CN204564875U - Polynary microalloy face coat strengthening mould - Google Patents
Polynary microalloy face coat strengthening mould Download PDFInfo
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- CN204564875U CN204564875U CN201520213157.2U CN201520213157U CN204564875U CN 204564875 U CN204564875 U CN 204564875U CN 201520213157 U CN201520213157 U CN 201520213157U CN 204564875 U CN204564875 U CN 204564875U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种内螺纹铜管成型加工设备,特别是一种多元微合金表面涂层强化成型模具。 The utility model relates to a forming and processing equipment for an internally threaded copper pipe, in particular to a forming mold for strengthening the surface coating of a multi-element microalloy.
背景技术 Background technique
目前铜管加工行业使用的内螺纹成型旋压环采用轴承钢(GCr15)材料加工制造,形成一定形状、尺寸(内表面),再对工作面进行热处理强化,调质后工作面洛氏硬度在HRC62-HRC64之间(约为维氏硬度HV740-HV800)。在使用时与钢球共同组成旋压系统进行运作,由于钢球也采用轴承钢(GCr15)材料加工而成,使得旋压环耐磨性不够,工作面比较容易磨损而报废,同时由于成型过程中工作面的非均匀磨损(旋压环加工精度,坯管的波动,高速电机震动,拉拔速度的波动等因素),使得生产的内螺纹铜管表面纹路不良,齿高、壁厚超标,造成产品不合格。 At present, the internal thread forming spinning ring used in the copper pipe processing industry is made of bearing steel (GCr15) to form a certain shape and size (inner surface), and then the working surface is strengthened by heat treatment. After quenching and tempering, the Rockwell hardness of the working surface is in the Between HRC62-HRC64 (about Vickers hardness HV740-HV800). When in use, it forms a spinning system with steel balls for operation. Since the steel balls are also made of bearing steel (GCr15), the wear resistance of the spinning ring is not enough, and the working surface is relatively easy to wear and be scrapped. At the same time, due to the forming process The non-uniform wear of the middle working surface (such as the processing accuracy of the spinning ring, the fluctuation of the billet tube, the vibration of the high-speed motor, the fluctuation of the drawing speed, etc.), makes the surface texture of the inner threaded copper pipe produced poor, and the tooth height and wall thickness exceed the standard. cause the product to fail.
发明内容 Contents of the invention
为了克服现有技术的不足,本实用新型提供一种具有多元微合金表面涂层强化内螺纹成型旋压环。 In order to overcome the deficiencies of the prior art, the utility model provides a multi-component micro-alloy surface coating to strengthen the internal thread forming spinning ring.
本实用新型解决其技术问题所采用的技术方案是: The technical scheme that the utility model solves its technical problem adopts is:
多元微合金表面涂层强化成型模具,其特征在于:包括旋压环,所述旋压环的工作面设有一层强化涂层。 The multi-element micro-alloy surface coating reinforced molding die is characterized in that it includes a spinning ring, and a layer of strengthening coating is provided on the working surface of the spinning ring.
所述旋压环为一圆环,该圆环内沿具有与钢球接触摩擦的弧形面,所述工作面即为该弧形面。 The spinning ring is a circular ring, and the inner edge of the circular ring has an arc-shaped surface that contacts and rubs with the steel ball, and the working surface is the arc-shaped surface.
所述弧形面为圆弧面。 The arc surface is an arc surface.
本实用新型的有益效果是:本实用新型是选用目前在用的、轴承钢加工的内螺纹成型旋压环,运用多元微合金表面涂层工艺技术,使成型旋压环工作面生成一层或多层超硬、高耐磨、低摩擦系数的强化涂层,表面硬度提高到原来的4倍以上,增加旋压环工作面的硬度和耐磨性,降低成型旋压过程中与钢球的摩擦,提高旋压环的使用寿命,减少产品(内螺纹铜管)的尺寸波动、提升内螺纹铜管表面质量,从而获得更好地客户使用性能,大幅度减少产品在客户弯、胀、扩使用过程中的报废。综上所述:其优点在于: The beneficial effects of the utility model are: the utility model selects the internal thread forming spinning ring currently in use and processed by bearing steel, and uses the multi-component micro-alloy surface coating technology to make the working surface of the forming spinning ring form a layer or Multi-layer superhard, high wear-resistant, low friction coefficient enhanced coating, the surface hardness is increased to more than 4 times the original, the hardness and wear resistance of the working surface of the spinning ring are increased, and the friction with the steel ball during the forming spinning process is reduced. friction, improve the service life of the spinning ring, reduce the dimensional fluctuation of the product (internal threaded copper tube), improve the surface quality of the internal threaded copper tube, so as to obtain better customer performance, and greatly reduce the bending, expansion and expansion of the product at the customer. Scrapping during use. In summary: its advantages are:
1. 解决了旋压环在使用过程中过早出现环沟、麻点等不均匀磨损,大幅度提高模具使用寿命; 1. It solves the problem of uneven wear such as ring grooves and pits in the spinning ring during the use process, and greatly improves the service life of the mold;
2. 降低旋压环的摩擦阻力; 2. Reduce the frictional resistance of the spinning ring;
3. 降低内螺纹产品尺寸波动; 3. Reduce the size fluctuation of internal thread products;
4. 提高产品表面质量(旋压纹路的均匀性)。 4. Improve product surface quality (uniformity of spinning lines).
