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CN204553260U - A kind of bidirection air intake multistage centrifugal compressor - Google Patents

A kind of bidirection air intake multistage centrifugal compressor Download PDF

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CN204553260U
CN204553260U CN201420659897.4U CN201420659897U CN204553260U CN 204553260 U CN204553260 U CN 204553260U CN 201420659897 U CN201420659897 U CN 201420659897U CN 204553260 U CN204553260 U CN 204553260U
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diffuser
impeller
centrifugal compressor
impellers
air intake
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石雪松
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SHENYANG SITE MACHINERY MANUFACTURING Co Ltd
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SHENYANG SITE MACHINERY MANUFACTURING Co Ltd
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Abstract

一种双向进气多级离心压缩机,它主要包括有:主轴、叶轮、隔套、推力盘、平衡盘、膜片联轴器、扩压器、回流器、弯道、进出口蜗室、密封、轴承组部件、壳体等,其特征在于:(1)采用多个串级叶轮,在相邻的两个叶轮之间,后一个叶轮的叶片设置相对于前一个叶轮的叶片偏转一定的角度;(2)叶轮分为两组,两组叶轮反向安装在同一主轴上,当主轴转动时,经过两组叶轮的气流方向相反;(3)扩压器采用无叶扩压器与叶片扩压器的组合,无叶扩压器在前而叶片扩压器在后;(4)采用由内环、外环、侧板和导叶构成的导叶角度可调的进气道;(5)采用隔板两侧带加强筋的进出口蜗室;(6)分体密封总体组装的气封体;(7)采用密封环内壁带有一定锥度的斜面的油封组结构;(8)进气方式采用双两个进气口进气结构;(9)出气方式也采用两个出气口出气结构。

A two-way intake multi-stage centrifugal compressor, which mainly includes: main shaft, impeller, spacer, thrust disc, balance disc, diaphragm coupling, diffuser, reflux device, bend, inlet and outlet volute, Seals, bearing group parts, housings, etc., are characterized in that: (1) multiple cascaded impellers are used, and between two adjacent impellers, the blades of the latter impeller are set to deflect to a certain extent relative to the blades of the previous impeller. angle; (2) The impellers are divided into two groups, and the two sets of impellers are installed on the same main shaft in opposite directions. When the main shaft rotates, the airflow direction of the two sets of impellers is opposite; The combination of diffusers, the vaneless diffuser is in the front and the vane diffuser is in the rear; (4) the inlet channel with adjustable guide vane angle composed of inner ring, outer ring, side plate and guide vane is adopted; ( 5) The inlet and outlet volute chambers with reinforcing ribs on both sides of the partition are adopted; (6) The gas seal body assembled by split seal; (7) The oil seal group structure with a certain tapered slope on the inner wall of the sealing ring is adopted; (8) The air intake mode adopts the air intake structure of two air inlets; (9) the air outlet mode also adopts the air outlet structure of two air outlets.

Description

一种双向进气多级离心压缩机A Bidirectional Inlet Multistage Centrifugal Compressor

技术领域 technical field

本实用新型属于离心压缩机的技术领域,特别涉及到在化工技术领域中双向输送多组分特殊流体的离心压缩机。 The utility model belongs to the technical field of centrifugal compressors, in particular to a centrifugal compressor for bidirectionally transporting multi-component special fluids in the technical field of chemical industry.

背景技术 Background technique

在化工企业中,常有两种以上不同成分的流体进入反应罐中在一定的温度和压力下发生化学反应,温度可由反应罐外壳的热交换器调节,而压力则必须采用压缩机提供。不过,这些流体在进入反应罐之前,虽然需要有一定的压力,但不能事先混合,这样就需要采用多个压缩机来分别对各组分的流体加压,这不但需要增加设备的投资;而且也难做到各组分流体的压力匹配。 In chemical enterprises, two or more fluids with different components often enter the reaction tank to undergo chemical reactions at a certain temperature and pressure. The temperature can be adjusted by the heat exchanger on the outer shell of the reaction tank, while the pressure must be provided by a compressor. However, these fluids need to have a certain pressure before entering the reaction tank, but they cannot be mixed in advance, so that multiple compressors are required to pressurize the fluids of each component respectively, which not only needs to increase the investment of equipment; It is also difficult to match the pressure of each component fluid.

目前大部分石油化工企业所应用的离心压缩机可分为水平剖分式的压缩机、筒式压缩机(即垂直剖分)、轴流式压缩机等几类,这些种类的压缩机输送的气体都是从一端的进口进入压缩机内,通过转子的增压后从另一端的出口输出,进入到用户的工艺管线中,即使有分为两段或三段的压缩机,也是因气体温度过高,使气体通过冷却器达到冷却的作用,再返回到压缩机内,来提高压力。 At present, the centrifugal compressors used by most petrochemical enterprises can be divided into horizontally split compressors, cylindrical compressors (that is, vertically split), and axial flow compressors. These types of compressors deliver The gas enters the compressor from the inlet at one end, and is output from the outlet at the other end after being pressurized by the rotor, and then enters the user's process pipeline. Even if there are two-stage or three-stage compressors, the gas temperature If it is too high, the gas passes through the cooler to achieve cooling, and then returns to the compressor to increase the pressure.

在离心压缩机中,主要的部件是工作轮(叶轮)和与其相配合的扩压器、回流器,气体经过叶轮后会获得很大的动能,为了有效地利用这一部分能量,在叶轮后都装有扩压器。扩压器按其结构分为无叶扩压器和叶片扩压器两种,它们对于改善压缩机的性能有很大的作用。 In a centrifugal compressor, the main components are the working wheel (impeller) and the diffuser and reflux device matched with it. After the gas passes through the impeller, it will obtain a lot of kinetic energy. In order to effectively use this part of energy, after the impeller Equipped with diffuser. Diffusers are divided into vaneless diffusers and vane diffusers according to their structure, which play a great role in improving the performance of compressors.

