CN204558583U - Lithium band production equipment - Google Patents
Lithium band production equipment Download PDFInfo
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- CN204558583U CN204558583U CN201520269258.1U CN201520269258U CN204558583U CN 204558583 U CN204558583 U CN 204558583U CN 201520269258 U CN201520269258 U CN 201520269258U CN 204558583 U CN204558583 U CN 204558583U
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Abstract
本实用新型公开一种锂带生产设备,包括在锂带的行进方向上依次设置的用于将层叠放置的第一基材、锂带以及第二基材进行辊压粘合的辊压装置,用于将与锂带粘合的第二基材剥离的剥膜装置以及对剥离后锂带外露面进行钝化处理的钝化装置。本实用新型的锂带生产设备通过锂带放卷装置、第一放卷装置和第二放卷装置分别将锂带、第一基材和第二基材经过纠偏器输送到辊压装置,锂带未与辊压装置直接接触,因而不会粘辊、不易断带。
The utility model discloses a lithium strip production equipment, which comprises a rolling device sequentially arranged in the traveling direction of the lithium strip for rolling and bonding the stacked first substrate, the lithium strip and the second substrate, A film stripping device for peeling off the second base material bonded to the lithium tape and a passivation device for passivating the exposed surface of the lithium tape after peeling off. The lithium strip production equipment of the present utility model transports the lithium strip, the first base material and the second base material to the roller pressing device through the deviation correcting device respectively through the lithium strip unwinding device, the first unwinding device and the second unwinding device, and the lithium strip The belt is not in direct contact with the rolling device, so it will not stick to the roller and is not easy to break the belt.
Description
技术领域technical field
本实用新型涉及锂离子电池领域,尤其涉及一种锂带生产设备。The utility model relates to the field of lithium ion batteries, in particular to a lithium belt production equipment.
背景技术Background technique
锂被科学家誉为“能源之星”,以锂作为负极活性物质的二次电池有着无可比拟的优势。然而,由于锂化学性质活泼,在常温下很容易和空气中的氧气、氮气、水分等反应,所以电池级锂带的加工面临较高的挑战。通常,电池级锂带在生产过程中易出现粘连现象,导致断带。Lithium is hailed as the "Energy Star" by scientists, and secondary batteries using lithium as the negative electrode active material have unparalleled advantages. However, due to the active chemical nature of lithium, it is easy to react with oxygen, nitrogen, moisture, etc. in the air at room temperature, so the processing of battery-grade lithium ribbons faces high challenges. Generally, battery-grade lithium ribbons are prone to sticking during the production process, resulting in broken ribbons.
实用新型内容Utility model content
本实用新型的目的在于提供一种不粘连且不易断带的锂带生产设备。The purpose of the utility model is to provide a lithium ribbon production equipment which is not sticky and is not easy to break.
为实现上述目的,本实用新型提出了一种锂带生产设备,包括在锂带的行进方向上依次设置的用于将层叠放置的第一基材、锂带以及第二基材进行辊压粘合的辊压装置,用于将与锂带粘合的第二基材剥离的剥膜装置。In order to achieve the above-mentioned purpose, the utility model proposes a lithium strip production equipment, which includes the first base material, the lithium strip and the second base material that are stacked and placed sequentially in the direction of travel of the lithium strip. A combined roll pressing device is used to peel off the second substrate bonded with the lithium tape.
进一步地,在所述辊压装置之前还设置有用于向所述辊压装置输送锂带的锂带放卷装置,Further, a lithium ribbon unwinding device for conveying the lithium ribbon to the rolling device is also provided before the rolling device,
所述锂带放卷装置包括锂带放卷辊、锂带磁粉控制器、锂带速度测试辊和锂带张力控制辊;所述锂带磁粉控制器置于锂带放卷辊侧边,用于控制所述锂带放卷装置中锂带放卷速度;所述锂带速度测试辊设置于所述锂带放卷辊和所述锂带张力控制辊之间。The lithium ribbon unwinding device comprises a lithium ribbon unwinding roller, a lithium ribbon magnetic powder controller, a lithium ribbon speed test roll and a lithium ribbon tension control roller; the lithium ribbon magnetic powder controller is placed on the side of the lithium ribbon unwinding roller, To control the lithium ribbon unwinding speed in the lithium ribbon unwinding device; the lithium ribbon speed test roller is arranged between the lithium ribbon unwinding roller and the lithium ribbon tension control roller.
进一步地,在所述锂带所述辊压装置之前还设置有用于向所述辊压装置输送第一基材的第一放卷装置,Further, a first unwinding device for conveying the first base material to the rolling device is also provided before the rolling device of the lithium strip,
所述第一放卷装置包括第一放卷辊、第一磁粉控制器、第一速度测试辊、第一张力控制辊和第一牵引辊;在所述第一放卷装置中,所述第一放卷辊在所述第一磁粉控制器控制下放卷第一基材,所述第一速度测试辊设置于所述第一放卷辊和所述第一张力控制辊之间,所述第一牵引辊设置在所述辊压装置的入口前方,用于将第一基材牵引至所述辊压装置内。The first unwinding device includes a first unwinding roller, a first magnetic powder controller, a first speed test roller, a first tension control roller and a first traction roller; in the first unwinding device, the first An unwinding roller unwinds the first base material under the control of the first magnetic powder controller, the first speed test roller is arranged between the first unwinding roller and the first tension control roller, and the first A pulling roller is arranged in front of the entrance of the rolling device for pulling the first base material into the rolling device.
进一步地,在所述锂带所述辊压装置之前还设置有用于向所述辊压装置输送第二基材的第二放卷装置,所述第一放卷装置与所述第二放卷装置分别位于所述锂带放卷装置的两侧,Further, a second unwinding device for conveying a second base material to the rolling device is also provided before the rolling device of the lithium strip, and the first unwinding device is connected to the second unwinding device. The devices are respectively located on both sides of the lithium ribbon unwinding device,
所述第二放卷装置包括第二放卷辊、第二磁粉控制器、第二速度测试辊、第二张力控制辊和第二牵引辊;在所述第二放卷装置中,所述第二放卷辊在所述第二磁粉控制器控制下放卷第二基材,所述第二速度测试辊设置于所述第二放卷辊和所述第二张力控制辊之间,所述第二牵引辊设置在所述辊压装置的入口前方,用于将第二基材牵引至所述辊压装置内。The second unwinding device includes a second unwinding roller, a second magnetic powder controller, a second speed test roller, a second tension control roller and a second traction roller; in the second unwinding device, the first The second unwinding roller unwinds the second substrate under the control of the second magnetic powder controller, the second speed test roller is arranged between the second unwinding roller and the second tension control roller, and the first Two pulling rollers are arranged in front of the entrance of the rolling device for pulling the second base material into the rolling device.
进一步地,所述辊压装置的入口与所述第一牵引辊以及所述第二牵引辊之间还设置有纠偏器,所述第一牵引辊以及所述第二牵引辊分别位于所述纠偏器的两侧,且临近所述纠偏器以及锂带。Further, a deviation rectifier is also provided between the entrance of the rolling device and the first traction roller and the second traction roller, and the first traction roller and the second traction roller are respectively located at the On both sides of the device, and adjacent to the rectifier and the lithium belt.
进一步地,所述辊压装置包括气缸、承载板、工作辊、压力控制器、速度控制器、间隙控制器和间隙调节机构;Further, the rolling device includes a cylinder, a bearing plate, a work roll, a pressure controller, a speed controller, a gap controller and a gap adjustment mechanism;
所述气缸容纳所述承载板及所述工作辊;the cylinder accommodates the carrier plate and the work roll;
所述承载板包括间隔设置的第一承载板和第二承载板;所述第一承载板和所述第二承载板滑动地设置在所述气缸中;The bearing plate includes a first bearing plate and a second bearing plate arranged at intervals; the first bearing plate and the second bearing plate are slidably arranged in the cylinder;
所述工作辊包括间隔设置的第一工作辊和第二工作辊;所述第一工作辊和所述第二工作辊分别设置在所述第一承载板和所述第二承载板上;The work rolls include first work rolls and second work rolls arranged at intervals; the first work rolls and the second work rolls are respectively arranged on the first bearing plate and the second bearing plate;
所述压力控制器控制所述第一工作辊和所述第二工作辊对进料锂带的压力;The pressure controller controls the pressure of the first work roll and the second work roll on the feed lithium strip;
所述速度控制器控制所述第一工作辊和所述第二工作辊对所述进料锂带的速度;the speed controller controls the speed of the first work roll and the second work roll to the feed lithium ribbon;
所述间隙控制器控制所述第一工作辊和所述第二工作辊之间的间隙;the gap controller controls a gap between the first work roll and the second work roll;
所述间隙调节机构调节所述第一工作辊和所述第二工作辊之间的间隙。The gap adjustment mechanism adjusts a gap between the first work roll and the second work roll.
进一步地,所述辊压装置还包括设置在所述气缸内的内置纠偏器,所述内置纠偏器位于所述第一工作辊和所述第二工作辊之间的所述间隙与所述剥膜装置之间。Further, the rolling device further includes a built-in deviation corrector arranged in the cylinder, and the built-in deviation corrector is located between the gap between the first work roll and the second work roll and the between membrane devices.
进一步地,所述剥膜装置包括传送辊、纠偏控制辊、速度测试辊和收卷辊;Further, the stripping device includes a conveying roller, a deviation control roller, a speed test roller and a winding roller;
在所述剥膜装置中,所述传送辊、所述纠偏控制辊、所述速度测试辊和所述收卷辊在竖直方向上间隔设置,且所述传送辊与所述锂带相邻。In the film stripping device, the conveying roller, the deviation correction control roller, the speed test roller and the take-up roller are arranged at intervals in the vertical direction, and the conveying roller is adjacent to the lithium strip .
进一步地,还包括用于对剥离后锂带外露面进行钝化处理的钝化装置。Further, a passivation device for passivating the exposed surface of the stripped lithium strip is also included.
进一步地,所述钝化装置之后还设置有收卷装置,Further, a winding device is also provided after the passivation device,
所述收卷装置包括速度控制辊、纠偏控制辊和收卷辊;在所述收卷装置中,所述纠偏控制辊设置于所述速度控制辊和所述收卷辊之间。The winding device includes a speed control roller, a deviation correction control roller and a winding roller; in the winding device, the deviation correction control roller is arranged between the speed control roller and the winding roller.
本实用新型实施例中的锂带生产设备在锂带的行进方向上依次设置辊压装置、剥膜装置以及钝化装置,可通过将锂带、第一基材和第二基材输送到辊压装置,并通过调节辊压装置的间隙、压力和速度等参数得到相应厚度的锂带;并通过剥膜装置将第二基材从被辊压装置压合在一起的锂带、第一基材和第二基材中剥离并收卷。锂带的两侧表面分别被第一基材和第二基材覆盖,因此,锂带未与辊压装置直接接触,因而不会粘辊、不易断带。本实用新型一实施例中锂带生产设备可生产出厚度均匀的1-20μm的金属锂带。此外,锂带生产设备的结构简单,可以大大降低成本,有利于工业化生产。In the lithium strip production equipment in the embodiment of the utility model, a rolling device, a film stripping device, and a passivation device are sequentially arranged in the traveling direction of the lithium strip, and the lithium strip, the first base material and the second base material can be transported to the roller pressing device, and by adjusting parameters such as the gap, pressure and speed of the rolling device to obtain a lithium strip of corresponding thickness; The material and the second substrate are peeled and wound. The two sides of the lithium ribbon are respectively covered by the first base material and the second base material. Therefore, the lithium ribbon is not in direct contact with the rolling device, so it will not stick to the roll and is not easy to break the ribbon. The lithium strip production equipment in an embodiment of the present invention can produce metal lithium strips with a uniform thickness of 1-20 μm. In addition, the structure of the lithium strip production equipment is simple, which can greatly reduce the cost and is conducive to industrial production.
附图说明Description of drawings
图1为本实用新型一实施例中锂带生产设备的结构示意图。Fig. 1 is a structural schematic diagram of lithium strip production equipment in an embodiment of the present invention.
