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CN204531265U - A kind of surface indentation texture Imitation Rock Porcelain Tiles - Google Patents

A kind of surface indentation texture Imitation Rock Porcelain Tiles Download PDF

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Publication number
CN204531265U
CN204531265U CN201520230415.8U CN201520230415U CN204531265U CN 204531265 U CN204531265 U CN 204531265U CN 201520230415 U CN201520230415 U CN 201520230415U CN 204531265 U CN204531265 U CN 204531265U
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parts
hole
sand
holes
potassium
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Inventor
祁明
钟保民
姜安宁
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Donghua Foshan New Material Co Ltd
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Qingyuan Nafuna Ceramics Co Ltd
Original Assignee
FOSHAN HUASHENGCHANG CERAMIC Co Ltd
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Guangdong Dongpeng Ceramic Co Ltd
Qingyuan Nafuna Ceramics Co Ltd
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Application filed by FOSHAN HUASHENGCHANG CERAMIC Co Ltd, Foshan Dongpeng Ceramic Co Ltd, Guangdong Dongpeng Holdings Co Ltd, Guangdong Dongpeng Ceramic Co Ltd, Qingyuan Nafuna Ceramics Co Ltd filed Critical FOSHAN HUASHENGCHANG CERAMIC Co Ltd
Priority to CN201520230415.8U priority Critical patent/CN204531265U/en
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Abstract

A kind of surface indentation texture Imitation Rock Porcelain Tiles, it comprises precoat and initial bed from top to bottom; Described precoat is distributed with embedding hole wherein, successively decreasing along brick longitudinal cross-section width of described hole from top to bottom.Imitation Rock Porcelain Tiles surface hole defect of the present utility model is no longer confined to spherical, also has ellipse etc., closer to the effect of natural cavity stone; And the opening size of surface hole defect is greater than the maximum transverse size of this hole inside, anti-fouling effect is better; Solve hole stone Imitation Rock Porcelain Tiles and be used in the bad problem of underground anti-fouling effect.

