CN204552730U - Rotary drilling rig and unit head operating mode self adaptation construction system thereof - Google Patents
Rotary drilling rig and unit head operating mode self adaptation construction system thereof Download PDFInfo
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- CN204552730U CN204552730U CN201520114833.0U CN201520114833U CN204552730U CN 204552730 U CN204552730 U CN 204552730U CN 201520114833 U CN201520114833 U CN 201520114833U CN 204552730 U CN204552730 U CN 204552730U
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Abstract
本实用新型公开了一种旋挖钻机及其动力头工况自适应施工系统,其中,该动力头工况自适应施工系统包括:用于感测动力头实时转速的转速传感器;用于感测动力头的扭矩的第一压力传感器;用于感测加压装置的第二压力传感器;用于根据所述转速传感器、所述第一压力传感器及所述第二压力传感器的感测结果生成控制信息的控制器;以及用于根据所述控制信息进行动作的液压执行机构;所述转速传感器、所述第一压力传感器及所述第二压力传感器分别与所述控制器信号连接;所述控制器与所述液压执行机构信号连接。本实用新型提供的旋挖钻机及其动力头工况自适应施工系统能实现自动控制动力头扭矩及加压力。
The utility model discloses a rotary drilling rig and its self-adaptive construction system for the working conditions of the power head, wherein the self-adaptive construction system for the working conditions of the power head comprises: a rotational speed sensor for sensing the real-time rotational speed of the power head; A first pressure sensor for the torque of the power head; a second pressure sensor for sensing the pressurizing device; for generating control based on the sensing results of the rotational speed sensor, the first pressure sensor, and the second pressure sensor information controller; and a hydraulic actuator for acting according to the control information; the rotational speed sensor, the first pressure sensor and the second pressure sensor are respectively connected to the controller with signals; the control The device is connected to the hydraulic actuator for signal. The rotary drilling rig provided by the utility model and the self-adaptive construction system of the working condition of the power head can realize the automatic control of the torque and the pressure of the power head.
Description
技术领域technical field
本实用新型涉及旋挖钻机领域,特别涉及一种旋挖钻机及其动力头工况自适应施工系统。The utility model relates to the field of rotary drilling rigs, in particular to a rotary drilling rig and an adaptive construction system for working conditions of a power head thereof.
背景技术Background technique
目前,大部分旋挖钻机施工时,尤其是复杂地形条件施工时,对于动力头所处的实时工况,以及动力头的扭矩控制和加压力的控制,都依靠操作手的主观经验来完成的,难以实现准确控制,容易出现不正当操作,造成动力头憋转、钻杆开裂等设备故障。At present, during the construction of most rotary drilling rigs, especially in complex terrain conditions, the real-time working conditions of the power head, as well as the torque control and pressure control of the power head are completed by the subjective experience of the operator. , it is difficult to achieve accurate control, and it is prone to improper operation, resulting in equipment failures such as power head rotation and drill pipe cracking.
因此,如何提供一种有效的动力头工况自适应施工系统以实现自动控制动力头扭矩及加压力,进而适应当前工况。Therefore, how to provide an effective self-adaptive construction system for the working conditions of the power head to realize automatic control of the torque and pressure of the power head so as to adapt to the current working conditions.
实用新型内容Utility model content
有鉴于此,本实用新型提出一种动力头工况自适应施工系统与旋挖钻机,以实现自动控制动力头扭矩及加压力,进而有效适应当前工况。In view of this, the utility model proposes a power head working condition self-adaptive construction system and a rotary drilling rig to realize automatic control of the power head torque and pressure, and then effectively adapt to the current working conditions.
一方面,本实用新型提供了一种动力头工况自适应施工系统,包括:用于感测动力头实时转速的转速传感器;用于感测动力头的扭矩的第一压力传感器;用于感测加压装置的第二压力传感器;用于根据所述转速传感器、所述第一压力传感器及所述第二压力传感器的感测结果生成控制信息的控制器;以及用于根据所述控制信息进行动作的液压执行机构;所述转速传感器、所述第一压力传感器及所述第二压力传感器分别与所述控制器信号连接;所述控制器与所述液压执行机构信号连接。On the one hand, the utility model provides an adaptive construction system for the working conditions of the power head, including: a speed sensor for sensing the real-time speed of the power head; a first pressure sensor for sensing the torque of the power head; the second pressure sensor of the pressurization device; a controller for generating control information according to the sensing results of the rotational speed sensor, the first pressure sensor, and the second pressure sensor; and a controller for generating control information according to the control information The operating hydraulic actuator; the rotational speed sensor, the first pressure sensor and the second pressure sensor are connected to the controller in signal; the controller is connected in signal to the hydraulic actuator.
