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CN204547733U - Two gear variable speed drive systems of the plug-in hybrid-power automobile of single drive motor - Google Patents

Two gear variable speed drive systems of the plug-in hybrid-power automobile of single drive motor Download PDF

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CN204547733U
CN204547733U CN201520129748.1U CN201520129748U CN204547733U CN 204547733 U CN204547733 U CN 204547733U CN 201520129748 U CN201520129748 U CN 201520129748U CN 204547733 U CN204547733 U CN 204547733U
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clutch
gear
planetary gear
engine
power
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尹安东
赵韩
许靖
张冰战
国兴
孙骏
程飞
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Hefei University of Technology
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Abstract

本实用新型涉及单驱动电机的插电式混合动力汽车的两挡变速驱动系统。该系统包括发动机、驱动电机、双离合两挡变速器、主减速机构和减速器,还包括制动器和动力耦合机构;所述动力耦合机构由所述驱动电机、离合器和行星齿轮机构组成。本实用新型集驱动电机、行星齿轮机构的动力耦合机构、双离合两挡变速器和差速器为一体,与动力部件分置的混合动力驱动系统相比,具集成度高、传动路线短;本实用新型能实现车辆的起动发动机模式、驻车充电模式、纯电动驱动模式、发动机单独驱动模式、发动机行车充电模式、混合驱动模式、再生制动模式和纯电动倒车模式,与传统的双电机行星齿轮机构的混合动力驱动系统相比,动力传递效率高、结构简单、成本低。

The utility model relates to a two-speed variable-speed drive system of a plug-in hybrid electric vehicle with a single drive motor. The system includes an engine, a driving motor, a dual-clutch two-speed transmission, a final reduction mechanism and a speed reducer, and also includes a brake and a power coupling mechanism; the power coupling mechanism is composed of the driving motor, a clutch and a planetary gear mechanism. The utility model integrates a driving motor, a power coupling mechanism of a planetary gear mechanism, a dual-clutch two-speed transmission and a differential, and compared with a hybrid drive system in which power components are separated, the utility model has a high degree of integration and a short transmission route; The utility model can realize the starting engine mode, parking charging mode, pure electric driving mode, engine independent driving mode, engine driving charging mode, hybrid driving mode, regenerative braking mode and pure electric reversing mode of the vehicle, which is different from the traditional dual-motor planetary Compared with the hybrid drive system of the gear mechanism, the power transmission efficiency is high, the structure is simple, and the cost is low.

Description

单驱动电机的插电式混合动力汽车的两挡变速驱动系统Two-speed variable-speed drive system for plug-in hybrid electric vehicles with a single drive motor

技术领域 technical field

本实用新型属于混合动力汽车技术领域,具体涉及插电式混合动力汽车的两挡变速驱动系统。 The utility model belongs to the technical field of hybrid electric vehicles, in particular to a two-speed variable speed drive system of a plug-in hybrid electric vehicle.

背景技术 Background technique

目前,能源问题和环境污染已成为传统燃油汽车所面临的两大突出问题,结合纯电动汽车和传统燃油汽车优势的混合动力汽车成为世界汽车行业研究的热点。插电式混合动力汽车是一种可外接充电的新型混合动力汽车,其最大的特点是将混合动力驱动系统和纯电动驱动系统相结合,里程短时采用纯电动模式,里程长是时采用以内燃机为主的混合动力模式,且可利用外部公用电网(主要是晚间低谷电力)对车载动力电池进行均衡充电,可改善发电厂发电机组效率、消峰填谷缓解供电压力。插电式混合动力汽车驱动系统包含多个动力源,其关键技术在于混合驱动系统能够在多种驱动模式下运行,以满足车辆在多变运行工况下的动力需求。 At present, energy issues and environmental pollution have become two prominent problems faced by traditional fuel vehicles. Hybrid vehicles that combine the advantages of pure electric vehicles and traditional fuel vehicles have become a research hotspot in the world's automotive industry. Plug-in hybrid electric vehicle is a new type of hybrid electric vehicle that can be charged externally. Its biggest feature is the combination of hybrid drive system and pure electric drive system. The internal combustion engine is the main hybrid mode, and the external public grid (mainly the evening low power) can be used to balance the vehicle power battery, which can improve the efficiency of the generator set of the power plant, and relieve the power supply pressure. The plug-in hybrid electric vehicle drive system includes multiple power sources, and its key technology is that the hybrid drive system can operate in multiple drive modes to meet the power requirements of the vehicle under variable operating conditions.

现有的混合动力驱动系统大多采用行星轮系方案,如日本丰田公司推出的“Prius”、美国福特公司推出的“Escape”以及美国通用公司推出的“Allison”均采用了基于行星齿轮机构的混合动力系统。但以上汽车公司所推出的这些混合动力系统均采用双电机形式,有的甚至采用双行星齿轮机构形式,这导致了系统的成本高、结构复杂。 Most of the existing hybrid drive systems use planetary gear train schemes, such as the "Prius" launched by Toyota, the "Escape" launched by Ford of the United States, and the "Allison" launched by General Motors of the United States. power system. However, these hybrid power systems introduced by the above automobile companies all adopt the form of double motors, and some even adopt the form of double planetary gear mechanism, which leads to high cost and complicated structure of the system.

目前电动汽车或者采用燃油汽车多挡自动变速器,使得传动系统结构复杂,整车质量增加,降低了能量利用效率,或者采用单一固定速比的减速器,使得发动机和驱动电机常常工作在低效率区,很难兼顾整车动力性和经济性的要求,而采用两挡变速系统能够保持发动机和驱动电机处于高效率的工作区,从而充分发挥混合动力汽车的能量利用率高的优势。 At present, electric vehicles or fuel vehicles use multi-speed automatic transmissions, which make the structure of the transmission system complex, increase the weight of the vehicle, and reduce energy utilization efficiency, or use a single fixed speed ratio reducer, so that the engine and drive motor often work in the low-efficiency area , it is difficult to take into account the requirements of vehicle power and economy, and the use of two-speed transmission system can keep the engine and drive motor in a high-efficiency working area, so as to give full play to the advantages of high energy utilization of hybrid vehicles.

