CN204507305U - Mineral collect packaging system automatically - Google Patents
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Abstract
本实用新型公开了一种矿物自动收集封装装置,包括:对样桶进行定位和传递的分样装置;对样桶进行封装的封装装置;用于称量样品重量的称重装置,称重装置设置在分样装置的进料口处;控制装置,控制装置与称重装置连接,用于控制称重装置对样品进行称量,并将样品放置到样桶中。本实用新型提供的矿物自动收集封装装置包括称重装置、分样装置和封装装置,控制装置通过控制称重装置对样品进行称量,将适量的样品放入样桶中,利用控制装置对样品的数量和重量进行设定,从而确保样桶中样品的数量和重量保持在一定范围内或保持为某一定值,可以有效避免因样品过多而导致的样桶无法顺利封装和样品溢出等问题。
The utility model discloses a mineral automatic collection and packaging device, which comprises: a sample dividing device for positioning and transferring the sample bucket; a packaging device for packaging the sample bucket; a weighing device for weighing the weight of the sample, and a weighing device It is arranged at the feeding port of the sample dividing device; the control device is connected with the weighing device, and is used to control the weighing device to weigh the sample and place the sample into the sample bucket. The mineral automatic collection and packaging device provided by the utility model includes a weighing device, a sample dividing device and a packaging device. The control device weighs the sample by controlling the weighing device, puts an appropriate amount of sample into the sample bucket, and utilizes the control device to weigh the sample. The number and weight of the samples can be set to ensure that the number and weight of the samples in the sample barrel are kept within a certain range or at a certain value, which can effectively avoid the problems that the sample barrel cannot be successfully packaged and the sample overflows due to too many samples. .
Description
技术领域technical field
本实用新型涉及矿用机械技术领域,特别涉及一种矿物自动收集封装装置。The utility model relates to the technical field of mining machinery, in particular to a mineral automatic collection and packaging device.
背景技术Background technique
矿物收集和封装过程中较为重要的是保证样桶内部的样品量适宜,并能够顺利封装,保证封装的可靠性。The most important thing in the process of mineral collection and packaging is to ensure that the sample volume inside the sample barrel is appropriate and can be successfully packaged to ensure the reliability of the package.
现代矿产开采过程中,常采用矿物收集设备对矿物材料进行收集和封装。In the process of modern mineral mining, mineral collection equipment is often used to collect and package mineral materials.
现有的矿物收集设备主要有旋转分样机和直线式分样机等。旋转分样机将样品桶沿圆周布置在一个旋转盘上,通过旋转盘的转动带动样品桶依次从进料口的下方经过,而直线式分样机侧采取直线式的运行轨道,二者均具有一些缺点,例如,在此过程中进料容易出现偏差,导致物料泄露到设备的内部,造成矿物的收集失效,还需要由人工清理设备内部。另外,需要人工采用手动称重方式判定样品桶收集量是否合适,并在样品桶收集满后人工进行取桶、换桶,否则会出现由于样品过多而溢出样品桶的情况。在人工操作的过程中,样品桶中的样品会暴露在空气中,样品中的水分因为没有得到密封而散失。在完成矿物收集后,需要对其进行整体的封装,现有方法中主要采用覆膜方式进行封装,该封装方式可靠性低,矿物容易出现溢出等情况,若外漏的矿物落入分样机或封装机中,会严重影响设备的正常使用,需要人工进行定期的清理,不但是矿物资源的浪费,更是对机械设备的损耗和人力上的消耗。Existing mineral collection equipment mainly includes rotary sample divider and linear sample divider. The rotary sample dividing machine arranges the sample barrels on a rotating disk along the circumference, and the rotation of the rotating disk drives the sample barrels to pass under the feeding port in sequence, while the linear type sample dividing machine adopts a linear running track, both of which have some Disadvantages, for example, the feeding is prone to deviation during this process, resulting in material leakage into the interior of the equipment, resulting in failure of mineral collection, and the interior of the equipment needs to be cleaned manually. In addition, it is necessary to manually use manual weighing to determine whether the collection volume of the sample barrel is appropriate, and manually remove and change the barrel after the sample barrel is full, otherwise the sample barrel will overflow due to too many samples. During the manual operation, the samples in the sample barrels will be exposed to the air, and the moisture in the samples will be lost because they are not sealed. After the collection of minerals is completed, it needs to be packaged as a whole. In the existing method, the packaging method is mainly used for packaging. This packaging method has low reliability and the minerals are prone to overflow. In the packaging machine, it will seriously affect the normal use of the equipment, and regular cleaning is required manually, which is not only a waste of mineral resources, but also a loss of mechanical equipment and manpower.