如何有效地使多级离心压缩机的效率提高,降低制造成本,提供一种在较宽的工作范围内可以稳定驱动的高效压缩机便成为了本技术领域科技人员追求的目标。 How to effectively improve the efficiency of multi-stage centrifugal compressors, reduce manufacturing costs, and provide a high-efficiency compressor that can be stably driven within a wide operating range has become the goal pursued by scientists and technicians in this technical field.

中国专利CN1015489B公开了一种《多级离心压缩机》,其特征在于:压缩机每个叶轮和与之相连接的扩压器组成一级,压缩机至少有四个离心转子和至少四个导叶型扩压器(即叶片扩压器)。所诉的导叶型扩压器中前一个扩压器的导叶前缘半径与转子出口半径之比大于后一个扩压器的相同比值,且后一扩压器离排出侧较所述的前一个扩压器近。除了具有导叶型扩压器的所述的各级外,还至少有一级无导叶扩压器。由于扩压器中的旋转脱硫是在回流发展并形成在扩压器中旋转的回流带时产生的,而导叶型扩压器通过在无导叶扩压器开始出现回流部位的内侧设置导叶前缘,具有防止回流的作用,如此,回流器中一开始出现的回流即被抑制,也就避免了旋转脱硫的发生,从而可以使压缩机达到很高的效率,并可以在较宽的范围中工作。 Chinese patent CN1015489B discloses a "multi-stage centrifugal compressor", which is characterized in that: each impeller of the compressor and the diffuser connected to it form a first stage, and the compressor has at least four centrifugal rotors and at least four guides. Vane diffuser (i.e. vane diffuser). In the guide vane diffuser mentioned above, the ratio of the guide vane leading edge radius of the former diffuser to the rotor outlet radius is greater than the same ratio of the latter diffuser, and the latter diffuser is farther from the discharge side than the stated The previous diffuser is near. In addition to the stages described with vane-type diffusers, there is at least one stage of vaneless diffusers. Since the rotary desulfurization in the diffuser is generated when the backflow develops and forms a backflow zone that rotates in the diffuser, and the guide vane diffuser is installed inside the position where the backflow begins to appear in the vaneless diffuser. The leading edge of the vane has the function of preventing backflow. In this way, the initial backflow in the reflux device is suppressed, and the occurrence of rotary desulfurization is avoided, so that the compressor can achieve high efficiency and can operate in a wide range. work in the range.

中国专利ZL92111548.2公开了一种《离心压缩机》,其特征在于:叶片扩压器的叶片分为两组,第一组叶片具有沿下游方向倾斜而偏离侧板向着芯板延伸的进气边,第二组叶片具有垂直于上述流体方向的进气边,第一组和第二组叶片以混合的方式配置;同时还设置了多个辅助叶片,每个辅助叶片的弦长比每个叶片的弦长短,辅助叶片配置放在径向向内的位置上,其一个表面面对一个叶片;辅助叶片也分为两组,第一组具有沿下游方向倾斜而偏离上述侧板向着上述芯板延伸的进气边;第二组具有垂直于上述流体方向的进气边,该两组叶片也以混合方式配置。上述叶片和辅助叶片涡卷形气流通道的舌部附近是稀疏的;而在上述通道的远离上述舌部的部分是密集的;而舌部的附近是一个包括上述舌部并对应 于不大于整个圆周一般的区域。这种设计进气边的位置更接近叶轮,会尽可能减少或防止产生逆流,从而即使在低的气流速度区间内也能防止喘振。叶片与辅助叶片一起不均匀的配置形成一个稀疏区和一个密集区,也能尽可能减少旋转失速的发生。 Chinese patent ZL92111548.2 discloses a "centrifugal compressor", which is characterized in that: the blades of the vane diffuser are divided into two groups, and the first group of blades has an air inlet that is inclined in the downstream direction and deviates from the side plate and extends toward the core plate side, the second group of blades has an inlet edge perpendicular to the above-mentioned fluid direction, and the first group and the second group of blades are configured in a mixed manner; at the same time, a plurality of auxiliary blades are also provided, and the chord length of each auxiliary blade is larger than that of each The chord length of the blades is short, and the auxiliary blades are arranged in a radially inward position, one surface of which faces one blade; the auxiliary blades are also divided into two groups, the first group has a slope in the downstream direction and deviates from the above-mentioned side plate towards the above-mentioned core The inlet edge of the plate extension; the second group has the inlet edge perpendicular to the above-mentioned flow direction, and the two sets of blades are also configured in a mixed manner. The vicinity of the tongue of the scroll-shaped airflow passage of the above-mentioned blade and the auxiliary vane is sparse; and the part of the above-mentioned passage far away from the above-mentioned tongue is dense; and the vicinity of the tongue is an area that includes the above-mentioned tongue and corresponds to not more than the entire The general area of the circumference. This design places the inlet side closer to the impeller, which minimizes or prevents reverse flow, thereby preventing surge even in the low air velocity range. The non-uniform configuration of the blades together with the auxiliary blades to form a sparse zone and a dense zone also minimizes the occurrence of rotational stall.

中国发明专利申请案CN102434491A公开了一种《离心压缩机》,所述的叶片扩压器的导叶由后缘半径相同而长度不同的长、短导叶组成,在相邻的长导叶之间至少配置一片短导叶,利用短导叶的整流作用,改善压缩机的性能。 Chinese invention patent application CN102434491A discloses a "centrifugal compressor". The guide vanes of the vane diffuser are composed of long and short guide vanes with the same trailing edge radius but different lengths. At least one short guide vane is arranged between them, and the rectification effect of the short guide vane is used to improve the performance of the compressor.