Description

Porcelain tile with surface sunken texture
Technical Field
The utility model relates to a building material technical field especially relates to a sunken texture porcelain matter brick in surface.
Background
With the improvement of the living standard of people, people pursue the decoration effect more perfectly. The natural stone has a decoration effect which is popular with people, for example, the decoration effect expressed by the travertine is unique in wall decoration, but the natural travertine is expensive, low in strength and limited in resources. With the development of the ceramic tile industry, the decoration effect is more and more perfect. The ceramic product is continuously close to the nature, including color, texture, surface texture and expression effect. The artificial stereo porous ceramic tile has low cost and high strength, and is a good substitute for natural stone.
The travertine porcelain brick produced manually can only be manufactured and produced by adopting a mould and a foaming mode at present, the brick produced by the mould has an insufficient natural performance effect, holes are too regular, and the decoration effect is influenced; the foaming method is characterized in that foaming materials are added into the fabric, bubbles are generated at high temperature to form holes, the first generated holes are spherical, the shape is regular, the difference between the first generated holes and irregular holes of natural travertine is large, transition is not natural, the opening size of the second generated holes is smaller than the maximum transverse size of the inner part of each hole, the antifouling effect is not good, and the usability of the brick is limited.
The porcelain brick with artificial holes in the market at present, patents 200610167363.X and 200610036616.X and 200710026323.8, and the like disclose an 'imitation natural travertine porcelain brick', which is mainly characterized in that foaming materials are added into the fabric of the porcelain brick, and bubbles are generated at high temperature to form the effect of the holes. The method has the following defects: as most of the bubbles are spherical, the shapes of the bubbles are regular, and the bubbles are greatly different from irregular holes of natural travertine and are not good in antifouling performance.
Chinese patent 201110253048.X discloses an "imitated natural travertine flower jar", which is mainly characterized in that a mold is used for forming a hole, and has the following disadvantages: because the mold is formed with holes, the formed holes are regular and unnatural. Thus, the method cannot actually imitate the holes of the natural travertine.
Disclosure of Invention
The utility model discloses an opening size of overcoming hole among the prior art is less than the inside biggest transverse dimension of this hole, antifouling effect is not good and the use limitation of brick provides a surface depression texture porcelain matter brick.
To achieve the purpose, the utility model adopts the following technical proposal:
a surface sunken texture ceramic tile comprises a surface material layer and a bottom material layer from top to bottom; the fabric layer is distributed with holes embedded therein, and the holes are gradually decreased from top to bottom along the width of the transverse section of the brick.
Preferably, the fabric layer can be covered with a printing or glaze layer.
Preferably, the width of the transverse section of the opening of the hole is 4-8 mm.
Preferably, the ratio of the holes from top to bottom along the width of the transverse section of the brick is 1.4: 1.1.
preferably, the depression depth of the holes is 1/2-1/3 of the fabric layer.
The surface holes of the porcelain tiles of the utility model are not limited to be spherical, have oval shape and the like, and are closer to the effect of natural travertine; the opening size of the surface hole is larger than the maximum transverse size of the inside of the hole, so that the antifouling effect is better; solves the problem that the travertine porcelain tile has poor antifouling effect when being used underground.
Drawings
Fig. 1 is a top view of an embodiment of the present invention.
Figure 2 is a side view of an embodiment of the present invention
Wherein: 1 is a bottom material layer, 2 is a surface material layer, and 3 is a hole.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
As shown in fig. 1 and 2, a surface depressed texture ceramic tile comprises a surface material layer 2 and a bottom material layer 1 from top to bottom; the fabric layer 2 is distributed with holes 3 embedded therein, and the width of the holes 3 along the longitudinal section of the brick decreases progressively from top to bottom.