因此,如何设计一种矿物自动收集封装装置,提高矿物收集封装装置中封装过程的可靠性,是本领域技术人员目前需要解决的技术问题。Therefore, how to design an automatic mineral collection and packaging device to improve the reliability of the packaging process in the mineral collection and packaging device is a technical problem that those skilled in the art need to solve.
实用新型内容Utility model content
有鉴于此,本实用新型的目的是提供一种矿物自动收集封装装置,该装置可以有效提高矿物收集封装的可靠性。In view of this, the purpose of this utility model is to provide a mineral automatic collection and packaging device, which can effectively improve the reliability of mineral collection and packaging.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种矿物自动收集封装装置,包括:A mineral automatic collection and packaging device, comprising:
对样桶进行定位和传递的分样装置;A sample dividing device for positioning and transferring the sample barrel;
对所述样桶进行封装的封装装置;a packaging device for packaging the sample bucket;
用于称量样品重量的称重装置,所述称重装置设置在所述分样装置的进料口处;A weighing device for weighing the sample weight, the weighing device is arranged at the feed port of the sample dividing device;
控制装置,所述控制装置与所述称重装置连接,用于控制所述称重装置对所述样品进行称量,并将所述样品放置到所述样桶中。A control device, the control device is connected with the weighing device, and is used to control the weighing device to weigh the sample and place the sample into the sample bucket.
优选地,所述分样装置的出料口与所述封装装置连接,所述封装装置包括均与所述控制装置相连的封盖装置和运输机。Preferably, the outlet of the sample dispensing device is connected to the packaging device, and the packaging device includes a capping device and a conveyor both connected to the control device.
优选地,所述称重装置包括设置有称重传感器的称体和设置在分样装置进料口上方的进料管,所述进料管的下部设置可沿水平铰接轴翻转的翻板,所述翻板与翻板驱动机构连接,所述控制装置连接所述翻板驱动机构,用于控制所述翻板将进料管的下端口打开和关闭,所述称体承载所述进料管、所述翻板和所述翻板驱动机构。Preferably, the weighing device includes a weighing body provided with a load cell and a feeding tube arranged above the feeding port of the sample dividing device, the lower part of the feeding tube is provided with a flap that can be turned over along a horizontal hinge axis, The turning plate is connected with the turning plate driving mechanism, and the control device is connected with the turning plate driving mechanism, and is used to control the turning plate to open and close the lower port of the feeding pipe, and the weighing body carries the feeding material. tube, the flap and the flap drive mechanism.
优选地,所述分样装置上设置有用于将所述样桶由所述分样装置的进料口搬运至出料口的间歇运动机构,所述控制装置与所述间歇运动机构相连,用于控制所述间歇运动机构传递所述样桶。Preferably, the sample dividing device is provided with an intermittent motion mechanism for transporting the sample bucket from the inlet of the sample dividing device to the discharge port, and the control device is connected with the intermittent motion mechanism for used to control the intermittent motion mechanism to transfer the sample bucket.
优选地,所述间歇运动机构为槽轮机构,所述分样装置的主轴与所述槽轮机构的槽轮盘连接,所述槽轮机构的拨盘与电机轴连接。Preferably, the intermittent motion mechanism is a sheave mechanism, the main shaft of the sample dividing device is connected to the sheave plate of the sheave mechanism, and the dial of the sheave mechanism is connected to the motor shaft.
优选地,所述分样装置的外壳为圆柱型外壳,其内部设置有用于放置所述样桶的环形的托板,所述托板与所述分样装置的主轴连接。Preferably, the shell of the sample dividing device is a cylindrical shell, and an annular supporting plate for placing the sample bucket is arranged inside, and the supporting plate is connected with the main shaft of the sample dividing device.
优选地,所述分样装置中设置有与所述控制装置连接的样桶转运机构,所述控制装置控制所述样桶转运机构,将所述样桶由所述分样装置的出料口推送至所述封装装置,或由所述封装装置移动至所述分样装置的出料口。Preferably, a sample barrel transfer mechanism connected to the control device is provided in the sample dividing device, and the control device controls the sample barrel transfer mechanism to transfer the sample barrel from the outlet of the sample dividing device Push to the packaging device, or move from the packaging device to the outlet of the sample dispensing device.
优选地,所述分样装置中设置有用于限制所述样桶偏移的弹性卡槽和/或抱箍。Preferably, the sample distributing device is provided with elastic slots and/or hoops for limiting the deviation of the sample bucket.
优选地,所述封装装置还包括用于对样桶进行标记的喷码机,所述控制装置与所述喷码机相连,用于控制所述喷码机对所述样桶进行喷码。Preferably, the packaging device further includes an inkjet printer for marking the sample bucket, and the control device is connected to the inkjet printer for controlling the inkjet printer to inkjet the sample bucket.
优选地,所述分样装置的进料口与出料口关于所述分样装置的主轴对称。Preferably, the inlet and outlet of the sample dividing device are symmetrical with respect to the main axis of the sample dividing device.
