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CN204514302U - The measurement mechanism of oscillating bearing end-play - Google Patents

The measurement mechanism of oscillating bearing end-play Download PDF

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Publication number
CN204514302U
CN204514302U CN201520168999.0U CN201520168999U CN204514302U CN 204514302 U CN204514302 U CN 204514302U CN 201520168999 U CN201520168999 U CN 201520168999U CN 204514302 U CN204514302 U CN 204514302U
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guide rail
measuring head
fixedly installed
load cell
slider
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齐效文
王艳宇
王佳璐
黄磊
杨奎
裴桃林
赵元亮
马华静
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Yanshan University
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Yanshan University
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Abstract

本实用新型涉及一种关节轴承径向游隙的测量装置,所述装置由进给系统,测量系统,夹具系统和机架组成;其中,进给系统由控制系统控制;进给系统由左进给系统和右进给系统组成,左进给系统和右进给系统分别对称设置于夹具系统的两侧;测量系统包括位移传感器和燕尾槽滑台。另外,左右进给系统采用伺服电机驱动。采用该结构后,该装置在测量径向游隙过程中,不仅检测精度高,而且检测过程的自动化程度也高。

The utility model relates to a measuring device for the radial clearance of a joint bearing. The device is composed of a feeding system, a measuring system, a fixture system and a frame; wherein, the feeding system is controlled by a control system; The feed system and the right feed system are composed of the left feed system and the right feed system, which are symmetrically arranged on both sides of the fixture system; the measurement system includes a displacement sensor and a dovetail slide table. In addition, the left and right feeding system is driven by a servo motor. After adopting the structure, the device not only has high detection precision but also has high automation degree in the detection process during the process of measuring the radial clearance.

Description

关节轴承径向游隙的测量装置Measuring device for radial clearance of joint bearing

技术领域 technical field

本实用新型涉及一种关节轴承径向游隙的测量装置。 The utility model relates to a measuring device for the radial play of a joint bearing.

背景技术 Background technique

关节轴承也称为球面滑动轴承,在航空航天、工程机械、水利水电等领域有着广泛的应用。游隙是关节轴承成品检测与选用、固定安装、寿命试验、摩擦磨损机理等多项工业应用和试验研究的评判标准和主要依据,直接影响关节轴承的使用寿命,因此对关节轴承的游隙测量设备进行研究开发,具有重要的意义。 Joint bearings, also known as spherical plain bearings, are widely used in aerospace, engineering machinery, water conservancy and hydropower and other fields. Clearance is the judgment standard and main basis for many industrial applications and experimental researches such as the inspection and selection of finished products of spherical plain bearings, fixed installation, life test, friction and wear mechanism, etc., which directly affects the service life of spherical plain bearings. Therefore, the clearance measurement of spherical plain bearings Equipment research and development is of great significance.

“一种关节轴承轴向游隙和径向游隙的检测装置”(专利申请号:CN201010616836.6)公开了一种用于测量关节轴承轴向游隙和径向游隙的检测装置。该装置能够实现关节轴承径向游隙的检测,但该装置在测量径向游隙过程中,必须借助人工操作测量装置的移动才能完成径向游隙的测量,这便产生了操作不便、自动化程度不高的问题。同时在测量游隙过程中,测量误差较大、游隙检测的精度也不高。 "A detection device for axial clearance and radial clearance of a spherical plain bearing" (patent application number: CN201010616836.6) discloses a detection device for measuring the axial clearance and radial clearance of a spherical plain bearing. The device can realize the detection of the radial clearance of the joint bearing, but in the process of measuring the radial clearance of the device, the measurement of the radial clearance must be completed by manually operating the measuring device, which causes inconvenience in operation and automation. low-level problem. At the same time, in the process of measuring the clearance, the measurement error is relatively large, and the accuracy of clearance detection is not high.

实用新型内容 Utility model content

为了克服现有技术存在的上述问题,本实用新型提供一种关节轴承径向游隙的测量装置。该实用新型在测量径向游隙过程中,不仅检测精度高,而且检测过程的自动化程度也高。 In order to overcome the above-mentioned problems in the prior art, the utility model provides a measuring device for the radial clearance of a joint bearing. In the process of measuring the radial clearance, the utility model not only has high detection precision, but also has a high degree of automation in the detection process.

为解决上述技术问题,本实用新型提供的一种关节轴承径向游隙的测量装置。所述装置由进给系统、测量系统、夹具系统和机架组成;其中,进给系统由控制系统控制;进给系统由左进给系统和右进给系统组成,左进给系统和右进给系统分别对称设置于夹具系统的两侧。 In order to solve the above technical problems, the utility model provides a measuring device for radial clearance of joint bearings. The device is composed of a feed system, a measuring system, a fixture system and a frame; wherein, the feed system is controlled by a control system; the feed system is composed of a left feed system and a right feed system, and the left feed system and the right feed system are The feeding system is symmetrically arranged on both sides of the fixture system.

夹具系统的夹具座设置有通孔Ⅰ,压紧片设置有通孔Ⅱ,套杯设置有凸台,凸台的外径与被测关节轴承的内孔直径大小相等,且凸台、通孔Ⅰ与通孔Ⅱ同轴线;套杯固定安装在夹具座的上面,套杯的凸台深入关节轴承的内孔里,压紧片固定安装在关节轴承的上面,且通过螺钉将关节轴承压在套杯的凸台上。 The fixture seat of the fixture system is provided with a through hole Ⅰ, the pressing piece is provided with a through hole Ⅱ, and the sleeve cup is provided with a boss, the outer diameter of the boss is equal to the diameter of the inner hole of the joint bearing to be tested, and the boss, the through hole Ⅰ is coaxial with through hole Ⅱ; the sleeve cup is fixedly installed on the top of the fixture seat, the boss of the sleeve cup goes deep into the inner hole of the joint bearing, the pressing piece is fixedly installed on the top of the joint bearing, and the joint bearing is pressed by screws. on the boss of the cup.