上述诸发明的着眼点都关注在扩压器上,然而,离心压缩机中更为重要的部件还是其工作轮(叶轮),在某种意义上,叶片与扩压器是相互配合的一对矛盾的主体,要提高压缩机的性能,要综合考虑它们的结构和相互关联。除此之外,用同一台压缩机来压缩两种流体,这样就会提高压缩机的整体利用率,式压缩机的效率会更提高一个档次。综上这些正是我们研究工作的着眼点。 The focal points of the above-mentioned inventions all focus on the diffuser. However, the more important part of the centrifugal compressor is its impeller (impeller). In a sense, the blade and the diffuser are a pair of mutual cooperation. The main body of the contradiction, to improve the performance of the compressor, it is necessary to comprehensively consider their structure and interrelationship. In addition, using the same compressor to compress two fluids will increase the overall utilization of the compressor, and the efficiency of the compressor will be improved to a higher level. In summary, these are the focus of our research work.

发明内容 Contents of the invention

本实用新型的目的就是要寻找一种双向进气并在较宽的工作范围内可以稳定驱动的高效多级离心式压缩机。我们从研究气体在叶轮中的流动入手,在有限叶片数时,由于叶片通道中环流运动的影响,在叶轮的出口处存在着一个与周速相反的环流速度(即轴向涡),使得气流的相对速度在出口处朝着反转方向偏转一角度。如果在相邻的两叶片之间,后一个叶轮的叶片设置相对于前一个叶轮的叶片也偏移相应的角度,便可明显地减小轴向涡的存在。相应的改良了对扩压器的设计。为了保证气流在蜗室流道中的均匀流动,我们不仅考虑到了改良径向进口导叶调节器的设计,同时还研究了双向进气的进出口蜗室的结构。 The purpose of the utility model is to find a high-efficiency multi-stage centrifugal compressor with two-way air intake and stable driving within a wide working range. We start by studying the flow of gas in the impeller. When the number of blades is limited, due to the influence of the circulation motion in the blade channel, there is a circulation velocity (ie, axial vortex) at the exit of the impeller that is opposite to the peripheral velocity, making the gas flow The relative velocity of is deflected by an angle towards the reverse direction at the exit. If between two adjacent blades, the blades of the latter impeller are also offset by a corresponding angle relative to the blades of the previous impeller, the existence of the axial vortex can be significantly reduced. Correspondingly, the design of the diffuser has been improved. In order to ensure the uniform flow of air in the volute channel, we not only considered the design of the improved radial inlet guide vane regulator, but also studied the structure of the two-way inlet and outlet volute.

本实用新型提供了一种双向进气多级离心压缩机,它主要包括有:主轴、叶轮、隔套、推力盘、平衡盘、膜片联轴器、扩压器、回流器、弯道、进出口蜗室、密封、轴承组部件、壳体等,其特征在于: The utility model provides a two-way intake multistage centrifugal compressor, which mainly includes: a main shaft, an impeller, a spacer, a thrust disc, a balance disc, a diaphragm coupling, a diffuser, a reflux device, a bend, The inlet and outlet volute chambers, seals, bearing group components, shells, etc., are characterized in that:

(1)采用多个串级叶轮,在相邻的两个叶轮之间,后一个叶轮的叶片设置相对于前一个叶轮的叶片偏转一定的角度; (1) Using multiple cascaded impellers, between two adjacent impellers, the blades of the latter impeller are set to deflect at a certain angle relative to the blades of the previous impeller;

(2)叶轮分为两组,两组叶轮反向安装在同一主轴上,当主轴转动时,经过两组叶轮的气流方向相反; (2) The impellers are divided into two groups, and the two sets of impellers are installed on the same main shaft in opposite directions. When the main shaft rotates, the airflow direction of the two sets of impellers is opposite;

(3)扩压器采用无叶扩压器与与叶片扩压器的组合,无叶扩压器在前而叶片扩压器在后; (3) The diffuser adopts a combination of a vaneless diffuser and a vane diffuser, the vaneless diffuser is in front and the vane diffuser is behind;

(4)采用由内环、外环、侧板和导叶构成的导叶角度可调的进气道; (4) Adopt the inlet channel with adjustable guide vane angle composed of inner ring, outer ring, side plate and guide vane;

(5)采用隔板两侧带加强筋的进出口蜗室; (5) The inlet and outlet volute chambers with reinforcing ribs on both sides of the partition are adopted;

(6)分体密封总体组装的气封体; (6) The air seal body of the overall assembly of the split seal;

(7)采用密封环内壁带有一定锥度的斜面的油封组结构; (7) The oil seal group structure with a certain tapered slope on the inner wall of the sealing ring is adopted;

(8)进气方式采用两个对称设置的进气口进气结构; (8) The air intake method adopts two symmetrical air intake structures;

(9)出气方式也采用两个对称设置的出气口进气结构。 (9) The air outlet method also adopts two symmetrically arranged air outlet inlet structures.

本实用新型的双向进气多级离心压缩机,所说的在叶轮相邻的两个叶轮之间,后一个叶轮的叶片设置相对于前一个叶轮的叶片偏转一定的角度;对于后弯叶片为:5~15度;对于前弯叶片为:5~15度;对于径向叶片为5~30度。 In the two-way intake multi-stage centrifugal compressor of the present utility model, between the two adjacent impellers, the blade of the latter impeller is set to deflect at a certain angle relative to the blade of the previous impeller; : 5 to 15 degrees; for forward curved blades: 5 to 15 degrees; for radial blades: 5 to 30 degrees.

本实用新型的双向进气多级离心压缩机,所说的导叶角度可调的进气道,另加设有导向定位销、改变导叶角度的定位销和导叶旋转中心销。 In the bi-directional air intake multistage centrifugal compressor of the present utility model, the air inlet channel with adjustable guide vane angle is additionally provided with a guide positioning pin, a positioning pin for changing the guide vane angle, and a guide vane rotation center pin.