本实用新型提供的矿物自动收集封装装置包括称重装置、分样装置和封装装置,控制装置通过控制称重装置对样品进行称量,将适量的样品放入样桶中,利用控制装置对样品的数量和重量进行设定,从而确保样桶中样品的数量和重量保持在一定范围内或保持为某一定值,可以有效避免因桶内样品过多而导致的样桶无法顺利封装和样品溢出等问题。The mineral automatic collection and packaging device provided by the utility model includes a weighing device, a sample dividing device and a packaging device. The control device weighs the sample by controlling the weighing device, puts an appropriate amount of sample into the sample bucket, and utilizes the control device to weigh the sample. The number and weight of the sample barrel can be set to ensure that the number and weight of the sample in the sample barrel remain within a certain range or at a certain value, which can effectively avoid the failure of the sample barrel to be successfully packaged and the overflow of the sample due to too many samples in the barrel And other issues.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description It is only an embodiment of the utility model, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本实用新型所提供矿物自动收集封装装置具体实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the specific embodiment of mineral automatic collection and packaging device provided by the utility model;
图2为本实用新型所提供矿物自动收集封装装置具体实施例中称重装置的结构示意图;Fig. 2 is the structural representation of the weighing device in the specific embodiment of the mineral automatic collection and packaging device provided by the utility model;
图3为本实用新型所提供矿物自动收集封装装置具体实施例中分样装置的结构示意图;Fig. 3 is the structural schematic diagram of the sampling device in the specific embodiment of the mineral automatic collection and packaging device provided by the utility model;
图4为本实用新型所提供矿物自动收集封装装置具体实施例中封装装置的结构示意图。Fig. 4 is a schematic structural view of the packaging device in a specific embodiment of the automatic mineral collection and packaging device provided by the present invention.
其中,1为称重装置,2为分样装置,4为封装装置,5为运输机,101为进料管,102为翻板,103为翻板驱动机构,104为称体,201为间歇运动装置,202为上板,203为托板,204为底板,205为过渡桥,206为样桶,207为样桶转运机构,401为机架,402为喷码机,403为压盖机,404为瓶盖整理器,405为推盖机构,406为空桶搬运装置,407为定位装置。Among them, 1 is the weighing device, 2 is the sampling device, 4 is the packaging device, 5 is the conveyor, 101 is the feeding tube, 102 is the turning plate, 103 is the turning plate driving mechanism, 104 is weighing the body, 201 is the intermittent movement Device, 202 is the upper plate, 203 is the supporting plate, 204 is the bottom plate, 205 is the transition bridge, 206 is the sample barrel, 207 is the sample barrel transfer mechanism, 401 is the frame, 402 is the inkjet printer, 403 is the capping machine, 404 is a bottle cap finishing device, 405 is a cap pushing mechanism, 406 is an empty bucket handling device, and 407 is a positioning device.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型的核心是提供一种矿物自动收集封装装置,该装置可以有效提高矿物收集封装的可靠性。The core of the utility model is to provide a mineral automatic collection and packaging device, which can effectively improve the reliability of mineral collection and packaging.
请参考图1至图4,图1为本实用新型所提供矿物自动收集封装装置具体实施例的整体结构示意图;图2为本实用新型所提供矿物自动收集封装装置具体实施例中称重装置的结构示意图;图3为本实用新型所提供矿物自动收集封装装置具体实施例中分样装置的结构示意图;图4为本实用新型所提供矿物自动收集封装装置具体实施例中封装装置的结构示意图。Please refer to Fig. 1 to Fig. 4, Fig. 1 is the overall structure schematic diagram of the specific embodiment of the mineral automatic collection and packaging device provided by the utility model; Fig. 2 is the weighing device in the specific embodiment of the mineral automatic collection and packaging device provided by the utility model Structural schematic diagram; Fig. 3 is the structural schematic diagram of the sampling device in the specific embodiment of the automatic mineral collection and packaging device provided by the utility model; Fig. 4 is the structural schematic diagram of the packaging device in the specific embodiment of the mineral automatic collection and packaging device provided by the utility model.
本实施例所提供的一种矿物自动收集封装装置主要包括分样装置2、封装装置、称重装置1和控制装置。A mineral automatic collection and packaging device provided in this embodiment mainly includes a sample dividing device 2, a packaging device, a weighing device 1 and a control device.