左进给系统的伺服电机Ⅰ固定安装在导轨Ⅰ的左端,导轨Ⅰ为中空结构,导轨Ⅰ的底部固定安装在机架上,伺服电机Ⅰ输出轴与滚珠丝杠Ⅰ固定连接,且滚珠丝杠Ⅰ位于导轨Ⅰ的中间;滑块Ⅰ活动安装在导轨Ⅰ上, 滑块Ⅰ的底部与滚珠丝杠Ⅰ通过螺纹连接在一起,滚珠丝杠Ⅰ转动可带动滑块Ⅰ沿导轨Ⅰ作直线运动;称重传感器Ⅰ固定安装在径向称重传感器支架Ⅰ上,径向称重传感器支架Ⅰ固定安装在滑块Ⅰ上;两个顶杆Ⅰ中间均通过直线轴承Ⅰ活动支撑在径向直线轴承座Ⅰ上, 每个顶杆Ⅰ的左端均通过连接件Ⅰ与称重传感器Ⅰ固定连接, 每个顶杆Ⅰ的右端均通过测量头支架Ⅰ与测量头Ⅰ固定连接, 测量头Ⅰ位于测量头支架I中心部位。 The servo motor Ⅰ of the left feed system is fixedly installed on the left end of the guide rail Ⅰ, the guide rail Ⅰ is a hollow structure, the bottom of the guide rail Ⅰ is fixedly installed on the frame, the output shaft of the servo motor Ⅰ is fixedly connected with the ball screw Ⅰ, and the ball screw Ⅰ is located in the middle of the guide rail Ⅰ; the slider Ⅰ is movably installed on the guide rail Ⅰ, the bottom of the slider Ⅰ is connected with the ball screw Ⅰ through threads, and the rotation of the ball screw Ⅰ can drive the slider Ⅰ to make a linear motion along the guide rail Ⅰ; The load cell Ⅰ is fixedly installed on the radial load cell bracket Ⅰ, and the radial load cell bracket Ⅰ is fixedly installed on the slider Ⅰ; the middle of the two ejector rods Ⅰ is movably supported on the radial linear bearing seat through the linear bearing Ⅰ. On Ⅰ, the left end of each ejector rod Ⅰ is fixedly connected with the load cell Ⅰ through the connecting piece Ⅰ, and the right end of each ejector rod Ⅰ is fixedly connected with the measuring head Ⅰ through the measuring head bracket Ⅰ, and the measuring head Ⅰ is located in the measuring head bracket. I central part.

测量系统的位移传感器通过位移传感器支架固定安装在燕尾槽滑台上,燕尾槽滑台安装在滑台底座上,滑台底座固定安装在机架上。 The displacement sensor of the measurement system is fixedly installed on the dovetail groove slide table through the displacement sensor bracket, the dovetail groove slide table is installed on the slide table base, and the slide table base is fixedly installed on the frame.

右进给系统的伺服电机Ⅱ固定安装在导轨Ⅱ的左端,导轨Ⅱ为中空结构,导轨Ⅱ的底部固定安装在机架上,伺服电机Ⅱ输出轴与滚珠丝杠Ⅱ固定连接,且滚珠丝杠Ⅱ位于导轨Ⅱ的中间;滑块Ⅱ活动安装在导轨Ⅱ上, 滑块Ⅱ的底部与滚珠丝杠Ⅱ通过螺纹连接在一起,且滚珠丝杠Ⅱ转动可带动滑块Ⅱ沿导轨Ⅱ作直线运动;称重传感器Ⅱ固定安装在径向称重传感器支架Ⅱ上,径向称重传感器支架Ⅱ固定安装在滑块Ⅱ上;两个顶杆Ⅱ中间均通过直线轴承Ⅱ活动支撑在径向直线轴承座Ⅱ上, 每个顶杆Ⅱ的左端均通过连接件Ⅱ与称重传感器Ⅱ固定连接, 每个顶杆Ⅱ的右端均通过测量头支架Ⅱ与测量头Ⅱ固定连接, 测量头Ⅱ位于测量头支架Ⅱ中心部位。 The servo motor II of the right feed system is fixedly installed on the left end of the guide rail II, the guide rail II is a hollow structure, the bottom of the guide rail II is fixedly installed on the frame, the output shaft of the servo motor II is fixedly connected with the ball screw II, and the ball screw Ⅱ is located in the middle of the guide rail Ⅱ; the slider Ⅱ is movably installed on the guide rail Ⅱ, and the bottom of the slider Ⅱ is connected with the ball screw Ⅱ through threads, and the rotation of the ball screw Ⅱ can drive the slider Ⅱ to move linearly along the guide rail Ⅱ The load cell II is fixedly installed on the radial load cell bracket II, and the radial load cell bracket II is fixedly installed on the slider II; the middle of the two ejector rods II is supported on the radial linear bearing through the linear bearing II. On the seat II, the left end of each ejector rod II is fixedly connected to the load cell II through the connecting piece II, and the right end of each ejector rod II is fixedly connected to the measuring head II through the measuring head bracket II, and the measuring head II is located at the measuring head The central part of the stent II.

所述的控制系统为PLC智能控制系统。 The control system is a PLC intelligent control system.

所述的测量头Ⅰ由定块Ⅰ、转块Ⅰ、销轴Ⅰ组成,转块Ⅰ一侧开有V型槽,另一侧通过销轴Ⅰ与定块Ⅰ铰接在一起。测量头Ⅱ由定块Ⅱ、转块Ⅱ、销轴Ⅱ组成,转块Ⅱ一侧开有V型槽,另一侧通过销轴Ⅱ与定块Ⅱ铰接在一起。测量过程中,测量头Ⅰ的转块Ⅰ与测量头Ⅱ的转块Ⅱ共同夹紧关节轴承的外圈。 The measuring head I is composed of a fixed block I, a rotary block I, and a pin shaft I. The rotary block I has a V-shaped groove on one side, and the other side is hinged with the fixed block I through the pin shaft I. Measuring head II is composed of fixed block II, rotary block II, and pin shaft II. One side of rotary block II has a V-shaped groove, and the other side is hinged with fixed block II through pin shaft II. During the measurement, the rotary block I of the measuring head I and the rotary block II of the measuring head II jointly clamp the outer ring of the joint bearing.