图2为本实用新型一实施例中辊压装置、剥离装置以及钝化装置的配合结构示意图。Fig. 2 is a schematic diagram of the cooperative structure of the rolling device, the peeling device and the passivation device in an embodiment of the present invention.
图3为本实用新型一实施例中锂带生产方法的流程示意图。Fig. 3 is a schematic flow chart of a lithium strip production method in an embodiment of the present invention.
具体实施方式Detailed ways
以下结合附图对本实用新型的原理和特征进行描述,所举实施例只用于解释本实用新型,并非用于限定本实用新型的范围。对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,根据本实用新型精神所获得的所有实施例,都属于本实用新型的保护范围。The principles and features of the present utility model are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the utility model, and are not used to limit the scope of the utility model. For those of ordinary skill in the art, all embodiments obtained according to the spirit of the present utility model, on the premise of not paying creative efforts, belong to the protection scope of the present utility model.
图1为本实用新型一实施例中锂带生产设备的结构示意图。如图1中所示,锂带生产设备100包括锂带放卷装置110、第一放卷装置120、第二放卷装置130、纠偏器141、密封工作室150、辊压装置160、剥膜装置170、钝化装置180和收卷装置190。其中,分别由锂带放卷装置110、第一放卷装置120和第二放卷装置130输送的锂带210、第一基材220和第二基材230经过纠偏器141进入设于密封工作室150中的辊压装置160;经过辊压装置160辊压后,剥膜装置170将第二基材230从压合在一起的锂带210、第一基材220和第二基材230中剥离并收卷;之后,收卷装置190将经过钝化装置180处理后的锂带210及与锂带210粘合的第一基材220收卷。Fig. 1 is a structural schematic diagram of lithium strip production equipment in an embodiment of the present invention. As shown in Fig. 1, lithium ribbon production equipment 100 comprises lithium ribbon unwinding device 110, first unwinding device 120, second unwinding device 130, deviation corrector 141, sealing working chamber 150, rolling device 160, stripping film Device 170 , passivation device 180 and winding device 190 . Wherein, the lithium ribbon 210, the first base material 220 and the second base material 230 transported by the lithium ribbon unwinding device 110, the first unwinding device 120 and the second unwinding device 130 respectively enter into the sealing work place through the rectifier 141. The rolling device 160 in the chamber 150; after being rolled by the rolling device 160, the peeling device 170 removes the second base material 230 from the lithium strip 210, the first base material 220 and the second base material 230 pressed together peeling and winding; after that, the winding device 190 winds the lithium ribbon 210 processed by the passivation device 180 and the first substrate 220 bonded to the lithium ribbon 210 .
具体地,锂带放卷装置110包括锂带放卷辊111、锂带速度测试辊112和锂带张力控制辊113。其中,锂带放卷辊111用于安装待处理的锂带210。处理的锂带210的来料厚度范围可在0.040-1500mm。在一实施例中,锂带放卷辊111可在锂带磁粉控制器1111控制下放卷锂带210,以确保锂带210在放卷过程中保持一定的张力。磁粉控制器1111的扭矩范围可以为2-400N/m,精度可以为±1N/m。Specifically, the lithium ribbon unwinding device 110 includes a lithium ribbon unwinding roller 111 , a lithium ribbon speed test roller 112 and a lithium ribbon tension control roller 113 . Wherein, the lithium ribbon unwinding roller 111 is used to install the lithium ribbon 210 to be processed. The incoming thickness range of the processed lithium ribbon 210 may be 0.040-1500mm. In one embodiment, the lithium ribbon unwinding roller 111 can unwind the lithium ribbon 210 under the control of the lithium ribbon magnetic powder controller 1111 to ensure that the lithium ribbon 210 maintains a certain tension during the unwinding process. The torque range of the magnetic powder controller 1111 can be 2-400N/m, and the precision can be ±1N/m.
锂带速度测试辊112设置于锂带放卷辊111和锂带张力控制辊113之间。当锂带生产设备100处于图1中所示位置时,放卷辊111、锂带速度测试辊112和锂带张力控制辊113在竖直方向上间隔设置,锂带速度测试辊112位于锂带放卷辊111下方并位于锂带张力控制辊113上方。锂带速度测试辊112可用于测试并控制放卷锂带210的速度,以确保锂带210在进料前的速度符合锂带放卷辊111和锂带张力控制辊113的张力要求。在一实施例中,速度测试辊112的速度范围可以为0.01-300m/min,精度可以为±0.01m/min。The lithium ribbon speed testing roller 112 is arranged between the lithium ribbon unwinding roller 111 and the lithium ribbon tension control roller 113 . When the lithium ribbon production equipment 100 was in the position shown in Fig. 1, the unwinding roller 111, the lithium ribbon speed test roller 112 and the lithium ribbon tension control roller 113 were arranged at intervals in the vertical direction, and the lithium ribbon speed test roller 112 was positioned at the lithium ribbon Below the unwinding roller 111 and above the lithium ribbon tension control roller 113 . The lithium strip speed test roll 112 can be used to test and control the speed of unwinding the lithium strip 210 to ensure that the speed of the lithium strip 210 before feeding meets the tension requirements of the lithium strip unwinding roll 111 and the lithium strip tension control roll 113. In an embodiment, the speed range of the speed test roller 112 may be 0.01-300m/min, and the accuracy may be ±0.01m/min.
张力控制辊113可用于确保锂带210在传送过程中保持直线进料,不出现锂带210堆积或是拉断。张力控制辊113还可用于调节锂带210在放卷过程中张力的大小。在一实施例中,张力控制辊113的扭矩控制范围可以为5-250N/m,精度可以为±1N/m。当锂带生产设备100处于图1中所示位置时,经过张力控制辊113朝向纠偏器141及辊压装置160输送的锂带210大致沿着水平方向行进。The tension control roller 113 can be used to ensure that the lithium ribbon 210 keeps feeding straightly during the conveying process, and the lithium ribbon 210 does not pile up or break. The tension control roller 113 can also be used to adjust the tension of the lithium ribbon 210 during the unwinding process. In an embodiment, the torque control range of the tension control roller 113 may be 5-250 N/m, and the precision may be ±1 N/m. When the lithium ribbon production equipment 100 is in the position shown in FIG. 1 , the lithium ribbon 210 conveyed toward the deflection corrector 141 and the rolling device 160 through the tension control roller 113 travels substantially along the horizontal direction.
第一放卷装置120设置在锂带放卷装置110与纠偏器141之间。第一放卷装置120包括第一放卷辊121、第一速度测试辊122、第一张力控制辊123和第一牵引辊124。当锂带生产设备100处于图1中所示位置时,第一放卷辊121、第一速度测试辊122、第一张力控制辊123和第一牵引辊124在竖直方向上自上向下间隔设置,且第一牵引辊124位于锂带210的上方。The first unwinding device 120 is disposed between the lithium ribbon unwinding device 110 and the deflection corrector 141 . The first unwinding device 120 includes a first unwinding roller 121 , a first speed test roller 122 , a first tension control roller 123 and a first pulling roller 124 . When the lithium ribbon production equipment 100 was in the position shown in Figure 1, the first unwinding roller 121, the first speed test roller 122, the first tension control roller 123 and the first traction roller 124 were vertically from top to bottom They are arranged at intervals, and the first pulling roller 124 is located above the lithium belt 210 .
其中,第一放卷辊121用于安装第一基材220。第一基材220的材料不能与锂带210发生反应。第一基材220的厚度范围可以为1-3000μm。在一实施例中,第一基材220的材料可以为特氟龙、聚乙烯、聚丙烯、聚氨酯、聚四氟乙烯、聚芳砜聚对苯二甲酸乙二醇醚、丙烯腈-丁二烯-苯乙烯共聚物、聚酰亚胺、聚醚砜、铜箔、铝箔、无纺布、格拉辛纸或纤维纸张中的一种或多种组合,并且优选为丙烯腈-丁二烯-苯乙烯共聚物、聚酰亚胺,其材料具有较大的拉伸强度和较好的弹性变形,对于待辊压锂带能够起到较好的缓冲和保护作用。第一放卷辊121可在第一磁粉控制器1211控制下放卷第一基材220,以确保第一基材220在放卷过程中保持一定的张力。第一磁粉控制器1211的扭矩范围可以为2-400N/m,精度可以为±1N/m。Wherein, the first unwinding roller 121 is used for installing the first substrate 220 . The material of the first substrate 220 cannot react with the lithium ribbon 210 . The thickness of the first substrate 220 may range from 1-3000 μm. In one embodiment, the material of the first substrate 220 can be Teflon, polyethylene, polypropylene, polyurethane, polytetrafluoroethylene, polyarylsulfone polyethylene terephthalate ether, acrylonitrile-butylene One or more combinations of ethylene-styrene copolymer, polyimide, polyethersulfone, copper foil, aluminum foil, non-woven fabric, glassine paper or fiber paper, and preferably acrylonitrile-butadiene- Styrene copolymers and polyimides have high tensile strength and good elastic deformation, which can play a good role in buffering and protecting the lithium strip to be rolled. The first unwinding roller 121 can unwind the first substrate 220 under the control of the first magnetic powder controller 1211 to ensure that the first substrate 220 maintains a certain tension during the unwinding process. The torque range of the first magnetic powder controller 1211 can be 2-400N/m, and the precision can be ±1N/m.
第一速度测试辊122设置于第一放卷辊121和第一张力控制辊123之间。第一速度测试辊122可用于测试并控制放卷第一基材220的速度,以确保第一基材220在进料前的速度符合第一放卷辊121和第一张力控制辊123的张力要求。在一实施例中,第一速度测试辊122的速度范围可以为0.01-300m/min,精度可以为±0.01m/min。The first speed testing roller 122 is disposed between the first unwinding roller 121 and the first tension control roller 123 . The first speed test roller 122 can be used to test and control the speed of unwinding the first substrate 220, to ensure that the speed of the first substrate 220 before feeding meets the tension of the first unwinding roller 121 and the first tension control roller 123 Require. In an embodiment, the speed range of the first speed testing roller 122 may be 0.01-300 m/min, and the accuracy may be ±0.01 m/min.
第一张力控制辊123可用于确保第一基材220在传送过程中保持直线进料,不出现第一基材220堆积或变形。第一张力控制辊123还可用于调节第一基材220在放卷过程中张力的大小。在一实施例中,第一张力控制辊123的扭矩控制范围可以为5-250N/m,精度可以为±1N/m。The first tension control roller 123 can be used to ensure that the first substrate 220 is kept in a straight line during the conveying process, and the first substrate 220 does not pile up or deform. The first tension control roller 123 can also be used to adjust the tension of the first base material 220 during the unwinding process. In an embodiment, the torque control range of the first tension control roller 123 may be 5-250 N/m, and the precision may be ±1 N/m.
第一牵引辊124设置在锂带210上方并临近纠偏器141。牵引辊124可用于将第一基材220导引进入纠偏器141。The first pulling roller 124 is disposed above the lithium belt 210 and adjacent to the web corrector 141 . Pulling rollers 124 may be used to guide first substrate 220 into webmaster 141 .
第二放卷装置130设置在锂带放卷装置110与纠偏器141之间,并与第一放卷装置120位于锂带210或纠偏器141的两侧。当锂带生产设备100处于图1中所示位置时,第二放卷装置130位于锂带210或纠偏器141的下方,第一放卷装置120位于锂带210或纠偏器141的上方,即第一放卷装置120和第二放卷装置130在竖直方向上位于锂带210或纠偏器141的两侧。The second unwinding device 130 is disposed between the lithium ribbon unwinding device 110 and the deviation corrector 141 , and is located on both sides of the lithium ribbon 210 or the deviation corrector 141 with the first unwinding device 120 . When the lithium ribbon production equipment 100 was in the position shown in Fig. 1, the second unwinding device 130 was positioned under the lithium ribbon 210 or the deviation corrector 141, and the first unwinding device 120 was located above the lithium ribbon 210 or the deviation corrector 141, i.e. The first unwinding device 120 and the second unwinding device 130 are located on both sides of the lithium ribbon 210 or the straightener 141 in the vertical direction.