其中,分样装置2用于对样桶206进行定位和传递;封装装置用于对样桶206进行封装;称重装置1设置在分样装置2的进料口处,用于对样品进行称量,并将称得的样品放入样桶206中;控制装置与称重装置1连接,用于控制称重装置对样品进行称量,并控制其将样品放置到样桶206中。Wherein, the sample dividing device 2 is used for positioning and transferring the sample bucket 206; the packaging device is used for packaging the sample bucket 206; the weighing device 1 is arranged at the feed port of the sample dividing device 2 for weighing the sample and put the weighed sample into the sample bucket 206;
可选的,分样装置2可以采用直线型分样机,即将一个或若干个样桶206沿直线设置在直线型分样机上,或采用旋转型分样机,将一个或若干个样桶206沿圆圈布置在旋转盘上。封装装置可以采用覆膜封装装置等。可选的,分样装置2也可以采用其他类型的分样设备。Optionally, the sample dividing device 2 can adopt a linear sample dividing machine, that is, one or several sample barrels 206 are arranged on the linear type sample dividing machine along a straight line, or a rotary type sample dividing machine is used to place one or several sample barrels 206 along a circle. Arranged on a rotating disk. The packaging device may use a film-covered packaging device or the like. Optionally, the sample dividing device 2 may also use other types of sampling equipment.
上述所提供的矿物自动收集封装装置在使用时,通过控制装置对称重装置1进行控制,当称重装置1测得的样品重量到达某一设定值时,控制装置允许称重装置1将其内部的样品放置到分样装置2的样桶206中,从而可以控制进入样桶206的样品数量及重量,进而避免了样桶206内的样品过多而导致的无法封盖和样品溢出。When the mineral automatic collection and packaging device provided above is in use, the weighing device 1 is controlled by the control device. When the weight of the sample measured by the weighing device 1 reaches a certain set value, the control device allows the weighing device 1 to adjust its The internal samples are placed in the sample barrel 206 of the sample dividing device 2, so that the quantity and weight of the samples entering the sample barrel 206 can be controlled, thereby avoiding failure to seal and sample overflow caused by too many samples in the sample barrel 206.
可选的,分样装置2的出料口与封装装置连接,上述封装装置包括封盖装置4和运输机5,且二者均与控制装置连接。与现有技术中采用的覆膜技术相比,通过在样桶206的顶端进行封盖的方法,样桶206与桶盖的结合使得密封性更好,且在搬运和移动的过程中,样桶206的封盖结构不易被破坏,可以有效提高密封的可靠性。Optionally, the outlet of the sample dispensing device 2 is connected to the packaging device, and the packaging device includes a capping device 4 and a conveyor 5, both of which are connected to the control device. Compared with the film covering technology adopted in the prior art, by sealing the top of the sample barrel 206, the combination of the sample barrel 206 and the lid makes the sealing better, and in the process of handling and moving, the sample The cover structure of the bucket 206 is not easy to be damaged, which can effectively improve the reliability of the seal.
称重装置1为可对样品进行称量并可将样品放置到样桶206中的装置,其具体结构可为多种,可选的,包括以下几个部分,包括设置有称重传感器的称体104、设置在分样装置2进料口上方的进料管101、翻板102和翻板驱动机构103。进料管101的下部设置翻板102,翻板102可沿一个铰接轴进行翻转,该铰接轴可为水平铰接轴,需要满足该铰接轴与进料管101下端端口的平面平行,此外,翻板102与翻板驱动机构103连接,翻板驱动机构103连接控制装置。控制装置通过向翻板驱动机构103发出指令,从而控制翻板102绕铰接轴旋转,以达到将进料管101的下端口完全封闭或打开的作用。此外,称体104设置有称重传感器,称体104用于承载进料管101、翻板102和翻板驱动机构103,称体104所称的重量为进料管101、翻板102、翻板驱动机构103和进料管101内部样品重量的总和。The weighing device 1 is a device that can weigh a sample and place the sample in the sample bucket 206. Its specific structure can be various. Optionally, it includes the following parts, including a weighing device with a load cell. body 104, the feeding tube 101 arranged above the feeding port of the sample dividing device 2, the turning plate 102 and the turning plate driving mechanism 103. The bottom of the feed pipe 101 is provided with a flap 102, the flap 102 can be turned over along a hinged axis, the hinged axis can be a horizontal hinged axis, and it needs to be parallel to the plane of the lower port of the feed pipe 101. The plate 102 is connected with the turning plate driving mechanism 103, and the turning plate driving mechanism 103 is connected with the control device. The control device sends instructions to the turning plate driving mechanism 103 to control the turning plate 102 to rotate around the hinge axis, so as to completely close or open the lower port of the feeding pipe 101 . In addition, the weighing body 104 is provided with a weighing sensor, and the weighing body 104 is used to carry the feeding pipe 101, the turning plate 102 and the turning plate driving mechanism 103, and the weight called by the weighing body 104 is the feeding pipe 101, the turning plate 102, the turning plate The sum of the plate drive mechanism 103 and the sample weight inside the feed tube 101.
