CN204535342U - A kind of ceramic high temperature drying unit - Google Patents
A kind of ceramic high temperature drying unit Download PDFInfo
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- CN204535342U CN204535342U CN201520159223.2U CN201520159223U CN204535342U CN 204535342 U CN204535342 U CN 204535342U CN 201520159223 U CN201520159223 U CN 201520159223U CN 204535342 U CN204535342 U CN 204535342U
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- high temperature
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- drying unit
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- 238000001035 drying Methods 0.000 title claims abstract description 76
- 239000000919 ceramic Substances 0.000 title claims abstract description 39
- 238000007599 discharging Methods 0.000 claims description 15
- 239000000428 dust Substances 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 6
- 239000002918 waste heat Substances 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004134 energy conservation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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- Drying Of Solid Materials (AREA)
Abstract
The utility model discloses a kind of ceramic high temperature drying unit, on the upside of the shell of drying chamber, left and right sides is provided with double-deck high temperature channel, the skin of high temperature channel is confining bed, above high temperature channel internal layer, the left side, the right side have equally distributed passage, and the bottom surface of high temperature channel internal layer is confining bed; The outer top of described high temperature channel is connected with high temperature heat pump, the bottom of high temperature channel internal layer is connected with air exhauster, the delivery outlet of air exhauster is connected with dedusting hydrofuge case, and the delivery outlet of dedusting hydrofuge case is connected with high-temperature dehumidifier, and the delivery outlet of high-temperature dehumidifier is connected with high temperature heat pump again.It is fast and dry evenly that the utility model has ceramic body drying rate, and reduce and dry spoilage, improve the quality of products, the lingering remnants of past customs recycles, energy-conserving and environment-protective, the feature that automaticity is high.
Description
Technical field
The utility model relates to a kind of ceramic drying equipment technical field, particularly relates to a kind of ceramic high temperature drying unit.
Background technology
The various goods that pottery is is the material that primary raw material is mixing, shaping through pulverizing and calcining is obtained with natural clay and various natural minerals.The drying of pottery is one of very important operation in the production technology of pottery, and the mass defect of ceramic product has very major part to cause because drying is improper.
The drying of ceramic industry experienced by natural drying, cell-type drying room is dry, the continuous dryer of various thermals source till now, far-infrared dryer, solar dryer and microwave drying technology.Although it is relatively simple that drying is a technology, application industrial process very widely, be not only related to product quality and the yield rate of pottery, and affect the overall energy consumption of Ceramics Enterprises.And the fixed investment of heating using microwave and pure producing cost higher than other heating means, particularly power consumption is more, and production cost is increased, and microwave is under macro-energy is irradiated for a long time, brings adverse effect to health, and heating using microwave is selectively.Therefore, current ceramic drying technology generally adopts hot-air seasoning technology, energy sources mode has combustion of natural gas, three kinds of modes such as coal burning and electric furnace, but causes energy consumption high due to pottery length drying time, and efficiency is low, uneven drying, according to statistics, the energy consumption in dry run accounts for 15% of the total fuel consumption of industry, and in ceramic industry, the ratio that energy consumption for drying accounts for fuel wastage in bulk or weight is far above this number, therefore the energy-conservation of dry run is the major issue being related to industry energy conservation.Fast, energy-conservation, the high-quality of rate of drying of pottery, pollution-free etc. is the basic demand of new century to dry technology.
Domestic patent database disclosed the Patents technology of some ceramic drying devices in recent years:
Such as: patent document [application number] CN201110389948.7, open (bulletin) number [CN102410713A], disclose " a kind of continuous drying chamber for wet ceramic green ", it is by drying chamber body, drying chamber entrance pipeline, advance hoisting mechanism, cylinder shelf, receive hoisting mechanism, drying chamber outlet pipeline, hot blast mixer, heating plant, moisture discharge device, PLC control system forms, advance hoisting mechanism and receive hoisting mechanism and be arranged on drying chamber two ends, be connected with the pipeline of drying chamber entrance and exit respectively, cylinder shelf are arranged on and advance hoisting mechanism and receive between hoisting mechanism, multiple stage hot blast mixer is had between cylinder shelf, heating plant and moisture discharge device are connected with drying chamber body respectively, PLC control device is connected with device with said mechanism respectively.This invention does not have hot air recovery, and pottery is dried rear remaining hot blast and is directly discharged in air, waste energy.
