CN204514392U - The digital indication flow meter of a kind of experimental teaching band piezometric tube display - Google Patents
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Abstract
本实用新型公开了一种实验教学用带测压管显示的数显流量计,包括:用于产生压差信号的压差式流量信号发生器;两组测压组件,每组测压组件包含测压筒、连通定位管和测压管;用于检测两个测压筒内压缩空气压强差的压力传感器;用于将压力传感器检测到的压强信号转换成流量的微电脑数显表头;用于安测压管的固定支架;用于标定测压管内液位的刻度标尺。本实用新型装置,综合性、创新性的利用了流体力学原理解决实验测量显示的难题,并结合了传统测压管和现代量测技术,具有高精度、高显示性,可广泛应用于流体力学实验教学仪器中,能激发学生的学习兴趣、启发学生的创新意识,对培养创新能力有益,具备很好的教学效果。
The utility model discloses a digital display flowmeter with pressure measuring tube display for experimental teaching, which comprises: a differential pressure flow signal generator for generating differential pressure signals; two groups of pressure measuring components, each group of pressure measuring components includes The pressure measuring cylinder, the connecting positioning tube and the pressure measuring tube; the pressure sensor used to detect the pressure difference of the compressed air in the two pressure measuring cylinders; the microcomputer digital display meter used to convert the pressure signal detected by the pressure sensor into the flow rate; The fixing bracket of Yu'an pressure measuring tube; the scale scale used to calibrate the liquid level in the pressure measuring tube. The device of the utility model comprehensively and innovatively uses the principle of fluid mechanics to solve the problem of experimental measurement and display, and combines the traditional pressure measuring tube and modern measurement technology, has high precision and high display, and can be widely used in fluid mechanics Among the experimental teaching instruments, it can stimulate students' interest in learning, inspire students' sense of innovation, is beneficial to the cultivation of innovation ability, and has a good teaching effect.
Description
技术领域technical field
本实用新型涉及实验量测领域,具体涉及一种实验教学用带测压管显示的数显流量计。The utility model relates to the field of experimental measurement, in particular to a digital display flowmeter with pressure measuring tube display for experimental teaching.
背景技术Background technique
水力学及流体力学是工科院校许多专业的一门主要专业基础课。现代水力学是建立在实验、理论、计算三大支柱上的,因此,实验是教学环节中不可或缺的内容。Hydraulics and Fluid Mechanics is a major professional basic course for many majors in engineering colleges. Modern hydraulics is based on the three pillars of experiment, theory and calculation. Therefore, experiment is an indispensable content in the teaching process.
其中,实验教学用小型管道水流的小流量、小压差、高精度数显流量测量装置,目前处于空白状态。以小型台式流体力学水力学教学仪器为例,由于其管径通常在30毫米以下,流量5-300ml/s,流量往往很小,传统上通常用重量计时法或体积计时法手工测量为主。若配备市面上常规的现代量测仪器时,在实验教学应用中却有很多问题,以典型的压差式流量仪为例:Among them, the small flow, small pressure difference, and high-precision digital display flow measurement device for small pipeline water flow used in experimental teaching is currently in a blank state. Taking the small desktop hydrodynamics hydraulics teaching instrument as an example, since its diameter is usually less than 30mm and the flow rate is 5-300ml/s, the flow rate is often very small. Traditionally, the gravimetric method or the volumetric method is usually used for manual measurement. If it is equipped with conventional modern measuring instruments on the market, there are many problems in the application of experimental teaching. Take a typical differential pressure flowmeter as an example:
压差式流量仪的压差式信号发生器(例文丘里、孔板等)所产生的流量信号压差大多数仅为0.1-80厘米水柱,而现有流量仪是通过水管连通管将传感器与压差信号发生器的测压点直接相连通,传感器的压力是通过水体传送的,传感器端是密封的,内有空气阻隔,连通管中的有压水柱不能直接作用在传感器的压力芯片上,又由于传感器内的压力传递通道很细小,因而在液气交界面上产生很大的表面张力,其值可达到1-5厘米水柱,甚至更大,使流量信号的压力误差达10%以上,会造成中低端流量误差达10%-30%,因而此类流量仪无法用于有高精度要求的教学实验装置上。Most of the flow signal pressure difference generated by the differential pressure signal generator (such as Venturi, orifice plate, etc.) of the differential pressure flowmeter is only 0.1-80 cm water column, while the existing flowmeter connects the sensor through the water pipe connecting pipe. It is directly connected to the pressure measuring point of the differential pressure signal generator. The pressure of the sensor is transmitted through the water body. The sensor end is sealed with air barrier inside. The pressurized water column in the connecting pipe cannot directly act on the pressure chip of the sensor. , and because the pressure transmission channel in the sensor is very small, a large surface tension is generated on the liquid-gas interface, and its value can reach 1-5 cm water column, or even larger, so that the pressure error of the flow signal can reach more than 10%. , will cause the middle and low-end flow error to reach 10%-30%, so this type of flow meter cannot be used in teaching experimental devices with high precision requirements.
现在市场上也有供应小管径的涡轮流量计等非压差式流量仪,但是目前这类型流量计1%-2%以上精度的流量测量范围,是其满度的70%-100%,在30%以下都是不适用的,而常用小型台式流体力学水力学教学仪器实验流量范围正好处在30%以下,所以也是无法选用。因而长期以来对于小型台式流体力学教学仪器的高精度流量计处于市场的空白状态。There are also non-differential pressure flowmeters such as small-diameter turbine flowmeters on the market, but at present, the flow measurement range of this type of flowmeter with an accuracy of 1%-2% or more is 70%-100% of its full scale. Less than 30% is not applicable, and the experimental flow range of commonly used small desktop hydrodynamics and hydraulics teaching instruments is just below 30%, so it cannot be selected. Therefore, there has been a blank state in the market for high-precision flowmeters for small desktop fluid mechanics teaching instruments for a long time.
同时,作为水力学及流体力学实验过程中最为常用的压强量测仪器之一的测压管,是该类实验教学仪器中必备的测量装置。在该领域实验仪器配置中,根据每种实验需求,为了同时量测实验管道或水箱中多个部位的压力信号,会将多个测压管按同一水平高度并排安装固定在测压架上,构成一组排式多测压管测压计,这种传统测压装置能够通过压力传递方式,用测压管水柱高度非常形象的显示出各个测压点压强大小,具备很好的教学效果。当然,如何应用排式多测压管测量实验管道中的多个压强水头也是学生需要掌握的基本测压方法。作为教学实验应用的压差式流量仪,若是能将压差式流量信号发生器2端压力信号高精度的转换为流量在表头显示的同时,再用测压管水柱同步显示出压强值,那就能与传统测压工具集成在一起,具备更好的教学效果。At the same time, as one of the most commonly used pressure measuring instruments in hydraulic and fluid mechanics experiments, the piezometer is an essential measuring device in this type of experimental teaching instrument. In the configuration of experimental instruments in this field, according to each experimental requirement, in order to measure the pressure signals of multiple parts in the experimental pipeline or water tank at the same time, multiple piezometric tubes will be installed side by side at the same level and fixed on the pressure measuring frame. Consisting of a group of row-type multi-piezometer piezometers, this traditional piezometric device can display the pressure of each piezometric point very vividly with the height of the water column of the piezometer through the pressure transmission method, which has a good teaching effect. Of course, how to use row-type multi-piezometers to measure multiple pressure heads in the experimental pipeline is also a basic pressure measurement method that students need to master. As a differential pressure flowmeter used in teaching experiments, if the pressure signal at the 2nd end of the differential pressure flow signal generator can be converted into flow rate with high precision and displayed on the meter head, and then the pressure value can be displayed synchronously by the water column of the piezometric tube, Then it can be integrated with traditional pressure measurement tools and have a better teaching effect.
但是要像上述这样将传统排式测压管与高精度适用于低流量测量的压差式流量计相结合,并能集成为一整套现场测控型创新实验装置,还有很多问题需要解决,比如实时调零问题、多测压管的自动排气问题。However, in order to combine the traditional row-type piezometric tube with the high-precision differential pressure flowmeter suitable for low-flow measurement as mentioned above, and integrate it into a complete set of on-site measurement and control innovative experimental equipment, there are still many problems to be solved, such as Real-time zeroing problem, automatic exhaust problem of multiple pressure measuring tubes.
实时调零问题:像这类电测仪表,常常需要实时校验零点,如电子秤称重后,去掉重物就能校验其零点,而且这种仪器的零点相当稳定。然而,对于管流而言,由于实验过程中受温度和流体压力场的影响,因而零点并不是很稳定的。传统的流量计在需要调零或校验零点的时候,往往需要在管道充满水流的情况下进行关闸,使管内水流静止不动。这对于教学实验来说会中途停止实验操作,重新回到实验开始的状态下,重新进行实验,非常不方便。因此,能够在实验过程中,不需要关机的情况下,实时地调零或校验零点非常重要。Real-time zero adjustment problem: Like this kind of electric measuring instrument, it is often necessary to verify the zero point in real time. For example, after the electronic scale is weighed, the zero point can be verified by removing the weight, and the zero point of this instrument is quite stable. However, for pipe flow, the zero point is not very stable due to the influence of temperature and fluid pressure field during the experiment. When the traditional flowmeter needs to be zeroed or checked, it is often necessary to close the gate when the pipe is full of water flow, so that the water flow in the pipe is still. For the teaching experiment, it will stop the experiment operation halfway, return to the state where the experiment started, and re-run the experiment, which is very inconvenient. Therefore, it is very important to be able to zero-adjust or check the zero point in real time without shutting down the device during the experiment.