本实用新型的有益效果是(为简洁起见,本段未区分左右进给系统的各组成部件,比如伺服电机Ⅰ与伺服电机Ⅱ,在此统称为伺服电机):本实用新型的进给系统采用伺服电机驱动,且进给系统由控制系统控制,控制系统采用PLC智能控制系统。在测量过程中,通过PLC智能控制系统控制伺服电机,进而通过滚珠丝杠、滑块、顶杆等控制测量头的移动,同时,根据称重传感器显示所加载荷的大小来判断测量头的停止与移动,使得本装置对测量头的位移和力能够准确地进行检测和控制,进而能够准确地进行加载和卸载,提高了整个装置的自动化程度。另外,结合利用位移传感器来检测关节轴承径向游隙,这使得本装置对关节轴承径向游隙测量的精度得到很大的提高。 The beneficial effects of the utility model are (for the sake of brevity, this paragraph does not distinguish the components of the left and right feed systems, such as servo motor I and servo motor II, which are collectively referred to as servo motors): the feed system of the utility model adopts Servo motor drive, and the feed system is controlled by the control system, which adopts PLC intelligent control system. During the measurement process, the servo motor is controlled by the PLC intelligent control system, and then the movement of the measuring head is controlled by the ball screw, slider, ejector rod, etc. At the same time, the stop of the measuring head is judged according to the magnitude of the load displayed by the load cell and movement, so that the device can accurately detect and control the displacement and force of the measuring head, and then can accurately load and unload, which improves the automation of the whole device. In addition, the combination of using the displacement sensor to detect the radial clearance of the joint bearing greatly improves the accuracy of the device for measuring the radial clearance of the joint bearing.

附图说明 Description of drawings

图1为关节轴承径向游隙的测量装置的结构示意图; Figure 1 is a schematic structural diagram of a measuring device for the radial clearance of a spherical plain bearing;

图2为图1中H处的局部放大图; Fig. 2 is a partial enlarged view of H in Fig. 1;

图3示出了在左进给系统中,伺服电机Ⅰ、滚珠丝杠Ⅰ与滑块Ⅰ的连接关系; Figure 3 shows the connection relationship between servo motor I, ball screw I and slider I in the left feed system;

图4示出了在右进给系统中,伺服电机Ⅱ、滚珠丝杠Ⅱ与滑块Ⅱ的连接关系; Figure 4 shows the connection relationship between servo motor II, ball screw II and slider II in the right feed system;

图5为夹具系统的剖视图(含关节轴承和机架); Figure 5 is a cross-sectional view of the fixture system (including joint bearings and racks);

图6为夹具系统的俯视图(含关节轴承,顶杆Ⅰ、Ⅱ,测量头支架Ⅰ、Ⅱ,测量头Ⅰ、Ⅱ时); Figure 6 is a top view of the fixture system (including joint bearings, ejector rods Ⅰ and Ⅱ, measuring head brackets Ⅰ and Ⅱ, and measuring heads Ⅰ and Ⅱ);

图7为套杯的结构示意图; Fig. 7 is the structural representation of cover cup;

图8为压紧片的结构示意图; Fig. 8 is a schematic structural view of the pressing sheet;

图9为测量头I的结构示意图; Fig. 9 is the structural representation of measuring head 1;

图10为测量头Ⅱ的结构示意图; Fig. 10 is a structural schematic diagram of the measuring head II;

图11为测量系统的结构示意图。 Fig. 11 is a schematic structural diagram of the measurement system.

在上述附图中,1.机架,2.伺服电机Ⅰ,3.导轨Ⅰ,4.称重传感器Ⅰ,5.径向称重传感器支架Ⅰ,6.滑块Ⅰ,7.顶杆Ⅰ,8.位移传感器,9.燕尾槽滑台,10.测量头支架Ⅰ,11.夹具系统,11.1.套杯,11.2.压紧片,11.3.夹具座,11.4.螺钉,12.关节轴承,13.测量头支架Ⅱ,14.位移传感器支架,15.滑台底座,16.上顶杆Ⅱ,17.滑块Ⅱ,18.径向称重传感器支架Ⅱ,19.称重传感器Ⅱ,20.导轨Ⅱ,21.伺服电机Ⅱ,22.连接件Ⅱ,23.直线轴承Ⅱ,24.径向直线轴承座Ⅱ,25.测量头Ⅱ,25.1.定块Ⅱ,25.2.销轴Ⅱ,25.3.转块Ⅱ,26.测量头Ⅰ,26.1.定块Ⅰ,26.2.销轴Ⅰ26.3.转块Ⅰ,27.径向直线轴承座Ⅰ,28.直线轴承Ⅰ,29.连接件Ⅰ,30.通孔Ⅰ,31.通孔Ⅱ,32.凸台,33.滚珠丝杠Ⅰ,34滚珠丝杠Ⅱ。 In the above drawings, 1. Rack, 2. Servo motor Ⅰ, 3. Guide rail Ⅰ, 4. Load cell Ⅰ, 5. Radial load cell bracket Ⅰ, 6. Slider Ⅰ, 7. Push rod Ⅰ , 8. Displacement sensor, 9. Dovetail slide table, 10. Measuring head bracket Ⅰ, 11. Fixture system, 11.1. Cup set, 11.2. Compression piece, 11.3. Fixture seat, 11.4. Screw, 12. Joint bearing, 13. Measuring head bracket Ⅱ, 14. Displacement sensor bracket, 15. Slide table base, 16. Upper ejector rod Ⅱ, 17. Slider Ⅱ, 18. Radial load cell bracket Ⅱ, 19. Load cell Ⅱ, 20 .Guide rail II, 21. Servo motor II, 22. Connector II, 23. Linear bearing II, 24. Radial linear bearing seat II, 25. Measuring head II, 25.1. Fixed block II, 25.2. Pin shaft II, 25.3 .Rotary block Ⅱ, 26. Measuring head Ⅰ, 26.1. Fixed block Ⅰ, 26.2. Pin shaft Ⅰ, 26.3. Rotary block Ⅰ, 27. Radial linear bearing seat Ⅰ, 28. Linear bearing Ⅰ, 29. Connecting piece Ⅰ, 30. Through hole I, 31. Through hole II, 32. Boss, 33. Ball screw I, 34 Ball screw II.