在调试时,可将进料管101、翻板102和翻板驱动机构103固定在称体104上进行称量,称得的结果应为三者重量的总和,然后将称体104的测试数据置零;当样品进入进料管101后,称体104称得的重量即为样品的重量。When debugging, the feed pipe 101, the turning plate 102 and the turning plate driving mechanism 103 can be fixed on the weighing body 104 for weighing. Set to zero; when the sample enters the feeding tube 101, the weight weighed by the weighing body 104 is the weight of the sample.
可选的,上述称重装置1设置在分样装置2进料口的上方,有利于进料管101内的样品由进料管101滑出直接进如分样装置2的进料口。Optionally, the above-mentioned weighing device 1 is arranged above the feed port of the sample dividing device 2 , which facilitates the sample in the feed tube 101 to slide out from the feed tube 101 and directly enter the feed port of the sample dividing device 2 .
上述称重装置1的使用过程中,首先,通过控制装置连接的翻板驱动机构103使翻板102将进料口的下端进行封闭,此时进料管101形成一端开口、一端封闭的半管;然后,将样品放入进料管101,当称得重量符合控制装置所设定的要求时,控制装置通过控制翻板驱动机构103,使翻板102进行翻转,翻板102绕铰接轴进行翻转,从而样品由进料管101落入分样装置2的进料口中。During the use of the above-mentioned weighing device 1, at first, the flap driving mechanism 103 connected to the control device makes the flap 102 close the lower end of the feed inlet, and at this time, the feed pipe 101 forms a half pipe with one end open and one end closed. Then, the sample is put into the feed pipe 101, and when the weighed weight meets the requirements set by the control device, the control device makes the turnover plate 102 turn over by controlling the turnover panel drive mechanism 103, and the turnover panel 102 rotates around the hinge shaft. Turn over, so that the sample falls into the feeding port of the sample dividing device 2 from the feeding tube 101 .
可选的,称重装置1也可以为其他结构和形式,并不局限于设置在进料口的上方等,任何可用于对样品进行称量的称重装置1都应为本实施例所提供的实施方式。Optionally, the weighing device 1 can also be of other structures and forms, and is not limited to being set above the feed inlet, etc. Any weighing device 1 that can be used to weigh the sample should be provided by this embodiment implementation.
在上述实施例中的分样装置2中,可以设置一个或若干个样桶206,并通过传递方式,使其依次经过分样装置2进料口的下方,依次完成上述的进料工作。In the sample dividing device 2 in the above embodiment, one or several sample buckets 206 can be set, and through the transfer mode, they are passed below the feeding port of the sample dividing device 2 in order to complete the above-mentioned feeding work in sequence.
分样装置2为一个封闭的装置,在其上设置有进料口和出料口,进料口用于与称重装置进行样品传递,出料口用于与封装装置进行样桶206的传递。The sample-dividing device 2 is a closed device, on which a feed port and a discharge port are arranged, the feed port is used for transferring samples with the weighing device, and the discharge port is used for transferring the sample bucket 206 with the packaging device .
本实施例所提供的分样装置2为旋转型分样装置,主体结构为圆柱体的外壳,外壳的分为上板202、底板204以及外周的侧板,在分样装置2中还包括用于放置样桶206的托板203,托板203与分样装置2的主轴连接,通过主轴的转动带动托板203的转动。可选的,托板203上设置用于放置样桶206的凹槽,可以有效防止样桶206转动过程中的滑动。The sample dividing device 2 provided in this embodiment is a rotary sample dividing device, the main structure is a cylindrical shell, and the shell is divided into an upper plate 202, a bottom plate 204 and peripheral side plates, and the sample dividing device 2 also includes The supporting plate 203 on which the sample barrel 206 is placed is connected to the main shaft of the sample distributing device 2 , and the main shaft rotates to drive the supporting plate 203 to rotate. Optionally, a groove for placing the sample barrel 206 is provided on the supporting plate 203, which can effectively prevent the sample barrel 206 from slipping during rotation.
可选的,分样装置2的结构不局限于上述形式,也可以为直线型分样装置等,则外形和内部结构也与上述有所不同。Optionally, the structure of the sample dispensing device 2 is not limited to the above-mentioned form, and may also be a linear sample dispensing device, etc., and the shape and internal structure are also different from the above.
分样装置2上设置有用于将样桶206由分样装置2的进料口搬运至出料口的间歇运动机构201,以旋转型分样装置为例,间歇运动机构201与分样装置2的主轴连接,以带动托板203进行间歇运动。控制装置与间歇运动机构201连接,用于控制间歇运动机构201以间歇运动形式转动主轴和托板203,使样桶206形成间歇式的运动。The sample dividing device 2 is provided with an intermittent motion mechanism 201 for transporting the sample barrel 206 from the feed port of the sample dividing device 2 to the discharge port. Taking the rotary type sample dividing device as an example, the intermittent motion mechanism 201 and the sample dividing device 2 The main shaft is connected to drive the supporting plate 203 for intermittent motion. The control device is connected with the intermittent motion mechanism 201, and is used to control the intermittent motion mechanism 201 to rotate the main shaft and the supporting plate 203 in the form of intermittent motion, so that the sample bucket 206 forms an intermittent motion.
