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CN204507799U - There is the immersion type inner floating roof of honeycomb case buoyancy unit - Google Patents

There is the immersion type inner floating roof of honeycomb case buoyancy unit Download PDF

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Publication number
CN204507799U
CN204507799U CN201520162065.6U CN201520162065U CN204507799U CN 204507799 U CN204507799 U CN 204507799U CN 201520162065 U CN201520162065 U CN 201520162065U CN 204507799 U CN204507799 U CN 204507799U
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plate
box
cover
honeycomb
side plate
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Inventor
张孝华
张橘玲
李宏斌
赵红
汪敏
缪平
吴喆
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Float Stone Plant Engineering Co Ltd Of Tianjin China
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Float Stone Plant Engineering Co Ltd Of Tianjin China
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Abstract

具有蜂窝箱浮力单元的浸液式内浮顶,属于内浮顶油罐技术领域,用于解决现有蜂窝式内浮顶设计不合理的缺陷。本实用新型的具有蜂窝箱浮力单元的浸液式内浮顶包括一浮盘;所述浮盘包括由多个主梁(1)、多个与所述主梁(1)垂直连接的副梁(2)组成的框架,一圈环绕所述框架外围边缘的外圈梁;所述主梁(1)、所述副梁(2)、所述外圈梁构成多个安装空间;每个所述安装空间内设有至少两个浮力单元(3);所述浮力单元(3)包括中空的壳体、设在所述壳体内的蜂窝芯(4)。本实用新型的有益效果是:减少了所需副梁或者框架的数量,降低了生产成本,简易了安装过程。

A liquid-immersed inner floating roof with a buoyancy unit of a honeycomb box belongs to the technical field of inner floating roof oil tanks and is used to solve the defect of unreasonable design of the existing honeycomb inner floating roof. The liquid-immersed inner floating roof with honeycomb box buoyancy unit of the utility model includes a floating plate; the floating plate includes a plurality of main girders (1) and a plurality of sub-beams vertically connected with the main girders (1). (2) A frame consisting of an outer ring beam surrounding the peripheral edge of the frame; the main beam (1), the auxiliary beam (2), and the outer ring beam form a plurality of installation spaces; each of the At least two buoyancy units (3) are arranged in the installation space; the buoyancy units (3) include a hollow casing and a honeycomb core (4) arranged in the casing. The beneficial effects of the utility model are: the quantity of required auxiliary beams or frames is reduced, the production cost is reduced, and the installation process is simplified.

Description

具有蜂窝箱浮力单元的浸液式内浮顶Submerged inner floating roof with honeycomb box buoyancy unit

技术领域technical field

本实用新型涉及内浮顶技术领域,尤其涉及具有蜂窝箱浮力单元的浸液式内浮顶。The utility model relates to the technical field of inner floating roofs, in particular to a liquid-immersed inner floating roof with honeycomb box buoyancy units.

背景技术Background technique

在石油化工储存技术领域中,为防止介质逸散造成环境污染和安全隐患,减少挥发损失,国内目前大量使用浮筒式内浮顶,采用浮筒作为浮力单元,但是浮筒式内浮顶与液面之间仍旧存在油气空间,密封性能不理想,存在安全隐患。In the field of petrochemical storage technology, in order to prevent environmental pollution and safety hazards caused by medium escape and reduce volatilization losses, a large number of buoy-type inner floating roofs are currently used in China, and buoys are used as buoyancy units, but the distance between the buoy-type inner floating roof and the liquid surface There is still oil and gas space between them, the sealing performance is not ideal, and there are potential safety hazards.

近几年,国内外出现了几种蜂窝状内浮顶,这些内浮顶使用蜂窝箱体结构作为浮力单元。这些蜂窝箱的上部为盖板,下部为盆形结构,蜂窝芯安装在盆型结构内,不与介质接触。这种盆型蜂窝箱体安装在单个框架内,这就使得内浮顶的框架结构复杂,材料浪费严重,增加了安装难度,提高了生产及安装成本。In recent years, several honeycomb inner floating roofs have appeared at home and abroad, and these inner floating roofs use the honeycomb box structure as the buoyancy unit. The upper part of these honeycomb boxes is a cover plate, and the lower part is a basin-shaped structure, and the honeycomb core is installed in the basin-shaped structure without contact with the medium. The basin-type honeycomb box body is installed in a single frame, which makes the frame structure of the inner floating roof complex and wastes material, which increases the difficulty of installation and increases the cost of production and installation.