In fig. 2, the section width at a position A is larger than the section width at a position B is larger than the section width at a position C, the width of the holes 3 along the longitudinal section of the brick is gradually reduced from top to bottom, so that the defects of hole formation, regularity, unnatural transition and the like of an external mold and a foaming agent are overcome, the antifouling effect is improved, the application range of the brick is expanded, the brick can be used on a wall, can be used on the bottom surface, and has the effect that the product is more similar to the natural holes of natural stone.
Preferably, the fabric layer 2 may be covered with a printing or glaze layer.
Further preferably, the width of the transverse section of the opening of the hole is 4-7 mm.
Preferably, the ratio of the holes from top to bottom along the width of the transverse section of the brick is 1.4: 1.1.
preferably, the depression depth of the holes 3 is 1/2-1/3 of the fabric layer.
When the depth of the concave holes 3 is 1/2-1/3 of the fabric layer, the antifouling effect of the ceramic tile is better, and the strength of the ceramic tile is ensured.
1. A manufacturing process of a porcelain tile with a concave texture on the surface comprises the following steps:
1) and preparing a concave material: mixing and ball-milling the components of the concave material, and then spray-drying the mixture into powder;
2) preparing the fabric; the concave material and the fabric are unevenly mixed; the shrinkage rate of the concave material is less than that of the fabric, and the absolute value of the difference between the two is 0.5-5%;
3) preparing a bottom material;
4) and cloth material:
5) drying;
6) and firing; placing the dried brick into a roller kiln for firing;
7) and polishing and edging.
Wherein,
the concave material comprises the following components in parts by weight: 25-40 parts of albite and potash feldspar, 8-20 parts of black soil, 5-15 parts of ball clay, 15-25 parts of high-temperature clinker powder, 5-15 parts of lithium carbonate, 1-8 parts of quartz powder, 25-35 parts of wollastonite, 12-28 parts of perlite and 1.5-5.8 parts of boric acid.
The fabric comprises the following components in parts by weight: 8-15 parts of C83 water-washed black mud, 1-4 parts of popular super white ball clay, 1-7 parts of raw ore water-washed black mud, 10-20 parts of water-washed potassium sodium sand, 15-25 parts of selected water-washed sodalite, 15-25 parts of Dongdai sand, 5-12 parts of selected potassium sand, 12-20 parts of Longshan potassium sand, 2.5-4.5 parts of calcined talc, 0.01-0.05 part of PVA, 0.15-0.4 part of lignin and 0.125-0.425 part of sodium metasilicate.
The bottom material comprises the following components in parts by weight: 10-25 parts of Fugang sodium sand, 5-12 parts of water-washed black mud, 5-12 parts of A-grade black mud, 18-32 parts of Mediterranean potassium-sodium stone powder, 1-7 parts of inferior chemical 2# sand, 10-20 parts of Longshan potassium sand, 2-8 parts of popular ultra-white ball soil, 5-12 parts of Guangxi potassium sand, 3-9 parts of light-color mud feces, 4-12 parts of Guiguang high-alumina sodium stone powder, 0.01-0.05 part of PVA, 0.15-0.4 part of lignin and 0.2-0.8 part of sodium metasilicate.
Example 1
A manufacturing process of a porcelain tile with a concave texture on the surface comprises the following steps:
1) and preparing a concave material: mixing 10 parts of albite, 15 parts of potassium feldspar, 15 parts of black soil, 5 parts of ball clay, 20 parts of high-temperature clinker powder, 15 parts of lithium carbonate, 8 parts of quartz powder, 30 parts of silica ash, 20 parts of perlite, 4.5 parts of boric acid and the like, carrying out ball milling for 12 hours, and then carrying out spray drying to obtain powder;
2) and preparing the fabric:
4) and cloth material: firstly, a layer of concave material is distributed to form a material grinding mill; then, a layer of fabric is distributed, and finally, a bottom material is distributed;
5) and (3) drying: drying at 180 deg.C for 10 min; the water content of the prepared green body is less than 0.2 percent
6) And firing: firing the mixture for 53min at 1200 ℃ in a roller kiln.
7) And polishing and edging.
Wherein, the fabric comprises the following components: 12 parts of C83 washed black mud, 2 parts of popular ultra-white ball clay, 4 parts of raw ore washed black mud, 16 parts of washed potassium sodium sand, 19 parts of selected washed sodalite, 19 parts of Dongdao sand, 8 parts of selected potassium sand, 18 parts of Longshan potassium sand, 3.6 parts of calcined talc, 0.03 part of PVA, 0.25 part of lignin and 0.375 part of sodium metasilicate.
The bottom material component: 18 parts of Fugang sodium sand, 9 parts of washing black mud, 8 parts of A-grade black mud, 25 parts of Mediterranean potassium-sodium stone powder, 4 parts of chemical 2# sand, 16 parts of Longshan potassium sand, 5 parts of popular super white ball soil, 9 parts of Guangxi potassium sand, 5 parts of light-color mud feces, 8 parts of Guiguang high-alumina sodium stone powder, 0.03 part of PVA, 0.375 part of lignin and 0.5 part of sodium metasilicate.
In this embodiment, before firing, a printed or glazed layer is applied to the surface of the tile.