具体实施方式 Detailed ways

下面结合附图和实施例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1为本实用新型公开的一种关节轴承径向游隙的测量装置。为叙述方便,下文中所称的“左”、“右”与附图本身的左右方向一致,但并不对本实用新型的结构起到限定作用。结合图2至图11可知,该装置由进给系统、测量系统、夹具系统11和机架1组成;其中,进给系统由左进给系统和右进给系统组成,左进给系统和右进给系统分别对称设置于夹具系统11的两侧。 Fig. 1 is a measuring device for the radial clearance of a joint bearing disclosed in the utility model. For the convenience of description, the "left" and "right" referred to below are consistent with the left and right directions of the drawings themselves, but they do not limit the structure of the utility model. 2 to 11, it can be seen that the device is composed of a feed system, a measuring system, a fixture system 11 and a frame 1; wherein, the feed system is composed of a left feed system and a right feed system, and the left feed system and the right feed system The feed systems are respectively symmetrically arranged on both sides of the clamp system 11 .

夹具系统11由螺钉11.4、夹具座11.3、压紧片11.2、套杯11.1组成;其中,夹具座11.3设置有通孔Ⅰ30,压紧片11.2设置有通孔Ⅱ31,套杯11.1设置有凸台32,凸台32的外径与被测关节轴承12的内孔直径大小相等,且凸台32、通孔Ⅰ30与通孔II31同轴线;套杯11.1通过螺钉固定安装在夹具座11.3的上面,套杯11.1的凸台32深入关节轴承12的内孔里,压紧片11.2固定安装在关节轴承12的上面,且通过螺钉11.4将关节轴承12压在套杯11.1的凸台32上。 The fixture system 11 is composed of a screw 11.4, a fixture seat 11.3, a pressing piece 11.2, and a sleeve cup 11.1; wherein, the fixture base 11.3 is provided with a through hole I30, the pressing piece 11.2 is provided with a through hole II31, and the sleeve cup 11.1 is provided with a boss 32 , the outer diameter of the boss 32 is equal to the diameter of the inner hole of the tested joint bearing 12, and the boss 32, the through hole I30 and the through hole II31 are coaxial; the sleeve cup 11.1 is fixed on the top of the fixture seat 11.3 by screws, The boss 32 of the sleeve cup 11.1 goes deep into the inner hole of the joint bearing 12, and the pressing piece 11.2 is fixedly installed on the joint bearing 12, and the joint bearing 12 is pressed on the boss 32 of the sleeve cup 11.1 by the screw 11.4.

左进给系统包括伺服电机Ⅰ2,滚珠丝杠Ⅰ33,导轨Ⅰ3,滑块Ⅰ6,径向称重传感器支架Ⅰ5,称重传感器Ⅰ4,顶杆Ⅰ7,连接件Ⅰ29,测量头支架Ⅰ10,测量头Ⅰ26,直线轴承Ⅰ28,径向直线轴承座Ⅰ27。 The left feed system includes servo motor Ⅰ2, ball screw Ⅰ33, guide rail Ⅰ3, slider Ⅰ6, radial load cell support Ⅰ5, load cell Ⅰ4, ejector rod Ⅰ7, connecting piece Ⅰ29, measuring head bracket Ⅰ10, measuring head Ⅰ26 , Linear bearing Ⅰ28, radial linear bearing seat Ⅰ27.

伺服电机Ⅰ2固定安装在导轨Ⅰ3的左端,导轨Ⅰ3为中空结构,导轨Ⅰ3的底部固定安装在机架1上,伺服电机Ⅰ2输出轴与滚珠丝杠Ⅰ33固定连接,且滚珠丝杠Ⅰ33位于导轨Ⅰ3的中间;滑块Ⅰ6活动安装在导轨Ⅰ3上, 且滑块Ⅰ6可沿着导轨Ⅰ3作直线移动, 滑块Ⅰ6的底部与滚珠丝杠Ⅰ33通过螺纹连接在一起,滚珠丝杠Ⅰ33转动可带动滑块Ⅰ6沿导轨Ⅰ3作直线运动;称重传感器Ⅰ4固定安装在径向称重传感器支架Ⅰ5上,径向称重传感器支架Ⅰ5固定安装在滑块Ⅰ6上;顶杆Ⅰ7的个数为两个,且这两个顶杆Ⅰ7中间均通过直线轴承Ⅰ28活动支撑在径向直线轴承座Ⅰ27上, 每个顶杆Ⅰ7的左端均通过连接件Ⅰ29与称重传感器Ⅰ4固定连接, 每个顶杆Ⅰ7的右端均通过测量头支架Ⅰ10与测量头Ⅰ26固定连接, 测量头Ⅰ26位于测量头支架Ⅰ10中心部位。 The servo motor I2 is fixedly installed on the left end of the guide rail I3, the guide rail I3 is a hollow structure, the bottom of the guide rail I3 is fixedly installed on the frame 1, the output shaft of the servo motor I2 is fixedly connected with the ball screw I33, and the ball screw I33 is located on the guide rail I3 The slide block I6 is movably installed on the guide rail I3, and the slide block I6 can move linearly along the guide rail I3, the bottom of the slide block I6 and the ball screw I33 are screwed together, and the rotation of the ball screw I33 can drive the slide The block I6 moves linearly along the guide rail I3; the load cell I4 is fixedly installed on the radial load cell bracket I5, and the radial load cell bracket I5 is fixedly installed on the slider I6; the number of ejector rods I7 is two, In addition, the middle of the two ejector rods I7 is movably supported on the radial linear bearing seat I27 through the linear bearing I28, and the left end of each ejector rod I7 is fixedly connected with the load cell I4 through the connecting piece I29. The right end is fixedly connected with the measuring head I26 through the measuring head bracket I10, and the measuring head I26 is located in the center of the measuring head bracket I10.

测量系统包括位移传感器8和燕尾槽滑台9;位移传感器8通过位移传感器支架14固定安装在燕尾槽滑台9上,燕尾槽滑台9安装在滑台底座15上,同时,滑台底座15固定安装在机架1上。 The measurement system includes a displacement sensor 8 and a dovetail slide table 9; the displacement sensor 8 is fixedly installed on the dovetail slide table 9 through a displacement sensor bracket 14, and the dovetail slide table 9 is installed on the slide table base 15. At the same time, the slide table base 15 Fixed installation on rack 1.