其中,第二放卷装置130包括第二放卷辊131、第二速度测试辊132、第二张力控制辊133和第二牵引辊134。第二放卷辊131用于安装第二基材230。第二基材230的材料不能与锂带210发生反应。第二基材230的厚度范围可以为1-3000μm。在一实施例中,第二基材230的材料可以为特氟龙、聚乙烯、聚丙烯、聚氨酯、聚四氟乙烯、聚芳砜聚对苯二甲酸乙二醇醚、丙烯腈-丁二烯-苯乙烯共聚物、聚酰亚胺、聚醚砜、铜箔、铝箔、无纺布、格拉辛纸或纤维纸张中的一种或多种组合,优选丙烯腈-丁二烯-苯乙烯共聚物、聚酰亚胺,其材料具有较大的拉伸强度和较好的弹性变形,对于待辊压锂带能够起到较好的缓冲和保护作用。第二放卷辊131可在第二磁粉控制器1311控制下放卷第二基材230,以确保第二基材230在放卷过程中保持一定的张力。磁粉控制器1311的扭矩范围可以为2-400N/m,精度可以为±1N/m。Wherein, the second unwinding device 130 includes a second unwinding roller 131 , a second speed testing roller 132 , a second tension control roller 133 and a second pulling roller 134 . The second unwinding roller 131 is used for installing the second substrate 230 . The material of the second substrate 230 cannot react with the lithium ribbon 210 . The thickness of the second substrate 230 may range from 1-3000 μm. In one embodiment, the material of the second substrate 230 can be Teflon, polyethylene, polypropylene, polyurethane, polytetrafluoroethylene, polyarylsulfone polyethylene terephthalate ether, acrylonitrile-butane One or more combinations of ethylene-styrene copolymer, polyimide, polyethersulfone, copper foil, aluminum foil, non-woven fabric, glassine paper or fiber paper, preferably acrylonitrile-butadiene-styrene Copolymers and polyimides, whose materials have greater tensile strength and better elastic deformation, can play a better role in buffering and protecting the lithium belt to be rolled. The second unwinding roller 131 can unwind the second base material 230 under the control of the second magnetic powder controller 1311 to ensure that the second base material 230 maintains a certain tension during the unwinding process. The torque range of the magnetic powder controller 1311 can be 2-400N/m, and the precision can be ±1N/m.
第二速度测试辊132设置于第二放卷辊131和第二张力控制辊133之间。第二速度测试辊132可用于测试并控制放卷第二基材230的速度,以确保第二基材230在进料前的速度符合第二放卷辊131和第二张力控制辊133的张力要求。在一实施例中,第二速度测试辊122的速度范围可以为0.01-300m/min,精度可以为±0.01m/min。The second speed testing roller 132 is disposed between the second unwinding roller 131 and the second tension control roller 133 . The second speed test roller 132 can be used for testing and controlling the speed of unwinding the second substrate 230, to ensure that the speed of the second substrate 230 before feeding meets the tension of the second unwinding roller 131 and the second tension control roller 133 Require. In an embodiment, the speed range of the second speed testing roller 122 may be 0.01-300 m/min, and the accuracy may be ±0.01 m/min.
第二张力控制辊133可用于确保第二基材230在传送过程中保持直线进料,不出现第二基材230堆积或变形。第二张力控制辊133还可用于调节第二基材230在放卷过程中张力的大小。在一实施例中,第二张力控制辊133的扭矩控制范围可以为5-250N/m,精度可以为±1N/m。The second tension control roller 133 can be used to ensure that the second substrate 230 maintains a straight-line feed during the conveying process, and the second substrate 230 does not pile up or deform. The second tension control roller 133 can also be used to adjust the tension of the second base material 230 during the unwinding process. In an embodiment, the torque control range of the second tension control roller 133 may be 5-250 N/m, and the precision may be ±1 N/m.
第二牵引辊134设置在锂带210下方、临近纠偏器141并与第一牵引辊124对应设置。第二牵引辊134可用于将第二基材230导引进入纠偏器141。通过在锂带210的两侧靠近纠偏器141处设置第一牵引辊124和第二牵引辊134,可将第一基材220和第二基材230从锂带210的两侧导向锂带210并导入到纠偏器141中,使得第一基材220和第二基材230可以更均匀地、更平整地贴设在锂带210的两侧。The second pulling roller 134 is disposed below the lithium belt 210 , adjacent to the deviation corrector 141 and corresponding to the first pulling roller 124 . The second pulling roller 134 may be used to guide the second substrate 230 into the webmaster 141 . By arranging the first pulling roller 124 and the second pulling roller 134 near the deviation corrector 141 on both sides of the lithium belt 210, the first base material 220 and the second base material 230 can be guided to the lithium belt 210 from both sides of the lithium belt 210 and introduced into the straightening device 141 , so that the first base material 220 and the second base material 230 can be attached to both sides of the lithium ribbon 210 more uniformly and more flatly.
如图2所示,纠偏器141设置在辊压装置160的右侧(当锂带生产设备100处于图1中所示位置时)如进料侧。纠偏器141可用于确保锂带210、第一基材220和第二基材230保持一定的位置进入辊压装置160中。纠偏器141还可用于确保锂带210、第一基材220和第二基材230以相同的速度进入辊压装置160中。As shown in FIG. 2 , the deviation corrector 141 is arranged on the right side of the rolling device 160 (when the lithium ribbon production equipment 100 is in the position shown in FIG. 1 ), such as the feeding side. The deflector 141 can be used to ensure that the lithium ribbon 210 , the first substrate 220 and the second substrate 230 maintain a certain position and enter the rolling device 160 . The deflector 141 can also be used to ensure that the lithium ribbon 210 , the first substrate 220 and the second substrate 230 enter the rolling device 160 at the same speed.
密封工作室150用于提供整个设备的工作氛围。在一实施例中,密封工作室150中的湿度要求1%-50%,温度要求在10-35°之间。The sealed working chamber 150 is used to provide the working atmosphere of the whole device. In one embodiment, the humidity in the sealed working chamber 150 is required to be 1%-50%, and the temperature is required to be between 10-35°.
辊压装置160包括气缸214、承载板215、工作辊216、压力控制器211、速度控制器212、间隙控制器213和间隙调节机构217。The rolling device 160 includes a cylinder 214 , a bearing plate 215 , a work roll 216 , a pressure controller 211 , a speed controller 212 , a gap controller 213 and a gap adjusting mechanism 217 .
其中,气缸214用于容纳承载板215及工作辊216,并用于控制承载板215两侧的气压或液压使得承载板215在气缸214中滑动并移动至预设位置。气缸214还用于控制对压力的反馈,以防止第一基材220、第二基材230及锂带210在辊压过程中所受压力过大而导致辊隙波动。Wherein, the air cylinder 214 is used to accommodate the carrying plate 215 and the work rolls 216 , and is used to control the air pressure or hydraulic pressure on both sides of the carrying plate 215 so that the carrying plate 215 slides in the air cylinder 214 and moves to a preset position. The air cylinder 214 is also used to control the feedback of the pressure, so as to prevent the first substrate 220 , the second substrate 230 and the lithium ribbon 210 from being subjected to excessive pressure during the rolling process, resulting in fluctuations in the roll gap.
承载板215包括间隔设置的第一承载板215a和第二承载板215b。第一承载板215a和第二承载板215b滑动地设置在气缸214中。通过调节第一承载板215a/第二承载板215b两侧的气压或液压使得第一承载板215a/第二承载板215b在气缸214中滑动并移动至预设位置。The carrying plate 215 includes a first carrying plate 215a and a second carrying plate 215b arranged at intervals. The first bearing plate 215 a and the second bearing plate 215 b are slidably disposed in the cylinder 214 . By adjusting the air pressure or hydraulic pressure on both sides of the first carrying plate 215a/the second carrying plate 215b, the first carrying plate 215a/the second carrying plate 215b slides in the cylinder 214 and moves to a preset position.
工作辊216可用于对锂带210、第一基材220和第二基材230进行辊压。在一实施例中,工作辊216的辊径可以为20-1000mm,表面硬度可以为洛氏硬度60-100。工作辊216的材料可以为聚乙烯、聚丙烯、特氟隆、聚酰亚胺、聚碳酸酯、不锈钢、钼等材料的一种或多种组合。Work rolls 216 may be used to roll lithium ribbon 210 , first substrate 220 and second substrate 230 . In an embodiment, the working roll 216 may have a roll diameter of 20-1000 mm, and a surface hardness of 60-100 Rockwell hardness. The material of the work roll 216 may be one or more combinations of materials such as polyethylene, polypropylene, Teflon, polyimide, polycarbonate, stainless steel, and molybdenum.
工作辊216包括间隔设置的第一工作辊216a和第二工作辊216b。第一工作辊216a和第二工作辊216b可通过支架219分别设置在第一承载板215a和第二承载板215b上,从而可以随同第一承载板215a和/或第二承载板215b在气缸214中运动。通过调节第一承载板215a/第二承载板215b两侧的气压或液压,可以单独调节第一承载板215a/第二承载板215b及第一工作辊216a/第二工作辊216b的速度。在一实施例中,第一工作辊216a和第二工作辊216b对进料锂带210的速度可以控制在0.01-300m/min,精度可以为±0.01m/min。The work rolls 216 include a first work roll 216a and a second work roll 216b arranged at intervals. The first work roll 216a and the second work roll 216b can be respectively arranged on the first carrying plate 215a and the second carrying plate 215b through the bracket 219, so that the first carrying plate 215a and/or the second carrying plate 215b can be moved in the air cylinder 214 in motion. By adjusting the air pressure or hydraulic pressure on both sides of the first carrying plate 215a/the second carrying plate 215b, the speeds of the first carrying plate 215a/the second carrying plate 215b and the first working roll 216a/the second working roll 216b can be individually adjusted. In one embodiment, the speed of the first work roll 216 a and the second work roll 216 b to feed the lithium ribbon 210 can be controlled within 0.01-300 m/min, with an accuracy of ±0.01 m/min.
压力控制器211可用于控制工作辊216对进料锂带210、第一基材220和第二基材220的压力,压力控制范围可以为0.2-1.5MPa,精度可以为±0.01MPa。The pressure controller 211 can be used to control the pressure of the work roll 216 on the feed lithium strip 210, the first substrate 220 and the second substrate 220, the pressure control range can be 0.2-1.5MPa, and the precision can be ±0.01MPa.
速度控制器212可用于控制工作辊216对进料锂带210的速度,工作辊216对进料锂带210的速度范围可以为0.01-300m/min,精度可以为±0.01m/min。The speed controller 212 can be used to control the speed of the work roll 216 to the feed lithium belt 210, the speed range of the work roll 216 to the feed lithium belt 210 can be 0.01-300m/min, and the accuracy can be ±0.01m/min.
间隙控制器213可用于控制第一工作辊216a和第二工作辊216b之间的间隙,间隙控制范围可以为0-1.5mm,精度可以为±0.001mm。The gap controller 213 can be used to control the gap between the first work roll 216a and the second work roll 216b, the gap control range can be 0-1.5mm, and the precision can be ±0.001mm.
间隙调节机构217可用于调节第一工作辊216a和第二工作辊216b之间的间隙,是对间隙控制器213的反馈。The gap adjustment mechanism 217 can be used to adjust the gap between the first work roll 216 a and the second work roll 216 b, which is a feedback to the gap controller 213 .
剥膜装置170设置在辊压装置160的左侧(当锂带生产设备100处于图1中所示位置时)如出料侧。The peeling device 170 is arranged on the left side of the rolling device 160 (when the lithium ribbon production equipment 100 is in the position shown in FIG. 1 ), such as the discharge side.