Such as: patent document [application number] CN201220054366.3, open (bulletin) number [CN202485428U], disclose one " economical gas hot blast pottery dries burning kiln ", it has burning kiln, and the top of burning kiln is furnished with integrated exhaust duct and longitudinal exhaust duct respectively; Be furnished with oven dry kiln in the side of burning kiln, the side of drying kiln burner hearth is furnished with exhaust duct, and the top of drying kiln is furnished with smokejack; Particularly: be provided with hot blast switch room in the below of drying kiln burner hearth, the side of hot blast switch room adopts hot blast mozzle to be communicated with longitudinal warm-air pipe, and described longitudinal warm-air pipe adopts transverse row airduct to form with the longitudinal exhaust duct above burning kiln to be communicated with.This utility model make use of the burning kiln fume afterheat of gas hot-air pottery oven dry existing for burning kiln, but does not make full use of the waste heat after oven dry, can cause the waste of energy.
Summary of the invention
The purpose of this utility model is to provide that a kind of ceramic drying rate is fast, pottery is dried evenly and make full use of drying waste heat, ceramic high temperature drying unit that automaticity is high.
In order to achieve the above object, the technical scheme in the invention for solving the technical problem is: ceramic high temperature drying unit, comprise drying chamber, charging aperture, pallet, chain, driver, discharging opening, on the upside of the shell of described drying chamber, left and right sides is provided with double-deck high temperature channel, the skin of high temperature channel is confining bed, above high temperature channel internal layer, the left side, the right side have equally distributed passage, and the bottom surface of high temperature channel internal layer is confining bed; The outer top of described high temperature channel is connected with high temperature heat pump, the bottom of high temperature channel internal layer is connected with air exhauster, the delivery outlet of air exhauster is connected with dedusting hydrofuge case, and the delivery outlet of dedusting hydrofuge case is connected with high-temperature dehumidifier, and the delivery outlet of high-temperature dehumidifier is connected with high temperature heat pump again; Described drying unit also comprises control system, and the importation of control system is connected to temperature sensor, humidity sensor, and the control section of control system is connected to charging aperture, driver, high temperature heat pump, discharging opening; Described temperature sensor is arranged on the wind input channel of air exhauster, and humidity sensor is arranged on the wind output channel of air exhauster.
Further, described high temperature heat pump is provided with air inlet, and described pallet is connected with chain, and chain is connected with driver; Described chain track oval in shape in drying chamber.
Described charging aperture and discharging opening are separately positioned on drying chamber both sides; Described dedusting hydrofuge case is provided with dust removal port.
The utility model ceramic high temperature drying unit has following beneficial effect:
One, ceramic drying rate is fast, pottery oven dry is even.The utility model by the upside of the shell of drying chamber, left and right sides is set to double-deck high temperature channel, the skin of high temperature channel is confining bed, above high temperature channel internal layer, the left side, the right side have equally distributed passage, it is confining bed below high temperature channel internal layer, the high-temperature hot-air that high temperature heat pump is produced is sprayed in dryer equably by passage, ceramic body drying rate is fast and oven dry is even, reduces and dries spoilage, improve the quality of products.
Two, drying waste heat is made full use of.The utility model, by arranging air exhauster, dedusting hydrofuge case, high-temperature dehumidifier, re-uses, reaches the effect making full use of waste heat, energy-conserving and environment-protective after again passing into high temperature heat pump heating after the lingering remnants of past customs dedusting after oven dry, hydrofuge.
Three, automaticity is high.The utility model is by arranging control system, the temperature value that this control system senses according to temperature sensor and humidity sensor, humidity value control charging aperture, driver, discharging opening, realize the automatic input of ceramic body oven dry, output, simultaneously by controlling the speed that driver can control ceramic body input, export, automaticity is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model ceramic high temperature drying unit.
In figure, 1-drying chamber; 2-passage; 3-charging aperture; 4-pallet; 5-chain; 6-driver; 7-control system; 8-temperature sensor; 9-humidity sensor; 10-air exhauster; 11-dedusting hydrofuge case; 12-high-temperature dehumidifier; 13-high temperature heat pump; 14-air inlet; 15-discharging opening; 16-high temperature channel; 17-dust removal port.