右进给系统包括伺服电机Ⅱ21、滚珠丝杠Ⅱ34、导轨Ⅱ20和滑块Ⅱ17,径向称重传感器支架Ⅱ18,称重传感器Ⅱ19,顶杆Ⅱ16,连接件Ⅱ22,测量头支架Ⅱ13,测量头Ⅱ25,直线轴承Ⅱ23,径向直线轴承座Ⅱ24;伺服电机Ⅱ21固定安装在导轨Ⅱ20的左端,导轨Ⅱ20为中空结构,导轨Ⅱ20的底部固定安装在机架1上,伺服电机Ⅱ21输出轴与滚珠丝杠Ⅱ34固定连接,且滚珠丝杠Ⅱ34位于导轨Ⅱ20的中间;滑块Ⅱ17活动安装在导轨Ⅱ20上, 且滑块Ⅱ17可沿着导轨Ⅱ20作直线移动, 滑块Ⅱ17的底部与滚珠丝杠Ⅱ34通过螺纹连接在一起,且滚珠丝杠Ⅱ34转动可带动滑块Ⅱ17沿导轨Ⅱ20作直线运动;称重传感器Ⅱ19固定安装在径向称重传感器支架Ⅱ18上,径向称重传感器支架Ⅱ18固定安装在滑块Ⅱ17上;顶杆Ⅱ16的个数为两个,且这两个顶杆Ⅱ16中间均通过直线轴承Ⅱ23活动支撑在径向直线轴承座Ⅱ24上, 每个顶杆Ⅱ16的左端均通过连接件Ⅱ22与称重传感器Ⅱ19固定连接, 每个顶杆Ⅱ16的右端均通过测量头支架Ⅱ18与测量头Ⅱ25固定连接, 测量头Ⅱ25位于测量头支架Ⅱ18中心部位。 The right feed system includes servo motor Ⅱ21, ball screw Ⅱ34, guide rail Ⅱ20 and slider Ⅱ17, radial load cell support Ⅱ18, load cell Ⅱ19, ejector rod Ⅱ16, connecting piece Ⅱ22, measuring head bracket Ⅱ13, measuring head Ⅱ25 , linear bearing Ⅱ23, radial linear bearing seat Ⅱ24; servo motor Ⅱ21 is fixedly installed on the left end of the guide rail Ⅱ20, the guide rail Ⅱ20 is a hollow structure, the bottom of the guide rail Ⅱ20 is fixedly installed on the frame 1, the output shaft of the servo motor Ⅱ21 and the ball screw Ⅱ34 is fixedly connected, and the ball screw Ⅱ34 is located in the middle of the guide rail Ⅱ20; the slider Ⅱ17 is movably installed on the guide rail Ⅱ20, and the slider Ⅱ17 can move linearly along the guide rail Ⅱ20, and the bottom of the slider Ⅱ17 and the ball screw Ⅱ34 pass through the thread Connected together, and the rotation of the ball screw Ⅱ34 can drive the slider Ⅱ17 to move linearly along the guide rail Ⅱ20; the load cell Ⅱ19 is fixedly installed on the radial load cell bracket Ⅱ18, and the radial load cell bracket Ⅱ18 is fixedly installed on the slider Ⅱ17; the number of ejector rods Ⅱ16 is two, and the middle of the two ejector rods Ⅱ16 is supported on the radial linear bearing seat Ⅱ24 through the linear bearing Ⅱ23, and the left end of each ejector rod Ⅱ16 is connected with the connecting piece Ⅱ22 The load cell II19 is fixedly connected, and the right end of each ejector rod II16 is fixedly connected to the measuring head II25 through the measuring head bracket II18, and the measuring head II25 is located at the center of the measuring head bracket II18.

所述测量头Ⅰ26由定块Ⅰ26.1、转块Ⅰ26.3、销轴Ⅰ26.2组成,转块Ⅰ26.3一侧开有V型槽,另一侧通过销轴Ⅰ26.2与定块Ⅰ26.1铰接在一起。测量头Ⅱ25由定块Ⅱ25.1、转块Ⅱ25.3、销轴Ⅱ25.2组成,转块Ⅱ25.3一侧开有V型槽,另一侧通过销轴Ⅱ25.2与定块Ⅱ25.1铰接在一起,并且能够绕销轴Ⅱ25.2旋转。测量过程中,转块Ⅰ26.3与转块Ⅱ25.3共同夹紧关节轴承12外圈。 The measuring head I26 is composed of a fixed block I26.1, a rotary block I26.3, and a pin shaft I26.2. There is a V-shaped groove on one side of the rotary block I26.3, and the other side is connected to the fixed block through the pin shaft I26.2. Ⅰ 26.1 Hinged together. Measuring head Ⅱ25 is composed of fixed block Ⅱ25.1, rotary block Ⅱ25.3 and pin shaft Ⅱ25.2. One side of rotary block Ⅱ25.3 has a V-shaped groove, and the other side passes through pin shaft Ⅱ25.2 and fixed block Ⅱ25. 1 are hinged together and can rotate around pin shaft II 25.2. During the measurement, the rotary block I 26.3 and the rotary block II 25.3 clamp the outer ring of the joint bearing 12 together.

所述伺服电机Ⅰ2和伺服电机Ⅱ21均由PLC智能控制系统控制。 Both the servo motor I2 and the servo motor II21 are controlled by a PLC intelligent control system.

所述的左进给系统和右进给系统关于夹具座11.3位置对称。另外,左右进给系统的各组成零部件相同(比如:伺服电机Ⅰ2与伺服电机Ⅱ21的型号参数相同,径向称重传感器支架II18与径向称重传感器支架Ⅰ5的形状结构、尺寸等相同),这样方便各零件的购买和安装。 The left feed system and the right feed system are symmetrical about the position of the clamp seat 11.3. In addition, the components of the left and right feed systems are the same (for example: the model parameters of the servo motor I2 and the servo motor II21 are the same, the shape, structure and size of the radial load cell bracket II18 and the radial load cell bracket I5 are the same) , which facilitates the purchase and installation of various parts.