请继续参见图2,剥膜装置170包括传送辊311、纠偏控制辊312、速度测试辊313和收卷辊314。当锂带生产设备100处于图1中所示位置时,传送辊311、剥膜纠偏控制辊312、剥膜速度测试辊313和剥膜收卷辊314在竖直方向上自上向下间隔设置,且传送辊311位于锂带210的下方。Please continue to refer to FIG. 2 , the stripping device 170 includes a conveying roller 311 , a deviation control roller 312 , a speed test roller 313 and a take-up roller 314 . When the lithium strip production equipment 100 is in the position shown in Fig. 1, the conveying roller 311, the film stripping correction control roller 312, the film stripping speed test roller 313 and the film stripping rewinding roller 314 are vertically spaced from top to bottom , and the transmission roller 311 is located below the lithium belt 210 .
其中,传送辊311用于牵引从被辊压装置160压合在一起的锂带210、第一基材220和第二基材230中剥离出的第二基材230(以下简称“剥离后的第二基材230”),使得第二基材230从被辊压装置160压合在一起的锂带210、第一基材220和第二基材230中持续剥离。在实际生产过程中,剥离第二基材230时第二基材230将对锂带210施加作用力,该作用力使得锂带210趋向于与第一基材220分离;为了降低剥离第二基材230时第二基材230对锂带210施加的作用力以防止锂带210与第一基材220分离,传送辊311可沿着与水平方向的夹角小于60°的方向牵引剥离后的第二基材230,使得第二基材230从被辊压装置160压合在一起的锂带210、第一基材220和第二基材230中持续剥离。Wherein, the delivery roller 311 is used to pull the second base material 230 peeled off from the lithium strip 210, the first base material 220 and the second base material 230 (hereinafter referred to as "peeled") from the lithium strip 210, the first base material 220 and the second base material 230 pressed together by the rolling device 160. The second substrate 230"), so that the second substrate 230 is continuously peeled off from the lithium strip 210, the first substrate 220 and the second substrate 230 pressed together by the rolling device 160. In the actual production process, when the second substrate 230 is peeled off, the second substrate 230 will exert a force on the lithium ribbon 210, and this force makes the lithium ribbon 210 tend to be separated from the first substrate 220; The force applied by the second base material 230 to the lithium ribbon 210 to prevent the lithium ribbon 210 from being separated from the first base material 220 when the material 230 is formed, and the conveying roller 311 can pull the peeled lithium ribbon along a direction with an angle of less than 60° with the horizontal direction. The second base material 230 is such that the second base material 230 is continuously peeled off from the lithium strip 210 , the first base material 220 and the second base material 230 pressed together by the rolling device 160 .
此外,为了进一步降低剥离第二基材230时第二基材230对锂带210施加的作用力的影响以防止锂带210与第一基材220分离,辊压装置160可在气缸214内设置内置纠偏器221;被辊压装置160压合在一起的锂带210、第一基材220和第二基材230经过内置纠偏器221后,第二基材230从被辊压装置160压合在一起的锂带210、第一基材220和第二基材230中剥离并被传送辊311牵引。通过设置纠偏器221,可降低或消除剥离操作对辊压装置160的滚压操作的影响。In addition, in order to further reduce the influence of the force exerted by the second substrate 230 on the lithium ribbon 210 when the second substrate 230 is peeled off to prevent the lithium ribbon 210 from being separated from the first substrate 220, the rolling device 160 can be installed in the cylinder 214 Built-in deviation corrector 221; the lithium strip 210, the first base material 220 and the second base material 230 pressed together by the rolling device 160 pass through the built-in deviation corrector 221, and the second base material 230 is pressed together by the rolling device 160 The lithium tape 210 , the first base material 220 and the second base material 230 are peeled together and pulled by the transfer roller 311 . By setting the deflection corrector 221 , the influence of the stripping operation on the rolling operation of the rolling device 160 can be reduced or eliminated.
剥膜纠偏控制辊312可用于纠正剥离后的第二基材230在收卷过程中的传送位置。在一实施例中,剥膜纠偏控制辊312的扭矩控制范围可以为5-250N/m,精度可以为±1N/m。The stripping correction control roller 312 can be used to correct the transport position of the stripped second substrate 230 during the winding process. In an embodiment, the torque control range of the stripping deflection correction control roller 312 may be 5-250 N/m, and the accuracy may be ±1 N/m.
剥膜速度测试辊313可用于检测和控制剥离后的第二基材230的行进速度。剥膜速度测试辊313的速度控制范围可以为0.01-300m/min,精度可以为±0.01m/min。The peeling speed test roller 313 can be used to detect and control the traveling speed of the peeled second substrate 230 . The speed control range of the peeling speed test roller 313 can be 0.01-300m/min, and the precision can be ±0.01m/min.
剥膜收卷辊314可用于对剥离后的第二基材230进行收卷。在一实施例中,剥膜收卷辊314可在剥膜磁粉控制器3141控制下收卷,以确保剥离后的第二基材230经过剥膜纠偏控制辊312后在收卷过程中有一定的张力,从而确保剥离后的第二基材230在收卷过程中不出现堆积或拉断现象。在一实施例中,剥膜磁粉控制器3141的扭矩范围可以为2-400N/m,精度可以为±1N/m。The peeling and winding roll 314 can be used to wind the peeled second substrate 230 . In one embodiment, the stripping film winding roller 314 can be wound up under the control of the film stripping magnetic powder controller 3141, so as to ensure that the stripped second substrate 230 passes through the stripping film correction control roller 312 and has a certain degree of stability during the winding process. tension, so as to ensure that the peeled second base material 230 does not pile up or break during the winding process. In one embodiment, the torque range of the peeling magnetic powder controller 3141 can be 2-400N/m, and the precision can be ±1N/m.
在锂带210的行进方向上,钝化装置180位于剥膜装置170之后,即锂带210先经过剥膜装置170,然后经过钝化装置180。钝化装置180包括钝化气体瓶321、气压泵322、控制部件323、输气管道324及气体喷嘴345。In the traveling direction of the lithium strip 210 , the passivation device 180 is located behind the stripping device 170 , that is, the lithium strip 210 first passes through the stripping device 170 and then passes through the passivation device 180 . The passivation device 180 includes a passivation gas bottle 321 , an air pump 322 , a control component 323 , a gas pipeline 324 and a gas nozzle 345 .
其中,钝化气体瓶321可用于供给和储存钝化气体。钝化气体可以为二氧化碳或二氧化氮。Wherein, the passivation gas bottle 321 can be used for supplying and storing the passivation gas. The passivating gas can be carbon dioxide or nitrogen dioxide.
气压泵322通过输气管道324密封连接于钝化气体瓶321与控制部件323之间。气压泵322用于控制钝化气体向剥离后的锂带210的表面提供高压气体。The pneumatic pump 322 is sealed and connected between the passivation gas bottle 321 and the control unit 323 through the gas pipeline 324 . The air pump 322 is used to control the passivation gas to provide high-pressure gas to the surface of the stripped lithium strip 210 .
控制部件323通过输气管道324密封连接于气压泵322与气体喷嘴345之间。当密封工作室150内的惰性气体充满后,控制部件323关闭气压泵322;当设备需要停机检修时,控制部件323可关停钝化气体瓶321的气体供给。The control component 323 is sealed and connected between the air pump 322 and the gas nozzle 345 through the gas pipeline 324 . When the inert gas in the sealed working chamber 150 is full, the control part 323 turns off the air pump 322; when the equipment needs to be shut down for maintenance, the control part 323 can stop the gas supply of the passivation gas bottle 321.
气体喷嘴345悬于剥膜后锂带210的下方,用于将钝化气体喷在剥膜后锂带210的表面上以钝化剥膜后锂带210的表面,从而在剥膜后锂带210的表面形成钝化膜,这样,压延后的锂带210在脱离剥离区后可以快速钝化,从而防止锂带210与空气反应。在一实施例中,钝化时间可以为5-180s。The gas nozzle 345 is suspended below the stripped lithium strip 210, and is used to spray passivation gas on the surface of the stripped lithium strip 210 to passivate the stripped lithium strip 210 surface, so that the stripped lithium strip A passivation film is formed on the surface of the 210, so that the rolled lithium ribbon 210 can be quickly passivated after being separated from the peeling area, thereby preventing the lithium ribbon 210 from reacting with air. In an embodiment, the passivation time may be 5-180s.
在锂带210的行进方向上,收卷装置190位于钝化装置180之后,即锂带先经过钝化装置180,然后经过收卷装置190。收卷装置190包括收卷速度控制辊331、收卷纠偏控制辊332和收卷辊333。In the traveling direction of the lithium ribbon 210 , the winding device 190 is located behind the passivation device 180 , that is, the lithium ribbon first passes through the passivation device 180 and then passes through the winding device 190 . The winding device 190 includes a winding speed control roller 331 , a winding deviation correction control roller 332 and a winding roller 333 .
收卷速度控制辊331可用于牵引钝化后的含有单层第一基材220的锂带210行进,并保持一定的行进速度。在一实施例中,收卷速度控制辊331的速度控制范围可以为0.01-300m/min,精度可以为±0.01m/min。The winding speed control roller 331 can be used to pull the passivated lithium strip 210 containing a single layer of the first substrate 220 to advance, and maintain a certain advance speed. In an embodiment, the speed control range of the winding speed control roller 331 may be 0.01-300 m/min, and the accuracy may be ±0.01 m/min.
收卷纠偏控制辊332设置于收卷速度控制辊331和收卷辊333之间,用于纠正含有单层第一基材220的锂带210在收卷过程中的传送位置。纠偏控制辊332的扭矩控制范围可以为5-250N/m,精度可以为±1N/m。The winding correction control roller 332 is disposed between the winding speed control roller 331 and the winding roller 333 , and is used to correct the conveying position of the lithium strip 210 containing the single-layer first substrate 220 during the winding process. The torque control range of the deviation correction control roller 332 can be 5-250N/m, and the precision can be ±1N/m.
收卷辊333用于对含有单层第一基材220的锂带210进行收卷。在一实施例中,收卷辊333可由收卷磁粉控制器3331控制下收卷,以确保含有单层第一基材220的锂带210经过纠偏控制辊332后在收卷过程中有一定的张力,从而确保含有单层第一基材220的锂带210在收卷过程中不出现堆积或拉断现象。收卷磁粉控制器3331的扭矩范围可以为2-400N/m,精度可以为±1N/m。The winding roller 333 is used for winding the lithium ribbon 210 containing the single-layer first substrate 220 . In one embodiment, the winding roller 333 can be wound under the control of the winding magnetic powder controller 3331, so as to ensure that the lithium ribbon 210 containing the single-layer first substrate 220 has a certain degree of stability during the winding process after passing the deviation correction control roller 332. Tension, so as to ensure that the lithium ribbon 210 containing the single-layer first substrate 220 does not pile up or break during the winding process. The torque range of winding magnetic powder controller 3331 can be 2-400N/m, and the precision can be ±1N/m.
如上所述,锂带生产设备100在锂带210的行进方向上依次设置锂带放卷装置110、纠偏器141、辊压装置160、剥膜装置170、钝化装置180和收卷装置190以及在锂带放卷装置110与纠偏器141之间设置第一放卷装置120和第二放卷装置130,可通过锂带放卷装置110、第一放卷装置120和第二放卷装置130分别将锂带210、第一基材220和第二基材230经过纠偏器141输送到辊压装置160,并通过调节辊压装置160的间隙、压力和速度等参数得到相应厚度的锂带210;并通过剥膜装置170将第二基材230从被辊压装置160压合在一起的锂带210、第一基材220和第二基材230中剥离并收卷;之后,收卷装置190将经过钝化装置180处理后的锂带210及与锂带210粘合的第一基材220收卷,完成锂带210的生产过程。As mentioned above, the lithium ribbon production equipment 100 is provided with a lithium ribbon unwinding device 110, a deviation corrector 141, a rolling device 160, a stripping device 170, a passivation device 180, a winding device 190 and The first unwinding device 120 and the second unwinding device 130 are arranged between the lithium ribbon unwinding device 110 and the deviation corrector 141, and the lithium ribbon unwinding device 110, the first unwinding device 120 and the second unwinding device 130 can pass through The lithium ribbon 210, the first base material 220 and the second base material 230 are transported to the rolling device 160 through the deviation corrector 141, and the lithium ribbon 210 of corresponding thickness is obtained by adjusting the parameters such as the gap, pressure and speed of the rolling device 160 ; and the second base material 230 is peeled off and rolled from the lithium strip 210, the first base material 220 and the second base material 230 pressed together by the rolling device 160 by the stripping device 170; after that, the winding device 190 winds up the lithium ribbon 210 processed by the passivation device 180 and the first substrate 220 bonded to the lithium ribbon 210 , and completes the production process of the lithium ribbon 210 .