多测压管的自动排气问题:在应用测压管水柱测量测压点压强时,测压管底部与测压点之间的连通管上常有气泡或气柱滞留,会造成测压管的测量误差,为此必须对连通管的滞留气泡排掉,学科上称此为测压管排气。其方法是利用洗耳球(吹气球)对每根测压管打气排水,然后利用测点的水压力自流流入测压管内,使其连通细管中的气泡随水流带走,直至连通管和测压管中液面以下充满连续的液体。这个排气操作对单管还行,但对多管的测压计,尤其是数十根的测压管来说,实验者往往觉得难以承受。为了实现自动电控排气,方便操作,同时为将来整个实验装置能实现面向MOOC的远程网络实验的功能,本发明人曾尝试用气泵进行电排气的方法,来解决这一难题,但是需要对每一根测压管设置一台小气泵,才能实现多测压管的同步排气功能。这是因为每根测压管测点压力是不一样的,有些测压管测点压力很低,甚至接近大气压,在此情况下,如果采用多管一泵的方式排气的话,那么只要有其中一根或几根测压管的测压端口排出气流,就会造成气路短路,气路的主通道上压力骤减,造成其他测压管都排不了水,因而达不到同步排气效果。所以想要使用多管一泵的方式排气,还要设计特殊的结构,巧妙运用流体力学原理才能解决。Automatic exhaust of multiple piezometric tubes: When the water column of the piezometric tube is used to measure the pressure of the pressure point, there are often bubbles or air columns in the connecting pipe between the bottom of the piezometric tube and the pressure point, which will cause the pressure of the piezometer tube to be exhausted. For this reason, the trapped air bubbles in the connecting pipe must be removed, which is called exhausting the pressure measuring tube in science. The method is to inflate and drain each piezometric tube with an ear washing ball (blowing balloon), and then use the water pressure at the measuring point to flow into the piezometric tube by itself, so that the air bubbles in the connecting thin tube are taken away with the water flow until the connecting tube and The piezometer tube is filled with continuous liquid below the liquid level. This exhaust operation is okay for a single tube, but for multi-tube manometers, especially dozens of manometers, experimenters often find it unbearable. In order to realize the automatic electronically controlled exhaust, which is convenient to operate, and at the same time for the whole experimental device to realize the function of remote network experiment facing MOOC in the future, the inventor once tried to use the air pump to carry out the method of electric exhaust to solve this problem, but it needs A small air pump is provided for each pressure measuring tube to realize the synchronous exhaust function of multiple pressure measuring tubes. This is because the pressure at the measuring point of each piezometric tube is different, and the pressure at the measuring point of some piezometric tubes is very low, even close to atmospheric pressure. The air flow from the pressure measuring port of one or several pressure measuring tubes will cause a short circuit in the gas circuit, and the pressure on the main channel of the gas circuit will drop suddenly, causing the other pressure measuring tubes to be unable to drain water, so the simultaneous exhaust will not be achieved. Effect. Therefore, if you want to use multiple tubes and one pump to exhaust, you need to design a special structure and skillfully use the principles of fluid mechanics to solve the problem.
实用新型内容Utility model content
本实用新型的提供了一种实验教学用带测压管显示的数显流量计,巧妙的应用了流体力学基本原理,设计了适用于实验用低流量测量的高精度压差式数显流量计,与传统的排式测压管相结合,很好的统一了传统量测手段与现代量测技术,集成为一整套现场测控型创新实验测量装置,兼具极佳的教学效果。The utility model provides a digital display flowmeter with pressure measuring tube display for experimental teaching, cleverly applies the basic principles of fluid mechanics, and designs a high-precision differential pressure digital display flowmeter suitable for low flow measurement in experiments , combined with the traditional row-type piezometer, well unifies the traditional measurement means and modern measurement technology, and integrates into a complete set of on-site measurement and control innovative experimental measurement device, which has excellent teaching effect.
一种实验教学用带测压管显示的数显流量计,包括:A digital display flowmeter with a pressure measuring tube display for experimental teaching, comprising:
用于产生压差信号的压差式流量信号发生器;所述的压差式流量信号发生器上带有两个测压点;A differential pressure flow signal generator for generating a differential pressure signal; the differential pressure flow signal generator has two pressure measuring points;
两组测压组件,每组测压组件包含一个测压筒,每个测压筒下部设有进水口、顶部设有连通定位管,与所述连通定位管连接的测压管;两组测压组件分别通过各自的测压筒下部进水口与所述压差式流量信号发生器的两个测压点相连;所述的压差式流量信号发生器的两个测压点为两个输出压差的测压点,一个为压力高端,一个为压力低端;Two sets of pressure measuring components, each set of pressure measuring components includes a pressure measuring cylinder, the lower part of each pressure measuring cylinder is provided with a water inlet, the top is provided with a connecting positioning tube, and the pressure measuring tube connected to the connecting positioning tube; the two sets of measuring tubes The pressure components are respectively connected to the two pressure measuring points of the differential pressure flow signal generator through the lower water inlets of the respective pressure measuring cylinders; the two pressure measuring points of the differential pressure flow signal generator are two output Differential pressure measuring point, one is the high end of pressure and the other is the low end of pressure;
与两组测压组件中的两个测压筒连接,用于检测所述两个测压筒内压缩空气压强差的压力传感器;A pressure sensor connected to the two pressure measuring cylinders in the two groups of pressure measuring cylinders for detecting the pressure difference of the compressed air in the two pressure measuring cylinders;
与所述压力传感器连接,用于将所述压力传感器检测到的压强信号转换成流量的微电脑数显表头;A microcomputer digital display head connected to the pressure sensor for converting the pressure signal detected by the pressure sensor into a flow rate;
用于安装两组测压组件中两个测压管的固定支架;Fixing brackets for mounting two piezometer tubes in two sets of piezometer assemblies;
用于统一标定所述两个测压管内液位的刻度标尺,所述刻度标尺的零刻度与所述两个测压筒中的连通定位管的底面同水平面。The scale scale is used to uniformly calibrate the liquid level in the two pressure measuring tubes, and the zero scale of the scale scale is on the same level as the bottom surface of the connecting positioning tube in the two pressure measuring cylinders.
以下作为本实用新型的优选结构:Below as preferred structure of the present utility model:
所述的实验教学用带测压管显示的数显流量计,还包括:两个电控通气阀,每个电控通气阀至少包括三路,每个电控通气阀的一路与一个测压筒内压缩空气连通,每个电控通气阀的另一路与所述压力传感器连接,每个电控通气阀还有一路与大气导通。The digital display flowmeter with pressure measuring tube display for experimental teaching also includes: two electronically controlled ventilation valves, each electronically controlled ventilation valve includes at least three circuits, and one circuit of each electronically controlled ventilation valve is connected to a pressure measuring circuit. The cylinder is connected with compressed air, the other path of each electric control vent valve is connected with the pressure sensor, and the other path of each electric control vent valve is connected with the atmosphere.
所述的实验教学用带测压管显示的数显流量计,还包括:与所述测压管的顶部开口连通的气泵。The digital display flowmeter with a pressure measuring tube for experimental teaching also includes: an air pump communicated with the top opening of the pressure measuring tube.
所述的气泵通过分流器与两个测压管的顶部开口连通,所述的分流器与测压管之间连接有阻尼元件,所述的分流器上密封连接有排气电控通气阀;所述的阻尼元件为密封件,该密封件设有用于所述分流器与所述测压管通气的通气孔。The air pump communicates with the top openings of the two pressure measuring tubes through a flow divider, a damping element is connected between the flow divider and the pressure measuring tube, and an exhaust electric control ventilation valve is sealedly connected to the flow divider; The damping element is a seal, and the seal is provided with a vent hole for the flow divider and the pressure measuring tube to ventilate.
所述的气泵的排气嘴与所述分流器密封连接。The exhaust nozzle of the air pump is in sealing connection with the flow divider.
所述的压力传感器为相对压力传感器,可具体采用压差式传感器。The pressure sensor is a relative pressure sensor, and a differential pressure sensor can be used specifically.
所述的固定支架设有水平测量滑槽,该水平测量滑槽设有滑块,所述的刻度标尺为安装在所述滑块上的直尺。The fixed bracket is provided with a horizontal measuring chute, and the horizontal measuring chute is provided with a slide block, and the scale scale is a ruler installed on the slide block.
所述的直尺上设有长形孔,该直尺通过螺丝与该长形孔配合固定在所述滑块上。The straightedge is provided with an elongated hole, and the straightedge is fixed on the slide block through screw cooperation with the elongated hole.
所述的测压筒的进水口位于所述测压筒的侧壁底部。The water inlet of the pressure measuring cylinder is located at the bottom of the side wall of the pressure measuring cylinder.
本实用新型实验教学用带测压管显示的数显流量计具有2根并排竖直安装在固定支架上的直管式测压管,测压管的顶部开口通大气、底面有进水口,测压管在固定支架支撑下可垂直放置在调好水平的桌面上,在固定支架上部有一个水平测量滑槽,水平测量滑槽上悬挂有一块滑块,一根直尺(透明)顶部开有竖直方向的长形孔,通过螺丝固定在滑块上,滑块可水平移动,就可使用透明直尺以同一零高程基准面,测量各测压管中水柱高度。同时为了保持直尺的零点高程水平面与测压筒顶部插入的连通定位管底面同水平面,可通过滑块下部用于连接固定直尺的竖直向的长形孔,微调直尺的上下固定位置。The digital display flowmeter with piezometric tube display for experimental teaching of the utility model has 2 straight tube type piezometric tubes installed side by side vertically on the fixed bracket. The pressure tube can be placed vertically on the leveled desktop under the support of the fixed bracket. There is a horizontal measuring chute on the upper part of the fixed bracket. A slider is hung on the horizontal measuring chute, and a ruler (transparent) has a The elongated holes in the vertical direction are fixed on the slider by screws, and the slider can be moved horizontally, and the height of the water column in each piezometric tube can be measured with the same zero-elevation reference plane using a transparent ruler. At the same time, in order to keep the zero elevation level of the ruler at the same level as the bottom surface of the connected positioning tube inserted into the top of the pressure measuring cylinder, the vertical elongated hole used to connect the fixed ruler at the lower part of the slider can be used to fine-tune the upper and lower fixed positions of the ruler .
固定支架放置在一张调好水平的实验桌面上,台面边上设有两个与测压管对应连接的、带零位高程定位的测压筒,可以用透明有机玻璃材料制作,内部蓄水清楚可见,方便实验观察。并且,两个测压筒内外结构、大小相同,固定粘结在同一水平连接底板上。测压筒高度高于直尺零点的水平面约1~3cm左右。测压筒可为一个空心圆柱体或多边形空心柱体结构,作为排式测压筒,各筒壁可直接垂直与同一连接底板密封粘接,以连接底板作为各测压筒密封底板。各测压筒顶面开有一个小孔,垂直插入密封粘接有一根与测压管底部进水口的进水管同外径的连通定位管。连通定位管和进水口的进水管一般内径较大有4mm左右。连通定位管高出顶面约1cm,便于密封外接PVC通水软管,并与对应测压管底部进水口密封连通,构成测压管水柱的密封通水管道。连通定位管插入测压筒深度约1~3cm,底面水平,并保持与直尺零点高程的水平面同平面。两个测压筒侧壁下部接近底面分别开有一个测压进水口,可密封外接通水软管连接到压差式流量信号发生器的二个测压点(即测压嘴)上。压差式流量信号发生器为实验管道上一部分,并通过实验管道与实验水箱的出流口相连。The fixed bracket is placed on a well-adjusted experimental desktop. There are two pressure measuring cylinders connected to the pressure measuring tubes on the side of the table and with zero elevation positioning. They can be made of transparent plexiglass materials and store water inside. Clearly visible, convenient for experimental observation. Moreover, the internal and external structures and sizes of the two pressure measuring cylinders are the same, and they are fixedly bonded to the same horizontal connection base plate. The height of the pressure measuring cylinder is about 1 to 3 cm higher than the horizontal plane of the zero point of the ruler. The pressure measuring cylinder can be a hollow cylinder or a polygonal hollow cylinder structure. As a row type pressure measuring cylinder, each cylinder wall can be directly vertically sealed and bonded to the same connecting bottom plate, and the connecting bottom plate can be used as the sealing bottom plate of each pressure measuring cylinder. There is a small hole on the top surface of each pressure measuring cylinder, and a connecting positioning pipe with the same outer diameter as the water inlet pipe of the water inlet at the bottom of the pressure measuring tube is vertically inserted and sealed and bonded. The water inlet pipe that communicates with the positioning pipe and the water inlet generally has a larger inner diameter of about 4mm. The connecting positioning pipe is about 1cm higher than the top surface, which is convenient for sealing the external PVC water hose, and is sealed and connected with the water inlet at the bottom of the corresponding piezometer tube to form a sealed water pipe for the piezometric tube water column. The connected positioning tube is inserted into the pressure measuring cylinder to a depth of about 1 to 3 cm, and the bottom surface is horizontal and kept on the same plane as the horizontal plane of the zero point elevation of the ruler. The lower part of the side wall of the two pressure measuring cylinders is respectively provided with a pressure measuring water inlet close to the bottom surface, and the sealable external water hose is connected to the two pressure measuring points (ie pressure measuring mouth) of the differential pressure flow signal generator. The differential pressure flow signal generator is an upper part of the experimental pipeline, and is connected with the outlet of the experimental water tank through the experimental pipeline.
