gas energy loss is minimized and the appearance is beautiful. It belongs to the technical research and development field of pulping equipment in the paper industry.

背景技术 Background technique

在造纸流程中,需要将浆板、废旧书本、废旧纸箱等进行碎解以制成造纸工业中所需要的纸浆,而水力碎浆机是这一工序中最常见的设备,水力碎浆机通过转子的运动,将水中的废料进行碎浆制成均匀悬浮液。但是由于目前碎浆机工作方式以及结构的单一性,造成以下问题:一是效率低,现有碎浆机的碎浆过程主要通过料液与转子、桶壁的机械碰撞来实现,碰撞的动力来源于转子对液料的搅动,而在碎浆的过程中,会有一部分能量消耗在机械的无功损耗上,造成机械制浆效率低;二是能耗大,碎浆机转子在工作过程中,不仅要带动流体转动,而且还要克服流体的阻力,这在一定程度上要消耗大量的机械能。 In the papermaking process, pulp boards, waste books, waste cartons, etc. need to be shredded to make the pulp required in the paper industry, and the hydropulper is the most common equipment in this process. The hydropulper passes through The movement of the rotor crushes the waste in the water to make a uniform suspension. However, due to the singleness of the working mode and structure of the current pulper, the following problems are caused: First, the efficiency is low. The pulping process of the existing pulper is mainly realized by the mechanical collision between the feed liquid and the rotor and the barrel wall. It comes from the agitation of the rotor to the liquid material, and in the process of pulping, a part of the energy will be consumed in the reactive power loss of the machine, resulting in low efficiency of mechanical pulping; secondly, the energy consumption is large, and the pulper rotor is in the working process In the process, it is not only necessary to drive the fluid to rotate, but also to overcome the resistance of the fluid, which consumes a lot of mechanical energy to a certain extent.

因此,针对现有碎浆机在使用中普遍存在的效率低、能耗大等问题,应从碎浆机工作方式及结构上进行综合考虑,设计出碎浆效率高且能耗低的一种制浆设备。 Therefore, in view of the common problems of low efficiency and high energy consumption in the use of existing pulpers, it is necessary to comprehensively consider the working mode and structure of the pulper, and design a system with high pulping efficiency and low energy consumption. slurry equipment.

发明内容 Contents of the invention

本实用新型针对现有制浆设备存在的效率低、能耗大等问题,提供了一种可有效解决上述问题的一种气流涡旋动能碎浆机。 The utility model aims at the problems of low efficiency and high energy consumption in the existing pulping equipment, and provides an air flow vortex kinetic energy pulper which can effectively solve the above problems.

本实用新型的一种气流涡旋动能碎浆机采用以下技术方案: An airflow vortex kinetic energy pulper of the utility model adopts the following technical scheme:

一种气流涡旋动能碎浆机,主要包括空气压缩机、气体输送总管、筒体、气体输送分管,所述空气压缩机出口接气体输送总管;所述气体输送总管一端接空气压缩机另一端接气体输送分管;所述气体输送分管为两个,气体输送分管由气体输送总管引出,在同一径向两侧由筒体的外侧延伸到内侧,并沿筒体内侧底部顺时针延伸1/4圆周,气体输送分管出口对称布置在同一径向两侧;所述筒体下端安装有支柱,支柱数量为4个。 An air flow vortex kinetic energy pulper, mainly comprising an air compressor, a gas delivery main pipe, a cylinder body, and a gas delivery branch pipe, the outlet of the air compressor is connected to the gas delivery main pipe; one end of the gas delivery main pipe is connected to the other end of the air compressor Connected to the gas delivery branch; the gas delivery branch is two, the gas delivery branch is drawn from the gas delivery main pipe, extends from the outside to the inside of the cylinder on both sides of the same radial direction, and extends 1/4 clockwise along the inner bottom of the cylinder Circumferentially, the outlets of the gas delivery sub-pipes are symmetrically arranged on both sides of the same radial direction; the lower end of the cylinder is equipped with pillars, and the number of pillars is four.