在通过剥膜装置170将第二基材230从被辊压装置160压合在一起的锂带210、第一基材220和第二基材230中剥离后,锂带210的一侧表面外露,使得压延后的锂带210在脱离剥离区后可以被钝化装置180快速钝化,防止锂带210与空气反应,使得锂带210可以长时间保存,并可大大减少工厂对于固体颗粒锂粉的依赖以及降低生产成本。After the second substrate 230 is peeled off from the lithium ribbon 210, the first substrate 220 and the second substrate 230 pressed together by the rolling device 160 by the stripping device 170, one side surface of the lithium ribbon 210 is exposed , so that the rolled lithium strip 210 can be quickly passivated by the passivation device 180 after leaving the stripping area, preventing the lithium strip 210 from reacting with the air, making the lithium strip 210 long-term storage, and greatly reducing the factory's need for solid particle lithium powder reliance and reduce production costs.
另外,在利用辊压装置160对锂带210进行滚压操作时,锂带210的两侧表面分别被第一基材220和第二基材230覆盖,因此,锂带210未与辊压装置160直接接触,因而不会不粘辊、不易断带。本实用新型一实施例中锂带生产设备100可生产出厚度均匀的1-20μm的金属锂带。此外,锂带生产设备100的结构简单,可以大大降低成本,有利于工业化生产。In addition, when the lithium ribbon 210 is rolled by the rolling device 160, the two side surfaces of the lithium ribbon 210 are respectively covered by the first base material 220 and the second base material 230, so the lithium ribbon 210 is not in contact with the rolling device. 160 direct contact, so there will be no non-stick rolls and not easy to break the belt. In an embodiment of the utility model, the lithium strip production equipment 100 can produce metal lithium strips with a uniform thickness of 1-20 μm. In addition, the lithium strip production equipment 100 has a simple structure, can greatly reduce costs, and is beneficial to industrial production.
上述为本实用新型一实施例中锂带生产设备100的具体结构,下面以具体的例子说明锂带生产设备100的使用方法。The above is the specific structure of the lithium ribbon production equipment 100 in an embodiment of the present invention, and the usage method of the lithium ribbon production equipment 100 will be described below with specific examples.
例1example 1
参照图1,开启辊压装置160开关,利用辊压装置160中的参数调节器设置压力控制器211调节到0.8MPa、速度控制器212调节至30m/min、间隙调节器213调节到0.02mm,并用小片锂带210、第一基材220和第二基材230对辊压装置160的辊逢进行预试机;通过速度、间隙、压力微调得到期望的锂带的厚度要求5μm之后,关闭电源。With reference to Fig. 1, turn on the switch of rolling device 160, utilize the parameter regulator in the rolling device 160 to set pressure controller 211 to be adjusted to 0.8MPa, speed controller 212 to be adjusted to 30m/min, gap regulator 213 to be adjusted to 0.02mm, And use the small piece of lithium strip 210, the first base material 220 and the second base material 230 to carry out the pre-test machine on the roller of the rolling device 160; after the thickness requirement of the desired lithium strip is 5 μm, turn off the power supply by fine-tuning the speed, gap and pressure .
在锂带放卷装置110的放卷辊111、锂带速度控制辊112、锂带张力控制辊张力控制辊113走穿锂带210,同时在第一放卷装置120的第一放卷辊121、第一速度控制辊122、第一张力控制辊123走穿第一基材220,并在第二放卷装置130的放卷辊131、速度控制辊132、张力控制辊133走穿第二基材230。之后,把锂带210、第一基材220和第二基材230穿过纠偏器141,并将锂带210、第一基材220和第二基材230再穿过辊压装置160的辊缝;剥离后的第二基材230穿过传送辊311、剥膜速度控制辊312、剥膜张力控制辊313,到达剥膜收卷辊314;含单层第一基材220的待卷锂带210通过穿带到达后续的收卷辊333,最终将含单层第一基材220的待卷锂带210固定在收料辊333上。The unwinding roller 111 of the lithium ribbon unwinding device 110, the lithium ribbon speed control roller 112, the lithium ribbon tension control roller tension control roller 113 walk through the lithium ribbon 210, and simultaneously the first unwinding roller 121 of the first unwinding device 120 , the first speed control roller 122, the first tension control roller 123 walk through the first base material 220, and the unwinding roller 131, the speed control roller 132, the tension control roller 133 of the second unwinding device 130 walk through the second base material Material 230. Afterwards, the lithium strip 210, the first substrate 220 and the second substrate 230 are passed through the rectifier 141, and the lithium strip 210, the first substrate 220 and the second substrate 230 are passed through the rollers of the rolling device 160 slit; the stripped second substrate 230 passes through the conveying roller 311, the stripping speed control roller 312, the stripping tension control roller 313, and reaches the stripping winding roller 314; The belt 210 reaches the subsequent take-up roll 333 through threading, and finally the unrolled lithium belt 210 containing the single-layer first substrate 220 is fixed on the take-up roll 333 .
调节惰性气体的气压为0.5MPa,将辊压装置160的参数调回到之前调试的状态,并将速度控制辊112、122、132、312、331和工作辊216调节到30m/min,并将张力控制辊113、123、133、313、332调节到10N/m。此时,按下锂带生产设备100的开始按钮,可以通过轧制得到所需的5μm的锂带210,并且锂带210的表面得到较好地钝化,能够较长时间保存,可避免与空气发生反应。Adjust the air pressure of the inert gas to 0.5MPa, adjust the parameters of the rolling device 160 back to the state of the previous debugging, and adjust the speed control rolls 112, 122, 132, 312, 331 and work rolls 216 to 30m/min, and The tension control rollers 113, 123, 133, 313, 332 were adjusted to 10 N/m. At this point, press the start button of the lithium ribbon production equipment 100, the lithium ribbon 210 of 5 μm required can be obtained by rolling, and the surface of the lithium ribbon 210 is better passivated, and can be stored for a long time to avoid contact with the lithium ribbon. The air reacts.
例2Example 2
参照图1,开启辊压装置160开关,利用辊压装置160中的参数调节器设置压力控制器211调节到0.6MPa、速度控制器212调节至15m/min、间隙调节器213到0.04mm,并用小片锂带210、第一基材220和第二基材230对辊压装置160的辊逢进行预试机;通过速度、间隙、压力微调得到期望的锂带210的厚度要求5μm之后,关闭电源。With reference to Fig. 1, turn on the switch of rolling device 160, utilize the parameter regulator in the rolling device 160 to set pressure controller 211 to be adjusted to 0.6MPa, speed controller 212 to be adjusted to 15m/min, gap regulator 213 to 0.04mm, and use The small piece of lithium ribbon 210, the first base material 220 and the second base material 230 carry out a pre-test machine on the rollers of the rolling device 160; after fine-tuning the speed, gap, and pressure to obtain the desired thickness of the lithium ribbon 210, which requires 5 μm, turn off the power .
在锂带放卷装置110的放卷辊111、锂带速度控制辊112、锂带张力控制辊张力控制辊113走穿锂带210,同时在第一放卷装置120的第一放卷辊121、第一速度控制辊122、第一张力控制辊123走穿第一基材220,并在第二放卷装置130的放卷辊131、速度控制辊132、张力控制辊133走穿第二基材230。之后,把锂带210、第一基材220和第二基材230穿过纠偏器141,并将锂带210、第一基材220和第二基材230再穿过辊压装置160的辊缝;剥离后的第二基材230穿过传送辊311、剥膜速度控制辊312、剥膜张力控制辊313,到达剥膜收卷辊314;含单层第一基材220的待卷锂带210通过穿带到达后续的收卷辊333,最终将含单层第一基材220的待卷锂带210固定在收料辊333上。The unwinding roller 111 of the lithium ribbon unwinding device 110, the lithium ribbon speed control roller 112, the lithium ribbon tension control roller tension control roller 113 walk through the lithium ribbon 210, and simultaneously the first unwinding roller 121 of the first unwinding device 120 , the first speed control roller 122, the first tension control roller 123 walk through the first base material 220, and the unwinding roller 131, the speed control roller 132, the tension control roller 133 of the second unwinding device 130 walk through the second base material Material 230. Afterwards, the lithium strip 210, the first substrate 220 and the second substrate 230 are passed through the rectifier 141, and the lithium strip 210, the first substrate 220 and the second substrate 230 are passed through the rollers of the rolling device 160 slit; the stripped second substrate 230 passes through the conveying roller 311, the stripping speed control roller 312, the stripping tension control roller 313, and reaches the stripping winding roller 314; The belt 210 reaches the subsequent take-up roll 333 through threading, and finally the unrolled lithium belt 210 containing the single-layer first substrate 220 is fixed on the take-up roll 333 .
调节惰性气体的气压为0.5MPa,将辊压装置160的参数调回到之前调试的状态,并将速度控制辊112、122、132、312、331和工作辊216调节到15m/min,并将张力纠偏控制辊113、123、133、313、332调节到5N/m。此时,按下锂带生产设备100的开始按钮,可以通过轧制得到所需的10μm的锂带,并且锂带210的表面得到较好地钝化,能够较长时间保存,可避免与空气发生反应。Adjust the air pressure of the inert gas to 0.5MPa, adjust the parameters of the rolling device 160 back to the state of the previous debugging, and adjust the speed control rolls 112, 122, 132, 312, 331 and work rolls 216 to 15m/min, and The tension correction control rollers 113, 123, 133, 313, 332 are adjusted to 5N/m. At this point, press the start button of the lithium strip production equipment 100, the required 10 μm lithium strip can be obtained by rolling, and the surface of the lithium strip 210 is better passivated, can be stored for a long time, and can avoid contact with air. react.
图3为本实用新型一实施例中锂带生产方法的流程示意图。在一实施例中,该锂带生产方法可采用上述锂带生产设备100实施。如图3所示,锂带生产方法包括:Fig. 3 is a schematic flow chart of a lithium strip production method in an embodiment of the present invention. In an embodiment, the lithium ribbon production method can be implemented by using the above lithium ribbon production equipment 100 . As shown in Figure 3, lithium ribbon production methods include:
S100,选料:剔除表面有缺陷的锂带,选出合格的待辊压锂带;S100, material selection: remove lithium strips with surface defects, and select qualified lithium strips to be rolled;
S200,预先钝化:将所述待辊压锂带置于干燥房内,将钝化气体喷在所述待辊压锂带外露的表面上进行钝化处理,钝化时间为5-20小时;S200, pre-passivation: place the lithium strip to be rolled in a drying room, spray passivation gas on the exposed surface of the lithium strip to be rolled to perform passivation treatment, and the passivation time is 5-20 hours ;
S300,表面处理:分别对所述第一基材和所述第二基材上与所述待辊压锂带接触的表面进行表面处理使得所述第一基材与所述待辊压锂带之间的吸附力大于所述第二基材与所述待辊压锂带之间的吸附力;S300, surface treatment: respectively perform surface treatment on the surfaces of the first substrate and the second substrate that are in contact with the lithium ribbon to be rolled so that the first substrate and the lithium ribbon to be rolled The adsorption force between is greater than the adsorption force between the second substrate and the lithium strip to be rolled;
S400,辊压:将待辊压锂带、第一基材以及第二基材层叠放置并进行辊压,使三者压合在一起,其中,所述待辊压锂带置于所述第一基材以及第二基材之间,且所述待辊压锂带的两侧分别被所述第一基材以及所述第二基材完全覆盖;S400, roll pressing: place the lithium strip to be rolled, the first base material and the second base material in layers and perform roll pressing, so that the three are pressed together, wherein the lithium strip to be rolled is placed on the first Between a base material and a second base material, and the two sides of the lithium strip to be rolled are respectively completely covered by the first base material and the second base material;
S500,剥离:将所述第二基材从被所述辊压装置压合在一起的锂带、所述第一基材和所述第二基材中剥离;S500, peeling: peeling the second base material from the lithium strip, the first base material, and the second base material pressed together by the rolling device;
S600,钝化:对所述合格的待辊压锂带的表面进行钝化处理;S600, passivation: performing passivation treatment on the surface of the qualified lithium strip to be rolled;
S700,收卷:将含所述第一基材的锂带收卷。S700, winding: winding the lithium ribbon containing the first base material.