实用新型内容Utility model content

为了克服上述现有技术的不足,本实用新型的目的是提供一种具有蜂窝箱浮力单元的浸液式内浮顶。In order to overcome the deficiencies of the above-mentioned prior art, the purpose of this utility model is to provide a liquid-immersed inner floating roof with a buoyancy unit of a honeycomb box.

本实用新型的技术方案是:具有蜂窝箱浮力单元的浸液式内浮顶,包括一浮盘;所述浮盘包括由多个主梁、多个与所述主梁垂直连接的副梁组成的框架,一圈环绕所述框架外围边缘的外圈梁;所述主梁、所述副梁、所述外圈梁构成多个安装空间;每个所述安装空间内设有至少两个浮力单元;所述浮力单元包括中空的壳体、设在所述壳体内的蜂窝芯,所述壳体包括箱体和箱盖;所述箱体为底部及四周密封、顶部完全开口的方形容室,其特征在于:构成所述箱体四周的侧板包括前后侧的长侧板和左右侧的短侧板,朝向所述箱体开口端的所述短侧板的一端具有向外侧延伸的固接边,所述固接边与所述主梁固定连接,所述长侧板的高度大于所述短侧板的高度;所述箱盖包括底板和与所述底板前后侧边沿垂直的盖侧板,所述盖侧板的长度小于所述底板的长度,所述盖侧板的长度等于所述长侧板的长度,所述箱盖盖合于所述箱体的顶部且所述底板的端部与所述固接边固定连接、所述盖侧板与所述长侧板的内侧紧密贴合;所述箱盖与所述蜂窝芯之间紧密胶接。The technical scheme of the utility model is: a liquid-immersed inner floating roof with a buoyancy unit of a honeycomb box, including a floating plate; frame, an outer ring beam surrounding the outer edge of the frame; the main beam, the auxiliary beam, and the outer ring beam form a plurality of installation spaces; each installation space is provided with at least two buoyancy unit; the buoyancy unit includes a hollow shell, a honeycomb core arranged in the shell, and the shell includes a box body and a box cover; the box body is a square chamber with the bottom and surroundings sealed and the top completely open , it is characterized in that: the side plates constituting the surroundings of the box include long side plates on the front and rear sides and short side plates on the left and right sides, and one end of the short side plates facing the opening end of the box body has a fixed connection extending outward. The fixed side is fixedly connected with the main beam, and the height of the long side plate is greater than the height of the short side plate; the box cover includes a bottom plate and a cover side plate perpendicular to the front and rear edges of the bottom plate , the length of the cover side plate is less than the length of the bottom plate, the length of the cover side plate is equal to the length of the long side plate, the cover is closed on the top of the box and the end of the bottom plate The upper part is fixedly connected with the fixed edge, the side panel of the cover is closely attached to the inner side of the long side panel; the box cover and the honeycomb core are tightly bonded.

所述底板的端部与所述固接边胶粘贴合。The end of the bottom plate is glued to the fixed edge.

所述浮盘上设有滚轮装置。The floating disc is provided with a roller device.

本实用新型的有益效果是:减少了所需副梁或者框架的数量,增强了密封性能,提高了强度,安全性能优异,降低了生产成本,简易了安装过程,更加安全适用。The utility model has the beneficial effects of reducing the number of required sub-beams or frames, enhancing the sealing performance, improving the strength, excellent safety performance, reducing production costs, simplifying the installation process, and being more safe and applicable.

附图说明Description of drawings

图1为本实用新型实施例中浮力单元在内浮顶中的示意图。Fig. 1 is a schematic diagram of the buoyancy unit in the inner floating roof in the embodiment of the utility model.

图2为本实用新型实施例中箱盖和箱体的正视图。Fig. 2 is the front view of the box cover and the box body in the utility model embodiment.

图3为本实用新型实施例中箱盖和箱体安装后的侧面剖视图。Fig. 3 is a side sectional view after the box cover and the box body are installed in the embodiment of the utility model.

图4为本实用新型实施例中相邻浮力单元之间的连接结构。Fig. 4 is a connection structure between adjacent buoyancy units in the embodiment of the present invention.

1.主梁、2.副梁、3.浮力单元、31.箱盖、311.盖侧板、312.底板的端部、32.箱体、321.长侧板、322.短侧板、3221.固接边、4.蜂窝芯、5.滚轮装置、6.密封胶条。1. Main beam, 2. Sub beam, 3. Buoyancy unit, 31. Tank cover, 311. Cover side plate, 312. End of bottom plate, 32. Box body, 321. Long side plate, 322. Short side plate, 3221. Fixed edge, 4. Honeycomb core, 5. Roller device, 6. Sealing strip.