Detailed description of the invention
As shown in Figure 1, the utility model ceramic high temperature drying unit, comprise drying chamber 1, charging aperture 3, pallet 4, chain 5, driver 6, discharging opening 15, on the upside of the shell of described drying chamber 1, left and right sides is provided with double-deck high temperature channel 16, the skin of high temperature channel 16 is confining bed, above high temperature channel 16 internal layer, the left side, the right side have equally distributed passage 2, and the bottom surface of high temperature channel 16 internal layer is confining bed; The outer top of described high temperature channel 16 is connected with high temperature heat pump 13, the bottom of high temperature channel 16 internal layer is connected with air exhauster 10, the delivery outlet of air exhauster 10 is connected with dedusting hydrofuge case 11, the delivery outlet of dedusting hydrofuge case 11 is connected with high-temperature dehumidifier 12, and the delivery outlet of high-temperature dehumidifier 12 is connected with high temperature heat pump 13 again; Described drying unit also comprises control system 7, and the importation of control system 7 is connected to temperature sensor 8, humidity sensor 9, the control section of control system 7 be connected to charging aperture 3, driver 6, high temperature heat pump 13, discharging opening 15; Described temperature sensor 8 is arranged on the wind input channel of air exhauster 10, and humidity sensor 9 is arranged on the wind output channel of air exhauster 10.
Described high temperature heat pump 13 is provided with air inlet 14, and described pallet 4 is connected with chain 5, and chain 5 is connected with driver 6; Described chain 5 track oval in shape in drying chamber 1, drives chain 5 can make pallet 4 constantly circular flow by driver 6.
In order to make ceramic body circulate orderly input and output, described charging aperture 3 and discharging opening 15 are separately positioned on left side, the right side of drying chamber 1; Described dedusting hydrofuge case 11 is provided with dust removal port 17.
Embodiment:
The detailed description of the invention of the utility model ceramic high temperature drying unit is as follows:
One, before the use, first according to pottery dry requirement set temperature inductor 8 and humidity sensor 9 respond to temperature value and humidity value.
Two, open charging aperture 3 that is individual, drying chamber 1 by control system 7, driver 6 drives chain 5 to run, and the ceramic body of drying now will be needed to be placed on pallet 4 by charging aperture 3.
Three, after discharging the ceramic body needing to dry, close charging aperture 3, close driver 6, start high temperature heat pump 13, the high-temperature hot-air that high temperature heat pump 13 produces sprays on the ceramic body of drying chamber 1 by the passage 2 on high temperature channel 16 internal layer, because passage 2 is evenly distributed on high temperature channel 16, so the high-temperature hot-air sprayed into is sprayed on ceramic body uniformly, drying rate is fast, and dries evenly, spoilage is dried in further minimizing, improves the quality of products.
Four, in drying course, in order to improve the speed of oven dry, otherwise stop low temperature hot blast discharging, so air exhauster 10 opened by drying course Chinese medicine, dedusting hydrofuge case 11, the bottom of low temperature hot blast from drying chamber 1 is extracted out by air exhauster 10, high-temperature hot-air is flowed in drying chamber 1, accelerate Drying Rates, simultaneously, the low temperature hot blast of discharging is through air exhauster 10, the dedusting of dedusting hydrofuge case 11, pass into high temperature heat pump 13 after hydrofuge again and heat rear re-using, dust is then discharged by the dust removal port 17 being arranged on high-temperature dehumidifier 12, reach the effect making full use of waste heat, energy-conserving and environment-protective.
Too dry to prevent ceramic body, control system 7 monitors the temperature and humidity in drying chamber 1 in drying course by temperature inductor 8 and humidity sensor 9, the temperature in drying chamber 1 is sensed when temperature inductor 8 and humidity sensor 9, when humidity reaches set temperature value and humidity value, control system 7 closes high temperature heat pump 13 automatically, and automatically start driver 6, open discharging opening 15, the ceramic body of having dried is exported, realize the automatic input of ceramic body, export, ceramic body input can be controlled by controlling driver 6 simultaneously, the speed exported, automaticity is high.
Claims (6)
1. a ceramic high temperature drying unit, comprise drying chamber (1), charging aperture (3), pallet (4), chain (5), driver (6), discharging opening (15), it is characterized in that: on the upside of the shell of described drying chamber (1), left and right sides arranges the high temperature channel (16) of promising bilayer, the skin of high temperature channel (16) is confining bed, above high temperature channel (16) internal layer, the left side, the right side have equally distributed passage (2), and the bottom surface of high temperature channel (16) internal layer is confining bed; The outer top of described high temperature channel (16) is connected with high temperature heat pump (13), the bottom of high temperature channel (16) internal layer is connected with air exhauster (10), the delivery outlet of air exhauster (10) is connected with dedusting hydrofuge case (11), the delivery outlet of dedusting hydrofuge case (11) is connected with high-temperature dehumidifier (12), and the delivery outlet of high-temperature dehumidifier (12) is connected with high temperature heat pump (13) again; Described drying unit also comprises control system (7), the importation of control system (7) is connected to temperature sensor (8), humidity sensor (9), and the control section of control system (7) is connected to charging aperture (3), driver (6), high temperature heat pump (13), discharging opening (15); Described temperature sensor (8) is arranged on the wind input channel of air exhauster (10), and humidity sensor (9) is arranged on the wind output channel of air exhauster (10).