进一步地,所述的动力头工况自适应施工系统还包括:用于显示所述转速传感器、所述第一压力传感器及所述第二压力传感器的感测结果的显示装置;所述显示装置与所述控制器信号连接。Further, the self-adaptive construction system for the working condition of the power head further includes: a display device for displaying the sensing results of the rotational speed sensor, the first pressure sensor and the second pressure sensor; the display device Signal connection with the controller.
进一步地,所述液压执行机构包括:动力头比例阀和/或加压比例阀。Further, the hydraulic actuator includes: a power head proportional valve and/or a pressurized proportional valve.
进一步地,所述的动力头工况自适应施工系统还包括用于控制所述控制器启动工作的使能开关。Further, the self-adaptive construction system for the working condition of the power head further includes an enabling switch for controlling the controller to start work.
进一步地,所述使能开关设置在所述显示装置上。Further, the enable switch is set on the display device.
进一步地,所述转速传感器及所述第一压力传感器设置在所述动力头上。Further, the rotational speed sensor and the first pressure sensor are arranged on the power head.
进一步地,所述第二压力传感器设置在所述加压装置上。Further, the second pressure sensor is arranged on the pressurizing device.
另一方面,本实用新型提供了一种旋挖钻机,设置有所述的动力头工况自适应施工系统。On the other hand, the utility model provides a rotary drilling rig, which is provided with the self-adaptive construction system of the power head.
本实用新型提供的动力头工况自适应施工系统通过各传感器采集动力头扭矩、动力头转速及加压装置的压力,进而通过控制器进行运算处理,从而实现根据实际工况来自动控制动力头扭矩及加压力,以适应当前工况。The power head working condition self-adaptive construction system provided by the utility model collects the power head torque, the speed of the power head and the pressure of the pressurizing device through various sensors, and then performs calculation processing through the controller, so as to realize automatic control of the power head according to the actual working conditions Torque and pressurization to suit the current working conditions.
上述旋挖钻机由于包括该动力头工况自适应施工系统,也就有相应的技术效果,不再赘述。Since the above-mentioned rotary drilling rig includes the self-adaptive construction system of the working condition of the power head, it also has corresponding technical effects, which will not be repeated here.
附图说明Description of drawings
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of the utility model are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute improper limitations to the utility model. In the attached picture:
图1为本实用新型实施例提供的动力头工况自适应施工系统的结构框图。Fig. 1 is a structural block diagram of an adaptive construction system for working conditions of a power head provided by an embodiment of the present invention.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本实用新型。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
图1为本实用新型实施例提供的动力头工况自适应施工系统的结构框图;如图1所示,该动力头工况自适应施工系统可以包括:包括:用于感测动力头实时转速的转速传感器;用于感测动力头的扭矩的第一压力传感器;用于感测加压装置的第二压力传感器;用于根据所述转速传感器、所述第一压力传感器及所述第二压力传感器的感测结果生成控制信息的控制器;以及用于根据所述控制信息进行动作的液压执行机构;所述转速传感器、所述第一压力传感器及所述第二压力传感器分别与所述控制器信号连接;所述控制器与所述液压执行机构信号连接。Fig. 1 is the structural block diagram of the self-adaptive construction system of the working condition of the power head provided by the embodiment of the utility model; the rotational speed sensor; the first pressure sensor for sensing the torque of the power head; the second pressure sensor for sensing the pressurizing device; A controller for generating control information from the sensing result of the pressure sensor; and a hydraulic actuator for acting according to the control information; the rotational speed sensor, the first pressure sensor and the second pressure sensor are respectively connected to the The controller is connected in signal; the controller is connected in signal with the hydraulic actuator.
优选地,动力头工况自适应施工系统还包括:用于显示所述转速传感器、所述第一压力传感器及所述第二压力传感器的感测结果的显示装置;所述显示装置与所述控制器信号连接。通过设置显示装置能实时显示动力头的扭矩与转速,以及加压装置的压力。Preferably, the self-adaptive construction system for the working conditions of the power head further includes: a display device for displaying the sensing results of the rotational speed sensor, the first pressure sensor and the second pressure sensor; Controller signal connections. The torque and rotation speed of the power head and the pressure of the pressurizing device can be displayed in real time by setting the display device.
具体地,所述液压执行机构包括:动力头比例阀和/或加压比例阀。所述转速传感器及所述第一压力传感器设置在所述动力头上。所述第二压力传感器设置在所述加压装置上。Specifically, the hydraulic actuator includes: a power head proportional valve and/or a pressurized proportional valve. The rotational speed sensor and the first pressure sensor are arranged on the power head. The second pressure sensor is provided on the pressurizing device.
优选地,动力头工况自适应施工系统还包括用于控制所述控制器启动工作的使能开关。具体地,所述使能开关设置在所述显示装置上,操作方便。Preferably, the self-adaptive construction system for the working condition of the power head further includes an enabling switch for controlling the controller to start work. Specifically, the enable switch is arranged on the display device, which is convenient to operate.