其中,S100中的选料步骤具体可包括:利用显微镜或放大镜观察锂带的表面,剔除含有杂质、气泡的锂带,从而挑选出合格的待辊压锂带。Among them, the material selection step in S100 may specifically include: observing the surface of the lithium ribbon with a microscope or a magnifying glass, and removing lithium ribbons containing impurities and air bubbles, thereby selecting qualified lithium ribbons to be rolled.
在一实施例中,S100中的锂带的厚度范围可以为30-1000μm,即合格的待辊压锂带的厚度范围可以为30-1000μm。In an embodiment, the thickness range of the lithium ribbon in S100 may be 30-1000 μm, that is, the qualified lithium ribbon to be rolled may have a thickness range of 30-1000 μm.
步骤S200可使锂带整体的硬度达到所需的软硬度,并且能够待辊压锂带在辊压前被氧化,使其能够较长时间保存。在一实施例中,可将合格的待滚压辊压锂带置于干燥房内的钝化箱内进行钝化处理。钝化时间优选时间是5-8h,钝化时间较短,辊压后的锂带表面容易出现氧化现象,而钝化时间较长,则可能影响设备的产能。Step S200 can make the overall hardness of the lithium ribbon reach the required hardness, and the lithium ribbon to be rolled can be oxidized before rolling, so that it can be stored for a long time. In one embodiment, the qualified roll-pressed lithium strip to be rolled can be placed in a passivation box in a drying room for passivation treatment. The preferred passivation time is 5-8 hours. If the passivation time is short, the surface of the lithium strip after rolling is prone to oxidation, and if the passivation time is long, the production capacity of the equipment may be affected.
在S300中,第一基材和第二基材可以为高分子膜片、金属膜片以及无机材料膜片中的一种或两种组合。在一实施例中,第一基材和第二基材的厚度可以在1-3000μm之间。第一基材和第二基材可分别采用特氟龙、聚乙烯、聚丙烯、聚氨酯、聚四氟乙烯、聚芳砜、聚对苯二甲酸乙二醇酯、丙烯腈-丁二烯-苯乙烯共聚物、聚酰亚胺、聚醚砜、铜箔、铝箔、无纺布、格拉辛纸或纤维纸张中的一种或多种的组合制成。并且优选丙烯腈-丁二烯-苯乙烯共聚物、聚酰亚胺、聚对苯二甲酸乙二醇酯,其材料具有较大的拉伸强度和较好的弹性变形,对于待辊压锂带能够起到较好的缓冲和保护作用。In S300, the first substrate and the second substrate may be one or a combination of polymer membranes, metal membranes and inorganic material membranes. In one embodiment, the thickness of the first substrate and the second substrate may be between 1-3000 μm. The first base material and the second base material can respectively use Teflon, polyethylene, polypropylene, polyurethane, polytetrafluoroethylene, polyaryl sulfone, polyethylene terephthalate, acrylonitrile-butadiene- Made of one or more combinations of styrene copolymer, polyimide, polyethersulfone, copper foil, aluminum foil, non-woven fabric, glassine paper or fiber paper. And preferably acrylonitrile-butadiene-styrene copolymer, polyimide, polyethylene terephthalate, its material has larger tensile strength and better elastic deformation, for the lithium to be rolled The belt can play a better buffer and protection role.
在S300中,分别对第一基材和第二基材上与待辊压的锂带接触的表面进行表面处理具体包括:In S300, performing surface treatment on the surfaces of the first substrate and the second substrate in contact with the lithium strip to be rolled specifically includes:
分别对第一基材和第二基材上与待辊压的锂带接触的表面涂布十八烷、十六烷、环己烷、煤油、二甲基硅油、食用油、碳酸二甲酯、三氟丙基甲基环三硅氧烷、二氯乙烷、六甲基二硅氧烷、环五聚二甲基硅氧烷等材料的一种或多种组合,使得第一基材上与待辊压的锂带接触的表面的粗糙度小于第二基材上与待辊压的锂带接触的表面的粗糙度,从而使得第一基材与待辊压的锂带之间的吸附力大于第二基材与待辊压的锂带之间的吸附力。这样,在S500中剥离第二基材过程中,第一基材可以与锂带贴附,而第二基材可以从锂带剥离而不粘锂带。其中,优选的材料为二甲基硅油,环五聚二甲基硅氧烷,其材料在第一基材和第二基材表面能够形成致密的分离层,保证压延锂带能够较好剥离,同时该材料在基材表面可以形成不同表面附着力。Coating octadecane, hexadecane, cyclohexane, kerosene, simethicone, edible oil, dimethyl carbonate on the surface of the first substrate and the second substrate in contact with the lithium strip to be rolled , trifluoropropylmethylcyclotrisiloxane, dichloroethane, hexamethyldisiloxane, cyclopentasiloxane and other materials, so that the first substrate The roughness of the surface in contact with the lithium ribbon to be rolled is smaller than the roughness of the surface in contact with the lithium ribbon to be rolled on the second substrate, so that the distance between the first substrate and the lithium ribbon to be rolled is The adsorption force is greater than the adsorption force between the second substrate and the lithium ribbon to be rolled. In this way, during the process of peeling off the second substrate in S500, the first substrate can be attached to the lithium tape, and the second substrate can be peeled off from the lithium tape without sticking to the lithium tape. Among them, the preferred material is simethicone oil and cyclopentasiloxane, which can form a dense separation layer on the surface of the first substrate and the second substrate to ensure that the calendered lithium strip can be peeled off better. At the same time, the material can form different surface adhesion on the surface of the substrate.
在进行S400之前,可预先调节辊压装置的加热温度、压力、间隙和速度等运动参数;Before performing S400, the motion parameters such as heating temperature, pressure, gap and speed of the rolling device can be adjusted in advance;
加热温度范围小于120℃,加热温度过高则容易导致第一基材和第二基材产生变形,进而导致第一基材和第二基材在辊压过程中出现打皱和破损。并且,温度不宜低于85℃,若加热温度过低,则待辊压锂带可能不能产生较好的延展,达不到预期的厚度要求。The heating temperature range is less than 120° C., and if the heating temperature is too high, the deformation of the first base material and the second base material is likely to occur, which further leads to wrinkling and damage of the first base material and the second base material during the rolling process. Moreover, the temperature should not be lower than 85°C. If the heating temperature is too low, the lithium strip to be rolled may not be able to produce good extension and fail to meet the expected thickness requirements.
可按照所需厚度的锂带的厚度调节工作辊的压力、速度及间隙。其中,工作辊的压力可以在0.2~1.5MPa之间调节,工作辊的压力优选范围为0.4-1.0MPa,工作辊压力过大,容易导致第一基材和第二基材产生压碎,进而导致待辊压锂带在辊压过程中出现着火风险;而如果工作辊压力过小,则待辊压锂带在辊压过程中可能达不到预期的厚度要求。工作辊的速度可在0.001-60m/min之间调节,优选工作辊速度为1-30m/min,工作辊速度过快,会导致待辊压锂带在辊压过程中出现达不到预期的厚度要求;工作辊速度过慢,则又会导致待辊压锂带在辊压过程中出现达不到产能要求。工作辊之间的间隙可在0-5mm之间调节。其中,优选工作辊间隙为0.01-0.5mm,工作辊间隙过小,容易导致所述第一基材和所述第二基材在辊压过程中被压碎,进而导致所述待辊压锂带在辊压过程中出现着火风险;工作辊间隙过大,所述的待辊压锂带在辊压过程中达不到预期的厚度要求。The pressure, speed and gap of the working rolls can be adjusted according to the thickness of the lithium strip required. Wherein, the pressure of the work roll can be adjusted between 0.2~1.5MPa, the pressure of the work roll is preferably in the range of 0.4-1.0MPa, the pressure of the work roll is too large, it is easy to cause the first base material and the second base material to be crushed, and then As a result, there is a fire risk during the rolling process of the lithium strip to be rolled; and if the pressure of the working roll is too small, the lithium strip to be rolled may not meet the expected thickness requirements during the rolling process. The speed of the work roll can be adjusted between 0.001-60m/min, preferably the work roll speed is 1-30m/min, if the work roll speed is too fast, it will lead to unexpected failures in the rolling process of the lithium strip to be rolled. Thickness requirements; if the working roll speed is too slow, it will cause the lithium strip to be rolled to fail to meet the production capacity requirements during the rolling process. The gap between the work rolls can be adjusted between 0-5mm. Among them, the preferred work roll gap is 0.01-0.5 mm, if the work roll gap is too small, it is easy to cause the first base material and the second base material to be crushed during the rolling process, thereby causing the lithium to be rolled There is a fire risk during the rolling process of the belt; the working roll gap is too large, and the lithium belt to be rolled cannot meet the expected thickness requirement during the rolling process.
在实际生产过程中,两个工作辊可以等速辊压,也可以差速辊压。In the actual production process, the two working rolls can be rolled at a constant speed or at a differential speed.
当两个工作辊采用等速辊压时,两个工作辊的速度相同,可以为0.001-60m/min,优选为0.1-30m/min。When the two work rolls adopt constant speed rolling, the speed of the two work rolls is the same, which can be 0.001-60m/min, preferably 0.1-30m/min.
当两个工作辊采用差速辊压时,两个工作辊中速度慢的工作辊的速度与速度快的工作辊的速度比在0.3%-100%之间,优选速度比在5%-30%之间,两工作辊的速度比如果过小,则可能导致待辊压锂带在辊压过程中出现不连续外观;而两工作辊的速度比如果过大,则又可能导致待辊压锂带在辊压过程中达不到预期的厚度要求。通过两个辊压辊之间不同速度的匹配,可以确保锂带入料时的吃锂量不会随着速度提升而增多,同时可以确保生产效率。When the two work rolls adopt differential speed rolling, the speed ratio of the slow work roll and the fast work roll of the two work rolls is between 0.3%-100%, and the preferred speed ratio is 5%-30 %, if the speed ratio of the two working rolls is too small, it may cause discontinuous appearance of the lithium strip to be rolled during the rolling process; The lithium ribbon cannot meet the expected thickness requirements during the rolling process. Through the matching of different speeds between the two rollers, it can be ensured that the amount of lithium consumed when the lithium belt is fed will not increase with the increase of the speed, and the production efficiency can be ensured at the same time.
S600的作用在于,可在将第二基材剥离后锂带外露的表面上形成钝化膜,如此,压延后的锂带在剥离掉第二基材后可以快速钝化,从而防止锂带与空气反应。在一实施例中,S600中的钝化时间可以为5-180s。The role of S600 is to form a passivation film on the exposed surface of the lithium ribbon after the second substrate is peeled off. In this way, the rolled lithium ribbon can be quickly passivated after the second substrate is peeled off, thereby preventing the lithium ribbon from contacting with the lithium ribbon. air reaction. In an embodiment, the passivation time in S600 may be 5-180s.
在一实施例中,所有步骤可在环境温度为10-35℃,湿度为0-20%的条件下进行,以便于对锂带进行辊压操作。In one embodiment, all the steps can be carried out under the condition of ambient temperature of 10-35° C. and humidity of 0-20%, so as to facilitate the rolling operation of the lithium ribbon.
