CN204560148U - A kind of deep cultivator - Google Patents
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Abstract
本实用新型涉及一种茶园深耕机,属于农林机械技术领域。该机包括前轮驱动的手扶行走机,所述行走机的后端装有独轮导向限深机构,所述行走机的中部上方装有下端铰支于转位中心的前伸支撑臂,所述支撑臂的上端装有支撑于轴承座的曲柄,所述行走机的中部下方(即变速箱一输出轴端位置)铰支摇杆的内端,所述摇杆内端的铰支点位于所述曲柄旋转中心的后下方,所述曲柄的旋转中心与安装在转位中心的主动轮传动连接,所述曲柄的外端与连杆的上端铰接,所述连杆的下端与所述摇杆的外端铰接,所述连杆的前侧安装含朝下延伸锄齿的撬翻装置。本实用新型采取上述相互关联的一系列结构改变,可以妥善解决丘陵山区陡坡茶园无机耕道造成机械深耕作业难且翻耕深度不达标的难题。
The utility model relates to a tea garden deep plowing machine, which belongs to the technical field of agricultural and forestry machinery. The machine includes a walking machine driven by the front wheel. The rear end of the walking machine is equipped with a single-wheel guiding depth-limiting mechanism. The middle part of the walking machine is equipped with a forward-extending support arm whose lower end is hinged on the indexing center. The upper end of the support arm is equipped with a crank supported on the bearing seat, and the inner end of the rocker is hinged under the middle part of the walking machine (that is, the position of the first output shaft end of the gearbox), and the hinge point of the inner end of the rocker is located at the The rear and lower part of the crank rotation center, the rotation center of the crank is connected with the drive wheel installed in the indexing center, the outer end of the crank is hinged with the upper end of the connecting rod, and the lower end of the connecting rod is connected with the rocker The outer end of the connecting rod is hinged, and the front side of the connecting rod is equipped with a prying device extending downwards with the hoe teeth. The utility model adopts the above-mentioned series of interrelated structural changes, which can properly solve the problem that the mechanical deep plowing operation is difficult and the plowing depth is not up to the standard caused by the inorganic plowing road in the tea garden with steep slopes in hilly and mountainous areas.
Description
技术领域 technical field
本实用新型涉及一种田间深翻作业机械,尤其是一种小型茶园深耕机,属于农林机械技术领域。 The utility model relates to a field deep plowing operation machine, in particular to a small tea garden deep plowing machine, which belongs to the technical field of agricultural and forestry machinery.
背景技术 Background technique
茶场的茶行间土壤由于春、夏、秋各季都被采茶人频繁践踏,因此极易板结,通透性变差,土壤蓄肥、水功能下降,茶树根系生长发育受阻而易老化。必须经过深耕才能改善土壤的物理性质,减轻土壤的容重,增加土壤孔隙度,提高土壤蓄水量;同时,加深和熟化耕作层,加速下层土壤风化分解,将水不溶性养分转化为可溶性养分;有利根系生长发育。此外,深耕可以清除杂草,提高肥料利用率,减少茶树越冬病虫基数,有利茶树秋冬季生长,为下一年春茶增产优质积累更多养分。 The soil between the tea rows in the tea farm is frequently trampled by tea pickers in spring, summer and autumn, so it is easy to harden, the permeability becomes poor, the soil fertilizer storage and water function decline, and the growth and development of tea tree roots are hindered and easy to age. Deep plowing is necessary to improve the physical properties of the soil, reduce the bulk density of the soil, increase the porosity of the soil, and increase the water storage capacity of the soil; at the same time, deepen and mature the plow layer, accelerate the weathering and decomposition of the lower soil, and convert water-insoluble nutrients into soluble nutrients; beneficial Root growth and development. In addition, deep plowing can remove weeds, improve the utilization rate of fertilizers, reduce the number of overwintering diseases and insect pests of tea trees, benefit the growth of tea trees in autumn and winter, and accumulate more nutrients for the next spring tea to increase production and quality.