In this example, the shrinkage of the recessed material was 7.8%; the shrinkage of the face fabric was 9.6% and the shrinkage of the backing material was 9.5%.
The ceramic tile manufactured by the embodiment comprises a base material layer 1 and a surface material layer 2, wherein the transverse section width of the A position of a hole 3 on the surface material layer 2 is 7.5mm, and the transverse section width of the C position of the hole 3 is 5.8 mm.
Example 2
The difference from example 1 was that the composition of the pit material used was different, and the drying temperature, drying time, firing time and firing temperature, and the primer component and face component were also different:
the concave material comprises the following components in parts by weight: 15 parts of albite, 20 parts of potassium feldspar, 20 parts of black soil, 18 parts of ball clay, 18 parts of high-temperature clinker powder, 8 parts of lithium carbonate, 3 parts of quartz powder, 31 parts of wollastonite, 25 parts of perlite, 2.3 parts of boric acid and the like, mixing and ball-milling for 11.5 hours, and then spray-drying to obtain powder;
in the embodiment, the drying temperature is 195 ℃, the drying time is 6min, and the water content of the prepared green body is lower than 0.2%; the firing temperature is 1250 ℃ and the firing time is 50 min.
The fabric comprises the following components: 10 parts of C83 washed black mud, 3 parts of popular ultra-white ball clay, 7 parts of raw ore washed black mud, 15 parts of washed potassium sodium sand, 20 parts of selected washed sodalite, 20 parts of Dondao sand, 5 parts of selected potassium sand, 20 parts of Longshan potassium sand, 3.5 parts of calcined talc, 0.05 part of PVA, 0.4 part of lignin and 0.125 part of sodium metasilicate;
the bottom material component: 20 parts of Fugang sodium sand, 8 parts of water-washed black mud, 8 parts of A-grade black mud, 28 parts of Mediterranean potassium-sodium stone powder, 3 parts of chemical 2# sand, 12 parts of Longshan potassium sand, 7 parts of popular super white ball soil, 8 parts of Guangxi potassium sand, 6 parts of light-color mud feces, 5 parts of Guiguang high-alumina sodium stone powder, 0.04 part of PVA, 0.275 part of lignin and 0.45 part of sodium metasilicate.
In this example, the shrinkage of the recessed material was 8.5%; the shrinkage of the fabric was 10% and the shrinkage of the backing material was 9.8%.
The ceramic tile manufactured by the embodiment comprises a base material layer 1 and a surface material layer 2, wherein the transverse section width of the A position of a hole 3 on the surface material layer 2 is 7.8mm, and the transverse section width of the C position of the hole 3 is 6.0 mm.
Example 3
The difference from example 1 was that the composition of the pit material used was different, and the drying temperature, drying time, firing time and firing temperature, and the composition of the primer and the composition of the face material were also different:
the concave material comprises the following components in parts by weight: mixing and ball-milling 17 parts of albite, 15 parts of potassium feldspar, 17 parts of black soil, 12 parts of ball clay, 20 parts of high-temperature clinker powder, 12 parts of lithium carbonate, 4 parts of quartz powder, 32 parts of wollastonite, 16 parts of perlite and 5.5 parts of boric acid for 10.6 hours, and then spray-drying to obtain powder;
in the embodiment, the drying temperature is 184 ℃, the drying time is 8min, and the water content of the prepared green body is lower than 0.2%; the firing temperature is 1230 ℃, and the firing time is 52 min. In this example, too, a printing or glaze layer is applied before firing.
The fabric comprises the following components: 11 parts of C83 washed black mud, 4 parts of popular ultra-white ball clay, 2 parts of raw ore washed black mud, 18 parts of washed potassium sodium sand, 18 parts of selected washed sodalite, 18 parts of Dondao sand, 11 parts of selected potassium sand, 18 parts of Longshan potassium sand, 4.0 parts of calcined talc, 0.045 part of PVA, 0.30 part of lignin and 0.275 part of sodium metasilicate;
the bottom material component: 21 parts of Fugang sodium sand, 11 parts of water-washed black mud, 11 parts of A-grade black mud, 23 parts of Mediterranean potassium-sodium stone powder, 2 parts of chemical 2# sand, 18 parts of Longshan potassium sand, 6 parts of popular ultra-white ball soil, 11 parts of Guangxi potassium sand, 8 parts of light-color mud feces, 12 parts of Guiguang high-alumina sodium stone powder, 0.035 part of PVA, 0.25 part of lignin and 0.7 part of sodium metasilicate.
In this embodiment, before firing, a printed or glazed layer is applied to the surface of the tile.
In this example, the shrinkage of the recessed material was 7.8%; the shrinkage of the face fabric was 9.5% and the shrinkage of the backing material was 9.6%.
The ceramic tile manufactured by the embodiment comprises a base material layer 1 and a surface material layer 2, wherein the transverse section width of the A position of a hole 3 on the surface material layer 2 is 6.7mm, and the transverse section width of the B position of the hole 3 is 6.1 mm.