实验时,实验管道充满满管水流,压差式流量信号发生器的二个测压点(即测压嘴)会产生压差,连接测压筒后,水会从测压筒底部侧壁进水口进入测压筒内部,当水位到达顶部连通定位管的底面水平面后,水位不再上升,水会进入连通定位管,接着进入测压管,形成测压管水柱,待各测压管水柱高度稳定后,水平滑动直尺,分别测量两测压管水柱高度数值即为对应压差式流量信号发生器的二个测压点相对直尺零点高程参考水平面的水头压强。而在测压筒的连通定位管底面水平面到其顶部则会密封一段空气柱,由于连通定位管底面水平面与直尺零点的水平面同平面,所以,该段密封压缩空气柱压强即为测压管水头压强与大气压强之和。During the experiment, the experimental pipeline is full of water flow, and the two pressure measuring points (ie pressure measuring nozzle) of the differential pressure flow signal generator will generate a pressure difference. After connecting the pressure measuring cylinder, water will enter from the bottom side wall of the pressure measuring cylinder. The water port enters the inside of the piezometric tube. When the water level reaches the bottom level of the top connected to the positioning tube, the water level will no longer rise, and the water will enter the connected positioning tube, and then enter the piezometric tube to form a piezometric tube water column. After stabilization, slide the ruler horizontally and measure the water column height values of the two piezometric tubes respectively, which is the head pressure of the two pressure measuring points of the corresponding differential pressure flow signal generator relative to the reference horizontal plane of the zero point elevation of the ruler. A section of air column will be sealed from the horizontal plane of the bottom surface of the connecting positioning tube to the top of the pressure measuring cylinder. Since the horizontal plane of the bottom surface of the connecting positioning tube is the same plane as the horizontal plane of the zero point of the ruler, the pressure of the sealed compressed air column in this section is the pressure measuring tube The sum of head pressure and atmospheric pressure.
为了测量该段密封压缩空气柱压强,在测压筒上部开有一个小孔,密封粘接插入一根较细的通气管(可以从顶部插入,也可从上部侧壁插入),通气管底面别碰到桶内最高水面即可,通气管留在测压筒外部约1cm左右可密封外接空心通气测压软管。为了能巡回电测两个测压筒内压缩空气的压强和压差,两个测压筒分别通过一路通气测压软管,再分别经一个电控通气阀(即电控三通)与压力传感器的两端测压接口相连。两个电控气阀都有3路气嘴,第一路与通过测压软管与测压筒通气管连通,第二路通大气,第三路分别与压力传感器的两个测压接口连通。两个电控三通气阀在不通电时,第一路与第三路导通,第二路与其他二路都不连通;通电时,第二路与第三路连通,第一路与其他二路不连通。In order to measure the pressure of this section of sealed compressed air column, a small hole is opened on the upper part of the pressure measuring cylinder, and a thinner vent pipe (can be inserted from the top or from the upper side wall) is sealed and bonded into the bottom of the vent pipe. Don’t touch the highest water surface in the barrel. The vent tube is left about 1cm outside the pressure measuring cylinder to seal the external hollow ventilating and pressure measuring hose. In order to measure the pressure and pressure difference of the compressed air in the two pressure measuring cylinders by circuit, the two pressure measuring cylinders respectively pass through one way of ventilating and measuring hoses, and then respectively pass through an electronically controlled ventilating valve (that is, the electronically controlled three-way) and the pressure The two ends of the sensor are connected to the pressure measuring interface. Both electronically controlled air valves have 3-way air nozzles, the first way is connected with the pressure measuring cylinder vent pipe through the pressure measuring hose, the second way is connected with the atmosphere, and the third way is connected with the two pressure measuring ports of the pressure sensor respectively . When the two electronically controlled three-way valves are not energized, the first channel is connected to the third channel, and the second channel is not connected to the other two channels; The two roads are not connected.
最后压力传感器信号通过传统电路变送输入到微电脑数显表头,通过两个电控气阀(即电控三通气阀)的切换控制组合,即可在微电脑数显表头上巡回显示压差式流量信号发生器的二个测压点对应的测压管水柱高度数显值、由压力传感器测得的压差换算得到的实验管道流量值。Finally, the pressure sensor signal is transmitted and input to the microcomputer digital display meter through the traditional circuit, and the pressure difference can be displayed on the microcomputer digital display meter through the switching control combination of two electronically controlled air valves (that is, the electronically controlled three-way air valve). The digital display value of the water column height of the pressure measuring tube corresponding to the two pressure measuring points of the type flow signal generator, and the flow value of the experimental pipeline obtained by converting the pressure difference measured by the pressure sensor.
同时,两个电控气阀(即电控三通气阀)与带连通定位管的测压筒的结构组合还有一项很重要的实时调零功能。压力传感器信号通过传统电路变送输入到微电脑数显表头时,通常会设有传统的传感器调零补偿电路,可采用现有技术,能实现压力传感器输入压差信号为零,而输出电压不为零时,补偿修正为零电压输出的功能。传统的传感器调零补偿电路主要原理是利用电位器改变传感器输出给微电脑表头的电压值,使微电脑数显表头接收到的信号负端电压可以调节,从而使微电脑数显表头的显示值,可调节为零。在本测量装置中,由于二个测压筒的液气交界面保持等高,因此,在实验过程的任何时刻都可通过同时使两个电控气阀(即电控三通气阀)通电的方式,使得压力传感器的二个测压口同时与大气连通,然后通过调零补偿电路的电位器调节进行实时调零操作。At the same time, the structural combination of two electronically controlled air valves (that is, electronically controlled three-way air valves) and a pressure measuring cylinder with a connecting positioning tube also has a very important real-time zero-adjustment function. When the pressure sensor signal is transmitted and input to the microcomputer digital display head through the traditional circuit, the traditional sensor zeroing compensation circuit is usually installed, and the existing technology can be used to realize the pressure sensor input differential pressure signal is zero, while the output voltage is not When it is zero, the compensation correction is the function of zero voltage output. The main principle of the traditional sensor zero-adjustment compensation circuit is to use the potentiometer to change the voltage value output by the sensor to the microcomputer meter, so that the negative terminal voltage of the signal received by the microcomputer digital display meter can be adjusted, so that the display value of the microcomputer digital display meter , can be adjusted to zero. In this measuring device, since the liquid-gas interface of the two pressure measuring cylinders is maintained at the same height, at any time during the experiment, the two electrically controlled gas valves (that is, the electronically controlled three-way gas valve) can be energized at the same time. In this way, the two pressure measuring ports of the pressure sensor are connected to the atmosphere at the same time, and then the real-time zeroing operation is performed by adjusting the potentiometer of the zeroing compensation circuit.
但是,若选用的二个测压筒没有连通定位管结构,不能让液气交界面保持等高的话,则在实验水箱的恒压水头下,关闭实验管道的出流阀门,保持实验管道满管流流量为零时,二个平放在调平好桌面上的测压筒因为筒内液面不等高,通过压缩空气传导压强给压力传感器的输入压差信号肯定不为零,此时输出电压也不为零,按照调零操作,在实验管道流量为零时,我们应该调节调零补偿电路中的电位器补偿修正为零电压输出给微电脑数显表头,以显示流量零值,但是这种调零补偿的操作只能在实验初始,实验管道满管流零流量时进行,无法如前述的在实验过程中随时可进行实时调零操作。However, if the two selected pressure measuring cylinders are not connected to the positioning pipe structure, and the liquid-gas interface cannot be kept at the same height, then under the constant pressure water head of the experimental water tank, close the outflow valve of the experimental pipeline to keep the experimental pipeline full When the flow rate is zero, the two pressure measuring cylinders placed flat on the leveled table because the liquid levels in the cylinders are not equal, the input pressure difference signal transmitted by the compressed air to the pressure sensor must not be zero. At this time, the output The voltage is not zero. According to the zero adjustment operation, when the flow rate of the experimental pipeline is zero, we should adjust the potentiometer compensation in the zero adjustment compensation circuit to correct the zero voltage output to the microcomputer digital display head to display the zero value of the flow rate, but This zero-adjustment compensation operation can only be performed at the beginning of the experiment, when the experimental pipeline is full and the flow is zero, and it cannot be performed at any time during the experiment as mentioned above.
在上述实用新型的实验测量装置中,测压筒内连通定位管底面上部封闭的空气柱初始时为空气大气压,测压筒内通过压差式流量信号发生器二端测压点(即测压嘴)传导过来的压强(或测压管同步导入的水柱压强)会压缩筒内空气柱,使得筒内液气交界面上升超过直尺零点的水平面,这种误差虽然相对误差不高(<0.2%),但在测压管水柱较高时,比如80cm时,测压筒内初始封闭空气柱高度为3cm时,误差有0.22cm。这对实时调零和实际流量测量还是会产生一些测量误差,为了提高精度,消除这一误差,同时考虑测压管的自动排气,以消除测压管内初始进水时易带来的气泡残留,本实验测量装置设计了一泵多管的加气装置,结构如下:在二根测压管上部增加了与测压管连接的分流器,连接二个测压管与分流器的阻尼元件;与分流器连接的气泵(在本实验装置中,可采用微型气泵),与分流器连接的排气电控气阀(即电控二通气阀)。In the experimental measuring device of the above-mentioned utility model, the air column connected to the closed upper part of the bottom surface of the positioning tube in the pressure measuring cylinder is initially air atmospheric pressure, and the pressure measuring point at the two ends of the differential pressure flow signal generator (i.e. the pressure measuring point) is passed through the pressure measuring cylinder. The pressure transmitted by the piezometer (or the pressure of the water column synchronously introduced by the piezometric tube) will compress the air column in the cylinder, so that the liquid-gas interface in the cylinder rises beyond the horizontal plane of the zero point of the ruler. Although the relative error is not high (<0.2 %), but when the water column of the piezometric tube is high, such as 80cm, when the height of the initial closed air column in the piezometer is 3cm, the error is 0.22cm. This will still cause some measurement errors for real-time zeroing and actual flow measurement. In order to improve the accuracy, this error should be eliminated. At the same time, the automatic exhaust of the pressure measuring tube should be considered to eliminate the residual air bubbles that are easy to cause when the initial water enters the pressure measuring tube. , the experimental measurement device is designed with a pump and multi-tube gas filling device, the structure is as follows: a flow divider connected with the pressure measurement tube is added on the upper part of the two pressure measurement tubes, and the damping element connecting the two pressure measurement tubes and the flow divider; An air pump connected to the shunt (in this experimental device, a micro air pump can be used), and an exhaust electronically controlled air valve connected to the shunt (that is, an electronically controlled two-way air valve).