本实用新型的双向进气多级离心压缩机,所说的采用出口隔板两侧带加 强筋的进出口蜗室是由上下两部分拼接而成,隔板两侧板面上分别设有蜗线型蜗室流道,两侧板面之间分布有加强筋板;隔板上下部之间的中分面上还没有环形加强筋。 In the bidirectional air intake multistage centrifugal compressor of the present utility model, the inlet and outlet volute chambers with reinforcing ribs on both sides of the outlet partition are spliced by upper and lower parts, and the two sides of the partition are respectively equipped with In the volute type volute chamber flow channel, stiffener plates are distributed between the two side plates; there is no annular stiffener on the mid-parting surface between the upper and lower parts of the partition.

本实用新型的双向进气多级离心压缩机,所说的分体密封总体组装,包括上下密封本体,其上密封本体上设计有密封齿和密封腔,并用密封环通过与下密封体上的细牙螺纹的紧密配合将上下密封本体固紧。 The bidirectional air intake multistage centrifugal compressor of the present utility model, said split seal overall assembly, includes the upper and lower sealing body, the upper sealing body is designed with sealing teeth and sealing cavity, and the sealing ring passes through the sealing ring on the lower sealing body. The tight fit of the fine thread secures the upper and lower sealing bodies.

本实用新型的双向进气多级离心压缩机,所说的采用密封环内壁带有一定锥度的斜面的油封组结构,其密封面为位于密封环内壁并带有锥度的斜面,表面上有锯齿状或凹凸状的花纹,其上并设有巴氏合金层。 The bi-directional intake multi-stage centrifugal compressor of the utility model adopts the oil seal group structure with a certain tapered slope on the inner wall of the sealing ring. Shaped or concave-convex patterns, on which there is a Babbitt alloy layer.

本实用新型的双向进气多级离心压缩机,所说的进气方式采用双向进气口进气结构,其压缩机的下机壳带有四个气口,即两个为一组完成一种流体的压缩;而另一组气口同时也能完成一种流体的压缩,两种流体分别装在两个容器之中。 In the bi-directional air intake multi-stage centrifugal compressor of the present utility model, the air intake mode adopts a two-way air intake intake structure, and the lower casing of the compressor has four air ports, that is, two as a group to complete a Compression of fluid; while the other group of gas ports can also complete the compression of one fluid at the same time, and the two fluids are respectively installed in two containers.

本实用新型的双向进气多级离心压缩机,所说的出气方式采用双向出气口出气结构,其压缩机的下机壳带有两个出气口,它们设置在压缩机下机壳的中肩部位。 In the bidirectional air intake multi-stage centrifugal compressor of the utility model, the air outlet method adopts a two-way air outlet outlet structure, and the lower casing of the compressor has two air outlets, which are arranged on the middle shoulder of the lower casing of the compressor. parts.

本实用新型系组合型发明创造,它不仅综合了本公司的多项实用新型专利,还加上设计人对叶轮和扩压器的创新设计,并且采用了双向进、出气口结构的设计,更加适合于中、小型石油化工和化工企业的需求,不仅可使得本双向进气口多级离心压缩机能够在较宽的工作范围内稳定地驱动,而且能够使压缩机更好的适应于各种不同的工作环境和工作介质,受到用户的一致好评,得到广大用户的欢迎。 The utility model is a combined invention and creation, which not only synthesizes a number of utility model patents of the company, but also adds the designer's innovative design of the impeller and diffuser, and adopts the design of the two-way air inlet and outlet structure, which is more It is suitable for the needs of medium and small petrochemical and chemical enterprises. It not only enables the multi-stage centrifugal compressor with two-way air inlet to be stably driven within a wide working range, but also enables the compressor to better adapt to various Different working environments and working media are well received by users and welcomed by the majority of users.

附图说明 Description of drawings

图1是本实用新型的双向进气多级离心式压缩机的整体剖面图;图2是导叶角度可调的进气道的主视图;图3和图4分别是出口隔板两侧带加强筋的进出口蜗室两侧面的结构示意图;图5是分体密封总体组装的气封体的主视图;图6是油封组结构的结构示意图;图7是双向进气多级离心压缩机的外观示意图。 Fig. 1 is the overall sectional view of the two-way intake multi-stage centrifugal compressor of the present invention; Fig. 2 is the front view of the inlet duct with adjustable guide vane angle; Schematic diagram of the structure of the two sides of the inlet and outlet volute of the reinforcement rib; Figure 5 is the front view of the air seal body assembled by the split seal; Figure 6 is the structural diagram of the oil seal group structure; Figure 7 is the two-way intake multi-stage centrifugal compressor schematic diagram of the appearance.

具体实施方式 Detailed ways

下面结合附图对本实用新型的双向进气多级离心压缩机作进一步的说明和补充。 The bidirectional intake multistage centrifugal compressor of the present invention will be further described and supplemented below in conjunction with the accompanying drawings.

如图1所示,本实用新型的双向进气多级离心压缩机包括主轴1、叶轮2、隔套3、推力盘4、进气道5、进出口蜗室6、膜片联轴器7、弯道8、扩压器9、回流器10、平衡盘11、气封体12、油封组13,其叶轮至少有两个,它们分为两组,两组叶轮反向串连在主轴上,在相邻的两个叶片21之间,后一的叶轮的叶片设置相对于前一个叶轮的叶片偏转一定的角度;对于后弯叶片为:5~15度;对于前弯叶片为:5~15度;对于径向叶片为5~30度。本实用新型的双向进气多级离心压缩机的扩压器也分为两组,一组为无叶扩压器91,另一组为叶片扩压器92,两组间隔的配置,每一个无叶扩压器后面配置一个叶片扩压器。压缩机下机壳带有四个气口,分别是两个进气口,设置在压缩机的外端;两个出气口,设置在压缩机的中间部位。 As shown in Figure 1, the bidirectional intake multistage centrifugal compressor of the present invention includes a main shaft 1, an impeller 2, a spacer 3, a thrust disc 4, an air inlet 5, an inlet and outlet volute 6, and a diaphragm coupling 7 , curve 8, diffuser 9, reflux device 10, balance plate 11, gas seal body 12, oil seal group 13, there are at least two impellers, which are divided into two groups, and the two groups of impellers are reversely connected in series on the main shaft , between two adjacent blades 21, the blade of the latter impeller is set to deflect a certain angle relative to the blade of the previous impeller; for the backward curved blade: 5 ~ 15 degrees; for the forward curved blade: 5 ~ 15 degrees; 5 to 30 degrees for radial blades. The diffusers of the two-way intake multistage centrifugal compressor of the utility model are also divided into two groups, one group is a vaneless diffuser 91, and the other group is a vane diffuser 92, and the configuration of two groups of intervals, each The vaneless diffuser is followed by a vaned diffuser. The lower casing of the compressor has four air ports, which are respectively two air inlets, which are arranged at the outer end of the compressor; two air outlets, which are arranged at the middle part of the compressor.