双离合变速器结合了手动变速器和传统的液力机械式自动变速器的优点,使得车辆拥有了与液力机械式变速器车辆一样的驾驶方便性与舒适性,并且具有比液力机械式变速器更好的燃油经济性,与其它类型的自动变速器相比,传动效率高,制造成本低。 Dual-clutch transmission combines the advantages of manual transmission and traditional hydromechanical automatic transmission, so that the vehicle has the same driving convenience and comfort as the hydromechanical transmission vehicle, and has better performance than the hydromechanical transmission. Fuel economy, high transmission efficiency and low manufacturing cost compared with other types of automatic transmissions.

鉴于混合动力汽车驱动系统主要部件(发动机、驱动电机、动力耦合装置、变速机构和差速器)在研发过程中缺乏统一的设计布置,致使混合驱动系统结构复杂、体积庞大、重量增加、系统分散、成本较高,不利于其研制和产业化,将驱动电机、动力耦合装置、变速机构、差速器集成化是混合动力汽车发展的必然选择。 In view of the lack of a unified design and arrangement of the main components of the hybrid vehicle drive system (engine, drive motor, power coupling device, transmission mechanism and differential) during the research and development process, the hybrid drive system has a complex structure, bulky size, increased weight, and system dispersion. , The cost is high, which is not conducive to its development and industrialization. The integration of drive motor, power coupling device, speed change mechanism and differential is an inevitable choice for the development of hybrid electric vehicles.

实用新型内容 Utility model content

为解决上述现有技术存在的缺陷或不足,本实用新型提供一种将驱动电机与动力耦合机构、双离合两挡变速器与差速器集为一体的单驱动电机的插电式混合动力汽车的两挡变速驱动系统。 In order to solve the defects or deficiencies in the above-mentioned prior art, the utility model provides a plug-in hybrid electric vehicle with a single driving motor integrating a driving motor and a power coupling mechanism, a dual-clutch two-speed transmission and a differential. Two-speed variable speed drive system.

具体的技术解决方案如下: The specific technical solutions are as follows:

单驱动电机的插电式混合动力汽车的两挡变速驱动系统包括发动机1、驱动电机、双离合两挡变速器、主减速机构和差速器,所述双离合两挡变速器包括双离合器30、两挡变速器; The two-speed variable-speed drive system of a plug-in hybrid electric vehicle with a single drive motor includes an engine 1, a drive motor, a dual-clutch two-speed transmission, a final reduction mechanism and a differential, and the dual-clutch two-speed transmission includes a dual clutch 30, two transmission;

还包括制动器3和动力耦合机构;所述动力耦合机构由所述驱动电机、离合器6和行星齿轮机构组成,所述离合器6为多片湿式摩擦离合器; It also includes a brake 3 and a power coupling mechanism; the power coupling mechanism is composed of the drive motor, a clutch 6 and a planetary gear mechanism, and the clutch 6 is a multi-plate wet friction clutch;

所述驱动电机的转子31为环状转子;所述离合器6位于转子31的轴向一侧面;所述行星齿轮机构由齿圈8、太阳轮10、两个以上的行星轮9和行星轮架7组成,且位于环状转子内;动力耦合机构的动力耦合输入轴5位于离合器6一侧,动力耦合输出轴11位于另一侧;所述制动器3设于动力耦合输入轴5的输入端上,动力耦合输入轴5的输入端工作时连接着发动机的动力输出轴2; The rotor 31 of the drive motor is an annular rotor; the clutch 6 is located on one axial side of the rotor 31; 7, and is located in the annular rotor; the power coupling input shaft 5 of the power coupling mechanism is located on one side of the clutch 6, and the power coupling output shaft 11 is located on the other side; the brake 3 is arranged on the input end of the power coupling input shaft 5 , the input end of the power coupling input shaft 5 is connected to the power output shaft 2 of the engine when working;

发动机驱动模式时,所述制动器3为非制动状态,所述驱动电机的转子31处于自由状态,所述离合器6结合,所述行星齿轮机构的齿圈8、太阳轮10和行星轮架7被机械锁定,所述发动机1带动所述行星齿轮机构的齿圈8、太阳轮10和行星轮架7转动,动力经动力耦合输出轴11传递至所述双离合两挡变速器,驱动车辆运行; In the engine driving mode, the brake 3 is in a non-braking state, the rotor 31 of the driving motor is in a free state, the clutch 6 is engaged, and the ring gear 8, the sun gear 10 and the planetary gear carrier 7 of the planetary gear mechanism are Mechanically locked, the engine 1 drives the ring gear 8, the sun gear 10 and the planetary carrier 7 of the planetary gear mechanism to rotate, and the power is transmitted to the dual-clutch two-speed transmission through the power coupling output shaft 11 to drive the vehicle to run;

电机驱动模式时,所述制动器3为锁定状态,所述行星齿轮机构的齿圈8和发动机1处于锁定状态,所述离合器6分离;所述行星齿轮机构的太阳轮10和行星轮架7分别以各自的速度转动,所述转子31带动所述太阳轮10和行星轮架7转动,动力经动力耦合输出轴11传递至所述双离合两挡变速器,驱动车辆运行; In the motor drive mode, the brake 3 is in a locked state, the ring gear 8 of the planetary gear mechanism and the engine 1 are in a locked state, and the clutch 6 is disengaged; the sun gear 10 and the planetary gear carrier 7 of the planetary gear mechanism are respectively Rotating at respective speeds, the rotor 31 drives the sun gear 10 and the planetary gear carrier 7 to rotate, and the power is transmitted to the dual-clutch two-speed transmission through the power coupling output shaft 11 to drive the vehicle to run;

混合驱动模式时,当车辆处于高负荷加速、爬坡工况行驶时,发动机1和驱动电机均参与工作;所述制动器3为非制动状态,所述离合器6分离;所述行星齿轮机构的齿圈8、太阳轮10和行星轮架7分别以各自的速度转动;发动机的动力输出轴2经所述动力耦合输入轴5与行星齿轮机构的齿圈8连接,所述驱动电机的转子31与行星齿轮机构的太阳轮10连接,行星轮架7与动力耦合输出轴11连接,发动机1带动齿圈8转动,驱动电机的转子31带动太阳轮10转动,通过行星轮架7经动力耦合输出轴11将动力传递至所述双离合两挡变速器,驱动车辆运行。 In the hybrid driving mode, when the vehicle is under high-load acceleration and climbing conditions, both the engine 1 and the drive motor participate in work; the brake 3 is in a non-braking state, and the clutch 6 is disengaged; the planetary gear mechanism The ring gear 8, the sun gear 10 and the planetary gear carrier 7 rotate at respective speeds; the power output shaft 2 of the engine is connected with the ring gear 8 of the planetary gear mechanism through the power coupling input shaft 5, and the rotor 31 of the drive motor It is connected with the sun gear 10 of the planetary gear mechanism, the planetary gear frame 7 is connected with the power coupling output shaft 11, the engine 1 drives the ring gear 8 to rotate, the rotor 31 of the drive motor drives the sun gear 10 to rotate, and the planetary gear frame 7 is output through power coupling The shaft 11 transmits power to the dual-clutch two-speed transmission to drive the vehicle to run.