据申请人了解,茶园深耕需要在空间狭小的茶行间进行,尤其适用于土壤板结严重的疏植、丛栽、老龄茶园,通常有如下要求:1)深耕深度为行间深约20~30厘米且靠近茶树根部二侧浅约为10~15厘米最好,这样可减少根系损伤;2)茶园深耕后土垡既不能过大,也不能过于碎小,必须是有利于茶树根系生长发育的适度大小。 According to the applicant's understanding, deep plowing in tea gardens needs to be carried out between tea rows with narrow spaces, especially suitable for sparse planting, cluster planting, and aging tea gardens with severe soil compaction. Usually, the following requirements are required: 1) The depth of deep plowing is about 20-30 meters deep between rows. 10-15 cm on both sides near the root of the tea tree is best, which can reduce root damage; 2) After deep plowing in the tea garden, the soil should not be too large or too small, and it must be conducive to the growth and development of the tea tree root system Moderate size.
长期以来,茶园通过人工用铁耙挖掘,劳动强度大,功效低,特别是当需要在高茶树封行的茶园中进行时,更难工作,并且人工深耕的深度很难保证在20~30厘米,耕后土垡的形状和大小不统一,难以满足上述茶园深耕的要求。 For a long time, tea gardens have been excavated manually with iron rakes, which is labor-intensive and low-efficiency, especially when it needs to be carried out in tea gardens with high tea trees closed, and it is more difficult to work, and it is difficult to guarantee the depth of manual deep plowing at 20-30 cm , the shape and size of the soil after plowing are not uniform, and it is difficult to meet the above-mentioned requirements for deep plowing of tea gardens.
目前我国茶园可分为平坡茶园、缓坡茶园和丘陵陡坡茶园,针对缓坡和平坡茶园,已研制出低地隙茶园深耕机和高地隙跨行茶园深耕机(详见申请号为201320230923.7、201320002031.1、200820238191.5的中国专利文献)。然而,现有茶园深耕机不仅锄耕装置完全后置于行走动力机之后,臃长庞大、难以灵活掌控,不适合丘陵陡坡采用,而且其限深装置紧邻锄耕装置,不仅更加大了整机的长度,使其结构更显拖拉,而且深度调节收到限制。 At present, my country's tea gardens can be divided into flat slope tea gardens, gentle slope tea gardens, and hilly and steep slope tea gardens. For tea gardens with gentle slopes and flat slopes, deep tillage machines for tea gardens with low clearance and cross-row tea gardens with high clearance have been developed (see application numbers 201320230923.7, 201320002031.1, and 200820238191.5 for details. Chinese patent literature). However, the existing deep tillage machine for tea gardens not only has the hoeing device completely placed behind the walking power machine, but is too long and bulky to be flexibly controlled, and is not suitable for use on hills and steep slopes, and its depth-limiting device is close to the hoeing device, which not only increases the size of the whole machine length, making its structure more draggy, and depth adjustment is limited.
发明内容 Contents of the invention
本实用新型的目的在于:针对上述现有技术存在的局限,通过结构改变,提出一种适用于丘陵陡坡茶园的小型深耕机,从而解决目前丘陵山区陡坡茶园无机耕道造成机械深耕作业难且翻耕深度不达标的难题,保证丘陵山区茶树高效生长,提高茶鲜叶产量和质量。 The purpose of this utility model is: aiming at the limitations of the above-mentioned prior art, by changing the structure, a small deep tillage machine suitable for tea gardens with steep slopes is proposed, so as to solve the problem of difficult mechanical deep plowing operations caused by the inorganic farming roads in tea gardens with steep slopes in hilly and mountainous areas. The plowing depth is not up to standard, to ensure the efficient growth of tea trees in hilly areas, and to improve the yield and quality of fresh tea leaves.