在实际实施时,一套流体力学水力学实验装置除了管道流量需要测量外,还要测量多个点的压力,用于测压的测压管数通常有2~20根,因此分流器通常为三通道以上的气路连通器,即在固定支架上安装2~20根测压管,但是按照本实用新型的技术方案实施时,即只需从2~20根测压管接入2根测压管即可实现本实用新型目的。在本实用新型实施例中,测压管为两根,分流器可采用气路三通,一路与气泵的排气嘴密封连通,还有两路通过阻尼元件与两个测压管的顶部开口密封连通。In actual implementation, a set of hydrodynamics hydraulics experimental device needs to measure the pressure of multiple points in addition to the flow of the pipeline. The number of piezometric tubes used for pressure measurement is usually 2 to 20, so the flow divider is usually For gas path connectors with more than three channels, 2 to 20 pressure measuring tubes are installed on the fixed bracket, but when implemented according to the technical solution of the utility model, only 2 to 20 pressure measuring tubes need to be connected Pressure pipe can realize the utility model purpose. In the embodiment of the utility model, there are two pressure measuring tubes, and the flow divider can adopt a three-way air path, one way is in sealing communication with the exhaust nozzle of the air pump, and two ways pass through the damping element and the top openings of the two pressure measuring tubes Seal connection.
阻尼元件为密封件,该密封件设有用于分流器与测压管通气的通气孔,该通气孔为阻尼孔,是在连接管中能完全隔气的阻尼元件上开设的一微孔,其孔径大小可达到阻流增压的排气排水效果。The damping element is a seal, and the seal is provided with a vent hole for the shunt and the pressure measuring tube to ventilate. The pore size can achieve the exhaust and drainage effect of flow blocking and supercharging.
将各个阻尼元件分别放置于分流器的出口与测压管的顶部开口之间的连接管中,使气流只能从阻尼孔流入各测压管。Each damping element is respectively placed in the connecting pipe between the outlet of the shunt and the top opening of the pressure measuring tube, so that the air flow can only flow into each pressure measuring tube from the damping hole.
在正常测量情况下,测压管顶部开口必须通大气,为此在分流器上设有与之连通的排气电控通气阀(具体可用常开型电控二通气阀),通过常规控制电路连接,它在气泵工作时同时通电关闭,气泵停止时同时断电自动开启。Under normal measurement conditions, the opening at the top of the pressure measuring tube must be open to the atmosphere. For this reason, an exhaust electric control vent valve connected to it is provided on the shunt (specifically, a normally open type electronically controlled two vent valve can be used). Through the conventional control circuit When the air pump is working, it is powered on and off at the same time, and it is automatically turned on when the air pump stops at the same time.
由上,通电时,使气泵开,排气电控通气阀(常开型电控二通气阀)关,即可进行测压管的2管同时排气及复位操作。由于阻尼元件的限流增压作用,利用一只微型气泵,就能同时对2根乃至多根测压管进行同步排气,即使在测压管的有些测压端都通大气情况下,也能对其中的单一一根管内尚存有压液体的测压管进行排水排气。在本实验装置中,电控排气在消除测压管内滞留气泡的同时还有复位功能,即实际排气操作时,需要等测压管中各管水柱全部排入各测压筒内,并使各筒内液气交界面被气泵吹入的压缩空气压低,刚脱离各筒内的连通定位管底面水平面,达到复位效果后,再使气泵、通气阀断电。此时,各测压筒内上部不再是初始大气压强的空气柱,而是经过气泵吹气压入的压缩空气柱,气泵停,通气阀开后,重新打开测压筒上部与外界大气相通的气路,但是同样由于阻尼元件的限流增压作用,测压筒内液面回升将筒内上部压缩空气通过测压管的阻尼元件的阻尼孔挤压出去的同时,会自动与筒内上部的压缩空气取得压力平衡,测压筒内液位回升到筒内连通定位管的底面水平面时,各测压筒内上部的封闭压缩空气柱压强即等于对应实验管道中压差式流量信号发生器的两测量点传导过来的水头压强+大气压强。其后,对应测压管中水柱回升到同样大小的水柱压强高度,而二个测压筒内上部压缩空气因为在封闭之前已经被压缩并取得了气液压力平衡,所以不会再压缩使得液气交界面上升,产生与直尺零点高程水平面的误差。这样通过巧妙的排气复位设计与操作,即可精确的消除测压筒内初始大气压强空气柱压缩带来的系统误差,提高实验精度。From the above, when the power is turned on, the air pump is turned on, and the exhaust electric control vent valve (normally open type electric control two-ventilation valve) is closed, and the two pipes of the pressure measuring tube can be exhausted and reset at the same time. Due to the current-limiting and supercharging effect of the damping element, two or more pressure measuring tubes can be exhausted synchronously by using a micro air pump, even when some pressure measuring ends of the pressure measuring tubes are open to the atmosphere. It is capable of draining and exhausting the pressure-measuring tubes in which there is still pressurized liquid in a single tube. In this experimental device, the electronically controlled exhaust can eliminate the trapped air bubbles in the piezometric tubes and also has a reset function, that is, during the actual exhaust operation, it is necessary to wait for all the water columns in the piezometric tubes to be discharged into each piezometric tube, and The liquid-gas interface in each cylinder is depressed by the compressed air blown by the air pump, just after it is separated from the horizontal plane of the bottom surface of the connecting positioning pipe in each cylinder, and after the reset effect is achieved, the air pump and the ventilation valve are powered off. At this time, the upper part of each pressure measuring cylinder is no longer the air column of the initial atmospheric pressure, but the compressed air column blown in by the air pump. After the air pump is stopped and the ventilation valve is opened, the upper part of the pressure measuring cylinder is opened again to communicate with the outside atmosphere. However, due to the current-limiting and supercharging effect of the damping element, the liquid level in the pressure measuring cylinder rises and the compressed air in the upper part of the cylinder is squeezed out through the damping hole of the damping element of the pressure measuring tube. When the liquid level in the pressure measuring cylinder rises to the level of the bottom surface connected with the positioning tube in the cylinder, the pressure of the closed compressed air column in the upper part of each pressure measuring cylinder is equal to the pressure difference flow signal generator in the corresponding experimental pipeline The head pressure + atmospheric pressure transmitted from the two measurement points. Afterwards, the water column in the corresponding piezometric tube rises to the height of the water column pressure of the same size, and the compressed air in the upper part of the two piezometer tubes has been compressed before closing and has achieved gas-liquid pressure balance, so it will not be compressed again to make the liquid The air interface rises, resulting in an error with the zero elevation level of the ruler. In this way, through the ingenious exhaust reset design and operation, the system error caused by the compression of the initial atmospheric pressure air column in the pressure measuring cylinder can be accurately eliminated, and the experimental accuracy can be improved.
在上述实施例中,具体应用时,阻尼元件的阻尼孔(即通气孔)大小需要根据本测量装置应用在哪个流体力学水力学实验装置中,根据排式测压管的数目,主通气管测压水头来决定。比如,集成应用在一个有6根测压管的实验装置中,本实用新型只需从6根测压管中接入并使用2根测压管即可实现本实用新型目的,其测压管1~6的测压水头一般在1米以内,如若其中5根测压管直通大气,其余一根测压管给予1米水柱的有压水头,那么要排除这一根测压管中的有压水,则其所提供的气压必须在1米以上,也就是说气泵输给主通气管上的气压压力应大于1米水柱即可。根据实验,确定阻尼元件的阻尼孔(即通气孔)大小,使主通道上的压力通过各管的阻尼孔限流增压达到此要求,才能实现一泵多管的排气功能。In the above-mentioned embodiment, during specific application, the size of the damping hole (that is, the air hole) of the damping element needs to be determined according to which hydrodynamics hydraulic experimental device the measuring device is used in, and according to the number of row-type piezometric tubes, the main ventilation tube measures Press the water head to decide. For example, if it is integrated and applied in an experimental device with 6 piezometric tubes, the utility model only needs to connect 6 piezometric tubes and use 2 piezometric tubes to realize the purpose of the utility model. The piezometer water head of 1~6 is generally within 1 meter. If 5 of the piezometer tubes are directly connected to the atmosphere, and the other piezometer tube gives a pressurized head of 1 meter of water column, then it is necessary to exclude the piezometer in this piezometer tube. Pressurized water, then the air pressure it provides must be more than 1 meter, that is to say the air pressure that the air pump loses to the main ventilation pipe should be greater than 1 meter of water column. According to the experiment, the size of the damping hole (ie, the vent hole) of the damping element is determined so that the pressure on the main channel passes through the damping hole of each tube to limit the flow and pressurize to meet this requirement, so as to realize the exhaust function of one pump and multiple tubes.
一种实验测量方法,采用所述的实验教学用带测压管显示的数显流量计,并包括以下步骤:An experimental measurement method adopts the digital display flowmeter with a piezometer tube display for the experimental teaching, and includes the following steps:
(1)压差式流量信号发生器内液体满管流动,液体从压差式流量信号的两个测压点进入到测压筒和测压管,停止液体流动使压差式流量信号发生器内液体满管流的流量为零;(1) The liquid in the differential pressure flow signal generator is full of pipe flow, the liquid enters the pressure measuring cylinder and the pressure measuring tube from the two pressure measuring points of the differential pressure flow signal, and the liquid flow is stopped to make the differential pressure flow signal generator The flow rate of the inner liquid full pipe flow is zero;
(2)启动气泵和关闭排气电控通气阀,对两根测压管同时排气复位操作,使得两个测压筒内液气交界面都脱离筒内的连通定位管的底面,关闭气泵和打开排气电控通气阀的气路,使得测压管内水位回升稳定,观察两根测压管内水柱是否同高度,观察测压管内及与测压筒连通的软管内是否还有气泡附着,如果高度不一致或/和有气泡附着,则重复步骤(2),如果高度一致且没有气泡附着,则进入步骤(3);(2) Start the air pump and close the exhaust electric control ventilation valve, exhaust and reset the two pressure measuring tubes at the same time, so that the liquid-gas interface in the two pressure measuring tubes is separated from the bottom surface of the connecting positioning tube in the tube, and turn off the air pump And open the air circuit of the exhaust electric control ventilation valve, so that the water level in the pressure measuring tube rises stably, observe whether the water columns in the two pressure measuring tubes are at the same height, and observe whether there are still air bubbles in the pressure measuring tube and the hose connected to the pressure measuring cylinder , if the height is inconsistent or/and there are air bubbles attached, then repeat step (2), if the height is the same and no air bubbles are attached, then go to step (3);
(3)通过补偿电路对压力传感器初始调零,将压力传感器的两个测量接口同时通大气,实现实时调零;(3) The pressure sensor is initially zeroed through the compensation circuit, and the two measurement ports of the pressure sensor are simultaneously connected to the atmosphere to realize real-time zeroing;
(4)调零完成后,开始实验,使压差式流量信号发生器内液体流动,根据实验需要调节流量,待每次流量调节稳定后,重复步骤(2)的排气复位操作,消除掉测压筒内上部空气压缩变化带来的误差后,即可一边通过两根测压管同步测量压差式流量信号发生器的二端压强,又可通过微电脑表头巡回测量压差式流量信号发生器的二端压强和流量数据。(4) After the zero adjustment is completed, start the experiment to make the liquid flow in the differential pressure flow signal generator, and adjust the flow according to the needs of the experiment. After each flow adjustment is stable, repeat the exhaust reset operation of step (2) to eliminate the After the error caused by the change of air compression in the upper part of the pressure measuring cylinder, the pressure at the two ends of the differential pressure flow signal generator can be measured synchronously through two pressure measuring tubes, and the differential pressure flow signal can be measured through the microcomputer head. Generator terminal pressure and flow data.