采用间歇运动机构201对样桶206进行传递,可以改变样桶206的传递方式,使样桶206移动一次后,得到一段时间的停留,为进料口下方的样桶206提供进料的时间。上述间歇运动机构201的特点是可以使样桶206的传递为间歇运动,可选的,分样装置2中也可以采用其他传递运动的结构,并不局限于上述形式。Using the intermittent motion mechanism 201 to transfer the sample barrel 206 can change the transfer mode of the sample barrel 206, so that after the sample barrel 206 moves once, it will stay for a period of time, providing time for the sample barrel 206 below the feeding port to feed. The feature of the above-mentioned intermittent motion mechanism 201 is that it can make the transfer of the sample bucket 206 an intermittent motion. Optionally, other transfer motion structures can also be used in the sample distributing device 2, and are not limited to the above-mentioned forms.
可选的,若分样装置2采用直线型分样装置或其他类型,则间歇运动机构201需要与其内部的主动机构进行连接,从而改变托板203的运动状态。Optionally, if the sample-dividing device 2 adopts a linear sample-dividing device or other types, the intermittent motion mechanism 201 needs to be connected with its internal active mechanism, so as to change the motion state of the supporting plate 203 .
可选的,上述间歇运动机构201为槽轮机构,分样装置2的主轴与槽轮机构的槽轮盘连接,槽轮机构的拨盘与电机轴连接。槽轮机构为具有传递间歇运动的机构中较为常见的一种,当电机转动一周,分样装置2的主轴带动托板203转动一个固定角度,并进行一定时间的停留;当电机连续转动时,托板203的转动与停留将轮换出现,形成间歇运动,从而放置于托板203上的样桶206也跟随托板203进行间歇移动,当设置有多个样桶206时,多个样桶206依次从上板202的进料口下方通过,通过时会根据槽轮机构的设计和电机的转速进行一段时间的停留。Optionally, the intermittent motion mechanism 201 is a sheave mechanism, the main shaft of the sample dividing device 2 is connected to the sheave plate of the sheave mechanism, and the dial of the sheave mechanism is connected to the motor shaft. The grooved wheel mechanism is a relatively common mechanism with intermittent motion transmission. When the motor rotates once, the main shaft of the sampling device 2 drives the supporting plate 203 to rotate at a fixed angle and stops for a certain period of time; when the motor rotates continuously, The rotation and stay of the supporting plate 203 will appear alternately, forming an intermittent movement, so that the sample barrels 206 placed on the supporting plate 203 also follow the supporting plate 203 to move intermittently. When multiple sample barrels 206 are provided, the multiple sample barrels 206 Pass through below the feed inlet of the upper plate 202 in turn, and stop for a period of time according to the design of the sheave mechanism and the rotating speed of the motor when passing.
为了使每个样桶206能在进料口的下方经过,并能够在正下方停住且精准定位,要求槽轮机构中槽轮上设置缺口,该缺口的数量要与分样装置2内部样桶206的数量相同,即分样装置2中的托板203上设置有N个均布的样桶206时,需要槽轮的一周上设置N个均布的缺口。电机旋转一周,托板203旋转一个固定角度,该角度的大小为360除以N的结果。In order to enable each sample barrel 206 to pass under the feeding port, and to stop right below and position it accurately, it is required to set a gap on the groove wheel in the groove wheel mechanism, and the number of the gap should be the same as that of the internal sample of the sample dividing device 2. The number of barrels 206 is the same, that is, when there are N evenly distributed sample barrels 206 on the supporting plate 203 in the sample dividing device 2, N evenly distributed gaps need to be set on one week of the sheave. The motor rotates once, and the supporting plate 203 rotates at a fixed angle, which is the result of dividing 360 by N.
可选的,分样装置2的外壳也可以为除了上述圆柱型外壳外其他的形状或结构。Optionally, the housing of the sample dispensing device 2 may also have other shapes or structures than the above-mentioned cylindrical housing.
可选的,分样装置2中设置有与控制装置连接的样桶转运机构207,样桶转运机构207为一个臂状结构,控制装置与该样桶转运机构207连接,控制装置控制样桶转运机构207,将样桶206由分样装置2的出料口推送至封装装置,或由封装装置移动至分样装置2的出料口。可选的,样桶转运机构207可为其他形状或结构。Optionally, the sample dividing device 2 is provided with a sample barrel transfer mechanism 207 connected to the control device. The sample barrel transfer mechanism 207 is an arm-shaped structure, and the control device is connected to the sample barrel transfer mechanism 207. The control device controls the sample barrel transfer mechanism. The mechanism 207 pushes the sample barrel 206 from the outlet of the sample dividing device 2 to the packaging device, or moves from the packaging device to the outlet of the sample dividing device 2 . Optionally, the sample barrel transfer mechanism 207 may have other shapes or structures.