如图2所示,本实用新型的双向进气多级离心压缩机采用导叶角度可调的进气道,它包括侧板51、内环52、外环53、导叶54、导叶定位销55、改变导 叶角度定位销56和导叶旋转中心销57。外环通过导向定位销固定在内环上,改变导叶角度定位销则插入外环,导叶旋转中心销插入内环和侧板上,导叶与导叶角度定位销滑动连接,有外环带动改变导叶角度定位销,改变导叶角度定位销在带动导叶绕中心销转动,从而可调节进气道导叶的角度。 As shown in Figure 2, the bi-directional intake multistage centrifugal compressor of the present utility model adopts the inlet channel with adjustable guide vane angle, which includes side plate 51, inner ring 52, outer ring 53, guide vane 54, guide vane positioning Pin 55, change guide vane angle positioning pin 56 and guide vane rotation center pin 57. The outer ring is fixed on the inner ring by the guide positioning pin, the positioning pin is inserted into the outer ring when the guide vane angle is changed, the guide vane rotation center pin is inserted into the inner ring and the side plate, the guide vane is slidingly connected with the guide vane angle positioning pin, and the outer ring Drive the positioning pin to change the angle of the guide vane, and the positioning pin to change the angle of the guide vane drives the guide vane to rotate around the center pin, so that the angle of the guide vane of the inlet can be adjusted.

如图3和如图4所示,本实用新型采用出口隔板两侧带加强筋的进出口蜗室,即中间隔板进出气室的结构,它包括:隔板上进出口蜗室61、隔板下进出口蜗室62、加强筋板63、中分面环形筋64、流道65、蜗室出口66。先分别用钢材制作上、下进出口蜗室,再用钢材分别压制并加工成为加强筋板和中分面环形筋,最后采用焊接工艺,分别用加强筋板和中分面环形筋将上、下进出口蜗室焊接成一体,最终制作成出口隔板两侧带加强筋的进出口蜗室。 As shown in Figure 3 and Figure 4, the utility model adopts the inlet and outlet volute chambers with reinforcement ribs on both sides of the outlet partition, that is, the structure of the middle partition into and out of the air chamber, which includes: the inlet and outlet volute 61 on the partition, the partition The inlet and outlet volute chamber 62 under the plate, the reinforcing rib plate 63, the ring rib 64 of the middle split surface, the flow channel 65, and the volute chamber outlet 66. First, the upper and lower inlet and outlet volutes are made of steel respectively, and then the steel is respectively pressed and processed into a stiffener plate and a ring rib in the middle split surface. The lower inlet and outlet volutes are welded together, and finally made into inlet and outlet volutes with reinforcing ribs on both sides of the outlet partition.

如图5所示,本实用新型的气封体由密封本体上部121和密封本体下部122构成,密封本体上部分为密封齿124和密封腔126,密封本体下部分有细牙螺纹125,通过密封固定环123和细牙螺纹的配合将密封本体上、下两部分固紧。 As shown in Figure 5, the gas seal body of the present invention is composed of the upper part 121 of the sealing body and the lower part 122 of the sealing body. The upper part of the sealing body is divided into sealing teeth 124 and the sealing cavity 126. The cooperation between the fixing ring 123 and the fine thread fastens the upper and lower parts of the sealing body.

如图6所示,本实用新型的油封组包括本体131和巴氏合金层132,其本体的密封面呈锯齿形或凹凸状的麻面,位于密封环内壁并带有一定的锥度。制作时先带锯齿形或凹凸状密封面的油封组本体,再在密封面上浇注巴氏合金,最后把内外环组装为一体制成油封组。 As shown in Fig. 6, the oil seal group of the present invention includes a body 131 and a Babbitt alloy layer 132. The sealing surface of the body is zigzag or concave-convex pitted surface, which is located on the inner wall of the sealing ring and has a certain taper. During production, the oil seal group body is first provided with a zigzag or concave-convex sealing surface, then Babbitt alloy is poured on the sealing surface, and finally the inner and outer rings are assembled into one body to form the oil seal group.

以下我们通过具体的实施例对本实用新型的双向进气多级离心压缩机的参数作进一步的说明。 Below we will further illustrate the parameters of the two-way intake multistage centrifugal compressor of the present invention through specific examples.

实施例1  带后弯叶片的双向进气三级离心压缩机 Embodiment 1 Two-way intake three-stage centrifugal compressor with backward curved blades

本实施例为三级离心压缩机,叶轮分为两组,一组一个叶轮;另一组两个叶轮,两组叶轮反向安装在主轴上。叶轮采用采用开式叶轮,其叶片采用后弯式结构,前后两叶轮叶片之间偏转5度;无叶扩压器配置在低压级侧,而叶片扩压器则配置在高压级一侧。其余的导叶角度可调的进气道、出口隔板两侧带加强筋的进出口蜗室、出口隔板两侧带加强筋的进出口蜗室、气封体和油封组结构均如前所述,无需另加说明。 This embodiment is a three-stage centrifugal compressor, the impellers are divided into two groups, one group has one impeller; the other group has two impellers, and the two groups of impellers are installed on the main shaft in opposite directions. The impeller adopts an open impeller, and its blades adopt a backward curved structure, and the deflection between the front and rear impeller blades is 5 degrees; the vaneless diffuser is arranged on the low-pressure stage side, while the vane diffuser is arranged on the high-pressure stage side. The rest of the inlet port with adjustable guide vane angle, the inlet and outlet volute with ribs on both sides of the outlet partition, the inlet and outlet volute with ribs on both sides of the outlet partition, the structure of the gas seal and the oil seal group are all the same as before mentioned, no further explanation is required.