具体实施方式Detailed ways

下面结合附图对本实用新型的具体实施方式做出说明。The specific embodiment of the utility model is described below in conjunction with the accompanying drawings.

如图1-图4所示,本实用新型实施例中具有蜂窝箱浮力单元的浸液式内浮顶包括主梁1、副梁2、浮力单元3、滚轮装置5。As shown in Figures 1 to 4, the liquid-immersed inner floating roof with the buoyancy unit of the honeycomb box in the embodiment of the utility model includes a main beam 1, an auxiliary beam 2, a buoyancy unit 3, and a roller device 5.

主梁1有多根,副梁2也有多根。副梁2位于相邻主梁1之间,并与主梁1相互垂直。主梁1与副梁2构成框架结构,框架结构形成有多个安装空间。整个框架结构的外边缘环绕有一圈外圈梁。框架结构和外圈梁起到支撑作用。主梁1和外圈梁的下方安装有支腿。There are multiple main beams 1 and multiple auxiliary beams 2. The secondary beam 2 is located between adjacent main beams 1 and is perpendicular to the main beam 1 . The main beam 1 and the auxiliary beam 2 form a frame structure, and the frame structure forms a plurality of installation spaces. The outer edge of the entire frame structure is surrounded by a ring of outer ring beams. The frame structure and outer ring beams play a supporting role. Outriggers are installed below the main beam 1 and the outer ring beam.

框架结构形成有多个安装空间,安装空间内至少有两个浮力单元3。The frame structure forms a plurality of installation spaces, and there are at least two buoyancy units 3 in the installation spaces.

浮力单元3包括中空的壳体、设在壳体内的蜂窝芯4。The buoyancy unit 3 includes a hollow casing and a honeycomb core 4 arranged in the casing.

中空的壳体包括箱体32和设在箱体32顶部的箱盖31。The hollow casing includes a box body 32 and a box cover 31 arranged on the top of the box body 32 .

蜂窝芯4为铝制蜂窝芯,抗油蚀,密封性能好。蜂窝芯4固定安装在箱体32内。The honeycomb core 4 is an aluminum honeycomb core, which is resistant to oil corrosion and has good sealing performance. The honeycomb core 4 is fixedly installed in the box body 32 .

箱体32为一整块可裁切成形的金属板经折弯而成的方形容室结构,其顶部完全开口,底部密封,四周侧边连接处焊接连接。前后侧边称为长侧板321,左右侧边称为短侧板322。长侧板321的高度大于短侧板322的高度。The box body 32 is a square chamber structure formed by bending a whole metal plate that can be cut and formed. Its top is completely open, its bottom is sealed, and its sides are welded and connected. The front and rear sides are called long side panels 321 , and the left and right sides are called short side panels 322 . The height of the long side board 321 is greater than the height of the short side board 322 .

短侧板322朝向箱体32顶部的一端向外侧弯曲,形成固接边3221。箱体31两侧的固接边3221及箱盖31底板的端部312搭接在浮力单元3两侧的主梁1之上且与主梁1固定连接。One end of the short side plate 322 facing the top of the box body 32 is bent outward to form a fixed edge 3221 . The fixed edges 3221 on both sides of the box body 31 and the end 312 of the bottom plate of the box cover 31 overlap the main beam 1 on both sides of the buoyancy unit 3 and are fixedly connected with the main beam 1 .

箱盖31设在箱体32的顶部。箱盖31为一整块可裁切成形的金属板经过折弯而形成的具有前后侧边的板状结构。箱盖31的前后侧边称为盖侧板311。盖侧板311与箱盖31的部分底板垂直,且盖侧板311的长度小于底板的长度。箱盖31的底板与蜂窝芯4之间紧密胶接,这样能提高箱体32的强度,从而增强整个浮盘的强度。The case cover 31 is arranged on the top of the case body 32 . The box cover 31 is a plate-shaped structure formed by bending a whole piece of metal plate that can be cut and shaped, with front and rear sides. The front and rear sides of the case cover 31 are called cover side panels 311 . The cover side plate 311 is perpendicular to a part of the bottom plate of the case cover 31, and the length of the cover side plate 311 is shorter than the length of the bottom plate. The bottom plate of the case cover 31 is closely glued to the honeycomb core 4, which can improve the strength of the case body 32, thereby enhancing the strength of the entire floating tray.