通过上述锂带生产方法可生产出不粘辊、不断带的锂带,锂带的厚度范围可在1-20μm之间,适用于多种超薄锂电池的厚度,从而满足电池企业的需求;而且生产过程对环境污染较小,不存在安全隐患。Through the above-mentioned lithium ribbon production method, non-stick rollers and continuous ribbons can be produced. The thickness range of the lithium ribbon can be between 1-20 μm, which is suitable for the thickness of various ultra-thin lithium batteries, so as to meet the needs of battery companies; Moreover, the production process has less environmental pollution, and there is no potential safety hazard.
下面以具体的例子说明锂带生产方法。The following is a specific example to illustrate the lithium strip production method.
例3Example 3
利用低倍显微镜对来料45μm厚的锂带观察,剔除表面含有杂质的部位,之后把合格的待辊压锂带置于环境温度30℃,湿度10%的环境下进行钝化处理,钝化时间8h。通过钝化处理可以使锂带达到统一的软硬度。准备好长500mm、宽为75mm的第一基材和第二基材,并对第一基材和第二基材表面涂二甲基硅油。其中,第一基材的材质为聚乙烯,第二基材的材质为格拉辛纸,对工作辊进行加热,使工作辊的温度达到80℃,将第一工作辊的速度调为3m/min,将第二工作辊的速度调为30m/min,两个工作辊之间的间隙调节为5μm,气压控制为0.6MPa。将长32mm、宽70mm钝化好的锂带置于第一基材和第二基材之间并送入到轧机辊间完成轧制过程,可得到5μm的锂带,第一基材与锂带之间的附着力为0.12N,第二基材与锂带之间的附着力为0.038N。Use a low-power microscope to observe the incoming 45μm thick lithium strip, remove the parts containing impurities on the surface, and then place the qualified lithium strip to be rolled in an environment with an ambient temperature of 30°C and a humidity of 10% for passivation treatment. Time 8h. Through passivation treatment, the lithium ribbon can achieve uniform softness and hardness. Prepare a first base material and a second base material with a length of 500 mm and a width of 75 mm, and coat the surfaces of the first base material and the second base material with simethicone oil. Wherein, the material of the first base material is polyethylene, the material of the second base material is glassine paper, the work roll is heated to make the temperature of the work roll reach 80°C, and the speed of the first work roll is adjusted to 3m/min , adjust the speed of the second work roll to 30m/min, adjust the gap between the two work rolls to 5μm, and control the air pressure to 0.6MPa. Place the passivated lithium strip with a length of 32mm and a width of 70mm between the first substrate and the second substrate and send it to the roller of the rolling mill to complete the rolling process, and a lithium strip of 5 μm can be obtained. The first substrate and the lithium The adhesion between the ribbons was 0.12N, and the adhesion between the second substrate and the lithium ribbon was 0.038N.
例4Example 4
利用低倍显微镜对来料100μm厚的锂带观察,剔除表面含有杂质的部位,之后把合格的锂带置于环境温度25℃,湿度2%的环境下进行钝化处理,钝化时间4h。通过钝化处理可以使锂带达到统一的软硬度。准备好长500mm、宽为75mm的两片聚酰亚胺高分子材料制成的第一基材和第二基材,并对第一基材和第二基材表面涂环己烷。对工作辊进行加热,使工作辊的温度达到80℃,将第一工作辊的速度调为3m/min,将第二工作辊的速度调为3m/min,两个工作辊之间的间隙调节为3μm,气压控制为0.65MPa。将长为32mm、宽为70mm钝化好的锂带置于第一基材和第二基材之间并送入到轧机辊间完成轧制过程,可得到3μm的锂带,第一基材与锂带之间的附着力为0.08N,第二基材与锂带之间的附着力为0.051N。Use a low-power microscope to observe the 100 μm thick lithium ribbon of the incoming material, remove the parts containing impurities on the surface, and then place the qualified lithium ribbon in an environment with an ambient temperature of 25°C and a humidity of 2% for passivation treatment, and the passivation time is 4h. Through passivation treatment, the lithium ribbon can achieve uniform softness and hardness. Prepare the first base material and the second base material made of two polyimide polymer materials with a length of 500 mm and a width of 75 mm, and coat the surfaces of the first base material and the second base material with cyclohexane. Heat the work rolls so that the temperature of the work rolls reaches 80°C, adjust the speed of the first work roll to 3m/min, adjust the speed of the second work roll to 3m/min, and adjust the gap between the two work rolls 3μm, air pressure control is 0.65MPa. A passivated lithium strip with a length of 32mm and a width of 70mm is placed between the first substrate and the second substrate and sent to the rolling mill to complete the rolling process, and a lithium strip of 3 μm can be obtained. The first substrate The adhesion to the lithium ribbon is 0.08N, and the adhesion between the second substrate and the lithium ribbon is 0.051N.
例5Example 5
利用低倍显微镜对来料45μm厚的锂带观察,剔除表面含有杂质的部位,之后把合格的待辊压锂带置于环境温度30℃,湿度10%的环境下进行钝化处理,钝化时间8h。通过钝化处理可以使锂带达到统一的软硬度。准备好长500mm、宽为75mm的第一基材和第二基材,并在第一基材与第二基材的表面涂覆表面材料。其中,第一基材的材质为丙烯腈-丁二烯-苯乙烯共聚物,所涂覆的表面材料为二甲基硅油;第二基材的材质为聚对苯二甲酸乙二醇酯,所涂覆的表面材料为丙烯酸聚硅氧烷。对工作辊进行加热,使工作辊的温度达到85℃,将第一工作辊的速度调为5m/min,将第二工作辊的速度调为5m/min,两个工作辊之间的间隙调节为10μm,气压控制为0.6MPa。将长32mm、宽70mm钝化好的锂带置于第一基材和第二基材之间并送入到轧机辊间完成轧制过程,可得到10μm的锂带,第一基材与锂带之间的附着力为0.15N,第二基材与锂带之间的附着力为0.045N。Use a low-power microscope to observe the incoming 45μm thick lithium strip, remove the parts containing impurities on the surface, and then place the qualified lithium strip to be rolled in an environment with an ambient temperature of 30°C and a humidity of 10% for passivation treatment. Time 8h. Through passivation treatment, the lithium ribbon can achieve uniform softness and hardness. Prepare a first base material and a second base material with a length of 500 mm and a width of 75 mm, and coat surface materials on the surfaces of the first base material and the second base material. Wherein, the material of the first substrate is acrylonitrile-butadiene-styrene copolymer, and the coated surface material is dimethyl silicone oil; the material of the second substrate is polyethylene terephthalate, The surface material applied is acrylic polysiloxane. Heat the work rolls so that the temperature of the work rolls reaches 85°C, adjust the speed of the first work roll to 5m/min, adjust the speed of the second work roll to 5m/min, adjust the gap between the two work rolls 10μm, air pressure control is 0.6MPa. Place the passivated lithium strip with a length of 32mm and a width of 70mm between the first substrate and the second substrate and send it to the roller of the rolling mill to complete the rolling process, and a 10μm lithium strip can be obtained. The first substrate and the lithium The adhesion between the ribbons was 0.15N, and the adhesion between the second substrate and the lithium ribbon was 0.045N.
例6Example 6
利用低倍显微镜对来料250μm厚的锂带观察,剔除表面含有杂质的部位,之后把合格的锂带置于环境温度27℃,湿度1%的环境下进行钝化处理,钝化时间4h。通过钝化处理可以使锂带达到统一的软硬度。准备好长500mm、宽为75mm的两片格拉辛纸制成的第一基材和第二基材,并对第一基材和第二基材表面涂六甲基二硅氧烷。对工作辊进行加热,使工作辊的温度达到35℃,将慢速工作辊的速度调为10m/min,并将快速工作辊的速度调为10m/min,将两个工作辊之间的间隙调节为20μm,气压控制为0.45MPa。将长为32mm、宽为70mm钝化好的锂带置于第一基材和第二基材之间并送入到工作辊间完成轧制过程,可得到20μm的锂带,第一基材与锂带之间的附着力为0.07N,第二基材与锂带之间的附着力为0.055N。Use a low-power microscope to observe the incoming 250μm thick lithium ribbon, remove the parts containing impurities on the surface, and then place the qualified lithium ribbon in an environment with an ambient temperature of 27°C and a humidity of 1% for passivation treatment, and the passivation time is 4h. Through passivation treatment, the lithium ribbon can achieve uniform softness and hardness. Prepare the first substrate and the second substrate made of two pieces of glassine paper with a length of 500 mm and a width of 75 mm, and coat the surfaces of the first substrate and the second substrate with hexamethyldisiloxane. Heat the work rolls so that the temperature of the work rolls reaches 35°C, adjust the speed of the slow work rolls to 10m/min, and adjust the speed of the fast work rolls to 10m/min, adjust the gap between the two work rolls The adjustment is 20μm, and the air pressure is controlled at 0.45MPa. Place the passivated lithium strip with a length of 32mm and a width of 70mm between the first substrate and the second substrate and send it to the work roll to complete the rolling process, and a 20μm lithium strip can be obtained. The first substrate The adhesion between the second substrate and the lithium tape is 0.07N, and the adhesion between the second substrate and the lithium tape is 0.055N.
例7Example 7
利用低倍显微镜对来料250μm厚的锂带观察,剔除表面含有杂质的部位,之后把合格的锂带置于环境温度27℃,湿度1%的环境下进行钝化处理,钝化时间4h。通过钝化处理可以使锂带达到统一的软硬度。准备好长500mm、宽为75mm的两片聚对苯二甲酸乙二醇酯制成的第一基材和第二基材,并对第一基材表面涂覆二甲基硅油,对第二基材表面涂十八烷。对工作辊进行加热,使工作辊的温度达到48℃,将慢速工作辊的速度调为1.5m/min,并将快速工作辊的速度调为20m/min,将两个工作辊之间的间隙调节为15μm,气压控制为0.45MPa。将长为32mm、宽为70mm钝化好的锂带置于第一基材和第二基材之间并送入到工作辊间完成轧制过程,可得到15μm的锂带,第一基材与锂带之间的附着力为0.085N,第二基材与锂带之间的附着力为0.032N。Use a low-power microscope to observe the incoming 250μm thick lithium ribbon, remove the parts containing impurities on the surface, and then place the qualified lithium ribbon in an environment with an ambient temperature of 27°C and a humidity of 1% for passivation treatment, and the passivation time is 4h. Through passivation treatment, the lithium ribbon can achieve uniform softness and hardness. Prepare the first base material and the second base material made of two polyethylene terephthalates with a length of 500 mm and a width of 75 mm, and coat the surface of the first base material with simethicone, and the second base material The substrate surface is coated with octadecane. Heat the work rolls so that the temperature of the work rolls reaches 48°C, adjust the speed of the slow work rolls to 1.5m/min, and adjust the speed of the fast work rolls to 20m/min, and adjust the speed between the two work rolls The gap is adjusted to 15μm, and the air pressure is controlled to 0.45MPa. Put the passivated lithium strip with a length of 32mm and a width of 70mm between the first substrate and the second substrate and send it to the work roll to complete the rolling process, and a lithium strip of 15 μm can be obtained. The first substrate The adhesion between the second substrate and the lithium tape is 0.085N, and the adhesion between the second substrate and the lithium tape is 0.032N.