再生制动模式时,当车辆减速制动时,双离合两挡变速器处于低速挡工作状态,所述制动器3锁定,所述行星齿轮机构的齿圈8和发动机1处于锁定状态,所述离合器6分 离;所述行星齿轮机构的太阳轮10和行星轮架7分别以各自的速度转动,车轮19的制动力通过所述差速器、双离合两挡变速器、行星齿轮机构的行星轮架7和太阳轮10带动驱动电机的转子31反转,驱动电机进入发电模式,回收制动能量,并经驱动电机控制器33给动力电池组34充电。 In the regenerative braking mode, when the vehicle decelerates and brakes, the dual-clutch two-speed transmission is in the low gear working state, the brake 3 is locked, the ring gear 8 of the planetary gear mechanism and the engine 1 are in the locked state, and the clutch 6 Separation; the sun gear 10 of the planetary gear mechanism and the planetary wheel carrier 7 rotate at respective speeds respectively, and the braking force of the wheel 19 passes through the differential gear, the dual-clutch two-speed transmission, and the planetary wheel carrier 7 of the planetary gear mechanism And the sun gear 10 drives the rotor 31 of the driving motor to reverse, the driving motor enters the power generation mode, recovers the braking energy, and charges the power battery pack 34 through the driving motor controller 33 .

本实用新型的有益技术效果体现在以下方面: The beneficial technical effects of the utility model are embodied in the following aspects:

1.本实用新型的一种单驱动电机的插电式混合动力汽车的两挡变速驱动系统,分别集驱动电机与行星齿轮机构的动力耦合机构、双离合两挡变速器与差速器为一体,与动力部件分置的混合动力汽车的驱动系统相比,具有集成度高,传动路线短的优点,且有利于整车的设计布置。 1. A two-gear variable-speed drive system for a plug-in hybrid electric vehicle with a single drive motor of the present utility model, which respectively integrates the drive motor and the power coupling mechanism of the planetary gear mechanism, the dual-clutch two-gear transmission and the differential as one, Compared with the driving system of a hybrid electric vehicle with separate power components, it has the advantages of high integration and short transmission line, and is beneficial to the design and layout of the whole vehicle.

2.本实用新型的一种单驱动电机的插电式混合动力汽车的两挡变速驱动系统,采用单驱动电机,并通过控制离合器和行星齿轮机构的动力耦合机构,分别实现车辆的起动发动机模式、驻车充电模式、纯电动驱动模式、发动机单独驱动模式、发动机行车充电模式、混合驱动模式、再生制动模式和纯电动倒车模式,与传统的双电机行星齿轮机构的混合动力汽车的驱动系统相比,具有动力传递效率高,结构简单,成本低的优点。 2. The two-speed variable speed drive system of a plug-in hybrid electric vehicle with a single drive motor of the present utility model adopts a single drive motor, and realizes the starting engine mode of the vehicle by controlling the clutch and the power coupling mechanism of the planetary gear mechanism , parking charging mode, pure electric driving mode, engine independent driving mode, engine driving charging mode, hybrid driving mode, regenerative braking mode and pure electric reversing mode, and the driving system of a hybrid electric vehicle with a traditional dual-motor planetary gear mechanism Compared with it, it has the advantages of high power transmission efficiency, simple structure and low cost.

3.本实用新型的一种单驱动电机的插电式混合动力汽车的两挡变速驱动系统,采用双离合两挡变速机构,与一档固定速比的变速机构相比,能够改善整车动力性、经济性、排放性和舒适性,提高了发动机工作效率、驱动电机效率,延长了动力电池寿命和整车续驶里程。 3. The two-speed variable speed drive system of a plug-in hybrid electric vehicle with a single drive motor of the present utility model adopts a double-clutch two-speed speed change mechanism, which can improve the power of the whole vehicle compared with a speed change mechanism with a fixed speed ratio. Performance, economy, emission and comfort, improve the efficiency of the engine, drive motor efficiency, prolong the life of the power battery and the mileage of the vehicle.

附图说明 Description of drawings

图1是本实用新型的驱动示意图。 Fig. 1 is a driving schematic diagram of the utility model.

图2是本实用新型的结构示意图。 Fig. 2 is a schematic structural view of the utility model.

上图中序号:1.发动机,2.动力输出轴,3.制动器,4.左半轴,5.动力耦合输入轴,6.离合器,7.行星架,8.齿圈,9.行星轮,10.太阳轮,11.动力耦合输出轴,12.差速器壳体,13.左半轴齿轮,14.差速器的行星轮,15.差速器的行星轮轴,16.右半轴齿轮,17.右半轴,18.从动减速齿轮,19.车轮,20.第一挡从动齿轮,21.中间轴,22.第二挡从动齿轮,23.主动减速齿轮,24.第一挡主动齿轮,25.第一离合器的输出轴,26.第二挡主动齿轮,27.第二离合器的输出轴,28.第二离合器,29.第一离合器,30.双离合器,31.转子,32.定子,33.驱动电机控制器,34.动力电池组,35.车载充电器,36.充电插头。 Serial numbers in the above picture: 1. Engine, 2. Power output shaft, 3. Brake, 4. Left half shaft, 5. Power coupling input shaft, 6. Clutch, 7. Planet carrier, 8. Ring gear, 9. Planetary gear , 10. Sun gear, 11. Power coupling output shaft, 12. Differential housing, 13. Left side shaft gear, 14. Planetary gear of differential, 15. Planetary shaft of differential, 16. Right half Shaft gear, 17. Right half shaft, 18. Driven reduction gear, 19. Wheel, 20. First gear driven gear, 21. Intermediate shaft, 22. Second gear driven gear, 23. Driving reduction gear, 24 .first gear driving gear, 25. output shaft of first clutch, 26. second gear driving gear, 27. output shaft of second clutch, 28. second clutch, 29. first clutch, 30. double clutch, 31. Rotor, 32. Stator, 33. Drive motor controller, 34. Power battery pack, 35. Car charger, 36. Charging plug.