为了达到上述目的,申请人经过打破常规结构的大胆创新,提出的本实用新型茶园深耕机基本结构为:包括前轮驱动的手扶行走机,所述行走机的后端装有独轮导向限深机构,所述行走机的中部上方装有下端铰支于转位中心的前伸支撑臂,所述支撑臂的上端装有支撑于轴承座的曲柄,所述行走机的中部下方铰支摇杆的内端,所述摇杆内端的铰支点位于所述曲柄旋转中心的后下方,所述曲柄的旋转中心与安装在转位中心的主动轮传动连接,所述曲柄的外端与连杆的上端铰接,所述连杆的下端与所述摇杆的外端铰接,所述连杆的前侧安装含朝下延伸锄齿的撬翻装置。 In order to achieve the above-mentioned purpose, the basic structure of the utility model tea garden deep-cultivation machine proposed by the applicant through the bold innovation of breaking the conventional structure is: a hand-held walking machine driven by the front wheel, and a single-wheel guide limiter is installed at the rear end of the walking machine. Deep mechanism, the upper part of the walking machine is equipped with a forward support arm whose lower end is hinged to the index center, the upper end of the support arm is equipped with a crank supported on the bearing seat, and the lower part of the walking machine is hinged and supported. The inner end of the rod, the hinge fulcrum of the inner end of the rocker is located at the rear and lower part of the rotation center of the crank, the rotation center of the crank is connected with the drive wheel installed in the index center, and the outer end of the crank is connected with the connecting rod The upper end of the connecting rod is hinged, the lower end of the connecting rod is hinged with the outer end of the rocking bar, and the front side of the connecting rod is equipped with a prying device that extends the hoe teeth downward.
与上述现有技术相比,本实用新型的整机结构发生了以下实质性的改变: Compared with the above-mentioned prior art, the overall structure of the utility model has undergone the following substantial changes:
1)完成深耕操作的撬翻装置主要部分位于行走机之上,前伸长度十分有限,而限深装置成为行走机的一部分,因此结构十分紧凑,最大限度缩短了整机长度,使本实用新型的小型茶园深耕机操作非常灵便,耕深调节范围加大,十分适于丘陵陡坡茶园使用,在无机耕道时也能达到所需的翻耕深度; 1) The main part of the prying device that completes the deep plowing operation is located on the walking machine, the front elongation is very limited, and the depth-limiting device becomes a part of the walking machine, so the structure is very compact, and the length of the whole machine is shortened to the greatest extent, making the utility model The small tea garden deep cultivator is very easy to operate, and the adjustment range of tillage depth is enlarged, which is very suitable for hilly and steep slope tea gardens, and can also achieve the required plowing depth when there is no tillage road;
2)完成耕作的撬翻装置位于行走机前而不是之后,深耕操作打破常规,以退行方式实现; 2) The prying device that completes the plowing is located in front of the walking machine instead of behind, and the deep plowing operation breaks the routine and is realized in a retrograde manner;
3)撬翻装置与限深装置位于行走机的一前一后,改变了原先同位于后端结构,形成调节灵便的杠杆式限深调节,并且有利于加大耕作深度; 3) The prying device and the depth-limiting device are located at the front and rear of the walking machine, changing the original structure at the rear end, forming a lever-type depth-limiting adjustment that is easy to adjust, and is conducive to increasing the plowing depth;
4)限深装置与支撑行走机的后置导向轮有机结合,简化了结构; 4) The depth limit device is organically combined with the rear guide wheel supporting the walking machine, which simplifies the structure;
由此可见,本实用新型采取上述相互关联的一系列结构改变,可以妥善解决丘陵山区陡坡茶园无机耕道造成机械深耕作业难且翻耕深度不达标的难题。 It can be seen that the utility model adopts the above-mentioned series of interrelated structural changes, which can properly solve the problem that the mechanical deep plowing operation is difficult and the plowing depth is not up to the standard caused by the inorganic plowing road in the tea garden with steep slopes in hilly and mountainous areas.
附图说明 Description of drawings
下面结合附图对本实用新型作进一步说明: Below in conjunction with accompanying drawing, the utility model is further described:
图1是本实用新型一个实施例的结构示意图。 Fig. 1 is a schematic structural view of an embodiment of the utility model.