所述的实验测量方法,还包括步骤(5):控制两个电控通气阀都不通大气时,微电脑表头将显示压力传感器输出压差信号转换的流量数值;控制两个电控通气阀其中一个通大气另一个不通大气时,微电脑表头将显示压差式流量信号发生器上与两个电控通气阀中不通大气那一个连接的那一端的压强值。The described experimental measurement method also includes step (5): when controlling the two electronically controlled ventilating valves to not vent to the atmosphere, the microcomputer meter head will display the flow value converted from the pressure sensor output differential pressure signal; control the two electrically controlled ventilating valves wherein When one is connected to the atmosphere and the other is not connected to the atmosphere, the microcomputer meter will display the pressure value of the end connected to the one of the two electronically controlled ventilation valves that is not connected to the atmosphere on the differential pressure flow signal generator.
与现有技术相比,本实用新型具有如下优点:Compared with the prior art, the utility model has the following advantages:
本实用新型实验教学用带测压管显示的数显流量计设置了两个可控制液位等高的液气转换型测压筒(简称测压筒),将压差式流量信号发生器与压力传感器之间由连通定位管内的液体直接传递压力的方式,通过液气转换的双筒,转变为气体的介质,将压力传送给压力传感器,避免了液体直接与压力传感器密闭连接管接触时由于存在很难排空的小气泡引起的液体表面张力带来的几乎10%级别的压力误差,使小流量测量的精度可由10%提高到1%以上,并填补了台式小型流体力学水力学实验仪器的高精度数显流量仪空白。同时还避免了液体与压力传感器长时间接触易带来的对压力传感器的腐蚀,提高了压力传感器使用寿命和长时间使用的精度。The digital display flowmeter with piezometric tube display used in the experimental teaching of the utility model is equipped with two liquid-gas conversion pressure measuring cylinders (referred to as pressure measuring cylinders) that can control the equal height of the liquid level, and the differential pressure flow signal generator and the The pressure sensor is directly transmitted by the liquid in the positioning tube through the liquid-gas conversion double cylinder, which is converted into a gas medium, and the pressure is transmitted to the pressure sensor, which avoids the liquid being directly in contact with the pressure sensor airtight connection tube. There is an almost 10% level of pressure error caused by the surface tension of the liquid caused by small air bubbles that are difficult to empty, so that the accuracy of small flow measurement can be increased from 10% to more than 1%, and it fills the benchtop small hydrodynamic hydraulics experimental instrument High-precision digital display flow meter blank. At the same time, the corrosion of the pressure sensor caused by the long-term contact between the liquid and the pressure sensor is avoided, and the service life and long-term use accuracy of the pressure sensor are improved.
创新应用流体力学原理,设计了测压筒中的联通定位管,既可将测压点压强通过密封气路传压给压力传感器,方便直接的电测得到相对零高程的相对大气压压强,又能通过密封水路传压到传统测压管中,形成测压管水柱,在微电脑数显表头显示流量的同时,还能形象的用两根测压管水柱同步显示压差式流量信号发生器两端测压嘴传导过来的压强,与文丘里、孔板等近百年来长期写入教课书的传统的压差式流量计应用相配合,本实验教学用带测压管显示的数显流量计非常适合实验教学使用。Innovative application of the principle of fluid mechanics, the design of the Unicom positioning tube in the pressure measuring cylinder, can not only transmit the pressure of the pressure measuring point to the pressure sensor through the sealed air circuit, convenient and direct electrical measurement to obtain the relative atmospheric pressure relative to zero elevation, but also through The pressure of the sealed waterway is transmitted to the traditional piezometric tube to form a piezometric tube water column. While the microcomputer digital display head displays the flow rate, it can also vividly display the two ends of the differential pressure flow signal generator synchronously with the two piezometric tube water columns. The pressure transmitted by the pressure measuring nozzle is matched with the application of traditional differential pressure flowmeters such as Venturi and orifice plates that have been written in textbooks for a long time in the past century. The digital display flowmeter with pressure measuring tube display is used in this experimental teaching. Very suitable for experimental teaching use.
通过使测压筒顶部的联通定位管底面与测压管标尺零点同水平面,可自动确定压力传感器测量的相对大气压的压差零点与测压管标尺悬空的高程零点(测压管水头基准零位高程)保等零位,解决了传统测压管配置数显测压表时难以统一基准零点的难题,同时也解决了两个测压筒如何精确保持液面等高的问题。也为系统能随时实时调零和排气复位提高测量精度打下基础。By making the bottom surface of the connecting positioning tube on the top of the piezometric tube be at the same level as the zero point of the piezometric tube scale, the zero point of the pressure difference relative to the atmospheric pressure measured by the pressure sensor and the zero point of the elevation where the piezometric tube scale is suspended (the reference zero point of the piezometric tube head) can be automatically determined Elevation) equal zero position, which solves the problem that it is difficult to unify the reference zero point when the traditional pressure measuring tube is equipped with a digital display pressure gauge, and also solves the problem of how to accurately maintain the equal height of the liquid level between the two pressure measuring cylinders. It also lays the foundation for the system to be able to real-time zero adjustment and exhaust reset to improve measurement accuracy.
在使用液气转换测压筒后,巧妙的应用电控微型气阀设计了气路通断切换系统,通过巡回切换,用一个压力传感器即可实现2组测压管各管水头及流量压差的巡回测量,同时与一泵多管加气装置相配合,实现了实验过程中系统可实时调零的功能,并通过排气复位的特殊实验操作方法,可彻底消除测压筒内上部空气压缩带来的液面升高引起的压强测量误差。After using the liquid-gas conversion pressure measuring cylinder, the air circuit on-off switching system is cleverly applied to the electronically controlled micro-air valve. Through circuit switching, a pressure sensor can realize the water head and flow pressure difference of 2 sets of pressure measuring tubes. At the same time, it cooperates with a pump and multi-pipe air filling device to realize the function of real-time zero adjustment of the system during the experiment, and through the special experimental operation method of exhaust reset, the upper air compression in the pressure measuring cylinder can be completely eliminated. The pressure measurement error caused by the rise of the liquid level.
在一泵多管加气装置中则创新运用流体力学中阻尼孔限流增压的原理,省去对每根测压管分别用洗耳球进行排气排水的繁琐操作,且气泵用量少,结构简单,操作方便,排气效果好,也方便了电控排气复位的操作,不但适用于本流量测量装置,还特别适用于更多管的排式测压计的自动控制排气。In the one-pump multi-pipe air filling device, the principle of flow-limiting pressurization of damping holes in fluid mechanics is innovatively used, which saves the cumbersome operation of exhausting and draining each piezometric tube with ear washing balls, and uses less air pumps. , simple structure, convenient operation, good exhaust effect, and also facilitates the operation of electronically controlled exhaust reset. It is not only suitable for this flow measurement device, but also especially suitable for automatic control exhaust of row-type manometers with more tubes.
本实用新型作为流体力学实验教学用流量测量仪,综合性、创新性的利用了流体力学多种原理解决实验测量难题,能激发学生的学习兴趣、启发学生的创新意识,对培养创新能力有益,具备很好的教学效果。As a flow measuring instrument for fluid mechanics experiment teaching, the utility model comprehensively and innovatively utilizes various principles of fluid mechanics to solve experimental measurement problems, can stimulate students' interest in learning, inspire students' innovation consciousness, and is beneficial to cultivating innovation ability. It has a good teaching effect.
附图说明Description of drawings
图1为本实用新型一种实验教学用带测压管显示的数显流量计的结构示意图。Fig. 1 is a schematic structural view of a digital display flowmeter with piezo tube display for experimental teaching of the present invention.
具体实施方式Detailed ways
如附图1所示,为本实用新型一种实验教学用带测压管显示的数显流量计,包括:用于产生压差信号的压差式流量信号发生器29,压差式流量信号发生器29上带有两个测压点;两组测压组件,每组测压组件包含一个测压筒11,每个测压筒11下部设有进水口12、顶部设有连通定位管10,与连通定位管10连接的测压管2;两组测压组件分别通过各自的测压筒11下部进水口12与压差式流量信号发生器29的两个测压点相连;与两组测压组件中的两个测压筒11连接,用于检测两个测压筒11内压缩空气压强差的压力传感器19,压力传感器19具体可采用压差传感器;与压力传感器19连接,用于将压力传感器19检测到的压强信号转换成流量的微电脑数显表头23;用于安装两组测压组件中两个测压管2的固定支架1;用于统一标定两个测压管2内液位的刻度标尺,刻度标尺的零刻度与两个测压筒11中的连通定位管10的底面同水平面。测压筒11的进水口位于测压筒11的侧壁底部。As shown in Figure 1, it is a digital display flowmeter with a pressure measuring tube display for experimental teaching of the present invention, including: a differential pressure flow signal generator 29 for generating a differential pressure signal, a differential pressure flow signal generator 29 There are two pressure measurement points on the generator 29; two sets of pressure measurement components, each group of pressure measurement components includes a pressure measurement cylinder 11, each pressure measurement cylinder 11 is provided with a water inlet 12 at the bottom, and a connecting positioning pipe 10 at the top , the pressure measuring tube 2 connected with the communication positioning pipe 10; two groups of pressure measuring components are respectively connected to the two pressure measuring points of the differential pressure flow signal generator 29 through the water inlet 12 of the lower part of the pressure measuring cylinder 11 respectively; The two pressure measuring cylinders 11 in the pressure measuring assembly are connected, and are used to detect the pressure sensor 19 of the compressed air pressure difference in the two pressure measuring cylinders 11. The pressure sensor 19 can specifically adopt a differential pressure sensor; it is connected with the pressure sensor 19 for A microcomputer digital display meter 23 that converts the pressure signal detected by the pressure sensor 19 into a flow rate; a fixing bracket 1 for installing two pressure measuring tubes 2 in two sets of pressure measuring components; and a unified calibration for the two pressure measuring tubes 2 The scale scale of the inner liquid level, the zero scale of the scale scale is on the same level as the bottom surface of the communication positioning tube 10 in the two pressure measuring cylinders 11 . The water inlet of the pressure measuring cylinder 11 is located at the bottom of the side wall of the pressure measuring cylinder 11 .