具体实施方式 Detailed ways

下面结合附图,通过实施例对本实用新型作进一步描述。 Below in conjunction with accompanying drawing, the utility model is described further by embodiment.

实施例 Example

参见图1和图2,单驱动电机的插电式混合动力汽车的两挡变速驱动系统包括发动机1、驱动电机、双离合两挡变速器、主减速机构和减速器。双离合两挡变速器包括双离合器30、两挡变速器;还包括制动器3和动力耦合机构;动力耦合机构由所述驱动电机、离合器6和行星齿轮机构组成。 Referring to Fig. 1 and Fig. 2, the two-speed variable-speed drive system of a plug-in hybrid electric vehicle with a single drive motor includes an engine 1, a drive motor, a dual-clutch two-speed transmission, a final reduction mechanism and a speed reducer. The dual-clutch two-speed transmission includes a dual-clutch 30 and a two-speed transmission; it also includes a brake 3 and a power coupling mechanism; the power coupling mechanism is composed of the drive motor, clutch 6 and planetary gear mechanism.

驱动电机为永磁无刷电机,包括定子32和转子31;转子31为环状转子;离合器6位于转子31的轴向一侧面;行星齿轮机构由齿圈8、太阳轮10、两个以上的行星轮9和行星轮架7组成,且位于环状转子内; The drive motor is a permanent magnet brushless motor, including a stator 32 and a rotor 31; the rotor 31 is an annular rotor; the clutch 6 is located on one axial side of the rotor 31; the planetary gear mechanism consists of a ring gear 8, a sun gear 10, two or more The planetary gear 9 and the planetary gear frame 7 are formed, and are located in the annular rotor;

动力耦合机构的动力耦合输入轴5位于离合器6一侧,动力耦合输出轴11位于另一侧;所述制动器3设于动力耦合输入轴5的输入端上,动力耦合输入轴5的输入端工作时连接着发动机的动力输出轴2。 The power coupling input shaft 5 of the power coupling mechanism is located on one side of the clutch 6, and the power coupling output shaft 11 is located on the other side; the brake 3 is arranged on the input end of the power coupling input shaft 5, and the input end of the power coupling input shaft 5 works is connected to the power take-off shaft 2 of the engine.

离合器6为多片湿式摩擦离合器,离合器6的主动片和动力耦合输入轴5固定连接上,离合器6的从动片和转子31的轴向一侧面固定连接;动力耦合输入轴5的输出端连接着行星齿轮机构的齿圈8; The clutch 6 is a multi-plate wet friction clutch, the driving plate of the clutch 6 is fixedly connected to the power coupling input shaft 5, the driven plate of the clutch 6 is fixedly connected to one axial side of the rotor 31; the output end of the power coupling input shaft 5 is connected to The ring gear 8 of the planetary gear mechanism;

行星齿轮机构的太阳轮10和转子31的轴向另一侧面通过连接板固定连接;太阳轮10的轮轴为空心轴,且为转子轴;转子31通过轴向另一侧面的连接件固定连接着转子轴;太阳轮10的轮轴内插装有动力耦合输出轴11;动力耦合输出轴11的一端为输出端,且连接着双离合器30的壳体,动力耦合输出轴11的另一端连接着行星轮架7。 The other axial side of the sun gear 10 and the rotor 31 of the planetary gear mechanism is fixedly connected by a connecting plate; the wheel shaft of the sun gear 10 is a hollow shaft and is a rotor shaft; the rotor 31 is fixedly connected by a connecting piece on the other axial side Rotor shaft; the wheel shaft of the sun gear 10 is inserted with a power coupling output shaft 11; one end of the power coupling output shaft 11 is the output end, and is connected to the housing of the dual clutch 30, and the other end of the power coupling output shaft 11 is connected to the planet Wheel frame7.

参见图1和图2,发动机1的动力输出轴2与动力耦合输入轴5连接。双离合两挡变速器的第一离合器29通过第一离合器的输出轴25与两挡变速器的第一挡主动齿轮24连接,并与第一挡从动齿轮20常啮合,双离合两挡变速器的第二离合器28通过第二离合器的输出轴27与第二挡主动齿轮26连接,且空套在第一离合器的输出轴25上,并与第二挡从动齿轮22常啮合,第一挡从动齿轮20和第二挡从动齿轮22分别套设在两挡变速机构的中间轴21上;主减速机构的主动减速齿轮23套设在两挡变速机构的中间轴21上,并与主减速机构的从动减速齿轮18常啮合,主减速机构的从动减速齿轮18与差速器壳体12固套为一体,并通过差速器的行星轮14、左半轴齿轮13、右半轴齿轮16和左半轴4、右半轴17驱动车轮19;制动器3设于动力耦合输入轴5的输入端上,动力耦合输入轴5的输入端工作时连接着发动机的动力输出轴2,通过控制制动器3的制动或松开,实现发动机的动力输出轴2锁定与松开,确保车辆在纯电动驱动模式和再生制动模式下发动机1关闭、动力输出轴2不转动。通过控制离合器6的主动片、从动片的结合和分离,实现行星齿轮机构的太阳 轮10、齿圈8的结合和分离,同时配合控制发动机1、驱动电机转子31和制动器3分别实现车辆的起动发动机模式、驻车充电模式、纯电动驱动模式、发动机单独驱动模式、发动机行车充电模式、混合驱动模式、再生制动模式和纯电动倒车模式,并通过分别控制所述双离合两挡变速器的第一离合器29和第二离合器28的结合和分离,实现低速挡、高速挡的平顺切换,提高车辆的换挡动力性和驾驶舒适性。 Referring to FIG. 1 and FIG. 2 , the power output shaft 2 of the engine 1 is connected with the power coupling input shaft 5 . The first clutch 29 of the dual-clutch two-speed transmission is connected with the first gear driving gear 24 of the two-speed transmission through the output shaft 25 of the first clutch, and is constantly meshed with the first gear driven gear 20. The second clutch 28 is connected with the second gear driving gear 26 through the output shaft 27 of the second clutch, and is sleeved on the output shaft 25 of the first clutch, and is constantly meshed with the second gear driven gear 22. The gear 20 and the second gear driven gear 22 are respectively sleeved on the intermediate shaft 21 of the two-speed transmission mechanism; The driven reduction gear 18 of the main reduction mechanism is constantly meshed, and the driven reduction gear 18 of the main reduction mechanism is fixedly sleeved with the differential case 12 as a whole, and passes through the planetary gear 14 of the differential, the left side gear 13, and the right side gear 16 and left half shaft 4, right half shaft 17 drive wheel 19; Brake 3 is located on the input end of power coupling input shaft 5, and the input end of power coupling input shaft 5 is connected with the power output shaft 2 of engine when working, by controlling The braking or release of the brake 3 realizes the locking and releasing of the power output shaft 2 of the engine, ensuring that the engine 1 is turned off and the power output shaft 2 does not rotate in the pure electric driving mode and the regenerative braking mode of the vehicle. By controlling the combination and separation of the active plate and the driven plate of the clutch 6, the combination and separation of the sun gear 10 and the ring gear 8 of the planetary gear mechanism are realized, and at the same time, the engine 1, the drive motor rotor 31 and the brake 3 are coordinated and controlled to realize the vehicle's rotation respectively. Starting engine mode, parking charging mode, pure electric driving mode, engine independent driving mode, engine running charging mode, hybrid driving mode, regenerative braking mode and pure electric reverse mode, and by controlling the dual-clutch two-speed transmission respectively Combining and disengaging the first clutch 29 and the second clutch 28 realizes smooth switching between low gear and high gear, and improves the gear shifting power and driving comfort of the vehicle.