图2是图1的俯视图。 FIG. 2 is a top view of FIG. 1 .
图3是图1中的撬翻装置立体结构示意图。 Fig. 3 is a schematic diagram of the three-dimensional structure of the prying device in Fig. 1 .
图4是图3的左视投影图。 FIG. 4 is a left perspective view of FIG. 3 .
图5是图1中的导向限深机构立体结构示意图。 Fig. 5 is a schematic diagram of the three-dimensional structure of the guiding depth-limiting mechanism in Fig. 1 .
图6是图1中的导向限深机构剖视图。 Fig. 6 is a sectional view of the guiding depth-limiting mechanism in Fig. 1 .
图7是图1中的锄齿运动轨迹图。 Fig. 7 is a diagram of the motion track of the hoe tooth in Fig. 1 .
具体实施方式 Detailed ways
本实施例的小型茶园深耕机基本结构如图1、2所示(参见其它附图),包括前轮1驱动作为行走机12的手扶拖拉机,该机配有常规的发动机、传动及操控机构,借助扶手和档位手柄掌控。行走机12的后端装有独轮导向限深机构2。行走机前轮1和导向限深机构2之间的机架中部上方装有下端铰支于转位中心C的前伸支撑臂3,该支撑臂3的上端装有支撑于轴承座6以其中心0为旋转中心的曲柄4。行走机的中部下方(变速箱一输出轴端位置)以O’铰支摇杆5的内端,且摇杆5内端的铰支点位于曲柄4旋转中心的后下方。曲柄4的旋转中心O与安装在转位中心C的主动链轮7通过链条传动连接,曲柄4的外端与连杆8的上端铰接,该连杆8的下端与摇杆5的外端铰接,从而构成曲柄摇杆机构。连杆8的前侧安装含朝下延伸锄齿9-1的撬翻装置9。 The basic structure of the small tea garden deep cultivator of this embodiment is shown in Figures 1 and 2 (see other drawings), including a walking tractor driven by the front wheel 1 as a walking machine 12, and the machine is equipped with a conventional engine, transmission and control mechanism , controlled with the armrest and gear lever. The rear end of walking machine 12 is equipped with single-wheel guide depth-limiting mechanism 2. The upper part of the frame between the front wheel 1 of the walking machine and the guide depth-limiting mechanism 2 is equipped with a forward-extending support arm 3 whose lower end is hinged on the indexing center C. Center 0 is the crank 4 which is the center of rotation. The lower part of the walking machine (the position of the output shaft end of the gearbox) is hinged to support the inner end of the rocking bar 5 with O', and the hinge point of the inner end of the rocking bar 5 is located at the rear and lower part of the crank 4 rotation center. The rotation center O of the crank 4 is connected with the driving sprocket 7 installed on the indexing center C through a chain transmission, the outer end of the crank 4 is hinged with the upper end of the connecting rod 8, and the lower end of the connecting rod 8 is hinged with the outer end of the rocker 5 , thus forming a crank-rocker mechanism. The front side of connecting rod 8 is installed and contains the prying device 9 extending downwards hoe tooth 9-1.
此外,行走机12的机架中部上方还装有可转位的锄位支撑杆11,构成曲柄旋转中心可调的曲柄摇杆机构。该锄位支撑杆11的上端支撑在曲柄4的轴承座6底部,当使其顺时针转动时,可以抬高轴承座6,从而借助曲柄摇杆机构提升撬翻装置9,将锄齿9-1抬离地面,使行走机12可以不受阻碍地前行。当通过操控,使锄位支撑杆11逆时针转动时,轴承座6降低并定位,撬翻装置9的锄齿9-1降低,达到可以进行深耕的工作位置,显然锄位支撑杆11对调节耕深具有辅助作用。行走机12最前侧的机架上固定有位于撬翻装置9前上方的挡泥板10。 In addition, an indexable hoe position support rod 11 is installed above the middle part of the frame of the traveling machine 12 to form a crank rocker mechanism with an adjustable crank rotation center. The upper end of the hoe position support rod 11 is supported on the bottom of the bearing seat 6 of the crank 4. When it is rotated clockwise, the bearing seat 6 can be raised, so that the prying device 9 can be lifted by means of the crank rocker mechanism, and the hoe teeth 9- 1 lift off the ground so that the walking machine 12 can move forward without hindrance. When the hoe position support rod 11 is rotated counterclockwise through manipulation, the bearing seat 6 is lowered and positioned, and the hoe teeth 9-1 of the prying device 9 are lowered to reach the working position for deep plowing. Obviously, the hoe position support rod 11 is adjusted The depth of tillage has an auxiliary effect. The frame on the frontmost side of walking machine 12 is fixed with the fender 10 that is positioned at prying over device 9 front top.