所述气体输送总管的直径为D,气体输送分管的直径为D/2,气体输送总管和气体输送分管的折弯处设有圆角过渡,圆角R为D/10。 The diameter of the gas delivery main pipe is D, the diameter of the gas delivery sub-pipe is D/2, and the bend of the gas delivery main pipe and the gas delivery sub-pipe is provided with a fillet transition, and the fillet R is D/10.

所述筒体高度为H,气体输送分管与气体输送总管接口处距筒体底部高度为H/3。 The height of the cylinder is H, and the height of the interface between the gas delivery branch pipe and the gas delivery main pipe is H/3 from the bottom of the cylinder.

本实用新型将气体输送分管设计为两个,在筒体内侧底部顺时针延伸1/4圆周并且气体输送分管出口对称布置在同一径向两侧,通过这种设计可实现涡旋水流的生成,即由气体输送分管喷出的压缩空气在惯性力的作用下,仍沿圆周做周向运动,这样可促使静止的料液混合物产生圆周运动,进而形成涡流,料液混合物在涡流作用下促使废旧纸箱等废料进行碎解;而气体输送分管出口对称布置在两侧,这样设计可为液混合物的圆周运动提供充足气源,以保证涡旋碎浆所需的动能;此外,筒体内的两个气体输送分管可实现涡流的局部阻挡,防止涡流在光滑筒体内产生“旋饼”现象。 In the utility model, two gas delivery pipes are designed, which extend clockwise for 1/4 of the circumference at the inner bottom of the cylinder, and the outlets of the gas delivery pipes are symmetrically arranged on both sides of the same radial direction. Through this design, the generation of vortex water flow can be realized. That is to say, the compressed air ejected from the gas delivery branch still moves along the circumference under the action of inertial force, which can promote the circular motion of the static material-liquid mixture, and then form a vortex. Cartons and other waste materials are crushed; while the outlets of the gas delivery pipes are symmetrically arranged on both sides, this design can provide sufficient gas source for the circular motion of the liquid mixture to ensure the kinetic energy required for vortex pulping; in addition, two The gas conveying branch pipe can realize partial blocking of eddy current and prevent the vortex from producing "swirl cake" phenomenon in the smooth cylinder.

本实用新型将气体输送总管的直径设计为D,气体输送分管的直径设计为D/2,通过这种设计可实现两个气体输送分管的气体流量相同,保证涡流的稳定运行;将气体输送总管和气体输送分管的折弯处设有圆角过渡,可降低气体输送管道因局部流道突变引起的气流动能损失,减小无功能耗。 In the utility model, the diameter of the main gas delivery pipe is designed as D, and the diameter of the gas delivery sub-pipe is designed as D/2. Through this design, the gas flow of the two gas delivery sub-pipes can be the same to ensure the stable operation of the vortex; the gas delivery main pipe There is a round corner transition at the bend of the gas delivery pipe, which can reduce the loss of gas kinetic energy caused by the sudden change of the local flow channel of the gas delivery pipeline and reduce the reactive power consumption.