本实用新型的工作过程大致如下: The working process of the present utility model is roughly as follows:

a、系统给电,PLC智能控制系统打开,控制伺服电机Ⅰ2输出轴的转动,进而通过滚珠丝杠Ⅰ33、滑块Ⅰ6、顶杆Ⅰ7等控制测量头Ⅰ26后退(即是远离夹具系统11);控制伺服电机Ⅱ21输出轴的转动,进而通过滚珠丝杠Ⅱ34,滑块Ⅱ17,顶杆Ⅱ16等控制测量头Ⅱ25后退(即是远离夹具系统11);为安装被测关节轴承12提供空间。 a. The system is powered, the PLC intelligent control system is turned on, and the rotation of the output shaft of the servo motor I2 is controlled, and then the measuring head I26 is controlled to retreat (that is, away from the fixture system 11) through the ball screw I33, slider I6, ejector rod I7, etc.; Control the rotation of the output shaft of the servo motor Ⅱ21, and then control the retreat of the measuring head Ⅱ25 (that is, away from the fixture system 11) through the ball screw Ⅱ34, slider Ⅱ17, ejector rod Ⅱ16, etc.; provide space for installing the joint bearing 12 under test.

b、按上述,将被测关节轴承12安装到夹具系统11上(即关节轴承12的内圈被固定安装在套杯11.1的凸台32外,压紧片11.2通过螺钉11.4将关节轴承12压在套杯11.1的凸台32上,而此时关节轴承12的内圈仍可相对外圈转动),同时调整测量头Ⅰ26的转块Ⅰ26.3和测量头Ⅱ25的转块Ⅱ25.3,使其与关节轴承12的外圈自动定位。 b. According to the above, install the tested spherical plain bearing 12 on the fixture system 11 (that is, the inner ring of the spherical plain bearing 12 is fixed outside the boss 32 of the sleeve cup 11.1, and the pressing piece 11.2 presses the spherical plain bearing 12 through the screw 11.4. On the boss 32 of the sleeve cup 11.1, while the inner ring of the joint bearing 12 can still rotate relative to the outer ring), at the same time adjust the rotating block I26.3 of the measuring head I26 and the rotating block II25.3 of the measuring head II25, so that It is automatically positioned with the outer ring of the spherical plain bearing 12 .

c、通过PLC智能控制系统,控制测量头Ⅱ25、测量头Ⅰ26的移动,使测量头Ⅱ25、测量头Ⅰ26靠近关节轴承12。 c. Control the movement of the measuring head II25 and the measuring head I26 through the PLC intelligent control system, so that the measuring head II25 and the measuring head I26 are close to the joint bearing 12 .

d、按试验要求设置试验力(比如,设置试验力为50N),通过PLC智能控制系统控制伺服电机Ⅰ2,进而控制测量头Ⅰ26前进(即是向夹具系统11移动),当测量头Ⅰ26的转块Ⅰ26.3与关节轴承12接触并且称重传感器Ⅰ4显示压力值为50N时,停止前进。 d. Set the test force according to the test requirements (for example, set the test force to 50N), control the servo motor I2 through the PLC intelligent control system, and then control the advance of the measuring head I26 (that is, move to the fixture system 11), when the measuring head I26 rotates When the block I26.3 is in contact with the joint bearing 12 and the load cell I4 shows a pressure value of 50N, stop advancing.

e、通过PLC智能控制系统控制伺服电机Ⅱ21,进而控制测量头Ⅱ25前进(即是向夹具系统11移动)。当测量头Ⅱ25的转块Ⅱ25.3与关节轴承12的内圈刚开始接触时(一般,当称重传感器Ⅱ19显示压力值为2N时,认为测量头Ⅱ25的转块Ⅱ25.3与关节轴承12的内圈刚开始接触)。此时,微调燕尾槽滑台9,使之缓慢滑动,调整位移传感器8的触头与测量头支架Ⅰ10端部的接触位置,并且使位移传感器8的触头顶紧测量头支架Ⅰ10端部(一般情况下,当位移传感器8有少量的压缩位移量,比如0.01mm,则可认为位移传感器8的触头已经顶紧测量头支架Ⅰ10端部),通过螺钉接将位移传感器8固定在燕尾槽滑台9上,并将燕尾槽滑台9锁住(即:将燕尾槽滑台9处于不可滑动状态),同时将位移传感器8示数记下,作为示数I。 e. The servo motor II 21 is controlled by the PLC intelligent control system, and then the measuring head II 25 is controlled to move forward (that is, to move toward the fixture system 11 ). When the rotating block II 25.3 of the measuring head II 25 and the inner ring of the joint bearing 12 just start to contact (generally, when the load cell II 19 shows a pressure value of 2N, it is considered that the rotating block II 25.3 of the measuring head II 25 is in contact with the joint bearing 12 The inner rings of the At this time, fine-tune the dovetail slide table 9 to make it slide slowly, adjust the contact position between the contact of the displacement sensor 8 and the end of the measuring head bracket I10, and make the contact of the displacement sensor 8 press against the end of the measuring head bracket I10 ( Under normal circumstances, when the displacement sensor 8 has a small amount of compression displacement, such as 0.01mm, it can be considered that the contact of the displacement sensor 8 has been pressed against the end of the measuring head bracket I10), and the displacement sensor 8 is fixed in the dovetail groove by screw connection on the slide table 9, and lock the dovetail slide table 9 (that is: the dovetail slide table 9 is in a non-slidable state), and write down the indication of the displacement sensor 8 as the indication I.

f、设置相同的试验力(比如,上述设置了试验力为50N,那么这次也设置试验力为50N)。通过PLC智能控制系统继续控制测量头Ⅱ25前进,使测量头Ⅱ25的转块Ⅱ25.3与关节轴承12的内圈接触。当称重传感器Ⅱ19显示压力值为50N时,停止测量头Ⅱ25的移动。在称重传感器Ⅱ19的压力示值从2N逐渐增加至50N的过程中,通过PLC智能控制系统同时控制伺服电机I2,进而控制测量头Ⅰ26后退,并且测量头Ⅰ26后退的速度略高于测量头Ⅱ25的前进速度,当称重传感器Ⅰ4显示压力值为2N或者小于2N时,停止测量头Ⅰ26的移动。当测量头Ⅱ25、测量头Ⅰ26都停止不动后,等待5分钟,读取位移传感器8的示数,并记下的数据,作为示数Ⅱ,则示数Ⅱ与示数Ⅰ的差值即为本次试验得出的关节轴承径向游隙值。 f. Set the same test force (for example, if the test force is set to 50N above, then this time also set the test force to 50N). The PLC intelligent control system continues to control the advance of the measuring head II 25, so that the rotating block II 25.3 of the measuring head II 25 is in contact with the inner ring of the joint bearing 12. When the load cell II19 shows a pressure value of 50N, the movement of the measuring head II25 is stopped. In the process of the pressure indication value of the load cell II19 gradually increasing from 2N to 50N, the PLC intelligent control system simultaneously controls the servo motor I2, and then controls the measuring head I26 to retreat, and the retreating speed of the measuring head I26 is slightly higher than that of the measuring head II25 When the load cell I4 shows a pressure value of 2N or less than 2N, stop the movement of the measuring head I26. After measuring head II 25 and measuring head I 26 stop moving, wait for 5 minutes, read the indication of the displacement sensor 8, and write down the data as the indication II, then the difference between the indication II and the indication I is It is the radial clearance value of the joint bearing obtained in this test.