实施例2  带后弯叶片的双向进气五级离心压缩机 Embodiment 2 Two-way intake five-stage centrifugal compressor with backward curved blades

本实施例为五级离心压缩机,叶轮分为两组,一组两个叶轮;另一组三个叶轮,两组叶轮反向安装在主轴上。叶轮采用半开式叶轮,其叶片采用后弯式结构,前后两叶轮的叶片之间偏转15度;无叶扩压器配置低压级侧,每一个无叶扩压器后则配置叶片扩压器。其余的导叶角度可调的进气道、出口隔板两侧带加强筋的进出口蜗室、出口隔板两侧带加强筋的进出口蜗室、气封体和油封组结构如前所述,无需另加说明。 This embodiment is a five-stage centrifugal compressor, the impellers are divided into two groups, one group has two impellers; the other group has three impellers, and the two groups of impellers are reversely installed on the main shaft. The impeller adopts a semi-open impeller, and its blades adopt a backward curved structure, and the blades of the front and rear impellers are deflected by 15 degrees; the bladeless diffuser is configured on the low-pressure stage side, and each bladeless diffuser is equipped with a bladed diffuser . The rest of the inlet port with adjustable guide vane angle, the inlet and outlet volute chambers with reinforcing ribs on both sides of the outlet partition, the inlet and outlet volute chambers with reinforcing ribs on both sides of the outlet partition, the structure of the gas seal body and the oil seal group are as before. , no further explanation is required.

实施例3  带后弯叶片的双向进气四级离心压缩机 Embodiment 3 Two-way intake four-stage centrifugal compressor with backward curved blades

本实施例为四级离心压缩机,叶轮分为两组,每组两个叶轮,两组叶轮反向安装在主轴上。叶轮采用闭式叶轮,其叶片采用后弯式结构,前后两叶轮的叶片之间偏转10度;无叶扩压器配置低压级侧,每一个无叶扩压器后则配置叶片扩压器。其余的导叶角度可调的进气道、出口隔板两侧带加强筋的进出口蜗室、出口隔板两侧带加强筋的进出口蜗室、气封体和油封组结构如前所述,无需另加说明。 This embodiment is a four-stage centrifugal compressor, the impellers are divided into two groups, each group has two impellers, and the two groups of impellers are reversely installed on the main shaft. The impeller adopts a closed impeller, and its blades adopt a backward curved structure, and the blades of the front and rear impellers are deflected by 10 degrees; the bladeless diffuser is configured on the low-pressure stage side, and each bladeless diffuser is equipped with a bladed diffuser. The rest of the inlet port with adjustable guide vane angle, the inlet and outlet volute chambers with reinforcing ribs on both sides of the outlet partition, the inlet and outlet volute chambers with reinforcing ribs on both sides of the outlet partition, the structure of the gas seal body and the oil seal group are as before. , no further explanation is required.

实施例4  带前弯叶片的双向进气三级离心压缩机 Embodiment 4 Two-way intake three-stage centrifugal compressor with forward curved blades

本实施例为三级离心压缩机,叶轮分为两组,一组一个叶轮;另一组两个叶轮,两组叶轮反向安装在主轴上。叶轮采用开式叶轮,其叶片采用前弯式结 构,前后两叶轮叶片之间偏转5度;无叶扩压器配置在低压级侧,而叶片扩压器则配置在高压级一侧。其余的导叶角度可调的进气道、出口隔板两侧带加强筋的进出口蜗室、出口隔板两侧带加强筋的进出口蜗室、气封体和油封组结构均如前所述,无需另加说明。 This embodiment is a three-stage centrifugal compressor, the impellers are divided into two groups, one group has one impeller; the other group has two impellers, and the two groups of impellers are installed on the main shaft in opposite directions. The impeller adopts an open impeller, and its blades adopt a forward-curved structure, and the front and rear impeller blades are deflected by 5 degrees; the bladeless diffuser is arranged on the low-pressure stage side, and the vane diffuser is arranged on the high-pressure stage side. The rest of the inlet port with adjustable guide vane angle, the inlet and outlet volute with ribs on both sides of the outlet partition, the inlet and outlet volute with ribs on both sides of the outlet partition, the structure of the gas seal and the oil seal group are all the same as before mentioned, no further explanation is required.

实施例5  带前弯叶片的双向进气五级离心压缩机 Embodiment 5 Two-way intake five-stage centrifugal compressor with forward curved blades

本实施例为五级离心压缩机,叶轮分为两组,一组两个叶轮;另一组三个叶轮,两组叶轮反向安装在主轴上。叶轮采用半开式叶轮,其叶片采用前弯式结构,前后两叶轮的叶片之间偏转15度;无叶扩压器配置低压级侧,每一个无叶扩压器后则配置叶片扩压器。其余的导叶角度可调的进气道、出口隔板两侧带加强筋的进出口蜗室、出口隔板两侧带加强筋的进出口蜗室、气封体和油封组结构如前所述,无需另加说明。 This embodiment is a five-stage centrifugal compressor, the impellers are divided into two groups, one group has two impellers; the other group has three impellers, and the two groups of impellers are reversely installed on the main shaft. The impeller adopts a semi-open impeller, and its blades adopt a forward-curved structure, and the blades of the front and rear impellers are deflected by 15 degrees; the bladeless diffuser is configured on the low-pressure stage side, and each bladeless diffuser is equipped with a bladed diffuser . The rest of the inlet port with adjustable guide vane angle, the inlet and outlet volute chambers with reinforcing ribs on both sides of the outlet partition, the inlet and outlet volute chambers with reinforcing ribs on both sides of the outlet partition, the structure of the gas seal body and the oil seal group are as before. , no further explanation is required.