盖侧板311的长度与长侧板321的长度相等。箱盖31严密盖合在箱体32的顶部,箱盖31的底板的端部312与固接边3221长度相等且两者胶粘贴合。盖侧板311与长侧板321的内侧紧密连接。The length of the cover side plate 311 is equal to the length of the long side plate 321 . The box cover 31 is tightly covered on the top of the box body 32, and the end 312 of the bottom plate of the box cover 31 is equal in length to the fixed edge 3221 and the two are glued together. The cover side plate 311 is tightly connected to the inner side of the long side plate 321 .

相邻的浮力单元3之间装有密封胶条6,如图4所示,同时还使用螺栓将两个浮力单元3的盖侧板311、长侧板321、密封胶条6固定连接,从而提高强度,增强了密封性能。Adjacent buoyancy units 3 are provided with sealant strips 6, as shown in Figure 4, and bolts are also used to securely connect the cover side plates 311, long side plates 321, and sealant strips 6 of the two buoyancy units 3, thereby Increased strength and enhanced sealing performance.

本实用新型中,由于蜂窝芯4底部及四周完全封闭,与介质阻隔,介质不能渗透进箱体32,进而无法渗入蜂窝芯4内,双重保证了整个浮力单元3的密封性,从根本上杜绝了沉盘的可能。同时,箱体32的这种结构使相邻两个浮力单元3之间只需要通过密封胶条6和螺栓固定连接,而不必搭接在副梁2或者框架上,这样不仅减少了副梁2或者框架的数量,降低了材料消耗,进而降低了生产成本,而且增加了强度。In the utility model, since the bottom and surroundings of the honeycomb core 4 are completely closed, and are blocked from the medium, the medium cannot penetrate into the box body 32, and then cannot penetrate into the honeycomb core 4, which double guarantees the sealing performance of the entire buoyancy unit 3 and fundamentally eliminates the The possibility of sinking was eliminated. At the same time, the structure of the box body 32 makes it only necessary to connect two adjacent buoyancy units 3 through the sealing strip 6 and the bolts, without overlapping the subbeam 2 or the frame, which not only reduces the cost of the subbeam 2 Or the number of frames, reducing material consumption, thereby reducing production costs, and increasing strength.

以上对本实用新型的实施例进行了详细说明,但所述内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型申请范围所作的均等变化与改进等,均应仍归属于本实用新型的专利涵盖范围之内。The embodiments of the present utility model have been described in detail above, but the content described is only a preferred embodiment of the present utility model, and cannot be considered as limiting the implementation scope of the present utility model. All equal changes and improvements made according to the application scope of the utility model should still belong to the scope covered by the patent of the utility model.

Claims (3)