例8Example 8
利用低倍显微镜对来料100μm厚的锂带观察,剔除表面含有杂质的部位,之后把合格的锂带置于环境温度25℃,湿度2%的环境下进行钝化处理,钝化时间4h。通过钝化处理可以使锂带达到统一的软硬度。准备好长500mm、宽为75mm的第一基材和第二基材,并在第一基材与第二基材的表面涂覆表面材料。其中,第一基材的材质为聚氨酯,所涂覆的表面材料为十六烷;第二基材的材质为聚醚砜,所涂覆的表面材料为环五聚二甲基硅氧烷。对工作辊进行加热,使工作辊的温度达到60℃,将慢速工作辊的速度调为3m/min,并将快速工作辊的速度调为30m/min,将两个工作辊之间的间隙调节为15μm,气压控制为0.2MPa。将长为32mm、宽为70mm钝化好的锂带置于第一基材和第二基材之间并送入到工作辊间完成轧制过程,可得到15μm的锂带,第一基材与锂带之间的附着力为0.09N,第二基材与锂带之间的附着力为0.043N。Use a low-power microscope to observe the 100 μm thick lithium ribbon of the incoming material, remove the parts containing impurities on the surface, and then place the qualified lithium ribbon in an environment with an ambient temperature of 25°C and a humidity of 2% for passivation treatment, and the passivation time is 4h. Through passivation treatment, the lithium ribbon can achieve uniform softness and hardness. Prepare a first base material and a second base material with a length of 500 mm and a width of 75 mm, and coat surface materials on the surfaces of the first base material and the second base material. Wherein, the material of the first substrate is polyurethane, and the coated surface material is hexadecane; the material of the second substrate is polyethersulfone, and the coated surface material is cyclopentasiloxane. Heat the work rolls so that the temperature of the work rolls reaches 60°C, adjust the speed of the slow work rolls to 3m/min, and adjust the speed of the fast work rolls to 30m/min, adjust the gap between the two work rolls The adjustment is 15μm, and the air pressure is controlled at 0.2MPa. Put the passivated lithium strip with a length of 32mm and a width of 70mm between the first substrate and the second substrate and send it to the work roll to complete the rolling process, and a lithium strip of 15 μm can be obtained. The first substrate The adhesion to the lithium ribbon is 0.09N, and the adhesion between the second substrate and the lithium ribbon is 0.043N.
例9Example 9
利用低倍显微镜对来料100μm厚的锂带观察,剔除表面含有杂质的部位,之后把合格的锂带置于环境温度25℃,湿度2%的环境下进行钝化处理,钝化时间4h。通过钝化处理可以使锂带达到统一的软硬度。准备好长500mm、宽为75mm的第一基材和第二基材,并在第一基材与第二基材的表面涂覆表面材料。其中,第一基材的材质为聚对苯二甲酸乙二醇酯,所涂覆的表面材料为十六烷;第二基材的材质为格拉辛纸,所涂覆的表面材料为二甲基硅油。对工作辊进行加热,使工作辊的温度达到90℃,将慢速工作辊的速度调为15m/min,并将快速工作辊的速度调为60m/min,将两个工作辊之间的间隙调节为15μm,气压控制为0.8MPa。将长为32mm、宽为70mm钝化好的锂带置于第一基材和第二基材之间并送入到工作辊间完成轧制过程,可得到15μm的锂带,第一基材与锂带之间的附着力为0.093N,第二基材与锂带之间的附着力为0.042N。Use a low-power microscope to observe the 100 μm thick lithium ribbon of the incoming material, remove the parts containing impurities on the surface, and then place the qualified lithium ribbon in an environment with an ambient temperature of 25°C and a humidity of 2% for passivation treatment, and the passivation time is 4h. Through passivation treatment, the lithium ribbon can achieve uniform softness and hardness. Prepare a first base material and a second base material with a length of 500 mm and a width of 75 mm, and coat surface materials on the surfaces of the first base material and the second base material. Wherein, the material of the first substrate is polyethylene terephthalate, and the coated surface material is hexadecane; the material of the second substrate is glassine paper, and the coated surface material is dimethyl base silicone oil. Heat the work rolls so that the temperature of the work rolls reaches 90°C, adjust the speed of the slow work rolls to 15m/min, and adjust the speed of the fast work rolls to 60m/min, adjust the gap between the two work rolls The adjustment is 15μm, and the air pressure is controlled at 0.8MPa. Put the passivated lithium strip with a length of 32mm and a width of 70mm between the first substrate and the second substrate and send it to the work roll to complete the rolling process, and a lithium strip of 15 μm can be obtained. The first substrate The adhesive force between the second substrate and the lithium ribbon is 0.093N, and the adhesive force between the second substrate and the lithium ribbon is 0.042N.
例10Example 10
利用低倍显微镜对来料250μm厚的锂带观察,剔除表面含有杂质的部位,之后把合格的锂带置于环境温度27℃,湿度1%的环境下进行钝化处理,钝化时间4h。通过钝化处理可以使锂带达到统一的软硬度。准备好长500mm、宽为75mm的第一基材和第二基材,并在第一基材与第二基材的表面涂覆表面材料。其中,第一基材的材质为格拉辛纸,所涂覆的表面材料为二甲基硅油;第二基材的材质为聚对苯二甲酸乙二醇酯,所涂覆的表面材料为丙烯酸聚硅氧烷。对工作辊进行加热,使工作辊的温度达到100℃,将慢速工作辊的速度调为0.001m/min,并将快速工作辊的速度调为3m/min,将两个工作辊之间的间隙调节为10μm,气压控制为1.0MPa。将长为32mm、宽为70mm钝化好的锂带置于第一基材和第二基材之间并送入到工作辊间完成轧制过程,可得到10μm的锂带,第一基材与锂带之间的附着力为0.082N,第二基材与锂带之间的附着力为0.063N。Use a low-power microscope to observe the incoming 250μm thick lithium ribbon, remove the parts containing impurities on the surface, and then place the qualified lithium ribbon in an environment with an ambient temperature of 27°C and a humidity of 1% for passivation treatment, and the passivation time is 4h. Through passivation treatment, the lithium ribbon can achieve uniform softness and hardness. Prepare a first base material and a second base material with a length of 500 mm and a width of 75 mm, and coat surface materials on the surfaces of the first base material and the second base material. Among them, the material of the first substrate is glassine paper, and the surface material coated is simethicone; the material of the second substrate is polyethylene terephthalate, and the surface material coated is acrylic acid polysiloxane. Heat the work rolls so that the temperature of the work rolls reaches 100°C, adjust the speed of the slow work rolls to 0.001m/min, and adjust the speed of the fast work rolls to 3m/min, and adjust the speed between the two work rolls The gap is adjusted to 10 μm, and the air pressure is controlled to 1.0 MPa. Place the passivated lithium strip with a length of 32mm and a width of 70mm between the first substrate and the second substrate and send it to the work roll to complete the rolling process, and a 10μm lithium strip can be obtained. The first substrate The adhesion to the lithium ribbon is 0.082N, and the adhesion between the second substrate and the lithium ribbon is 0.063N.
例11Example 11
利用低倍显微镜对来料100μm厚的锂带观察,剔除表面含有杂质的部位,之后把合格的锂带置于环境温度25℃,湿度2%的环境下进行钝化处理,钝化时间4h。通过钝化处理可以使锂带达到统一的软硬度。准备好长500mm、宽为75mm的第一基材和第二基材,并在第一基材与第二基材的表面涂覆表面材料。其中,第一基材的材质为聚酰亚胺,所涂覆的表面材料为环己烷;第二基材的材质为聚对苯二甲酸乙二醇酯,所涂覆的表面材料为六甲基二硅氧烷。对工作辊进行加热,使工作辊的温度达到110℃,将第一工作辊的速度调为0.01m/min,将第二工作辊的速度调为5m/min,两个工作辊之间的间隙调节为7μm,气压控制为1.5MPa。将长为32mm、宽为70mm钝化好的锂带置于第一基材和第二基材之间并送入到轧机辊间完成轧制过程,可得到7μm的锂带,第一基材与锂带之间的附着力为0.11N,第二基材与锂带之间的附着力为0.071N。Use a low-power microscope to observe the 100 μm thick lithium ribbon of the incoming material, remove the parts containing impurities on the surface, and then place the qualified lithium ribbon in an environment with an ambient temperature of 25°C and a humidity of 2% for passivation treatment, and the passivation time is 4h. Through passivation treatment, the lithium ribbon can achieve uniform softness and hardness. Prepare a first base material and a second base material with a length of 500 mm and a width of 75 mm, and coat surface materials on the surfaces of the first base material and the second base material. Wherein, the material of the first substrate is polyimide, and the coated surface material is cyclohexane; the material of the second substrate is polyethylene terephthalate, and the coated surface material is six Methyldisiloxane. Heat the work rolls so that the temperature of the work rolls reaches 110°C, adjust the speed of the first work roll to 0.01m/min, adjust the speed of the second work roll to 5m/min, the gap between the two work rolls The adjustment is 7μm, and the air pressure is controlled at 1.5MPa. Place the passivated lithium strip with a length of 32mm and a width of 70mm between the first substrate and the second substrate and send it to the roller of the rolling mill to complete the rolling process, and a lithium strip of 7 μm can be obtained. The first substrate The adhesion to the lithium ribbon is 0.11N, and the adhesion between the second substrate and the lithium ribbon is 0.071N.
在上述实施例中,锂带可以为金属锂带或金属锂合金带。In the above embodiments, the lithium ribbon may be a lithium metal ribbon or a lithium metal alloy ribbon.
例3-11所制成的锂带厚度均在20μm以内,并且,第一基材与第二基材之间的附着力普遍存在1-3倍左右的差距,第二基材的剥离过程将会非常顺畅。The thickness of the lithium strips made in Example 3-11 is all within 20 μm, and there is generally a gap of about 1-3 times in the adhesion between the first substrate and the second substrate, and the peeling process of the second substrate will will be very smooth.
综上所述,本实用新型实施例中的锂带生产设备100和锂带生产方法可具有下列有益效果:In summary, the lithium strip production equipment 100 and the lithium strip production method in the embodiment of the present invention can have the following beneficial effects:
1)本实用新型实施例中的锂带生产设备和方法可以根据工艺要求选择合适的第一基材及第二基材,能够实现1-20μm锂带的连续生产,不出现粘辊、断带的现象、操作方便、简单、实用性广;1) The lithium strip production equipment and method in the embodiment of the present utility model can select a suitable first substrate and a second substrate according to the process requirements, and can realize continuous production of 1-20 μm lithium strip without sticking rolls and broken strips phenomenon, convenient operation, simple and wide practicability;
2)本实用新型实施例中的锂带生产方法对第一基材、第二基材表面进行表面处理如涂布十八烷等,可使第一基材和第二基材的表面在辊压过程中实现不同的润滑效果,同时可确保辊压出的锂带能够很好地与第二基材剥离并确保辊压出的锂带与第一基材贴附;2) The lithium strip production method in the embodiment of the utility model carries out surface treatment such as coating octadecane etc. to the surface of the first base material and the second base material, so that the surface of the first base material and the second base material can be rolled Different lubricating effects can be achieved during the pressing process, and at the same time, it can ensure that the rolled out lithium strip can be well peeled off from the second substrate and ensure that the rolled out lithium strip is attached to the first substrate;
3)本实用新型实施例中的锂带生产方法将辊压工艺和对第一基材、第二基材表面进行表面处理如涂布十八烷等即润滑工艺融为一体,可将来料较厚的锂带与第一基材、第二基材一起辊压,之后对第二基材剥离后锂带外露的表面上进行钝化处理,以在锂带表面形成一层钝化膜,防止锂带与空气发生反应,可以实现压延后的锂带直接在空气中收卷;3) The lithium strip production method in the embodiment of the present invention integrates the rolling process and the surface treatment of the first base material and the second base material surface, such as coating octadecane, that is, the lubrication process, so that the material can be compared The thick lithium strip is rolled together with the first substrate and the second substrate, and then passivation treatment is performed on the exposed surface of the lithium strip after the second substrate is peeled off, so as to form a passivation film on the surface of the lithium strip to prevent The lithium ribbon reacts with the air, and the rolled lithium ribbon can be directly wound in the air;
3)本实用新型实施例中的锂带生产方法通过调节两个工作辊的速度,使得两个工作辊之间实现不同速度的匹配,一侧的基材如第一基材或第二基材入料较慢,可有效地降低基材的使用成本;通过两个工作辊之间不同速度的匹配,可以确保锂带入料时的吃锂量不会随着速度提升而增多,同时可以确保生产效率。3) The lithium strip production method in the embodiment of the utility model adjusts the speed of the two work rolls, so that the matching of different speeds is realized between the two work rolls, and the base material on one side is such as the first base material or the second base material Feeding is slow, which can effectively reduce the use cost of the substrate; through the matching of different speeds between the two work rolls, it can be ensured that the amount of lithium consumed by the lithium belt will not increase with the increase in speed, and at the same time it can be ensured Productivity.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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