撬翻装置9的具体结构如图3、4所示,曲柄4由一对分别支撑在两侧轴承座6的曲拐构成,其中一个曲拐的转轴与从动链轮7’同轴固连。两曲拐的外端通过同一销轴与一对连杆8的上端铰套8-1铰接,两连杆8之间通过开有垂向长槽的连接板9-1固连,撬翻装置9的柄部借助穿过垂向长槽的紧固件与连接板9-1固连,因此可以在安装时适当调整其高低位置。两连杆8的下端分别与一对弓形摇杆5的外端铰接,从而巧妙让开前轮1的轮轴,使整个机构在行走机上的结构十分紧凑。撬翻装置9柄体的下端插装齿尖朝下的三叉锄齿9-1。 The specific structure of the prying device 9 is shown in Figures 3 and 4. The crank 4 is composed of a pair of crank throws respectively supported on the bearing seats 6 on both sides, and the rotating shaft of one crank throw is coaxially fixed with the driven sprocket 7'. . The outer ends of the two bell cranks are hinged with the upper hinge sleeves 8-1 of a pair of connecting rods 8 through the same pin shaft, and the two connecting rods 8 are fixedly connected by a connecting plate 9-1 with a vertical long groove, and the prying device The shank of 9 is fixedly connected with the connecting plate 9-1 by means of the fastener passing through the vertical slot, so its height position can be properly adjusted during installation. The lower ends of the two connecting rods 8 are respectively hinged with the outer ends of a pair of bow-shaped rockers 5, so that the wheel axle of the front wheel 1 is cleverly evacuated, and the structure of the whole mechanism on the walking machine is very compact. The lower end of prying device 9 shank bodies inserts the three-fork hoe tooth 9-1 that tooth tip is downward.
独轮导向限深机构2的具体结构如图5、6所示,含有通过下端平面轴承安置在行走机12后端具有内螺纹的垂向套筒2-2,该套筒2-2中插装与之通过丝杆段旋合的支撑杆2-4,该支撑杆2-4的下端通过叉形支架支撑转向轮2-5,支撑杆2-4的上端与伸出套筒2-2的转柄2-1固连,套筒外壁装有支紧柄2-3。松开支紧柄摇转转柄,可以调节支撑杆下端的伸出长度,从而改变转向轮的落地高低,进而以前轮为支点,借助行走机机架的杠杆作用,达到调节撬翻装置相对地面高低位置的目的,实现翻耕深度的调控。调好之后,锁紧支紧柄,使套筒和支撑杆固紧,即可操控转柄方便地实现行走机行进方向的掌控。 The specific structure of the single-wheel guide depth-limiting mechanism 2 is shown in Figures 5 and 6. It contains a vertical sleeve 2-2 with an internal thread at the rear end of the traveling machine 12 through a lower end plane bearing. Install the support rod 2-4 that is screwed with it by the screw mandrel section, the lower end of the support rod 2-4 supports the steering wheel 2-5 through the fork-shaped bracket, and the upper end of the support rod 2-4 and the extension sleeve 2-2 The rotating handle 2-1 is fixedly connected, and the sleeve outer wall is equipped with a support handle 2-3. Loosen the tightening handle and turn the handle to adjust the extension length of the lower end of the support rod, thereby changing the landing height of the steering wheel, and then using the front wheel as the fulcrum, with the leverage of the walking machine frame, to adjust the height of the prying device relative to the ground The purpose of the position is to realize the regulation of the plowing depth. After the adjustment is completed, lock the support handle so that the sleeve and the support rod are tightened, and the turning handle can be manipulated to conveniently realize the control of the traveling direction of the walking machine.