实施例6  带前弯叶片的双向进气四级离心压缩机 Embodiment 6 Two-way intake four-stage centrifugal compressor with forward curved blades

本实施例为四级离心压缩机,叶轮分为两组,每组两个叶轮,两组叶轮反向安装在主轴上。叶轮采用闭式叶轮,其叶片采用前弯式结构,前后两叶轮的叶片之间偏转10度;无叶扩压器配置低压级侧,每一个无叶扩压器后则配置叶片扩压器。其余的导叶角度可调的进气道、出口隔板两侧带加强筋的进出口蜗室、出口隔板两侧带加强筋的进出口蜗室、气封体和油封组结构如前所述,无需另加说明。 This embodiment is a four-stage centrifugal compressor, the impellers are divided into two groups, each group has two impellers, and the two groups of impellers are reversely installed on the main shaft. The impeller adopts a closed impeller, and its blades adopt a forward-curved structure, and the blades of the front and rear impellers are deflected by 10 degrees; the bladeless diffuser is configured on the low-pressure stage side, and each bladeless diffuser is equipped with a bladed diffuser. The rest of the inlet port with adjustable guide vane angle, the inlet and outlet volute chambers with reinforcing ribs on both sides of the outlet partition, the inlet and outlet volute chambers with reinforcing ribs on both sides of the outlet partition, the structure of the gas seal body and the oil seal group are as before. , no further explanation is required.

实施例7  带径向叶片的双向进气六级离心压缩机 Embodiment 7 Two-way intake six-stage centrifugal compressor with radial blades

本实施例为六级离心压缩机,叶轮分为两组,每组三个叶轮,两组叶轮反向安装在主轴上。叶轮采用开式叶轮,其叶片采用径向式结构,前后两叶轮叶片之间偏转5度;无叶扩压器配置在低压级侧,而叶片扩压器则配置在高压级一侧。其余的导叶角度可调的进气道、出口隔板两侧带加强筋的进出口蜗室、出口隔板两侧带加强筋的进出口蜗室、气封体和油封组结构均如前所述,无需另加说明。 This embodiment is a six-stage centrifugal compressor, the impellers are divided into two groups, each group has three impellers, and the two groups of impellers are reversely installed on the main shaft. The impeller adopts an open impeller, and its blades adopt a radial structure, and the deflection between the front and rear impeller blades is 5 degrees; the vaneless diffuser is arranged on the low-pressure stage side, and the vane diffuser is arranged on the high-pressure stage side. The rest of the inlet port with adjustable guide vane angle, the inlet and outlet volute with ribs on both sides of the outlet partition, the inlet and outlet volute with ribs on both sides of the outlet partition, the structure of the gas seal and the oil seal group are all the same as before mentioned, no further explanation is required.

实施例8  带径向叶片的双向进气五级离心压缩机 Embodiment 8 Two-way intake five-stage centrifugal compressor with radial blades

本实施例为五级离心压缩机,叶轮分为两组一组两个叶轮;另一组三个叶轮,两组叶轮反向安装在主轴上。叶轮采用半开式叶轮,其叶片采用径向式结构,前后两叶轮的叶片之间偏转15度;无叶扩压器配置低压级侧,每一个无叶扩压器后则配置叶片扩压器。其余的导叶角度可调的进气道、出口隔板两侧带加强筋的进出口蜗室、出口隔板两侧带加强筋的进出口蜗室、气封体和油封组结构如前所述,无需另加说明。 This embodiment is a five-stage centrifugal compressor. The impellers are divided into two groups, one with two impellers and the other with three impellers. The two groups of impellers are installed on the main shaft in opposite directions. The impeller adopts a semi-open impeller, and its blades adopt a radial structure, and the blades of the front and rear impellers are deflected by 15 degrees; the bladeless diffuser is configured on the low-pressure stage side, and each bladeless diffuser is equipped with a bladed diffuser . The rest of the inlet port with adjustable guide vane angle, the inlet and outlet volute chambers with reinforcing ribs on both sides of the outlet partition, the inlet and outlet volute chambers with reinforcing ribs on both sides of the outlet partition, the structure of the gas seal body and the oil seal group are as before. , no further explanation is required.

实施例9  带径向叶片的双向进气四级离心压缩机 Embodiment 9 Two-way intake four-stage centrifugal compressor with radial blades

本实施例为四级离心压缩机,叶轮分为两组,每组两个叶轮,两组叶轮反向安装在主轴上。叶轮采用闭式叶轮,其叶片采用径向式结构,前后两叶轮的叶片之间偏转10度;无叶扩压器配置低压级侧,每一个无叶扩压器后则配置叶片扩压器。其余的导叶角度可调的进气道、出口隔板两侧带加强筋的进出口蜗室、出口隔板两侧带加强筋的进出口蜗室、气封体和油封组结构如前所述,无需另加说明 This embodiment is a four-stage centrifugal compressor, the impellers are divided into two groups, each group has two impellers, and the two groups of impellers are reversely installed on the main shaft. The impeller adopts a closed impeller, and its blades adopt a radial structure, and the blades of the front and rear impellers are deflected by 10 degrees; the bladeless diffuser is configured on the low-pressure stage side, and each bladeless diffuser is equipped with a bladed diffuser. The rest of the inlet port with adjustable guide vane angle, the inlet and outlet volute chambers with reinforcing ribs on both sides of the outlet partition, the inlet and outlet volute chambers with reinforcing ribs on both sides of the outlet partition, the structure of the gas seal body and the oil seal group are as before. stated without further explanation

上述各实施例仅仅是根据不同用户的不同使用条件而提出的设计方案,这些设计方案在同用户签订相应的保密协议后,将样机提供给用户试用取得较为满意的效果的特例,因此还可以列举出更多的实例来。 Above-mentioned each embodiment is only the design scheme that proposes according to the different conditions of use of different users, these design schemes after signing corresponding non-disclosure agreement with the user, the special case that the prototype is provided to the user for trial and obtains comparatively satisfactory effect, therefore can also enumerate Come up with more examples.