本实用新型的工作原理说明如下: The working principle of the utility model is described as follows:

(1)发动机驱动模式 (1) Engine driving mode

制动器3为非制动状态,驱动电机的转子31处于自由状态,离合器6结合,行星齿轮机构的齿圈8、太阳轮10和行星轮架7被机械锁定;发动机1带动所述行星齿轮机构的齿圈8、太阳轮10和行星轮架7转动,动力经动力耦合输出轴11传递至所述双离合两挡变速器,驱动车辆运行。所述发动机驱动模式包括发动机单独驱动模式、发动机行车充电模式和驻车充电模式。 The brake 3 is in a non-braking state, the rotor 31 of the driving motor is in a free state, the clutch 6 is combined, the ring gear 8, the sun gear 10 and the planetary gear carrier 7 of the planetary gear mechanism are mechanically locked; the engine 1 drives the The ring gear 8, the sun gear 10 and the planetary gear carrier 7 rotate, and the power is transmitted to the dual-clutch two-speed transmission through the power coupling output shaft 11 to drive the vehicle to run. The engine driving mode includes an engine driving mode alone, an engine driving charging mode and a parking charging mode.

(1.1)发动机单独驱动模式 (1.1) Engine alone driving mode

车辆匀速行驶且发动机工作在高效率区时,车辆进入发动机单独驱动模式,此时,制动器3为非制动状态,驱动电机的转子31处于自由状态,离合器6结合,发动机1输出的动力经动力耦合机构传递至所述双离合两挡变速器,并通过控制双离合器30驱动车辆分别在低速挡、高速挡工作状态下运行。 When the vehicle is running at a constant speed and the engine is working in a high-efficiency zone, the vehicle enters the engine-only driving mode. At this time, the brake 3 is in a non-braking state, the rotor 31 of the drive motor is in a free state, and the clutch 6 is engaged. The coupling mechanism is transmitted to the dual-clutch two-speed transmission, and the dual clutch 30 is controlled to drive the vehicle to run in low gear and high gear respectively.

车辆处于低速挡工作状态运行时,双离合器的第二离合器28分离,双离合器的第一离合器29结合,动力经第一离合器的输出轴25带动第一挡主动齿轮24转动,第一挡主动齿轮24驱动第一挡从动齿轮20转动、主动减速齿轮23驱动从动减速齿轮18转动,并通过差速器实现车辆低速挡的发动机单独驱动运行模式。 When the vehicle was running in low gear, the second clutch 28 of the dual clutch was separated, and the first clutch 29 of the dual clutch was combined. The power drove the first gear driving gear 24 to rotate through the output shaft 25 of the first clutch, and the first gear driving gear 24 drives the first gear driven gear 20 to rotate, and the driving reduction gear 23 drives the driven reduction gear 18 to rotate, and realizes the engine-only driving operation mode of the low gear of the vehicle through the differential.

车辆处于高速挡工作状态运行时,双离合器的第一离合器29分离,双离合器的第二离合器28结合,动力经第二离合器的输出轴27带动第二挡主动齿轮26转动,第二挡主动齿轮26驱动第二挡从动齿轮21转动、主动减速齿轮23驱动从动减速齿轮18转动,并通过差速器实现车辆高速挡的发动机单独驱动运行模式。 When the vehicle was running in the high-speed gear working state, the first clutch 29 of the dual clutch was separated, and the second clutch 28 of the dual clutch was combined. The power drove the second gear driving gear 26 to rotate through the output shaft 27 of the second clutch, and the second gear driving gear 26 drives the second gear driven gear 21 to rotate, and the driving reduction gear 23 drives the driven reduction gear 18 to rotate, and realizes the engine independent driving operation mode of the high gear of the vehicle through the differential.

(1.2)发动机行车充电模式 (1.2) Engine driving charging mode

当动力电池组34电量不足或车辆负荷较低的工况下行驶时,在保证汽车正常行驶性能前提下,车辆进入发动机行车充电模式,以提高发动机负荷率,并使之工作在高效率区。此时,制动器3为非制动状态,离合器6结合,驱动电机处于发电状态,发动机1输出动力经动力耦合机构传递至所述双离合两挡变速器,驱动车辆运行;同时行星齿轮机构的太阳轮10带 动驱动电机的转子31转动,并通过驱动电机控制器33给动力电池组34充电,以维持电池电量水平。 When the power battery pack 34 is insufficient or the vehicle is running under low load conditions, the vehicle enters the engine driving charging mode under the premise of ensuring the normal driving performance of the vehicle, so as to increase the engine load rate and make it work in a high-efficiency zone. At this time, the brake 3 is in the non-braking state, the clutch 6 is combined, the driving motor is in the power generation state, and the output power of the engine 1 is transmitted to the dual-clutch two-speed transmission through the power coupling mechanism to drive the vehicle to run; at the same time, the sun gear of the planetary gear mechanism 10 drives the rotor 31 of the drive motor to rotate, and charges the power battery pack 34 through the drive motor controller 33 to maintain the battery power level.