当需要对茶园进行翻耕时,行走机倒行,发动机通过减速箱和链传动带动曲柄摇杆机构动作,从而使锄齿做图7所示翘翻运动轨迹的运动,不断插入地面,再通过翘翻运动将土壤耕翻。具体而言,当高位转至低位时,三齿锄齿先入土,当曲柄与连杆在一条直线且不重合时,锄齿入土最深,当撬翻锄齿随曲柄摇杆机构由低位转至高位过程中,锄齿将土壤向机器运动反方向翻出。之后在行走机后退过程中,移位重复运动轨迹,只要行走机的后退速度与撬翻锄齿作业频率成合适比例,即可避免漏耕或重耕现象,持续不断完成高效的翘翻深耕。 When it is necessary to plow the tea garden, the walking machine runs backwards, and the engine drives the crank and rocker mechanism through the reduction box and chain transmission, so that the hoe teeth move on the tilting motion track shown in Figure 7, and are continuously inserted into the ground, and then pass through The turning motion plows the soil. Specifically, when the high position is turned to the low position, the teeth of the three-toothed hoe go into the soil first. When the crank and the connecting rod are in a straight line and do not overlap, the teeth of the hoe go deep into the soil. During the positioning process, the hoe teeth turn the soil out in the opposite direction of machine movement. Afterwards, when the traveling machine is backing up, the moving track is shifted and repeated. As long as the walking machine’s retreating speed is in an appropriate proportion to the operation frequency of prying and turning the hoe teeth, the phenomenon of missing tillage or heavy tillage can be avoided, and efficient plowing and deep plowing can be continuously completed.
试验证明,由于本实施例的小型茶园深耕机突破性的以前置退行翘翻取代了传统的前行掀耕方式,并且不仅设置了杠杆原理耕深与转向合而为一的的独轮导向限深机构,而且具有多处深度调节结构,因此整机结构十分紧凑,可以妥善解决丘陵山区陡坡茶园无机耕道造成机械深耕作业难且翻耕深度不达标的难题,在丘陵山区进行茶园深耕翻土作业,可显著提高工效,有助于保证丘陵山区茶树快速生长的质量。 The test proves that because the small tea garden deep plowing machine of this embodiment has a breakthrough to replace the traditional forward plowing method with the forward receding tilting, and not only sets the single wheel guide limit which combines the plowing depth and steering in one according to the principle of leverage. Deep mechanism, and has multiple depth adjustment structures, so the structure of the whole machine is very compact, which can properly solve the difficult problem of mechanical deep plowing operations caused by inorganic plowing roads in hilly and mountainous tea gardens and the plowing depth is not up to standard. Deep plowing of tea gardens in hilly and mountainous areas Operation can significantly improve work efficiency and help to ensure the quality of rapid growth of tea trees in hilly and mountainous areas.
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Cited By (2)
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CN105052270A (en) * | 2015-01-21 | 2015-11-18 | 农业部南京农业机械化研究所 | Tea garden deep plowing machine |
CN112136378A (en) * | 2020-09-15 | 2020-12-29 | 陈英杰 | Agricultural is with device of ploughing |
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CN105052270A (en) * | 2015-01-21 | 2015-11-18 | 农业部南京农业机械化研究所 | Tea garden deep plowing machine |
CN105052270B (en) * | 2015-01-21 | 2017-11-28 | 农业部南京农业机械化研究所 | A kind of deep cultivator |
CN112136378A (en) * | 2020-09-15 | 2020-12-29 | 陈英杰 | Agricultural is with device of ploughing |
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