g、将燕尾槽滑台9解锁(即:将燕尾槽滑台9处于可滑动状态),向后滑动燕尾槽滑台9,进而带动位移传感器8后退。同时,通过PLC智能控制系统控制控制测量头支架Ⅱ13、测量头支架Ⅰ10、测量头Ⅱ25、测量头Ⅰ26后退。将关节轴承Ⅰ2从夹具系统11中取下。 g. Unlock the dovetail slide table 9 (that is, put the dovetail slide table 9 in a slidable state), slide the dovetail slide table 9 backward, and then drive the displacement sensor 8 back. At the same time, the measuring head support II13, the measuring head support I10, the measuring head II25 and the measuring head I26 are controlled to retreat through the PLC intelligent control system. Remove the spherical plain bearing I2 from the clamping system 11.

h、系统断电,即完成一次测量过程。适当旋转关节轴承12内圈相对外圈一定的角度(比如5︒),重复上述步骤三到五次并取其平均值即为关节轴承径向游隙值。 h. When the system is powered off, a measurement process is completed. Appropriately rotate the inner ring of the joint bearing 12 to a certain angle (such as 5︒) relative to the outer ring, repeat the above steps three to five times and take the average value as the radial clearance value of the joint bearing.

测量过程中,由于通过PLC智能控制系统控制伺服电机(为简洁起见,本段未区分左右进给系统的各组成部件,比如伺服电机Ⅰ2与伺服电机Ⅱ21,在此统称为伺服电机),进而通过滚珠丝杠、滑块、顶杆等控制测量头的移动,同时,根据称重传感器显示所加载荷的大小来判断测量头的停止与移动,使得本装置对测量头的位移和力能够准确地进行检测和控制,进而能够准确地进行加载和卸载,提高了整个装置的自动化程度。另外,结合利用位移传感器来检测关节轴承径向游隙,这使得本装置对关节轴承径向游隙测量的精度得到很大的提高。 During the measurement process, since the servo motor is controlled by the PLC intelligent control system (for the sake of brevity, this paragraph does not distinguish between the components of the left and right feed systems, such as the servo motor Ⅰ2 and the servo motor Ⅱ21, which are collectively referred to as the servo motor), and then through The ball screw, slider, ejector rod, etc. control the movement of the measuring head. At the same time, the stop and movement of the measuring head are judged according to the magnitude of the load displayed by the load cell, so that the device can accurately measure the displacement and force of the measuring head. Detection and control are carried out, and then the loading and unloading can be carried out accurately, which improves the degree of automation of the whole device. In addition, the combination of using the displacement sensor to detect the radial clearance of the joint bearing greatly improves the accuracy of the device for measuring the radial clearance of the joint bearing.

上面结合附图对本实用新型的实施方式作了详细说明,但本实用新型并不限于以上实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化。 The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings, but the present utility model is not limited to the above embodiments. Various changes are made.

Claims (3)