(1.3)驻车充电模式  (1.3) Parking charging mode

在动力电池组34电量不足,需要发动机1进行充电时,车辆进入停车发电模式,此时,制动器3为非制动状态,离合器6结合,驱动电机处于发电状态,所述双离合器的第一离合器29和第二离合器28均处于分离状态,发动机1带动所述的行星齿轮机构的齿圈8和太阳轮10转动,并带动驱动电机转子31转动,通过驱动电机控制器33给动力电池组34充电。 When the power battery pack 34 is insufficient and the engine 1 needs to be charged, the vehicle enters the parking power generation mode. At this time, the brake 3 is in a non-braking state, the clutch 6 is combined, and the driving motor is in a power generation state. The first clutch of the dual clutch 29 and the second clutch 28 are in the disengaged state, the engine 1 drives the ring gear 8 and the sun gear 10 of the planetary gear mechanism to rotate, and drives the drive motor rotor 31 to rotate, and the power battery pack 34 is charged by the drive motor controller 33 .

(2)电机驱动模式  (2) Motor drive mode

制动器3为锁定状态,行星齿轮机构的齿圈8和发动机1处于锁定状态,离合器6分离;行星齿轮机构的太阳轮10和行星轮架7分别以各自的速度转动,转子31带动所述太阳轮10和行星轮架7转动,动力经动力耦合输出轴11传递至所述双离合两挡变速器,驱动车辆运行。所述电机驱动模式包括纯电动驱动模式、起动发动机模式、纯电动倒车模式和电网充电模式。 The brake 3 is in the locked state, the ring gear 8 of the planetary gear mechanism and the engine 1 are in the locked state, and the clutch 6 is separated; the sun gear 10 and the planetary gear carrier 7 of the planetary gear mechanism rotate at their respective speeds, and the rotor 31 drives the sun gear 10 and the planetary wheel carrier 7 rotate, and the power is transmitted to the dual-clutch two-speed transmission through the power coupling output shaft 11 to drive the vehicle to run. The motor drive mode includes a pure electric drive mode, a starting engine mode, a pure electric reverse mode and a grid charging mode.

(2.1)纯电动驱动模式 (2.1) Pure electric drive mode

车辆低速行驶或发动机工作效率低时,车辆进入纯电动驱动模式。此时制动器3为锁定状态,发动机1处于锁定状态,行星齿轮机构的齿圈8连同发动机处于锁定状态,离合器6分离,驱动电机处于驱动状态,驱动电机转子31带动行星齿轮机构的太阳轮10、行星轮架7转动,经动力耦合机构的输出轴11将动力传递至双离合两挡变速器,并通过控制双离合器30驱动车辆分别在低速挡、高速挡工作状态下运行。 When the vehicle is running at low speed or the engine working efficiency is low, the vehicle enters the pure electric driving mode. At this time, the brake 3 is locked, the engine 1 is locked, the ring gear 8 of the planetary gear mechanism is locked together with the engine, the clutch 6 is separated, the drive motor is in the drive state, and the drive motor rotor 31 drives the sun gear 10, The planetary wheel carrier 7 rotates, and the power is transmitted to the dual-clutch two-speed transmission through the output shaft 11 of the power coupling mechanism, and the vehicle is driven to run in low gear and high gear by controlling the dual clutch 30 .

车辆处于低速挡工作状态运行时,双离合器的第二离合器28分离,双离合器的第一离合器29结合,实现车辆低速挡的纯电动驱动运行模式。 When the vehicle is running in a low gear working state, the second clutch 28 of the dual clutch is disengaged, and the first clutch 29 of the dual clutch is combined to realize the pure electric driving operation mode of the low gear of the vehicle.

车辆处于高速挡工作状态运行时,双离合器的第一离合器29分离,双离合器的第二离合器28结合,实现车辆高速挡的纯电动驱动运行模式。 When the vehicle is running in a high-speed working state, the first clutch 29 of the dual-clutch is separated, and the second clutch 28 of the dual-clutch is combined to realize the pure electric drive operation mode of the high-speed vehicle.

(2.2)起动发动机模式 (2.2) Start engine mode

在起动发动机时,所述制动器3为非制动状态,发动机1处于非锁定状态,离合器6结合,所述行星齿轮机构的齿圈8、太阳轮10和行星轮架7被机械锁定,双离合器的第一离合器29和第二离合器28均处于分离状态,驱动电机处于驱动状态,驱动电机转子31带动行星齿轮机构的太阳轮10和齿圈8转动,并经动力耦合机构的输入轴5带动发动机的动力输出轴2转动,起动发动机1。 When starting the engine, the brake 3 is in a non-braking state, the engine 1 is in a non-locking state, the clutch 6 is engaged, the ring gear 8, the sun gear 10 and the planetary gear carrier 7 of the planetary gear mechanism are mechanically locked, and the double clutch The first clutch 29 and the second clutch 28 are all in the disengaged state, the driving motor is in the driving state, the driving motor rotor 31 drives the sun gear 10 and the ring gear 8 of the planetary gear mechanism to rotate, and drives the engine through the input shaft 5 of the power coupling mechanism The PTO shaft 2 rotates to start the engine 1.

(2.3)纯电动倒车模式 (2.3) Pure electric reversing mode

在车辆倒车时,制动器3为锁定状态,发动机1处于锁定状态,离合器6分离,行星齿轮机构的齿圈8连同发动机1处于锁定状态,驱动电机转子31反转,并通过行星齿轮机构的太阳轮10和行星轮架7将动力传递至所述双离合两挡变速器,双离合器的第二离合器28分离,双离合器的第一离合器29结合,实现在低速档下车辆倒车行驶。 When the vehicle is reversing, the brake 3 is in the locked state, the engine 1 is in the locked state, the clutch 6 is disengaged, the ring gear 8 of the planetary gear mechanism is in the locked state together with the engine 1, the drive motor rotor 31 is reversed, and through the sun gear of the planetary gear mechanism 10 and the planetary carrier 7 transmit power to the dual-clutch two-speed transmission, the second clutch 28 of the dual-clutch is disengaged, and the first clutch 29 of the dual-clutch is combined to realize the reverse running of the vehicle in low gear.