实验教学用带测压管显示的数显流量计,还包括:两个电控通气阀,即电控三通气阀17和一个电控三通气阀18,每个电控通气阀至少包括三路,每个电控通气阀的一路与一个测压筒11内压缩空气连通,每个电控通气阀的另一路与压力传感器19连接,每个电控通气阀还有一路与大气导通。The digital display flowmeter with pressure measuring tube display for experimental teaching also includes: two electronically controlled ventilation valves, that is, an electronically controlled three-way valve 17 and an electronically controlled three-way valve 18, each electronically controlled ventilation valve includes at least three One way of each electrically controlled ventilation valve communicates with the compressed air in a pressure measuring cylinder 11, the other way of each electrically controlled ventilation valve is connected with the pressure sensor 19, and each electrically controlled ventilation valve also has one way connected with the atmosphere.
实验教学用带测压管显示的数显流量计,还包括:与测压管2的顶部开口连通的气泵43。气泵43通过分流器41与两个测压管2的顶部开口连通,分流器41与测压管2之间连接有阻尼元件42,分流器41上密封连接有电控二通气阀44(即排气电控通气阀);阻尼元件42为密封件,该密封件设有用于分流器41与测压管2通气的通气孔。气泵43的排气嘴与分流器41密封连接。The digital display flowmeter with pressure measuring tube display for experimental teaching also includes: an air pump 43 communicated with the top opening of the pressure measuring tube 2 . The air pump 43 communicates with the top openings of the two pressure measuring tubes 2 through the flow divider 41, the damping element 42 is connected between the flow divider 41 and the pressure measuring tube 2, and the electric control two ventilation valves 44 (i.e. exhaust Pneumatic electric control ventilation valve); the damping element 42 is a seal, and the seal is provided with a vent hole for the shunt 41 and the pressure measuring tube 2 to ventilate. The exhaust nozzle of the air pump 43 is in sealing connection with the flow divider 41 .
固定支架1设有水平测量滑槽8,该水平测量滑槽8设有滑块5,刻度标尺为安装在滑块5上的直尺3。直尺3上设有长形孔7,该直尺3通过螺丝6与该长形孔7配合固定在滑块5上。The fixed support 1 is provided with a horizontal measuring chute 8, and the horizontal measuring chute 8 is provided with a slide block 5, and the scale scale is a ruler 3 installed on the slide block 5. The ruler 3 is provided with an elongated hole 7, and the ruler 3 is fixed on the slider 5 through the cooperation of the screw 6 and the elongated hole 7.
本实用新型实验教学用带测压管显示的数显流量计具有2根并排竖直安装在固定支架1上的直管式的测压管2,测压管2顶部开口通大气、底面有进水口4,测压管2在固定支架1支撑下可垂直放置在调好水平的桌面25上,在固定支架1上部有一个水平测量滑槽8,水平测量滑槽8上悬挂有一块滑块5,一根直尺3(透明)顶部开有竖直方向的长形孔7,通过螺丝6固定在滑块5上,水平移动滑块5就可使用透明直尺3以同一零高程基准面,测量各测压管2中水柱高度。同时为了保持直尺的零点高程水平面26与测压筒11顶部插入的连通定位管10底面同水平面,可通过滑块5下部用于连接固定直尺3的竖直向的长形孔7,微调直尺3的上下固定位置。The digital display flowmeter with piezometric tube display for experimental teaching of the utility model has 2 straight tube type piezometric tubes 2 installed vertically side by side on the fixed bracket 1, the top opening of the piezometric tube 2 is open to the atmosphere, and the bottom surface has an inlet. The nozzle 4 and the pressure measuring tube 2 can be placed vertically on the leveled desktop 25 under the support of the fixed bracket 1. There is a horizontal measurement chute 8 on the upper part of the fixed bracket 1, and a slider 5 is suspended on the horizontal measurement chute 8. , the top of a ruler 3 (transparent) has a vertically elongated hole 7, which is fixed on the slider 5 by screws 6, and the transparent ruler 3 can be used with the same zero-elevation reference plane by moving the slider 5 horizontally. , measure the height of the water column in each piezometric tube 2. Simultaneously in order to keep the zero elevation horizontal plane 26 of the ruler on the same level as the bottom surface of the connected positioning tube 10 inserted into the top of the pressure measuring cylinder 11, the vertical elongated hole 7 that can be used to connect the fixed ruler 3 through the bottom of the slide block 5 can be fine-tuned The up and down fixed position of ruler 3.
固定支架1放置在一张调好水平的实验桌面25上,台面边上设有两个与测压管2对应连接的,带零位高程定位的测压筒11,可以用透明有机玻璃材料制作,内部蓄水清楚可见,方便实验观察。并且,两个测压筒11内外结构、大小相同,固定粘结在同一水平连接底板14上。测压筒11高度高于直尺3零点的水平面约1~3cm左右。测压筒11可为一个空心圆柱体或多边形空心柱体结构,作为排式测压筒,各筒壁可直接垂直与同一连接底板14密封粘接,以连接底板14作为各测压筒11密封底板。各测压筒11顶面开有一个小孔,垂直插入密封粘接有一根与测压管2底部进水口4的进水管同外径的连通定位管10。连通定位管10和进水口4的进水管一般内径较大有4mm左右。连通定位管10高出顶面约1cm,便于密封外接PVC通水软管9,并与对应测压管2底部进水口4密封连通,构成测压管2水柱的密封通水管道。连通定位管10插入测压筒11深度约1~3cm,底面水平,并保持与直尺3零点高程的水平面26同平面。两个测压筒11侧壁下部接近底面分别开有一个测压进水口12,可密封外接通水软管28连接到压差式流量信号发生器29的二个测压点上。压差式流量信号发生器29为能产生压差信号的流量测量管段,具体采用文丘里、孔板或管嘴等传统流量测压实验管段,也是实验管道30上的一部分,并通过实验管道30与实验水箱33的出流口相连。压差式流量信号发生器29上的二个测压点分别设置在传统压差式测压实验管段的高压点和低压点,在该两点管壁下方开2个小孔插入2根不锈钢空心管即可做为测压点引出的连接口,实验水箱33内设有溢流板34,溢流板34将实验水箱33分成进水工作区和溢流区,进水工作区的底部设有进水口,溢流区的底部设有出水口,通过实验水箱33的进水口进水,形成溢流液面35,提供实验管道30的恒压供水。The fixed bracket 1 is placed on a leveled experimental desktop 25, and two pressure measuring cylinders 11 with zero elevation positioning correspondingly connected to the pressure measuring tube 2 are arranged on the edge of the table top, which can be made of transparent plexiglass material , the internal water storage is clearly visible, which is convenient for experimental observation. Moreover, the two pressure measuring cylinders 11 have the same internal and external structure and size, and are fixedly bonded on the same horizontal connection base plate 14 . The height of the pressure measuring cylinder 11 is about 1 to 3 cm higher than the horizontal plane at the zero point of the ruler 3 . The pressure measuring cylinder 11 can be a hollow cylinder or a polygonal hollow cylinder structure. As a row type pressure measuring cylinder, each cylinder wall can be directly vertically sealed and bonded to the same connecting bottom plate 14, so that the connecting bottom plate 14 can be used as a seal for each pressure measuring cylinder 11. bottom plate. Each pressure measuring cylinder 11 top surface has a small hole, vertically inserted and sealed and bonded with a connected positioning tube 10 with the same outer diameter as the water inlet pipe of the water inlet 4 at the bottom of the pressure measuring tube 2 . The water inlet pipe that communicates with the positioning pipe 10 and the water inlet 4 has a relatively large internal diameter of about 4mm. The connecting positioning pipe 10 is about 1 cm higher than the top surface, which is convenient for sealing the external PVC water hose 9, and is sealed and communicated with the water inlet 4 at the bottom of the corresponding piezometric tube 2 to form a sealed water piping for the piezometric tube 2 water column. The connecting positioning pipe 10 is inserted into the pressure measuring cylinder 11 to a depth of about 1-3 cm, and the bottom surface is horizontal, and is kept on the same plane as the horizontal plane 26 at the zero elevation of the ruler 3 . Two pressure measuring cylinders 11 are provided with a pressure measuring water inlet 12 near the bottom of the side wall bottom, and the sealable outer connection water hose 28 is connected to two pressure measuring points of the differential pressure flow signal generator 29 . The differential pressure flow signal generator 29 is a flow measuring pipe section capable of generating a differential pressure signal, specifically using traditional flow pressure measurement experiment pipe sections such as Venturi, orifice plate or nozzle, which is also a part of the experimental pipeline 30, and passes through the experimental pipeline 30 It is connected with the outlet of the experimental water tank 33. The two pressure measurement points on the differential pressure flow signal generator 29 are respectively set at the high pressure point and the low pressure point of the traditional differential pressure pressure measurement experiment pipe section, and two small holes are opened below the two points of the pipe wall to insert two stainless steel hollow pipes. The pipe can be used as the connecting port leading out of the pressure measuring point. An overflow plate 34 is provided in the experimental water tank 33. The overflow plate 34 divides the experimental water tank 33 into a water inlet working area and an overflow area. The bottom of the water inlet working area is provided with The bottom of the water inlet and overflow area is provided with a water outlet, and water is fed through the water inlet of the experimental water tank 33 to form an overflow liquid level 35 to provide constant-pressure water supply for the experimental pipeline 30 .
实验时,实验管道30充满满管水流,压差式流量信号发生器29的二个测压点会产生压差,连接测压筒11后,水会从测压筒11底部侧壁进水口12进入测压筒11内部,当水位到达顶部连通定位管10的底面水平面26后,水位不再上升,水会进入连通定位管10,接着进入测压管2,形成测压管水柱27,待各测压管水柱高度稳定后,水平滑动直尺3,分别测量2管水柱高度数值即为对应压差式流量信号发生器29的二个测压嘴相对直尺3零点高程参考水平面26的水头压强。而在测压筒11的连通定位管10底面水平面26到其顶部则会密封一段空气柱,由于连通定位管10底面水平面26与直尺零点的水平面26同平面,所以,该段密封压缩空气柱压强即为测压管水头压强与大气压强之和。During the experiment, the experimental pipeline 30 is filled with full pipe water flow, and the two pressure measuring points of the differential pressure flow signal generator 29 will generate a pressure difference. After entering the inside of the pressure measuring tube 11, when the water level reaches the bottom horizontal surface 26 of the top connecting positioning tube 10, the water level will no longer rise, and the water will enter the connecting positioning tube 10, and then enter the piezometric tube 2 to form a piezometric tube water column 27. After the water column height of the piezometric tube is stable, slide the ruler 3 horizontally, and measure the water column height values of the two tubes respectively, which is the water head pressure of the two pressure measuring nozzles corresponding to the differential pressure flow signal generator 29 relative to the zero point elevation reference level 26 of the ruler 3 . A section of air column will be sealed from the bottom horizontal plane 26 of the connecting positioning tube 10 of the pressure measuring cylinder 11 to its top. Since the horizontal plane 26 of the bottom surface of the communicating positioning tube 10 is on the same plane as the horizontal plane 26 of the zero point of the ruler, this section seals the compressed air column The pressure is the sum of the head pressure in the piezometer tube and the atmospheric pressure.