附图说明 Description of drawings
下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
具体实施方式 Detailed ways
下面详细描述本实用新型的实施例,所述的实施例示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述实施例是示例性的,旨在解释本实用新型,而不能理解为对本实用新型的限制。 Embodiments of the present invention will be described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions. The embodiments described below by referring to the figures are exemplary and intended to explain the present utility model, but should not be construed as limiting the present utility model.
在本实用新型的描述中,需要说明的是,对于方位词,如有术语“中心”,“横向” 、 “纵向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示方位和位置关系为基于附图所示的方位或位置关系,仅是为了便于叙述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定方位构造和操作,不能理解为限制本实用新型的具体保护范围。 In the description of the present utility model, it should be noted that for orientation words, if there are terms "center", "horizontal", "longitudinal", "length", "width", "thickness", "upper", "lower ", "Front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Inverse "Hour hand" and other indication orientations and positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, so as to The specific orientation structure and operation should not be interpreted as limiting the specific protection scope of the present utility model.
此外,如有术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或隐含指明技术特征的数量。由此,限定有“第一”、“第二”特征可以明示或者隐含包括一个或者多个该特征,在本实用新型描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。 In addition, terms such as "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of technical features. Therefore, the definition of "first" and "second" features may explicitly or implicitly include one or more of these features. In the description of the utility model, the meaning of "multiple" means two or more, unless There are other specific restrictions.
在本实用新型中,除另有明确规定和限定,如有术语“组装”、“相连”、“连接”术语应作广义去理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;也可以是机械连接;可以是直接相连,也可以是通过中间媒介相连,可以是两个元件内部相连通。对于本领域普通技术人员而言,可以根据具体情况理解上述的术语在本实用新型中的具体含义。 In this utility model, unless otherwise clearly specified and limited, if there are terms "assembled", "connected", and "connected", the terms should be interpreted in a broad sense, for example, it can be a fixed connection or a detachable connection, or Integral connection; it can also be mechanical connection; it can be connected directly or through an intermediary, and it can be that two components are internally connected. Those of ordinary skill in the art can understand the specific meanings of the above-mentioned terms in the present utility model according to specific situations.
在实用新型中,除非另有规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一特征和第二特征不是直接接触而是通过它们之间的另外特征接触。而且,第一特征在第二特征“之上”、“之下”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅是表示第一特征水平高度高于第二特征的高度。第一特征在第二特征 “之上”、“之下”和“下面”包括第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度低于第二特征。 In the utility model, unless otherwise specified and limited, a first feature being "on" or "under" a second feature may include that the first and second features are in direct contact, and may also include that the first and second features are not not in direct contact but through another characteristic contact between them. Moreover, "above", "below" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the level of the first feature is higher than that of the second feature the height of. "Above", "below" and "under" the first feature on the second feature include that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is horizontally higher than the second feature.
下面结合附图,通过对本实用新型的具体实施方式作进一步的描述,使本实用新型的技术方案及其有益效果更加清楚、明确。 In the following, the specific implementation of the utility model will be further described in conjunction with the accompanying drawings, so that the technical solution of the utility model and its beneficial effects will be clearer and more definite.
参照图1,本实用新型公开了一种多元微合金表面涂层强化成型模具,包括旋压环1,旋压环1采用普通的轴承钢(GCr15)材料加工制造,所述旋压环1的工作面3均设有一层强化涂层2,该强化涂层2运用了多元微合金表面涂层工艺技术,从而在成型旋压环1工作面生成一层或多层超硬、高耐磨、低摩擦系数的强化涂层2,经过多元微合金表面强化处理后硬度提高4倍以上,大幅度提高了旋压环1的工艺性能(耐磨性),解决了旋压环1使用过程中的易粘铜、易磨损、不耐用寿命低等引起的产品不合格问题。 Referring to Fig. 1, the utility model discloses a multi-component micro-alloy surface coating strengthening forming mold, including a spinning ring 1, which is manufactured by ordinary bearing steel (GCr15) material, and the spinning ring 1 The working surface 3 is equipped with a layer of strengthening coating 2, which uses multi-component micro-alloy surface coating technology to form one or more layers of superhard, high wear-resistant, The strengthened coating 2 with low friction coefficient, after multi-component micro-alloy surface strengthening treatment, the hardness is increased by more than 4 times, which greatly improves the process performance (wear resistance) of the spinning ring 1, and solves the problem of spinning ring 1 during use. Product unqualified problems caused by easy sticking to copper, easy wear, non-durable and low life expectancy.