上述的工作原理简述如下:动力头上装配的转速传感器及第一压力传感器,用以检测动力头转速及动力头扭矩;加压装置上装配的第二压力传感器,用以检测加压力。操作者通过设置于显示装置上的使能开关开启此功能后,上述的各传感器将检测到的信号输至控制器,控制器将接收到的电信号通过预设的控制算法进行运算,获得与当前工况相适应的输出信号,同时将实时的动力头及加压力信息通过显示装置显示出来。控制器的信号输出端与动力头及加压装置的相关执行机构连接,将输出信号传递给相应的液压执行机构,实现动力头与实时工况相适应的钻进。此外,操作者可以操作者先通过使能开关启动控制器进而开启上述工作过程,也可以通过使能开关关闭控制器,进而停止上述工作过程。The above working principle is briefly described as follows: the rotation speed sensor and the first pressure sensor installed on the power head are used to detect the rotation speed and torque of the power head; the second pressure sensor installed on the pressurizing device is used to detect the pressurized pressure. After the operator turns on this function through the enabling switch set on the display device, the above-mentioned sensors will send the detected signals to the controller, and the controller will calculate the received electrical signals through the preset control algorithm to obtain the corresponding The output signal adapted to the current working condition, and the real-time power head and pressurized pressure information are displayed through the display device at the same time. The signal output end of the controller is connected with the relevant actuators of the power head and the pressurizing device, and the output signal is transmitted to the corresponding hydraulic actuators to realize the drilling that the power head adapts to the real-time working conditions. In addition, the operator can start the controller through the enabling switch to start the above-mentioned working process, or turn off the controller through the enabling switch to stop the above-mentioned working process.
本实施通过采用了电液比例控制技术,通过转速传感器、各压力传感器检测实时的动力头及加压力信息,获取相应的工况,将检测的相关信息通过控制器运算后,将适应于当前工况的动作信号传递给液压执行机构,如:动力头比例阀、加压比例阀,各液压执行元件接收控制器的信号,调整动力头扭矩及加压力,以适应当前工况,实现加压力与动力头扭矩的相匹配。This implementation adopts the electro-hydraulic proportional control technology, detects the real-time power head and pressure information through the speed sensor and each pressure sensor, obtains the corresponding working conditions, and calculates the relevant information through the controller to adapt to the current working conditions. The action signal of the condition is transmitted to the hydraulic actuator, such as: power head proportional valve, pressurization proportional valve, each hydraulic actuator receives the signal of the controller, adjusts the torque and pressure of the power head to adapt to the current working condition, and realizes the pressure and pressure. Matching torque of power head.
此外,本实用新型还提供了一种旋挖钻机实施例,其设置有所述的动力头工况自适应施工系统。具体地,所述动力头工况自适应施工系统的控制装置集成设置在所述旋挖钻机的中央控制器内。由于旋挖钻机包括上述动力头工况自适应施工系统,也具有相应的技术效果,不再赘述。In addition, the utility model also provides an embodiment of a rotary drilling rig, which is provided with the self-adaptive construction system of the power head. Specifically, the control device of the self-adaptive construction system of the power head is integrated in the central controller of the rotary drilling rig. Since the rotary drilling rig includes the above-mentioned self-adaptive construction system for the working condition of the power head, it also has corresponding technical effects, so it will not be repeated here.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107676074A (en) * | 2017-10-31 | 2018-02-09 | 江苏谷登工程机械装备有限公司 | A kind of electric-control system of double rig synchronous constructions |
CN110984956A (en) * | 2019-11-27 | 2020-04-10 | 上海中联重科桩工机械有限公司 | Power head anti-sticking drilling electric control system, control method thereof and rotary drilling rig |
CN113090248A (en) * | 2019-12-23 | 2021-07-09 | 中联重科股份有限公司 | Control method and device of rotary drilling rig and rotary drilling rig |
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2015
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107676074A (en) * | 2017-10-31 | 2018-02-09 | 江苏谷登工程机械装备有限公司 | A kind of electric-control system of double rig synchronous constructions |
CN107676074B (en) * | 2017-10-31 | 2023-08-29 | 江苏谷登重型机械科技股份有限公司 | Electric control system for synchronous construction of double drilling machines |
CN110984956A (en) * | 2019-11-27 | 2020-04-10 | 上海中联重科桩工机械有限公司 | Power head anti-sticking drilling electric control system, control method thereof and rotary drilling rig |
CN113090248A (en) * | 2019-12-23 | 2021-07-09 | 中联重科股份有限公司 | Control method and device of rotary drilling rig and rotary drilling rig |
CN113090248B (en) * | 2019-12-23 | 2023-03-14 | 中联重科股份有限公司 | Control method and device of rotary drilling rig and rotary drilling rig |
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