为了测量该段密封压缩空气柱压强,在测压筒11上部开有一个小孔,密封粘接插入一根内径2mm的不锈钢通气管13(可以从顶部插入,也可从上部侧壁插入),通气管13底面别碰到桶内最高水面即可,通气管13留在测压筒11外部约1cm左右可密封外接空心通气测压软管15。为了能巡回电测两个测压筒内压缩空气的压强和压差,两个测压筒11分别通过一路通气测压软管15,再分别经一个电控三通气阀17和一个电控三通气阀18与压力传感器19相连。电控三通气阀17和电控三通气阀18都有3路气嘴,第一路与测压软管15连通,第二路通大气,第三路分别与压力传感器19的测压接口20和测压接口21连通。电控三通气阀17和电控三通气阀18在不通电时,第一路与第三路导通,第二路与其他二路都不连通;通电时,第二路与第三路连通,第一路与其他二路不连通。In order to measure the pressure of this section of sealed compressed air column, a small hole is opened on the upper part of the pressure measuring cylinder 11, and a stainless steel vent pipe 13 with an inner diameter of 2mm is inserted into it by sealing and bonding (it can be inserted from the top or from the upper side wall), The bottom surface of the vent pipe 13 should not touch the highest water surface in the bucket, and the vent pipe 13 can be sealed and externally connected to the hollow ventilating pressure measuring hose 15 about 1 cm outside the pressure measuring cylinder 11. In order to measure the pressure and pressure difference of the compressed air in the two pressure measuring cylinders by circuit, the two pressure measuring cylinders 11 respectively pass through one way of ventilation pressure measuring hose 15, and then pass through an electronically controlled three-way valve 17 and an electronically controlled three-way valve respectively. The vent valve 18 is connected to a pressure sensor 19 . Both the electronically controlled three-way air valve 17 and the electronically controlled three-way air valve 18 have three air nozzles, the first of which is connected to the pressure measuring hose 15, the second is connected to the atmosphere, and the third is respectively connected to the pressure measuring interface 20 of the pressure sensor 19. It communicates with the pressure measuring port 21. When the electric control three-way air valve 17 and the electric control three-way air valve 18 are not powered on, the first road is connected to the third road, and the second road is not connected to the other two roads; when the power is on, the second road is connected to the third road , the first road is not connected to the other two roads.
最后压力传感器19信号通过传统电路变送输入到微电脑数显表头23,通过电控三通气阀17的切换控制组合,即可在微电脑数显表头23上巡回显示压差式流量信号发生器29的二个测压嘴对应的测压管水柱高度数显值、由压力传感器19测得的压差换算得到的实验管道流量值。Finally, the signal of the pressure sensor 19 is transmitted and input to the microcomputer digital display meter 23 through the traditional circuit, and the differential pressure flow signal generator can be displayed on the microcomputer digital display meter 23 through the switching control combination of the electronically controlled three-way valve 17 The digital display value of the water column height of the pressure measuring tube corresponding to the two pressure measuring nozzles of 29, and the experimental pipeline flow value converted from the pressure difference measured by the pressure sensor 19.
同时,电控三通气阀17、18与带连通定位管10的测压筒11的结构组合还有一项很重要的实时调零功能。压力传感器19信号通过传统电路变送输入到微电脑数显表头23时,通常会设有传统的传感器调零补偿电路,可采用现有技术,能实现压力传感器19输入压差信号为零,而输出电压不为零时,补偿修正为零电压输出的功能。传统的传感器调零补偿电路主要原理是利用电位器改变传感器输出给微电脑数显表头23的电压值,使微电脑数显表头23接收到的信号负端电压可以调节,从而使微电脑数显表头23的显示值,可调节为零。在本测量装置中,由于二个测压筒11的液气交界面保持等高,因此,在实验过程的任何时刻都可通过同时使电控三通气阀17、18电路接通得方式,使得压力传感器19的二个测压口同时与大气连通,然后通过调零补偿电路的电位器调节进行实时调零操作。At the same time, the structural combination of the electronically controlled three-way air valves 17, 18 and the pressure measuring cylinder 11 connected with the positioning tube 10 also has a very important real-time zero-adjustment function. When the pressure sensor 19 signal is transmitted and input to the microcomputer digital display gauge 23 through a traditional circuit, a traditional sensor zeroing compensation circuit is usually provided, and the existing technology can be used to realize that the pressure sensor 19 input differential pressure signal is zero, and When the output voltage is not zero, the function of compensation correction is zero voltage output. The main principle of the traditional sensor zeroing compensation circuit is to use the potentiometer to change the voltage value output by the sensor to the microcomputer digital display meter 23, so that the negative terminal voltage of the signal received by the microcomputer digital display meter 23 can be adjusted, so that the microcomputer digital display meter The display value of head 23 can be adjusted to zero. In this measuring device, since the liquid-gas interface of the two pressure measuring cylinders 11 is maintained at the same height, at any time during the experiment, the electronically controlled three-way valve 17, 18 can be connected to the circuit at the same time, so that The two pressure measuring ports of the pressure sensor 19 are communicated with the atmosphere at the same time, and then the real-time zeroing operation is performed by adjusting the potentiometer of the zeroing compensation circuit.
但是,若选用的二个测压筒11没有连通定位管10结构,不能让液气交界面保持等高的话,则在实验水箱33的恒压水头下,关闭实验管道30的出流阀门,保持实验管道30满管流流量为零时,二个平放在调平好桌面25上的测压筒11因为筒内液面不等高,通过压缩空气传导压强给压力传感器19的输入压差信号肯定不为零,此时输出电压也不为零,按照调零操作,在实验管道流量为零时,我们应该调节调零补偿电路中的电位器补偿修正为零电压输出给微电脑数显表头23,以显示流量零值,但是这种调零补偿的操作只能在实验初始,实验管道30满管流零流量时进行,无法如前述的在实验过程中随时可进行实时调零操作。However, if the two pressure measuring cylinders 11 selected do not communicate with the positioning pipe 10 structure, and the liquid-gas interface cannot be kept at the same height, then under the constant pressure head of the experimental water tank 33, the outflow valve of the experimental pipeline 30 is closed to maintain When the experimental pipeline 30 is full and the flow rate is zero, two pressure-measuring cylinders 11 placed flat on the leveled desktop 25 will transmit the pressure to the input pressure difference signal of the pressure sensor 19 because the liquid levels in the cylinders are not equal. It is definitely not zero, and the output voltage is not zero at this time. According to the zero adjustment operation, when the flow rate of the experimental pipeline is zero, we should adjust the potentiometer compensation in the zero adjustment compensation circuit to correct the zero voltage output to the microcomputer digital display meter. 23, to display the zero value of the flow rate, but this zero-adjustment compensation operation can only be performed at the beginning of the experiment, when the experimental pipeline 30 is full of zero flow, and cannot be performed at any time during the experiment. Real-time zero-adjustment operation as mentioned above.
在上述实施的实验测量装置中,测压筒11内连通定位管10底面上部封闭的空气柱初始时为空气大气压,测压筒11内通过压差式流量信号发生器29二端测压嘴传导过来的压强(或测压管2同步导入的水柱压强)会压缩筒内空气柱,使得筒内液气交界面上升超过直尺零点的水平面26,这种误差虽然相对误差不高(<0.2%),但在测压管2水柱较高时,比如80cm时,测压筒11内初始封闭空气柱高度为3cm时,误差有0.22cm。这对实时调零和实际流量测量还是会产生一些测量误差,为了提高精度,消除这一误差,同时考虑测压管2的自动排气,以消除测压管2内初始进水时易带来的气泡残留,本实验测量装置具体实施时增加了一泵多管的加气装置,结构如下:在二根测压管2上部增加了与测压管连接的分流器41,连接二个测压管2与分流器41的阻尼元件42;与分流器41连接的气泵43(在本实验装置中,可采用微型气泵),与分流器41连接的电控二通气阀44。In the above-mentioned experimental measurement device, the air column connected to the bottom surface of the positioning tube 10 in the pressure measuring cylinder 11 is initially at the air atmospheric pressure, and the pressure measuring cylinder 11 is transmitted through the pressure difference flow signal generator 29 at the two ends of the pressure measuring nozzle. The coming pressure (or the pressure of the water column synchronously introduced by the piezometric tube 2) will compress the air column in the cylinder, so that the liquid-gas interface in the cylinder rises beyond the horizontal plane 26 of the zero point of the ruler. Although this error is not high (<0.2% ), but when the water column of the piezometric tube 2 is relatively high, such as 80cm, when the height of the initial enclosed air column in the piezometric cylinder 11 is 3cm, the error is 0.22cm. This will still cause some measurement errors for real-time zeroing and actual flow measurement. In order to improve the accuracy, this error should be eliminated. At the same time, the automatic exhaust of the pressure measuring tube 2 should be considered to eliminate the pressure caused by the initial water intake in the pressure measuring tube 2. When the experimental measurement device is implemented, a multi-pipe air filling device with one pump is added, and the structure is as follows: a splitter 41 connected to the pressure measurement tube is added to the top of the two pressure measurement tubes 2, and the two pressure measurement tubes are connected. The damping element 42 of the tube 2 and the flow divider 41 ; the air pump 43 connected to the flow divider 41 (in this experimental device, a micro air pump can be used), and the electronically controlled two-way valve 44 connected to the flow divider 41 .
在实际实施时,一套流体力学水力学实验装置除了管道流量需要测量外,还要测量多个点的压力,用于测压的测压管数通常有2~20根,因此分流器41通常为三通道以上的气路连通器。在本例中,测压管2为两根,分流器41可采用气路三通,一路与气泵43的排气嘴密封连通,还有两路通过阻尼元件42与两个测压管2的顶部开口密封连通。In actual implementation, a set of hydrodynamics hydraulics experimental equipment needs to measure the pressure of multiple points in addition to the flow of the pipeline. The number of piezometric tubes used for pressure measurement is usually 2 to 20, so the flow divider 41 is usually It is a gas path connector with more than three channels. In this example, there are two pressure measuring tubes 2, and the flow divider 41 can adopt an air circuit tee, one of which is in sealing communication with the exhaust nozzle of the air pump 43, and two paths pass through the damping element 42 and the two pressure measuring tubes 2. The top opening is sealed and communicated.