如图所示,旋压环1为一圆环,圆环内沿具有与钢球接触摩擦的弧形面,该弧形面即为所述之工作面,且该弧形面是圆弧面,使用时是由两旋压环1与钢球一起组成一定内径(内接圆R)的旋压机构,两旋压环1对称设置,两旋压环1间具有间距可调的间隙4,且两旋压环1的相邻端的内沿均设有工作面。 As shown in the figure, the spinning ring 1 is a circular ring, and the inner edge of the circular ring has an arc-shaped surface that is in contact with the steel ball. The arc-shaped surface is the working surface, and the arc-shaped surface is an arc-shaped surface. When in use, two spinning rings 1 and steel balls form a spinning mechanism with a certain inner diameter (inscribed circle R). The two spinning rings 1 are symmetrically arranged, and there is an adjustable gap 4 between the two spinning rings 1. And the inner edges of the adjacent ends of the two spinning rings 1 are provided with working surfaces.
而该旋压环1基体为通用的轴承钢GCr15材料,经过机械加工成型;选用合适的多元微合金表面涂层材料,进行表面强化处理;而且表面强化处理应工艺适当,保证旋压环1工作面多元微合金涂层厚薄均匀,结合力强,达到减少旋压环1非均匀磨损,降低摩擦阻力,提高使用寿命的目的。 The base body of the spinning ring 1 is a general-purpose bearing steel GCr15 material, which is machined into shape; a suitable multi-component micro-alloy surface coating material is selected for surface strengthening treatment; and the surface strengthening treatment should be properly processed to ensure that the spinning ring 1 works The surface multi-component micro-alloy coating has uniform thickness and strong bonding force, which can reduce the non-uniform wear of the spinning ring 1, reduce frictional resistance and improve the service life.
以上对本实用新型实施例所提供的一种多元微合金表面涂层强化成型模具,进行了详细介绍,本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想;同时,对于本领域的一般技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制。 Above, a kind of multi-element microalloy surface coating reinforced molding die provided by the embodiment of the present invention has been introduced in detail. In this paper, specific examples have been used to illustrate the principle and implementation of the present invention. The description of the above embodiments It is only used to help understand the method of the utility model and its core idea; at the same time, for those of ordinary skill in the art, according to the idea of the utility model, there will be changes in the specific implementation and scope of application. In summary, As stated above, the contents of this specification should not be construed as limiting the utility model.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116933419A (en) * | 2023-07-18 | 2023-10-24 | 常州润来科技有限公司 | Precision copper pipe performance evaluation method and system based on process analysis |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116933419A (en) * | 2023-07-18 | 2023-10-24 | 常州润来科技有限公司 | Precision copper pipe performance evaluation method and system based on process analysis |
CN116933419B (en) * | 2023-07-18 | 2024-02-20 | 常州润来科技有限公司 | Precision copper pipe performance evaluation method and system based on process analysis |
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Denomination of utility model: Forming die is reinforceed to little alloy surfaces coating of many units Effective date of registration: 20171215 Granted publication date: 20150819 Pledgee: Zhengzhou Branch of China Minsheng Bank Co.,Ltd. Pledgor: WUXI GOLDEN DRAGON KAWAMURA PRECISION TUBE Co.,Ltd.|CHONGQING LONGYU PRECISE COPPER TUBE Co.,Ltd.|HENAN LONGHUI COPPER INDUSTRY Co.,Ltd.|Xinxiang Jinxiang Precision Pipe Fittings Co.,Ltd.|XINXIANG LONGTENG REFRIGERATION HIGH-TECH CO.,LTD.|JIANGSU CANGHUAN COPPER PRODUCTS CO.,LTD.|GOLDEN DRAGON PRECISE COPPER TUBE Group Inc.|GUANGDONG LONGFENG PRECISION COPPER PIPE CO.,LTD. Registration number: 2017990001045 |
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Date of cancellation: 20190814 Granted publication date: 20150819 Pledgee: Zhengzhou Branch of China Minsheng Bank Co.,Ltd. Pledgor: GUANGDONG LONGFENG PRECISION COPPER PIPE CO.,LTD. Registration number: 2017990001045 |
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Denomination of utility model: Forming die is reinforceed to little alloy surfaces coating of many units Effective date of registration: 20190904 Granted publication date: 20150819 Pledgee: Zhengzhou Branch of China Minsheng Bank Co.,Ltd. Pledgor: GUANGDONG LONGFENG PRECISION COPPER PIPE CO.,LTD. Registration number: Y2019990000126 |
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