1.一种关节轴承径向游隙的测量装置,其特征在于:所述装置由进给系统、测量系统、夹具系统、控制系统和机架组成;其中:进给系统由控制系统控制;进给系统由左进给系统和右进给系统组成,左进给系统和右进给系统分别对称设置于夹具系统的两侧; 1. A measuring device for the radial clearance of a joint bearing, characterized in that: the device is composed of a feed system, a measurement system, a fixture system, a control system and a frame; wherein: the feed system is controlled by the control system; The feed system consists of a left feed system and a right feed system, which are symmetrically arranged on both sides of the fixture system; 所述夹具系统的夹具座设置有通孔Ⅰ,压紧片设置有通孔Ⅱ,套杯设置有凸台,凸台的外径与被测关节轴承的内孔直径大小相等,且凸台、通孔Ⅰ与通孔Ⅱ同轴线;所述套杯通过螺钉固定安装在夹具座的上面,套杯的凸台深入关节轴承的内孔里,压紧片固定安装在关节轴承的上面,且通过螺钉将关节轴承压在套杯的凸台上; The fixture seat of the fixture system is provided with a through hole I, the pressing piece is provided with a through hole II, and the sleeve cup is provided with a boss whose outer diameter is equal to the diameter of the inner hole of the joint bearing to be tested, and the boss, The through hole I and the through hole II are coaxial; the sleeve cup is fixed and installed on the fixture seat by screws, the boss of the sleeve cup goes deep into the inner hole of the joint bearing, and the pressing piece is fixedly installed on the joint bearing, and Press the joint bearing on the boss of the sleeve cup with screws; 所述左进给系统的伺服电机Ⅰ固定安装在导轨Ⅰ的左端,导轨Ⅰ为中空结构,导轨Ⅰ的底部固定安装在机架上,伺服电机Ⅰ输出轴与滚珠丝杠Ⅰ固定连接,且滚珠丝杠Ⅰ位于导轨Ⅰ的中间;滑块Ⅰ活动安装在导轨Ⅰ上方,滑块Ⅰ的底部与滚珠丝杠Ⅰ通过螺纹连接在一起,滚珠丝杠Ⅰ转动可带动滑块Ⅰ沿导轨Ⅰ作直线运动;称重传感器Ⅰ固定安装在径向称重传感器支架Ⅰ上,径向称重传感器支架Ⅰ固定安装在滑块Ⅰ上;两个顶杆Ⅰ中间均通过直线轴承Ⅰ活动支撑在径向直线轴承座Ⅰ上,每个顶杆Ⅰ的左端均通过连接件Ⅰ与称重传感器Ⅰ固定连接,每个顶杆Ⅰ的右端均通过测量头支架Ⅰ与测量头Ⅰ固定连接, 测量头Ⅰ位于测量头支架Ⅰ中心部位; The servo motor I of the left feed system is fixedly installed on the left end of the guide rail I, the guide rail I is a hollow structure, the bottom of the guide rail I is fixedly installed on the frame, the output shaft of the servo motor I is fixedly connected with the ball screw I, and the ball screw The screw Ⅰ is located in the middle of the guide rail Ⅰ; the slider Ⅰ is movably installed above the guide rail Ⅰ, the bottom of the slider Ⅰ is connected with the ball screw Ⅰ through threads, and the rotation of the ball screw Ⅰ can drive the slider Ⅰ to make a straight line along the guide rail Ⅰ Movement; the load cell Ⅰ is fixedly installed on the radial load cell bracket Ⅰ, and the radial load cell bracket Ⅰ is fixedly installed on the slider Ⅰ; the middle of the two ejector rods Ⅰ is movably supported on a radial line by a linear bearing Ⅰ. On the bearing seat Ⅰ, the left end of each ejector rod Ⅰ is fixedly connected with the load cell Ⅰ through the connecting piece Ⅰ, and the right end of each ejector rod Ⅰ is fixedly connected with the measuring head Ⅰ through the measuring head bracket Ⅰ. The center of the head support Ⅰ; 所述测量系统的位移传感器Ⅰ通过位移传感器支架固定安装在燕尾槽滑台Ⅰ上,燕尾槽滑台Ⅰ安装在滑台底座上,同时,滑台底座固定安装在机架上; The displacement sensor I of the measuring system is fixedly installed on the dovetail groove sliding table I through the displacement sensor bracket, and the dovetail groove sliding table I is installed on the sliding table base, and at the same time, the sliding table base is fixedly installed on the frame; 所述右进给系统的伺服电机Ⅱ固定安装在导轨Ⅱ的左端,导轨Ⅱ为中空结构,导轨Ⅱ的底部固定安装在机架上,伺服电机Ⅱ输出轴与滚珠丝杠Ⅱ固定连接,且滚珠丝杠Ⅱ位于导轨Ⅱ的中间;滑块Ⅱ活动安装在导轨Ⅱ上方, 滑块Ⅱ的底部与滚珠丝杠Ⅱ通过螺纹连接在一起,且滚珠丝杠Ⅱ转动可带动滑块Ⅱ沿导轨Ⅱ作直线运动;称重传感器Ⅱ固定安装在径向称重传感器支架Ⅱ上,径向称重传感器支架Ⅱ固定安装在滑块Ⅱ上;两个顶杆Ⅱ中间均通过直线轴承Ⅱ活动支撑在径向直线轴承座Ⅱ上, 每个顶杆Ⅱ的左端均通过连接件Ⅱ与称重传感器Ⅱ固定连接, 每个顶杆Ⅱ的右端均通过测量头支架Ⅱ与测量头Ⅱ固定连接, 测量头Ⅱ位于测量头支架Ⅱ中心部位。 The servo motor II of the right feed system is fixedly installed on the left end of the guide rail II, the guide rail II is a hollow structure, the bottom of the guide rail II is fixedly installed on the frame, the output shaft of the servo motor II is fixedly connected with the ball screw II, and the ball screw The screw Ⅱ is located in the middle of the guide rail Ⅱ; the slider Ⅱ is movably installed above the guide rail Ⅱ, the bottom of the slider Ⅱ is connected with the ball screw Ⅱ through threads, and the rotation of the ball screw Ⅱ can drive the slider Ⅱ to move along the guide rail Ⅱ. Linear motion; the load cell II is fixedly installed on the radial load cell bracket II, and the radial load cell bracket II is fixedly installed on the slider II; the middle of the two ejector rods II is supported in the radial direction by the linear bearing II. On the linear bearing seat II, the left end of each ejector rod II is fixedly connected with the load cell II through the connecting piece II, and the right end of each ejector rod II is fixedly connected with the measuring head II through the measuring head bracket II, and the measuring head II is located at The center part of the measuring head holder II. 2.根据权利要求1所述的关节轴承径向游隙的测量装置,其特征在于:所述测量头Ⅰ由定块Ⅰ、转块Ⅰ、销轴Ⅰ组成,转块Ⅰ一侧开有Ⅴ型槽,另一侧通过销轴Ⅰ与定块Ⅰ铰接在一起;测量头Ⅱ由定块Ⅱ、转块Ⅱ、销轴Ⅱ组成,转块Ⅱ一侧开有Ⅴ型槽,另一侧通过销轴Ⅱ与定块Ⅱ铰接在一起。 2. The measuring device for the radial clearance of spherical plain bearings according to claim 1, characterized in that: the measuring head I is composed of a fixed block I, a rotary block I, and a pin shaft I, and there is a V on one side of the rotary block I. The other side is hinged with the fixed block I through the pin shaft I; the measuring head II is composed of the fixed block II, the rotary block II, and the pin shaft II. There is a V-shaped groove on one side of the rotary block II, and the other side passes Pin shaft II is hinged with fixed block II. 3.根据权利要求1或2所述的关节轴承径向游隙的测量装置,其特征在于:所述的控制系统为PLC智能控制系统。 3. The device for measuring the radial clearance of spherical plain bearings according to claim 1 or 2, characterized in that: the control system is a PLC intelligent control system.
CN201520168999.0U 2015-03-25 2015-03-25 The measurement mechanism of oscillating bearing end-play Expired - Fee Related CN204514302U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104713509A (en) * 2015-03-25 2015-06-17 鹰领航空高端装备技术秦皇岛有限公司 Measuring device for radial internal clearance of oscillating bearing
CN110631493A (en) * 2019-09-05 2019-12-31 江苏理工学院 A detection device and detection method for bearing mechanical clearance
CN113280779A (en) * 2021-05-25 2021-08-20 扬州海地光电科技有限公司 Bearing axial clearance measuring device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104713509A (en) * 2015-03-25 2015-06-17 鹰领航空高端装备技术秦皇岛有限公司 Measuring device for radial internal clearance of oscillating bearing
CN110631493A (en) * 2019-09-05 2019-12-31 江苏理工学院 A detection device and detection method for bearing mechanical clearance
CN113280779A (en) * 2021-05-25 2021-08-20 扬州海地光电科技有限公司 Bearing axial clearance measuring device

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