本实用新型着重研究了具有双向进气结构的有限叶片条件下环流对出口 气流速度的影响,并在这一基础上,对扩压器的组合、进气道、进出口蜗室和油封组的结构进行了相应的改良,而且采用了双向进出口气流通道的设计,最终形成了这一全新的设计方案。其特征在于它适合于各种流体介质和不同压力的气流,因而可以适用于各种专业和工程,得到各行各类企业的欢迎,取得了很好的社会效益和经济效益。 The utility model focuses on the influence of the circulation on the outlet airflow velocity under the condition of limited blades with a bidirectional air intake structure, and on this basis, the combination of the diffuser, the inlet port, the inlet and outlet volute and the oil seal group The structure has been improved accordingly, and the design of the two-way inlet and outlet airflow channels has been adopted, finally forming this brand new design scheme. It is characterized in that it is suitable for various fluid media and airflows of different pressures, so it can be applied to various professions and projects, and is welcomed by various types of enterprises, and has achieved good social and economic benefits.

Claims (8)

1. a bidirection air intake multistage centrifugal compressor, it mainly includes: main shaft, impeller, spacer, thrust disc, Balance disc, diaphragm coupling, Diffuser, return channel, bend, import and export volute casing, sealing, bearing pack parts, housing etc., is characterized in that:
(1) adopt multiple tandem impeller, between adjacent two impellers, the blade of a rear impeller arranges the angle certain relative to the blade deflection of previous impeller;
(2) Diffuser adopt vaneless diffuser with the combination of vane diffuser, vaneless diffuser at front and vane diffuser rear;
(3) intake duct of the stator adjustable angle be made up of inner ring, outer shroud, side plate and stator is adopted;
(4) the import and export volute casing of dividing plate both sides band stiffening rib is adopted;
(5) air sealing of the overall assembling of split sealing;
(6) adopt seal ring inwall with the oil seal group structure on the inclined-plane of certain taper;
(7) intake method adopts two inlet charge structures;
(8) mode of giving vent to anger also adopts two air outlet air outlet structures.
2. by bidirection air intake multistage centrifugal compressor according to claim 1, it is characterized in that between said two impellers adjacent at impeller, the blade of a rear impeller arranges the angle certain relative to the blade deflection of previous impeller; For backward leaning vane be: 5 ~ 15 degree; For forward curved vane be: 5 ~ 15 degree; It is 5 ~ 30 degree for radial blade.
3. by bidirection air intake multistage centrifugal compressor according to claim 1, it is characterized in that the intake duct of said stator adjustable angle, be separately equipped with guide positioning pin, the locating stud changing stator angle and stator rotating center pin.
4. by bidirection air intake multistage centrifugal compressor according to claim 1, the import and export volute casing that it is characterized in that said employing outlet partition plate both sides band stiffening rib is spliced by upper and lower two-part, dividing plate biside plate face is respectively equipped with helical line type volute casing runner, between biside plate face, is distributed with reinforcement gusset; Split between dividing plate top and the bottom also do not have ring stiffener.
5. by bidirection air intake multistage centrifugal compressor according to claim 1, it is characterized in that the overall assembling of said split sealing, comprise upper-lower seal body, seal body is designed with for it sealing tooth and Seal cage, and with seal ring by with closely cooperating of the fine thread on lower seal upper-lower seal body being tightened up.
6. by bidirection air intake multistage centrifugal compressor according to claim 1, it is characterized in that the oil seal group structure of said seal ring inwall with the inclined-plane of certain taper, its sealing surface is be positioned at seal ring inwall and with the inclined-plane of tapering, there are flexuose or concavo-convex decorative pattern on the surface, it is provided with babbit layer.
7., by bidirection air intake multistage centrifugal compressor according to claim 1, it is characterized in that said intake method adopts bidirection air intake mouth air intake structure, the lower housing of its compressor is with four gas ports, and namely two is one group of compression completing a kind of fluid; And another group gas port also can complete a kind of compression of fluid simultaneously, two kinds of fluids are contained among two containers respectively.
8., by the bidirection air intake multistage centrifugal compressor described in claim 1 or 7, it is characterized in that said two air outlets are arranged on the outer end of compressor; And two air outlets are arranged on the intermediate portion of compressor.
CN201420659897.4U 2014-11-06 2014-11-06 A kind of bidirection air intake multistage centrifugal compressor Expired - Lifetime CN204553260U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106151063A (en) * 2016-08-29 2016-11-23 沈阳斯特机械制造有限公司 A kind of CO recycle gas compressor
CN107237764A (en) * 2017-08-08 2017-10-10 内蒙古鄂尔多斯联合化工有限公司 A kind of air compressor machine expands can equipment
CN108999792A (en) * 2018-07-13 2018-12-14 吴艮华 A kind of impeller air pump
CN112922905A (en) * 2021-03-31 2021-06-08 烟台东德实业有限公司 Bearing air cooling structure of centrifugal air compressor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106151063A (en) * 2016-08-29 2016-11-23 沈阳斯特机械制造有限公司 A kind of CO recycle gas compressor
CN107237764A (en) * 2017-08-08 2017-10-10 内蒙古鄂尔多斯联合化工有限公司 A kind of air compressor machine expands can equipment
CN108999792A (en) * 2018-07-13 2018-12-14 吴艮华 A kind of impeller air pump
CN112922905A (en) * 2021-03-31 2021-06-08 烟台东德实业有限公司 Bearing air cooling structure of centrifugal air compressor

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