Example 4
The difference from example 1 was that the composition of the pit material used was different, and the drying temperature, drying time, firing time and firing temperature, and the composition of the primer and the composition of the face material were also different:
the concave material comprises the following components in parts by weight: 14 parts of albite, 22 parts of potassium feldspar, 18 parts of black soil, 13 parts of ball clay, 21 parts of high-temperature clinker powder, 7 parts of lithium carbonate, 2 parts of quartz powder, 27 parts of wollastonite, 18 parts of perlite and 1.8 parts of boric acid, and the like, mixing and ball-milling for 12 hours, and then spray-drying to obtain powder;
in the embodiment, the drying temperature is 191 ℃, the drying time is 7min, and the water content of the prepared green body is lower than 0.2%; the firing temperature was 1145 ℃ and the firing time was 58 min.
The fabric comprises the following components: 12 parts of C83 washed black mud, 2 parts of popular ultra-white ball clay, 5 parts of raw ore washed black mud, 19 parts of washed potassium sodium sand, 21 parts of selected washed sodalite, 21 parts of Dondao sand, 10 parts of selected potassium sand, 17 parts of Longshan potassium sand, 2.8 parts of calcined talc, 0.03 part of PVA, 0.28 part of lignin and 0.415 part of sodium metasilicate;
the bottom material component: 17 parts of Fugang sodium sand, 9 parts of washing black mud, 8 parts of A-grade black mud, 21 parts of Mediterranean potassium-sodium stone powder, 7 parts of chemical 2# sand, 13 parts of Longshan potassium sand, 4 parts of popular super white ball soil, 6 parts of Guangxi potassium sand, 5 parts of light-color mud feces, 7 parts of Guiguang high-alumina sodium stone powder, 0.02 part of PVA, 0.245 part of lignin and 0.35 part of sodium metasilicate.
In this embodiment, before firing, a printed or glazed layer is applied to the surface of the tile.
In this example, the shrinkage of the recessed material was 8.2%; the shrinkage of the face fabric was 9.8% and the shrinkage of the backing material was 10.0%.
The ceramic tile manufactured by the embodiment comprises a base material layer 1 and a surface material layer 2, wherein the transverse section width of the A position of a hole 3 on the surface material layer 2 is 7.5mm, and the transverse section width of the C position of the hole 3 is 5.8 mm.
Example 5
The difference from example 1 was that the composition of the pit material used was different, and the drying temperature, drying time, firing time and firing temperature, and the composition of the primer and the composition of the face material were also different:
the concave material comprises the following components in parts by weight: 10 parts of albite, 18 parts of potassium feldspar, 14 parts of black soil, 6 parts of ball clay, 24 parts of high-temperature clinker powder, 13 parts of lithium carbonate, 7 parts of quartz powder, 33 parts of wollastonite, 27 parts of perlite, 5.6 parts of boric acid and the like, mixing and ball-milling for 10.8 hours, and then spray-drying to obtain powder;
in the embodiment, the drying temperature is 187 ℃, the drying time is 9min, and the water content of the prepared green body is lower than 0.2%; the firing temperature is 1115 ℃, and the firing time is 59 min.
The fabric comprises the following components: 15 parts of C83 washed black mud, 4 parts of popular ultra-white ball clay, 6 parts of raw ore washed black mud, 11 parts of washed potassium sodium sand, 24 parts of selected washed sodium stone, 24 parts of Dongdao sand, 11 parts of selected potassium sand, 20 parts of Longshan potassium sand, 3.3 parts of calcined talc, 0.18 part of PVA, 0.36 part of lignin and 0.265 part of sodium metasilicate;
the bottom material component: 22 parts of Fugang sodium sand, 10 parts of water-washed black mud, 9 parts of A-grade black mud, 31 parts of Zhonghai potassium-sodium stone powder, 6 parts of chemical 2# sand, 15 parts of Longshan potassium sand, 7 parts of popular ultra-white ball soil, 8 parts of Guangxi potassium sand, 8 parts of light-color mud feces, 10 parts of Guiguang high-alumina sodium stone powder, 0.025 parts of PVA, 0.175 part of lignin and 0.75 part of sodium metasilicate.
In this example, the shrinkage of the recessed material was 8.4%; the shrinkage of the face fabric was 9.6% and the shrinkage of the backing material was 9.6%.
The ceramic tile manufactured by the embodiment comprises a base material layer 1 and a surface material layer 2, wherein the transverse section width of the A position of a hole 3 on the surface material layer 2 is 6.2mm, and the transverse section width of the C position of the hole 3 is 4.8 mm.
The technical principle of the present invention is described above with reference to specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without any inventive effort, which would fall within the scope of the present invention.