可选的,出料口处设置有过渡桥205,可以使样桶206由分样装置2中经过过渡桥205放置到封装装置上,进一步地,可以使用履带式过渡桥205,使样桶206的过渡更加平稳顺畅。Optionally, a transition bridge 205 is provided at the discharge port, so that the sample bucket 206 can be placed on the packaging device through the transition bridge 205 from the sampling device 2, and further, the crawler type transition bridge 205 can be used to make the sample bucket 206 The transition is smoother and smoother.
可选的,分样装置2中设置有用于限制样桶偏移的弹性卡槽和/或抱箍,用于限定放置于其中的样桶206的运动方向,使其不会偏离运动方向。Optionally, the sample dispensing device 2 is provided with elastic slots and/or hoops for limiting the deviation of the sample barrels, and is used to limit the movement direction of the sample barrels 206 placed therein so that they will not deviate from the movement direction.
可选的,分样装置2的进料口与出料口关于分样装置2的主轴对称。由于旋转型分样装置外形为类圆柱体,其上板202的一侧设有进料口,出料口设置在圆柱体的侧面,方便样桶206的移出。Optionally, the inlet and outlet of the sample dividing device 2 are symmetrical with respect to the main axis of the sample dividing device 2 . Since the shape of the rotary sample dividing device is like a cylinder, one side of the upper plate 202 is provided with a feed port, and the discharge port is provided on the side of the cylinder to facilitate the removal of the sample bucket 206 .
上述封装装置主要包括封盖装置4和用于传送样桶206的运输机5,二者均与控制装置连接。其中,封盖装置4包括机架401、推盖机构405、空桶搬运装置406和定位装置407。The packaging device above mainly includes a capping device 4 and a conveyor 5 for transferring the sample barrel 206, both of which are connected to the control device. Wherein, the capping device 4 includes a frame 401 , a cap pushing mechanism 405 , an empty barrel conveying device 406 and a positioning device 407 .
上述机架401为一个矩形框体,该框体的上板设置有压盖机403和用于盛放瓶盖的瓶盖整理器404,瓶盖整理器404为一个桶状结构的容器,底部和顶部均为开口,底部的开口与机架401相连,用于允许瓶盖由瓶盖整理器404被推送样桶206上。Above-mentioned frame 401 is a rectangular frame body, and the upper board of this frame body is provided with capping machine 403 and the bottle cap finisher 404 that is used to hold bottle cap, and bottle cap finisher 404 is the container of a barrel structure, and the bottom and the top are both openings, and the opening at the bottom is connected to the frame 401 for allowing the bottle caps to be pushed onto the sample bucket 206 by the bottle cap organizer 404 .
可选的,上述机架401等部件也可以为其他形状或结构,并不局限于上述形式。Optionally, components such as the above-mentioned frame 401 may also have other shapes or structures, and are not limited to the above-mentioned forms.
瓶盖整理器404的一侧设置有推盖机构405,用于将瓶盖整理器404中的瓶盖送到样桶206的上端口。当下方出现样桶206时,控制装置向推盖机构405发送指令,推盖机构405移动,则瓶盖整理器404内的瓶盖落下,掉落在运输机5上的样桶206上。One side of the bottle cap organizer 404 is provided with a cap pushing mechanism 405 for sending the bottle caps in the bottle cap organizer 404 to the upper port of the sample bucket 206 . When the sample barrel 206 appeared below, the control device sent an instruction to the cap pushing mechanism 405, and the cap pushing mechanism 405 moved, and then the bottle caps in the bottle cap finishing device 404 fell and fell on the sample barrel 206 on the conveyor 5.
该机架401的侧板设置有与分样装置2连接的传送口,该传送口的位置在与压盖机403相对应的侧板上。在与传送口对立的另一侧面上设置有空桶搬运装置406,用于将空置的样桶206推送至分样装置2的出料口中。The side plate of the frame 401 is provided with a transfer port connected to the sample dividing device 2 , and the transfer port is located on the side plate corresponding to the capping machine 403 . An empty barrel handling device 406 is provided on the other side opposite to the transfer port, for pushing the empty sample barrel 206 into the discharge port of the sample distributing device 2 .