本实用新型将气体输送分管与气体输送总管接口处设计为距筒体底部高度为H/3,通过这种设计既可实现高速喷出的压缩空气在气体输送总管有一缓冲流动距离、能在较小的压损下实现分流,又具有结构美观的作用。即在出现较小压损时,通过管道分流,借助较窄的管道实现气流的加速,从而实现动能的增加,最大程度降低气体总能的损耗;如气体输送分管与气体输送总管接口距筒体底部高度较低,可能会出现高压气体对管壁的局部冲击,造成接口处管壁的过早损坏;如气体输送分管与气体输送总管接口距筒体底部高度较大,可能会出现气体压损过大而引起气流动能大量损失;此外,筒体底部高度为H/3,在造型外观设计上,具有结构比重平衡、美观的优点。 In the utility model, the interface between the gas delivery sub-pipe and the gas delivery main pipe is designed to be at a height of H/3 from the bottom of the cylinder body. Through this design, the compressed air ejected at a high speed can have a buffer flow distance in the gas delivery main pipe, and can be used in a relatively short time. The shunt can be realized under small pressure loss, and it also has the effect of beautiful structure. That is, when there is a small pressure loss, the flow is diverted through the pipeline, and the airflow is accelerated with the help of a narrow pipeline, so as to increase the kinetic energy and minimize the loss of the total gas energy; The height of the bottom is low, and there may be local impact of high-pressure gas on the pipe wall, resulting in premature damage to the pipe wall at the interface; if the height of the interface between the gas delivery branch pipe and the gas delivery main pipe is relatively high from the bottom of the cylinder, gas pressure loss may occur Too large will cause a large loss of air flow energy; in addition, the height of the bottom of the cylinder is H/3, which has the advantages of balanced structural proportion and beautiful appearance in terms of shape and appearance design.

本实用新型的有益效果是:通过两个顺时针延伸1/4圆周且同一径向对称布置的气体输送分管实现涡流的生成,通过将气体输送分管的直径设计为气体输送总管的1/2实现涡流的稳定运行;通过折弯处的圆角过渡实现减小能耗;通过气体输送分管与气体输送总管接口距筒体底部高度为H/3的设计,实现最大程度降低气体总能损耗且造型设计美观。 The beneficial effects of the utility model are: the generation of vortex is realized by two gas delivery sub-pipes extending clockwise for 1/4 of the circumference and arranged symmetrically in the same radial direction, and the diameter of the gas delivery sub-pipes is designed to be 1/2 of the main gas delivery pipe. The stable operation of the vortex; the reduction of energy consumption through the transition of the rounded corners at the bend; the design of the height of the gas delivery branch pipe and the gas delivery main pipe interface from the bottom of the cylinder is H/3 to minimize the total gas energy loss and shape Beautiful design.

附图说明 Description of drawings

图1是本实用新型的整体结构主视示意图。 Fig. 1 is a schematic front view of the overall structure of the utility model.

图2是本实用新型的整体结构俯视示意图。 Fig. 2 is a schematic top view of the overall structure of the utility model.

图3是本实用新型的整体结构后视示意图。 Fig. 3 is a schematic rear view of the overall structure of the utility model.

其中:1、空气压缩机,2、气体输送总管,3、支柱,4、筒体,5、气体输送分管,6制浆区,7、气体。 Among them: 1. Air compressor, 2. Gas delivery main pipe, 3. Pillar, 4. Cylinder, 5. Gas delivery branch, 6. Pulping area, 7. Gas.

具体实施方式 Detailed ways

实施例: Example:

如图1和图2所示,本实用新型的一种气流涡旋动能碎浆机,主要包括空气压缩机1、气体输送总管2、筒体4、气体输送分管5,空气压缩机1出口接气体输送总管2;气体输送总管2一端接空气压缩机1另一端接气体输送分管5;气体输送分管5为两个,气体输送分管5由气体输送总管2引出,在同一径向两侧由筒体4的外侧延伸到内侧,并沿筒体4内侧底部顺时针延伸1/4圆周,气体输送分管5出口对称布置在同一径向两侧。在工作时,这种设计可实现涡旋水流的生成,即由气体输送分管5喷出的压缩空气在惯性力的作用下,仍沿圆周做周向运动,这样可促使静止的料液混合物产生圆周运动,进而形成涡流,制浆区6中的料液混合物在涡流作用下促使废旧纸箱等废料进行碎解;而气体输送分管5出口对称布置在两侧,这种设计可为液混合物的圆周运动提供充足气源,以保证涡旋碎浆所需的动能;此外,筒体4内的两个气体输送分管5可实现涡流的局部阻挡,防止涡流在光滑筒体4内产生“旋饼”现象。筒体4下端安装有支柱3,支柱3数量为4个。 As shown in Figure 1 and Figure 2, a kind of air flow vortex kinetic energy pulper of the present invention mainly includes an air compressor 1, a gas delivery main pipe 2, a cylinder body 4, a gas delivery sub-pipe 5, and the outlet of the air compressor 1 is connected to Gas delivery main pipe 2; one end of gas delivery main pipe 2 is connected to air compressor 1 and the other end is connected to gas delivery sub-pipe 5; there are two gas delivery sub-pipes 5, and gas delivery sub-pipe 5 is led out from gas delivery main pipe 2, and is connected by cylinder on both sides of the same radial direction. The outer side of the body 4 extends to the inner side, and extends 1/4 of the circle clockwise along the inner bottom of the cylinder body 4, and the outlets of the gas delivery branch pipes 5 are symmetrically arranged on both sides of the same radial direction. When working, this design can realize the generation of vortex water flow, that is, the compressed air ejected from the gas delivery branch pipe 5 still moves circumferentially along the circumference under the action of inertial force, which can promote the static material-liquid mixture to generate Circular motion, and then form a vortex, the material-liquid mixture in the pulping area 6, under the action of the vortex, promotes the waste materials such as waste cartons to be broken down; and the outlet of the gas delivery branch pipe 5 is symmetrically arranged on both sides. This design can be used for the circumference of the liquid mixture. The movement provides sufficient air source to ensure the kinetic energy required for vortex pulping; in addition, the two gas delivery pipes 5 in the cylinder 4 can realize partial blocking of the vortex and prevent the vortex from producing "rotary cake" in the smooth cylinder 4 Phenomenon. A pillar 3 is installed at the lower end of the cylindrical body 4, and the number of the pillar 3 is four.

如图3所示,气体输送总管的直径为D,气体输送分管的直径为D/2,这种设计可实现两个气体输送分管5的气体7流量相同,保证涡流的稳定运行。气体输送总管2和气体输送分管5的折弯处设有圆角过渡,圆角R为D/10,可降低气体输送管道因局部流道突变引起的气流动能损失,减小无功能耗。 As shown in Figure 3, the diameter of the main gas delivery pipe is D, and the diameter of the gas delivery sub-pipe is D/2. This design can achieve the same flow rate of the gas 7 of the two gas delivery sub-pipes 5 and ensure the stable operation of the vortex. The bends of the main gas delivery pipe 2 and the gas delivery sub-pipe 5 are provided with a fillet transition, and the fillet R is D/10, which can reduce the gas kinetic energy loss caused by the sudden change of the local flow channel of the gas delivery pipeline and reduce the reactive power consumption.

筒体4高度为H,气体输送分管5与气体输送总管2接口处距筒体4底部高度为H/3。这种设计既可实现高速喷出的压缩空气在气体输送总管2有一缓冲流动距离、能在较小的压损下实现分流,又具有结构美观的作用。在工作时,如气体输送分管5与气体输送总管2接口距筒体4底部高度较低,可能会出现高压气体7对管壁的局部冲击,造成接口处管壁的过早损坏;如气体输送分管5与气体输送总管2接口距筒体4底部高度较大,可能会出现气体7压损过大而引起气流动能大量损失。此外,设计为距筒体4底部高度为H/3,在造型外观设计上,具有结构比重平衡、美观的优点。 The height of the cylinder body 4 is H, and the height of the interface between the gas delivery branch pipe 5 and the gas delivery main pipe 2 is H/3 from the bottom of the cylinder body 4 . This design can not only realize that the compressed air jetted out at a high speed has a buffer flow distance in the gas conveying main pipe 2, can realize shunting under a small pressure loss, but also has the effect of beautiful structure. During work, if the height of the interface between the gas delivery sub-pipe 5 and the gas delivery main pipe 2 is relatively low from the bottom of the cylinder body 4, the local impact of the high-pressure gas 7 on the tube wall may occur, causing premature damage to the tube wall at the interface; such as gas delivery The connection between the sub-pipe 5 and the gas delivery main pipe 2 is relatively high from the bottom of the cylinder body 4, and the pressure loss of the gas 7 may be too large, resulting in a large loss of kinetic energy of the gas. In addition, the height from the bottom of the cylinder body 4 is designed to be H/3, which has the advantages of balanced structural proportion and beautiful appearance in terms of shape and appearance design.