1.具有蜂窝箱浮力单元的浸液式内浮顶,包括一浮盘;所述浮盘包括由多个主梁(1)、多个与所述主梁(1)垂直连接的副梁(2)组成的框架,一圈环绕所述框架外围边缘的外圈梁;所述主梁(1)、所述副梁(2)、所述外圈梁构成多个安装空间;每个所述安装空间内设有至少两个浮力单元(3);所述浮力单元(3)包括中空的壳体、设在所述壳体内的蜂窝芯(4),所述壳体包括箱体(32)和箱盖(31);所述箱体(32)为底部及四周密封、顶部完全开口的方形容室,其特征在于:构成所述箱体(32)四周的侧板包括前后侧的长侧板(321)和左右侧的短侧板(322),朝向所述箱体(32)开口端的所述短侧板(322)的一端具有向外侧延伸的固接边(3221),所述固接边(3221)与所述主梁(1)固定连接,所述长侧板(321)的高度大于所述短侧板(322)的高度;所述箱盖(31)包括底板和与所述底板前后侧边沿垂直的盖侧板(311),所述盖侧板(311)的长度小于所述底板的长度,所述盖侧板(311)的长度等于所述长侧板(321)的长度,所述箱盖(31)盖合于所述箱体(32)的顶部且所述底板的端部(312)与所述固接边(3221)固定连接、所述盖侧板(311)与所述长侧板(321)的内侧紧密贴合;所述箱盖(31)与所述蜂窝芯(4)之间紧密胶接。1. The immersion type inner floating roof with the buoyancy unit of the honeycomb box comprises a floating plate; the floating plate comprises a plurality of main girders (1), a plurality of secondary girders ( 2) A frame consisting of an outer ring beam surrounding the peripheral edge of the frame; the main beam (1), the auxiliary beam (2), and the outer ring beam form a plurality of installation spaces; each of the At least two buoyancy units (3) are arranged in the installation space; the buoyancy unit (3) comprises a hollow housing, a honeycomb core (4) arranged in the housing, and the housing comprises a box body (32) and box cover (31); the box body (32) is a square chamber with bottom and surrounding seals and a fully open top, characterized in that: the side plates forming the sides of the box body (32) include the long sides of the front and rear sides plate (321) and short side plates (322) on the left and right sides, one end of the short side plate (322) towards the open end of the box body (32) has a fixed edge (3221) extending outward, and the fixed side The edge (3221) is fixedly connected with the main beam (1), and the height of the long side plate (321) is greater than the height of the short side plate (322); the box cover (31) includes a bottom plate and the The cover side plate (311) vertical to the front and rear side edges of the bottom plate, the length of the cover side plate (311) is less than the length of the bottom plate, and the length of the cover side plate (311) is equal to the long side plate (321) The length of the box cover (31) covers the top of the box body (32) and the end (312) of the bottom plate is fixedly connected with the fixed side (3221), and the cover side plate ( 311) is closely attached to the inner side of the long side plate (321); the box cover (31) and the honeycomb core (4) are tightly bonded. 2.根据权利要求1所述的具有蜂窝箱浮力单元的浸液式内浮顶,其特征在于:所述底板的端部(312)与所述固接边(3221)胶粘贴合。2. The liquid-immersed inner floating roof with honeycomb box buoyancy unit according to claim 1, characterized in that: the end (312) of the bottom plate is glued to the fixed side (3221). 3.根据权利要求1所述的具有蜂窝箱浮力单元的浸液式内浮顶,其特征在于:所述浮盘上设有滚轮装置(5)。3. The liquid-immersed inner floating roof with honeycomb box buoyancy unit according to claim 1, characterized in that: said floating plate is provided with a roller device (5).
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Cited By (7)

* Cited by examiner, † Cited by third party
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CN105905460A (en) * 2016-06-17 2016-08-31 连云港锦缘石化设备制造有限公司 Full contact buoyancy tank type internal floating pan
CN106586302A (en) * 2017-02-13 2017-04-26 印炎 Honeycomb floating tray system for cylinder storage tank
CN107399524A (en) * 2017-03-03 2017-11-28 保定市新华石化设备制造有限公司 The box inner floating roof of immersion liquid honeycomb
CN108526815A (en) * 2018-03-21 2018-09-14 上海聪浮环保科技有限公司 The manufacturing method of ultrathin large, honeycomb case
CN109368056A (en) * 2018-11-06 2019-02-22 山河美(常州)环保科技有限公司 Honeycomb Floating Box Assembly and Floating Pan System
CN109383941A (en) * 2017-08-03 2019-02-26 保定市新华石化设备制造有限公司 Cellular inner floating roof frame structure and sealing means
CN111268293A (en) * 2020-04-06 2020-06-12 沃德林科环保设备(北京)有限公司 Full-liquid-connection welding stainless steel floating disc and construction method

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105905460A (en) * 2016-06-17 2016-08-31 连云港锦缘石化设备制造有限公司 Full contact buoyancy tank type internal floating pan
CN106586302A (en) * 2017-02-13 2017-04-26 印炎 Honeycomb floating tray system for cylinder storage tank
CN107399524A (en) * 2017-03-03 2017-11-28 保定市新华石化设备制造有限公司 The box inner floating roof of immersion liquid honeycomb
CN109383941A (en) * 2017-08-03 2019-02-26 保定市新华石化设备制造有限公司 Cellular inner floating roof frame structure and sealing means
CN108526815A (en) * 2018-03-21 2018-09-14 上海聪浮环保科技有限公司 The manufacturing method of ultrathin large, honeycomb case
CN109368056A (en) * 2018-11-06 2019-02-22 山河美(常州)环保科技有限公司 Honeycomb Floating Box Assembly and Floating Pan System
CN111268293A (en) * 2020-04-06 2020-06-12 沃德林科环保设备(北京)有限公司 Full-liquid-connection welding stainless steel floating disc and construction method
CN111268293B (en) * 2020-04-06 2024-06-04 沃德林科环保设备(北京)有限公司 Full-liquid-receiving welding stainless steel floating disc and construction method

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