(2.4)电网充电模式  (2.4) Grid charging mode

在夜间或必要时,车辆停靠在充电桩处,制动器3为锁定状态,发动机1处于关闭状态,离合器6分离,驱动电机处于断电锁定状态,车载充电器35通过充电插头36与充电桩的电网连接,并按设定的充电策略给动力电池组34安全充电。 At night or when necessary, the vehicle is parked at the charging pile, the brake 3 is in the locked state, the engine 1 is in the off state, the clutch 6 is disengaged, the drive motor is in the power-off and locked state, and the vehicle charger 35 is connected to the power grid of the charging pile through the charging plug 36. Connect, and safely charge the power battery pack 34 according to the charging strategy set.

(3)混合驱动模式  (3) Hybrid drive mode

当车辆处于高负荷(加速、爬坡)工况行驶时,发动机1和驱动电机均参与工作;所述制动器3为非制动状态,所述离合器6分离;所述行星齿轮机构的齿圈8、太阳轮10和行星轮架7分别以各自的速度转动;发动机的动力输出轴2经所述动力耦合输入轴5与行星齿轮机构的齿圈8连接,所述驱动电机的转子31与行星齿轮机构的太阳轮10连接,行星轮架7与动力耦合输出轴11连接,发动机1带动齿圈8转动,驱动电机的转子31带动太阳轮10转动,通过行星轮架7经动力耦合输出轴11将动力传递至所述双离合两挡变速器,驱动车辆运行。 When the vehicle is running under high-load (acceleration, climbing) conditions, the engine 1 and the drive motor all participate in work; the brake 3 is in a non-braking state, and the clutch 6 is disengaged; the ring gear 8 of the planetary gear mechanism , the sun gear 10 and the planetary gear carrier 7 rotate at respective speeds; the power output shaft 2 of the engine is connected with the ring gear 8 of the planetary gear mechanism through the power coupling input shaft 5, and the rotor 31 of the drive motor is connected with the planetary gear The sun gear 10 of the mechanism is connected, the planetary gear carrier 7 is connected with the power coupling output shaft 11, the engine 1 drives the ring gear 8 to rotate, the rotor 31 of the driving motor drives the sun gear 10 to rotate, and the planetary gear carrier 7 is connected to the power coupling output shaft 11. The power is transmitted to the dual-clutch two-speed transmission to drive the vehicle to run.

(4)再生制动模式, (4) regenerative braking mode,

当车辆减速制动时,双离合两挡变速器处于低速挡工作状态,所述制动器3锁定,所述行星齿轮机构的齿圈8和发动机1处于锁定状态,所述离合器6分离;所述行星齿轮机构的太阳轮10和行星轮架7分别以各自的速度转动,车轮19的制动力通过所述差速器、双离合两挡变速器、行星齿轮机构的行星轮架7和太阳轮10带动驱动电机的转子31反转,驱动电机进入发电模式,回收制动能量,并经驱动电机控制器33给动力电池组34充电。 When the vehicle decelerates and brakes, the dual-clutch two-speed transmission is in a low gear working state, the brake 3 is locked, the ring gear 8 of the planetary gear mechanism and the engine 1 are in a locked state, and the clutch 6 is disengaged; the planetary gear The sun gear 10 and the planetary gear carrier 7 of the mechanism rotate at respective speeds, and the braking force of the wheels 19 drives the drive motor through the differential, the dual-clutch two-speed transmission, the planetary gear carrier 7 and the sun gear 10 of the planetary gear mechanism. The rotor 31 is reversed, the drive motor enters the power generation mode, the braking energy is recovered, and the power battery pack 34 is charged through the drive motor controller 33 .

Claims (3)