2. ceramic high temperature drying unit according to claim 1, is characterized in that: described high temperature heat pump (13) is provided with air inlet (14).
3. ceramic high temperature drying unit according to claim 1, is characterized in that: described pallet (4) is connected with chain (5), and chain (5) is connected with driver (6).
4. ceramic high temperature drying unit according to claim 1, is characterized in that: track oval in shape in drying chamber (1) of described chain (5).
5. ceramic high temperature drying unit according to claim 1, is characterized in that: described charging aperture (3) and discharging opening (15) are separately positioned on drying chamber (1) both sides.
6. ceramic high temperature drying unit according to claim 1, is characterized in that: described dedusting hydrofuge case (11) is provided with dust removal port (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520159223.2U CN204535342U (en) | 2015-03-20 | 2015-03-20 | A kind of ceramic high temperature drying unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520159223.2U CN204535342U (en) | 2015-03-20 | 2015-03-20 | A kind of ceramic high temperature drying unit |
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| Publication Number | Publication Date |
|---|---|
| CN204535342U true CN204535342U (en) | 2015-08-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520159223.2U Expired - Fee Related CN204535342U (en) | 2015-03-20 | 2015-03-20 | A kind of ceramic high temperature drying unit |
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| Country | Link |
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| CN (1) | CN204535342U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104748536A (en) * | 2015-03-20 | 2015-07-01 | 广西北流市红日紫砂陶瓷厂 | High-temperature ceramic drying device |
| CN106979682A (en) * | 2017-03-24 | 2017-07-25 | 骊住美标卫生洁具制造（上海）有限公司 | Ceramic body pre-drying method |
| CN108224936A (en) * | 2018-02-28 | 2018-06-29 | 宁夏明力达金属制品有限公司 | Biomass fuel movable multifunctional drying vehicle |
| CN108870927A (en) * | 2018-07-17 | 2018-11-23 | 郭珊 | A kind of Ceramic manufacturing porcelain embryo drying device |
| AT522579B1 (en) * | 2019-07-19 | 2020-12-15 | Wienerberger Ag | PLANT FOR BURNING CERAMIC GOODS BLANKS |
| CN115682671A (en) * | 2022-10-08 | 2023-02-03 | 湖南省新化县鑫星电子陶瓷有限责任公司 | Ceramic product cleaning and drying device of integrated form |
-
2015
- 2015-03-20 CN CN201520159223.2U patent/CN204535342U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104748536A (en) * | 2015-03-20 | 2015-07-01 | 广西北流市红日紫砂陶瓷厂 | High-temperature ceramic drying device |
| CN106979682A (en) * | 2017-03-24 | 2017-07-25 | 骊住美标卫生洁具制造（上海）有限公司 | Ceramic body pre-drying method |
| CN108224936A (en) * | 2018-02-28 | 2018-06-29 | 宁夏明力达金属制品有限公司 | Biomass fuel movable multifunctional drying vehicle |
| CN108224936B (en) * | 2018-02-28 | 2023-08-15 | 宁夏明力达金属制品有限公司 | Movable multifunctional biomass fuel drying vehicle |
| CN108870927A (en) * | 2018-07-17 | 2018-11-23 | 郭珊 | A kind of Ceramic manufacturing porcelain embryo drying device |
| AT522579B1 (en) * | 2019-07-19 | 2020-12-15 | Wienerberger Ag | PLANT FOR BURNING CERAMIC GOODS BLANKS |
| AT522579A4 (en) * | 2019-07-19 | 2020-12-15 | Wienerberger Ag | PLANT FOR BURNING CERAMIC GOODS BLANKS |
| CN115682671A (en) * | 2022-10-08 | 2023-02-03 | 湖南省新化县鑫星电子陶瓷有限责任公司 | Ceramic product cleaning and drying device of integrated form |
| CN115682671B (en) * | 2022-10-08 | 2024-05-28 | 湖南省新化县鑫星电子陶瓷有限责任公司 | Integrated ceramic product cleaning and drying device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150805 Termination date: 20160320 |