阻尼元件42为密封件,该密封件设有用于分流器41与测压管2通气的通气孔,该通气孔为阻尼孔,是在连接管中能完全隔气的阻尼元件42上开设的一微孔,其孔径大小可达到阻流增压的排气排水效果。The damping element 42 is a seal, and the seal is provided with a vent hole for the flow divider 41 and the pressure measuring tube 2 to ventilate. Micropores, the size of which can achieve the exhaust and drainage effect of blocking flow and supercharging.
将各个阻尼元件42分别放置于分流器41的出口与测压管2的顶部开口之间的连接管中,使气流只能从阻尼孔流入各测压管2。Each damping element 42 is respectively placed in the connecting pipe between the outlet of the flow divider 41 and the top opening of the pressure measuring tube 2, so that the air flow can only flow into each pressure measuring tube 2 from the damping hole.
在正常测量情况下,测压管2顶部开口必须通大气,为此在分流器41上设有与之连通的电控二通气阀44,通过常规控制电路连接,它在气泵43工作时同时通电关闭,气泵43停止时同时断电自动开启。Under normal measurement conditions, the top opening of the pressure measuring tube 2 must be open to the atmosphere. For this reason, an electronically controlled two-vent valve 44 communicated with it is provided on the flow divider 41, connected through a conventional control circuit, and it is energized at the same time when the air pump 43 is working. Closed, when the air pump 43 stops, the power is automatically turned on simultaneously.
由上,通电时,使气泵43开,电控二通气阀44关,即可进行测压管2的2管同时排气及复位操作。由于阻尼元件42的限流增压作用,利用一只微型气泵43,就能同时对2根乃至多根测压管2进行同步排气,即使在测压管2的有些测压端都通大气情况下,也能对其中的单一一根管内尚存有压液体的测压管进行排水排气。在本实验装置中,电控排气在消除测压管内滞留气泡的同时还有复位功能,即实际排气操作时,需要等测压管2中各管水柱全部排入各测压筒11内,并使各筒内液气交界面被气泵43吹入的压缩空气压低,刚脱离各筒内的连通定位管底面水平面,达到复位效果后,再使气泵43、电控二通气阀44断电。此时,各测压筒11内上部不再是初始大气压强的空气柱,而是经过气泵吹气压入的压缩空气柱,气泵43停,电控二通气阀44开后,重新打开测压筒11上部与外界大气相通的气路,但是同样由于阻尼元件42的限流增压作用,测压筒11内液面回升将筒内上部压缩空气通过测压管2的阻尼元件42的阻尼孔挤压出去的同时,会自动与筒内上部的压缩空气取得压力平衡,测压筒11内液位回升到筒内连通定位管10的底面水平面26时,各测压筒11内上部的封闭压缩空气柱压强即等于对应实验管道中压差式流量信号发生器29的各测压点传导过来的水头压强+大气压强。其后,对应测压管2中水柱回升到同样大小的水柱压强高度,而二个测压筒11内上部压缩空气因为在封闭之前已经被压缩并取得了气液压力平衡,所以不会再压缩使得液气交界面上升,产生与直尺零点高程水平面的误差。这样通过巧妙的排气复位设计与操作,即可精确的消除测压筒内初始大气压强空气柱压缩带来的系统误差,提高实验精度。From the above, when energized, the air pump 43 is opened, and the two electronically controlled vent valves 44 are closed, so that 2 pipes of the piezometric tube 2 can be exhausted and reset simultaneously. Due to the current-limiting and supercharging effect of the damping element 42, two or more piezometric tubes 2 can be exhausted synchronously by using a micro air pump 43, even if some pressure-measuring ends of the piezometric tubes 2 are open to the atmosphere Under certain circumstances, it is also possible to drain and exhaust the pressure measuring tubes that still have pressurized liquid in a single tube. In this experimental device, the electronically controlled exhaust has a reset function while eliminating the trapped air bubbles in the piezometric tubes, that is, during the actual exhaust operation, it is necessary to wait until all the water columns in the piezometric tubes 2 are completely discharged into the piezometric tubes 11 , and the liquid-gas interface in each cylinder is pressed down by the compressed air blown in by the air pump 43, and just separated from the horizontal plane of the bottom surface of the connecting positioning pipe in each cylinder, after the reset effect is achieved, then the air pump 43 and the second electric control valve 44 are powered off . At this time, the upper part of each pressure measuring cylinder 11 is no longer an air column of initial atmospheric pressure, but a compressed air column blown in by the air pump, the air pump 43 is stopped, and after the electronically controlled second ventilation valve 44 is opened, the pressure measuring cylinder is reopened 11, the upper part of the gas path communicates with the outside atmosphere, but also due to the flow-limiting and supercharging effect of the damping element 42, the liquid level in the pressure measuring cylinder 11 rises, and the compressed air in the upper part of the cylinder passes through the damping hole of the damping element 42 of the pressure measuring tube 2. While pressing out, it will automatically achieve pressure balance with the compressed air in the upper part of the cylinder. When the liquid level in the pressure measuring cylinder 11 rises to the bottom level 26 connected with the positioning tube 10 in the cylinder, the closed compressed air in the upper part of each pressure measuring cylinder 11 will The column pressure is equal to the head pressure+atmospheric pressure transmitted from each pressure measuring point of the differential pressure flow signal generator 29 in the corresponding experimental pipeline. Thereafter, the water column in the corresponding piezometric tube 2 rises back to the height of the water column pressure of the same size, and the compressed air in the upper part of the two piezometric cylinders 11 will not be compressed because it has been compressed before closing and has achieved gas-liquid pressure balance. The liquid-gas interface rises, resulting in an error with the zero-point elevation level of the ruler. In this way, through the ingenious exhaust reset design and operation, the system error caused by the compression of the initial atmospheric pressure air column in the pressure measuring cylinder can be accurately eliminated, and the experimental accuracy can be improved.
综上所述,本实用新型一种实验教学用带测压管显示的数显流量计的实验测量方法如下:In summary, the experimental measurement method of a digital display flowmeter with piezometric tube display for experimental teaching of the present invention is as follows:
(1)在实验水箱33内液位处于溢流液面35高程时,具有恒压实验水头,保持实验管道30满管流出流,实验管道30中水会通过管道上的压差式流量信号发生器29的二端测压点分别进入测压筒11和测压管2,此时,关闭实验管道30的出流口阀门,保持实验管道30中满管流流量为零。(1) When the liquid level in the test water tank 33 is at an elevation of 35 degrees of the overflow liquid level, there is a constant pressure test water head, and the test pipeline 30 is kept full to flow out, and the water in the test pipeline 30 will pass through the differential pressure flow signal on the pipeline to generate The pressure measuring points at the two ends of the device 29 enter the pressure measuring cylinder 11 and the pressure measuring tube 2 respectively. At this time, close the outlet valve of the experimental pipeline 30 to keep the full pipe flow rate in the experimental pipeline 30 as zero.
(2)通电气泵43和电控二通气阀44,对二根测压管2同时排气复位操作,使得二个测压筒11内液气交界面都脱离筒内的连通定位管10的底面,即断电气泵43和电控二通气阀44,打开电控二通气阀44的气路,使得测压管2内水位回升稳定,观察二根测压管2内水柱是否同高度,测压管2内及与测压筒11连通的软管内是否还有气泡附着,若有,重复第(2)步排气复位操作,一般1~2次即可排除气泡干净,同时完成了测压筒11内的压缩空气充气复位的作用。直至,二根测压管2内水柱同高度,且测压管2内及与测压筒11连通的软管内没有气泡附着,可进入步骤(3);(2) energize the electric pump 43 and the second electronically controlled vent valve 44, exhaust and reset the two pressure measuring tubes 2 at the same time, so that the liquid-gas interface in the two pressure measuring cylinders 11 is separated from the bottom surface of the communicating positioning tube 10 in the cylinder , immediately cut off the electric pump 43 and the second electric control vent valve 44, open the gas path of the electric control second vent valve 44, so that the water level in the piezometric tube 2 rises stably, observe whether the water columns in the two piezometer tubes 2 are at the same height, and measure the pressure Check whether there are air bubbles attached in the tube 2 and the hose connected to the pressure measuring cylinder 11. If so, repeat step (2) to exhaust and reset the operation. Generally, the air bubbles can be removed after 1 or 2 times, and the pressure measurement is completed at the same time. The compressed air in the barrel 11 inflates and resets. Until, the water columns in the two piezometric tubes 2 have the same height, and there is no air bubbles attached in the piezometric tubes 2 and in the flexible pipes connected with the piezometric cylinder 11, the step (3) can be entered;
(3)此时,微电脑数显表头23显示应该为零,不为零时,通过调节压力传感器19的补偿电路可进行初始调零操作。同时,控制电控三通气阀17和18同时通电,压力传感器19的二个测压口同时都通大气,压差为零,即系统设置到实时调零状态,若已经过初始调零操作,则能验证一下,微电脑数显表头23同样应该显示为零。(3) At this time, the microcomputer digital display gauge 23 should show zero, and when it is not zero, the initial zeroing operation can be performed by adjusting the compensation circuit of the pressure sensor 19. At the same time, control the electric control three-way valve 17 and 18 to be energized at the same time, and the two pressure measuring ports of the pressure sensor 19 are both connected to the atmosphere at the same time, and the pressure difference is zero, that is, the system is set to the real-time zeroing state. If the initial zeroing operation has been performed, Then it can be verified that the microcomputer digital display meter head 23 should be displayed as zero equally.
(4)打开实验管道30的出流口阀门,根据实验需要调节实验管道中的流量,待每次流量调节稳定后,重复一遍第(2)步的排气复位操作,消除掉测压筒11内上部空气压缩变化带来的误差后,即可一边通过二根测压管2同步测量压差式流量信号发生器29的二端压强,又可通过微电脑表头巡回测量数据了。(4) Open the outlet valve of the test pipeline 30, and adjust the flow in the test pipeline according to the needs of the experiment. After the flow is adjusted to stabilize each time, repeat the exhaust reset operation of step (2) to eliminate the pressure measuring cylinder 11 After the error caused by the change of the inner upper air compression, the pressure at the two ends of the differential pressure flow signal generator 29 can be measured synchronously through the two pressure measuring tubes 2, and the data can be measured by the microcomputer gauge head.
(5)控制电控三通气阀17和18都不通电时,微电脑数显表头23将显示压力传感器19输出压差信号转换的流量数值;控制电控三通气阀17通电,电控三通气阀18不通电时,微电脑表头23将显示压差式流量信号发生器29的一端压强值;控制电控三通气阀17不通电,电控三通气阀18通电时,微电脑表头23将显示压差式流量信号发生器29的另一端压强值。(5) When the electronically controlled three-way valves 17 and 18 are not energized, the microcomputer digital display head 23 will display the flow value converted from the pressure sensor 19 output differential pressure signal; When the valve 18 is not energized, the microcomputer meter 23 will display the pressure value at one end of the differential pressure flow signal generator 29; when the electronically controlled three-way air valve 17 is not energized, and when the electronically controlled three-way air valve 18 is energized, the microcomputer meter 23 will display The pressure value at the other end of the differential pressure flow signal generator 29.
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