1.单驱动电机的插电式混合动力汽车的两挡变速驱动系统,包括发动机(1)、驱动电机、双离合两挡变速器、主减速机构和差速器,所述双离合两挡变速器包括双离合器(30)、两挡变速器;其特征在于: 1. The two-gear variable-speed drive system of the plug-in hybrid electric vehicle with a single drive motor, comprising an engine (1), a drive motor, a dual-clutch two-gear transmission, a main reduction mechanism and a differential, and the dual-clutch two-gear transmission includes Dual-clutch (30), two-speed transmission; characterized in that: 还包括制动器(3)和动力耦合机构;所述动力耦合机构由所述驱动电机、离合器(6)和行星齿轮机构组成,所述离合器(6)为多片湿式摩擦离合器; It also includes a brake (3) and a power coupling mechanism; the power coupling mechanism is composed of the driving motor, a clutch (6) and a planetary gear mechanism, and the clutch (6) is a multi-plate wet friction clutch; 所述驱动电机的转子(31)为环状转子;所述离合器(6)位于转子(31)的轴向一侧面; The rotor (31) of the drive motor is an annular rotor; the clutch (6) is located on one axial side of the rotor (31); 所述行星齿轮机构由齿圈(8)、太阳轮(10)、两个以上的行星轮(9)和行星轮架(7)组成,且位于环状转子内; The planetary gear mechanism is composed of a ring gear (8), a sun gear (10), more than two planetary gears (9) and a planetary gear carrier (7), and is located in the annular rotor; 动力耦合机构的动力耦合输入轴(5)位于离合器(6)一侧,动力耦合输出轴(11)位于另一侧;所述制动器(3)设于动力耦合输入轴(5)的输入端上,动力耦合输入轴(5)的输入端工作时连接着发动机的动力输出轴(2); The power coupling input shaft (5) of the power coupling mechanism is located on one side of the clutch (6), and the power coupling output shaft (11) is located on the other side; the brake (3) is arranged on the input end of the power coupling input shaft (5) , the input end of the power coupling input shaft (5) is connected to the power output shaft (2) of the engine when working; 发动机驱动模式时,所述制动器(3)为非制动状态,所述驱动电机的转子(31)处于自由状态,所述离合器(6)结合,所述行星齿轮机构的齿圈(8)、太阳轮(10)和行星轮架 In the engine driving mode, the brake (3) is in a non-braking state, the rotor (31) of the driving motor is in a free state, the clutch (6) is combined, and the ring gear (8) of the planetary gear mechanism, Sun gear (10) and planet gear carrier (7)被机械锁定,所述发动机(1)带动所述行星齿轮机构的齿圈(8)、太阳轮(10)和行星轮架(7)转动,动力经动力耦合输出轴(11)传递至所述双离合两挡变速器,驱动车辆运行; (7) is mechanically locked, the engine (1) drives the ring gear (8), the sun gear (10) and the planetary gear carrier (7) of the planetary gear mechanism to rotate, and the power is transmitted through the power coupling output shaft (11) to the dual-clutch two-speed transmission to drive the vehicle to run; 电机驱动模式时,所述制动器(3)为锁定状态,所述行星齿轮机构的齿圈(8)和发动机(1)处于锁定状态,所述离合器(6)分离;所述行星齿轮机构的太阳轮(10)和行星轮架(7)分别以各自的速度转动,所述转子(31)带动所述太阳轮(10)和行星轮架(7)转动,动力经动力耦合输出轴(11)传递至所述双离合两挡变速器,驱动车辆运行; In the motor drive mode, the brake (3) is in a locked state, the ring gear (8) of the planetary gear mechanism and the engine (1) are in a locked state, and the clutch (6) is separated; the sun of the planetary gear mechanism The wheel (10) and the planetary gear carrier (7) rotate at their respective speeds, the rotor (31) drives the sun gear (10) and the planetary gear carrier (7) to rotate, and the power is output through the power coupling shaft (11) transmitted to the dual-clutch two-speed transmission to drive the vehicle to run; 混合驱动模式时,当车辆处于高负荷工况行驶时,发动机(1)和驱动电机均参与工作;所述制动器(3)为非制动状态,所述离合器(6)分离;所述行星齿轮机构的齿圈(8)、太阳轮(10)和行星轮架(7)分别以各自的速度转动;发动机的动力输出轴(2)经所述动力耦合输入轴(5)与行星齿轮机构的齿圈(8)连接,所述驱动电机的转子(31)与行星齿轮机构的太阳轮(10)连接,行星轮架(7)与动力耦合输出轴(11)连接,发动机(1)带动齿圈(8)转动,驱动电机的转子(31)带动太阳轮(10)转动,通过行星轮架(7)经动力耦合输出轴(11)将动力传递至所述双离合两挡变速器,驱动车辆运行; In hybrid driving mode, when the vehicle is running under high load conditions, both the engine (1) and the driving motor are involved in work; the brake (3) is in a non-braking state, and the clutch (6) is disengaged; the planetary gear The ring gear (8), the sun gear (10) and the planetary gear carrier (7) of the mechanism rotate at respective speeds; the power output shaft (2) of the engine is connected to the planetary gear mechanism through the power coupling input shaft (5) The ring gear (8) is connected, the rotor (31) of the drive motor is connected with the sun gear (10) of the planetary gear mechanism, the planetary gear carrier (7) is connected with the power coupling output shaft (11), and the engine (1) drives the gear The ring (8) rotates, the rotor (31) of the drive motor drives the sun gear (10) to rotate, and the power is transmitted to the dual-clutch two-speed transmission through the planetary gear carrier (7) through the power coupling output shaft (11) to drive the vehicle run; 再生制动模式时,当车辆减速制动时,双离合两挡变速器处于低速挡工作状态,所述制动器(3)锁定,所述行星齿轮机构的齿圈(8)和发动机(1)处于锁定状态,所述离合器(6)分离;所述行星齿轮机构的太阳轮(10)和行星轮架(7)分别以各自的速度转动,通过所 述差速器、双离合两挡变速器、行星齿轮机构的行星轮架(7)和太阳轮(10)带动驱动电机的转子(31)反转,驱动电机进入发电模式,回收制动能量,并经驱动电机控制器33给动力电池组(34)充电。 In regenerative braking mode, when the vehicle decelerates and brakes, the dual-clutch two-speed transmission is in the low gear working state, the brake (3) is locked, and the ring gear (8) of the planetary gear mechanism and the engine (1) are locked state, the clutch (6) is disengaged; the sun gear (10) and the planetary carrier (7) of the planetary gear mechanism rotate at their respective speeds, through the differential, dual-clutch two-speed transmission, planetary gear The planetary gear carrier (7) and the sun gear (10) of the mechanism drive the rotor (31) of the driving motor to reverse, the driving motor enters the power generation mode, recovers the braking energy, and feeds the power battery pack (34) through the driving motor controller 33 Charge. 2.根据权利要求1所述的单驱动电机的插电式混合动力汽车的两挡变速驱动系统,其特征在于: 2. The two-gear variable speed drive system of the plug-in hybrid electric vehicle of single drive motor according to claim 1, is characterized in that: 所述离合器(6)的主动片和动力耦合输入轴(5)固定连接上,离合器(6)的从动片和转子(31)的轴向一侧面固定连接;动力耦合输入轴(5)的输出端连接着行星齿轮机构的齿圈(8); The driving plate of the clutch (6) is fixedly connected to the power coupling input shaft (5), and the driven plate of the clutch (6) is fixedly connected to one axial side of the rotor (31); the power coupling input shaft (5) The output end is connected with the ring gear (8) of the planetary gear mechanism; 行星齿轮机构的太阳轮(10)和转子(31)的轴向另一侧面通过连接板固定连接;太阳轮(10)的轮轴为空心轴,且为转子轴;所述转子(31)通过轴向另一侧面的连接件固定连接着转子轴;太阳轮(10)的轮轴内插设有动力耦合输出轴(11);所述动力耦合输出轴(11)的一端为输出端,且连接着双离合器(30)的壳体,动力耦合输出轴(11)的另一端连接着行星轮架(7)。 The other axial side of the sun gear (10) of the planetary gear mechanism and the rotor (31) is fixedly connected through a connecting plate; the wheel shaft of the sun gear (10) is a hollow shaft, and is a rotor shaft; The connecting piece to the other side is fixedly connected to the rotor shaft; the power coupling output shaft (11) is inserted in the wheel shaft of the sun gear (10); one end of the power coupling output shaft (11) is an output end, and is connected to The housing of double clutch (30), the other end of power coupling output shaft (11) is connected with planetary wheel carrier (7). 3.根据权利要求1所述的单驱动电机的插电式混合动力汽车的两挡变速驱动系统,其特征在于:所述驱动电机为永磁无刷电机或ISG电机。 3. The two-speed variable speed drive system of a plug-in hybrid electric vehicle with a single drive motor according to claim 1, wherein the drive motor is a permanent magnet brushless motor or an ISG motor.
CN201520129748.1U 2015-03-07 2015-03-07 Two gear variable speed drive systems of the plug-in hybrid-power automobile of single drive motor Withdrawn - After Issue CN204547733U (en)

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