Claims (5)

1. A surface sunken texture porcelain tile is characterized in that: which comprises a fabric layer and a primer layer from top to bottom; the fabric layer is distributed with holes embedded therein, and the holes are gradually decreased from top to bottom along the width of the transverse section of the brick.
2. The surface-recessed textured ceramic tile of claim 1, wherein: the fabric layer can be covered with a printing or glazing layer.
3. The surface-recessed textured ceramic tile of claim 1, wherein: the width of the transverse section of the opening of the hole is 4-8 mm.
4. The surface-recessed textured ceramic tile of claim 3, wherein: the proportion of the holes from top to bottom along the width of the transverse section of the brick is 1.4: 1.1.
5. the surface-recessed textured ceramic tile of claim 3, wherein: the depth of the holes is 1/2-1/3 of the fabric layer.
CN201520230415.8U 2015-04-16 2015-04-16 A kind of surface indentation texture Imitation Rock Porcelain Tiles Active CN204531265U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108407066A (en) * 2018-04-13 2018-08-17 佛山东华盛昌新材料有限公司 A kind of preparation method of apparatus for distributing and its parian hole brick
CN115636657A (en) * 2022-10-24 2023-01-24 沈福星 Hole porcelain and preparation method thereof
CN116655405A (en) * 2023-05-29 2023-08-29 广东天弼陶瓷有限公司 Travertine brick with natural hole textures and preparation process thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108407066A (en) * 2018-04-13 2018-08-17 佛山东华盛昌新材料有限公司 A kind of preparation method of apparatus for distributing and its parian hole brick
CN115636657A (en) * 2022-10-24 2023-01-24 沈福星 Hole porcelain and preparation method thereof
CN116655405A (en) * 2023-05-29 2023-08-29 广东天弼陶瓷有限公司 Travertine brick with natural hole textures and preparation process thereof

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Effective date of registration: 20170417

Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two

Co-patentee after: Guangdong Dongpeng Holdings Co., Ltd.

Patentee after: Foshan Dongpeng Ceramic Co., Ltd.

Co-patentee after: Qingyuan Nafuna Ceramics Co.,Ltd.

Co-patentee after: Donghua Foshan New Material Co., Ltd.

Address before: Chancheng District of Jiangwan city of Foshan province Guangdong three road 528031 No. 8 two Foshan city Eastroc Ceramics Co. Ltd

Co-patentee before: Guangdong Dongpeng Holdings Co., Ltd.

Patentee before: Foshan Dongpeng Ceramic Co., Ltd.

Co-patentee before: Qingyuan Nafuna Ceramics Co.,Ltd.

Co-patentee before: Guangdong Dongpeng Ceramic Co., Ltd.

Co-patentee before: Foshan Huashengchang Ceramic Co., Ltd.

TR01 Transfer of patent right