Claims (3)

1.一种气流涡旋动能碎浆机,主要包括空气压缩机、气体输送总管、筒体、气体输送分管,其特征在于:所述空气压缩机出口接气体输送总管;所述气体输送总管一端接空气压缩机另一端接气体输送分管;所述气体输送分管为两个,气体输送分管由气体输送总管引出,在同一径向两侧由筒体的外侧延伸到内侧,并沿筒体内侧底部顺时针延伸1/4圆周,气体输送分管出口对称布置在同一径向两侧;所述筒体下端安装有支柱,支柱数量为4个。 1. An airflow vortex kinetic energy pulper mainly includes an air compressor, a gas delivery main pipe, a cylinder body, and a gas delivery main pipe, and is characterized in that: the outlet of the air compressor is connected to the gas delivery main pipe; one end of the gas delivery main pipe The other end of the air compressor is connected to the gas delivery branch pipe; the gas delivery branch pipe is divided into two, and the gas delivery branch pipe is led out from the gas delivery main pipe, extending from the outside to the inside of the cylinder on both sides of the same radial direction, and along the inner bottom of the cylinder Extending 1/4 of the circle clockwise, the outlets of the gas delivery pipes are symmetrically arranged on both sides of the same radial direction; the lower end of the cylinder is equipped with pillars, and the number of pillars is 4. 2.如权利要求1所述的一种气流涡旋动能碎浆机,其特征在于:所述气体输送总管的直径为D,气体输送分管的直径为D/2,气体输送总管和气体输送分管的折弯处设有圆角过渡,圆角R为D/10。 2. A kind of airflow vortex kinetic energy pulper as claimed in claim 1, characterized in that: the diameter of the gas delivery main pipe is D, the diameter of the gas delivery branch pipe is D/2, the gas delivery main pipe and the gas delivery branch pipe There is a fillet transition at the bend, and the fillet R is D/10. 3.如权利要求1所述的一种气流涡旋动能碎浆机,其特征在于:所述筒体高度为H,气体输送分管与气体输送总管接口处距筒体底部高度为H/3。 3. An airflow vortex kinetic energy pulper according to claim 1, characterized in that: the height of the cylinder is H, and the height of the interface between the gas delivery branch pipe and the gas delivery main pipe is H/3 from the bottom of the cylinder.
CN201520195405.5U 2015-04-02 2015-04-02 A kind of air-flow vortex kinetic energy pulper Withdrawn - After Issue CN204570359U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104878637A (en) * 2015-04-02 2015-09-02 济南大学 Vortex kinetic pulper
CN107083713A (en) * 2017-06-20 2017-08-22 济南大学 A kind of horizontal pulping equipment separated based on vortex kinetic energy particle and feed liquid

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104878637A (en) * 2015-04-02 2015-09-02 济南大学 Vortex kinetic pulper
CN104878637B (en) * 2015-04-02 2017-06-23 济南大学 A kind of air-flow vortex kinetic energy pulper
CN107083713A (en) * 2017-06-20 2017-08-22 济南大学 A kind of horizontal pulping equipment separated based on vortex kinetic energy particle and feed liquid
CN107083713B (en) * 2017-06-20 2023-06-30 济南大学 Horizontal pulping equipment based on vortex kinetic energy crushed aggregates and feed liquid separation

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