机架401整体设置在运输机5上,空桶搬运装置406的运动方向可选择为垂直于运输机5的传送方向或其他,可将运输机5上的样桶206推离运输机5的传送方向。在机架401的侧面设置有定位装置407,定位装置407可以为一个沿运输机5运输方向设置的档杆,用来保证样桶206在传输过程中不会偏移运动方向。The frame 401 is integrally arranged on the conveyor 5, and the moving direction of the empty barrel handling device 406 can be selected to be perpendicular to the conveying direction of the conveyer 5 or otherwise, and can push the sample barrel 206 on the conveyer 5 away from the conveying direction of the conveyer 5. A positioning device 407 is provided on the side of the frame 401, and the positioning device 407 can be a gear lever provided along the transport direction of the conveyor 5, to ensure that the sample barrel 206 does not deviate from the moving direction during the transport process.
在机架401的设置可移动的阻挡机构,该阻挡机构与控制系统连接,用于阻止空置的样桶206进入压盖机403的下方区域。A movable blocking mechanism is provided on the rack 401 , and the blocking mechanism is connected with the control system to prevent empty sample barrels 206 from entering the lower area of the capping machine 403 .
在机架401上设置根据运输机5的传输方向,机架401的两端可定义为进货口和出货口。由进货口开始,机架401上依次设置推盖机构405、瓶盖整理器404和压盖机403。According to the transmission direction of the conveyor 5, the two ends of the frame 401 can be defined as an inlet and an outlet on the frame 401 . Starting from the inlet, the frame 401 is provided with a cap pushing mechanism 405, a bottle cap organizer 404 and a capping machine 403 in sequence.
与现有技术中采用的覆膜技术相比,通过在样桶206的顶端进行封盖的方法,样桶206与桶盖的结合使得密封性更好,且在搬运和移动的过程中,样桶206的封盖结构不易被破坏,可以有效提高密封的可靠性。Compared with the film covering technology adopted in the prior art, by sealing the top of the sample barrel 206, the combination of the sample barrel 206 and the lid makes the sealing better, and in the process of handling and moving, the sample The cover structure of the bucket 206 is not easy to be damaged, which can effectively improve the reliability of the seal.
可选的,封装装置也可以为其他的结构和设置形式,不局限于上述情况。Optionally, the packaging device may also have other structures and arrangements, which are not limited to the above-mentioned cases.
可选的,封装装置还包括用于对样桶206进行标记的喷码机402,喷码机402设置在机架401上,并且位于压盖机403的下位端。控制装置与喷码机402相连,用于控制喷码机402对样桶进行喷码。Optionally, the packaging device further includes an inkjet printer 402 for marking the sample barrel 206 , the inkjet printer 402 is set on the frame 401 and is located at the lower end of the capping machine 403 . The control device is connected with the inkjet printer 402, and is used to control the inkjet printer 402 to inkjet the sample bucket.
上述实施例所提供的矿物自动收集封装装置的使用步骤如下:The use steps of the mineral automatic collection and packaging device provided by the above-mentioned embodiments are as follows:
首先,将空置的样桶206放在运输机5上,经过传送口处时,由控制装置向空桶搬运装置406发送指令,将样桶206由传送口经过过渡桥205放入分样装置2中。First, put the empty sample barrel 206 on the conveyor 5, and when passing through the transfer port, the control device sends an instruction to the empty barrel handling device 406, and puts the sample barrel 206 into the sampling device 2 through the transfer port through the transition bridge 205 .
然后,由控制装置向间歇运动装置201发送指令,控制分样装置2中的托板203进行转动,带动样桶206进行间歇转动,每转动一定角度,则停留一定的时间。Then, the control device sends instructions to the intermittent motion device 201 to control the rotation of the pallet 203 in the sample dividing device 2, driving the sample barrel 206 to rotate intermittently, and stay for a certain time every time it rotates at a certain angle.
接着,待空置的样桶206转到进料口下方时,转动进入暂停状态,样品进入称重装置1的进料管101,此时翻板102为闭合状态,将进料管101的下端封堵,当进料管101内,当称体104称得一定重量的样品后,控制装置向称重装置1发送命令,称重装置1的翻板驱动机构103操作,使翻板102旋转,进料管101的底部打开,样品进入进料口下方的样桶206中。Then, when the vacant sample barrel 206 turns to the bottom of the feed port, the rotation enters a pause state, and the sample enters the feed pipe 101 of the weighing device 1, and the flap 102 is in a closed state at this time, and the lower end of the feed pipe 101 is sealed. When the feed pipe 101 is inside, when the weighing body 104 has weighed a sample of a certain weight, the control device sends a command to the weighing device 1, and the turning plate driving mechanism 103 of the weighing device 1 operates to make the turning plate 102 rotate and enter The bottom of the material tube 101 is opened, and the sample enters the sample bucket 206 below the feeding port.
可选的,可预先在控制装置中设定每一个样桶206中放入样品的重量或范围值,或经过称重装置1多次称重和添加进行累计,当重量超过允许最大值后,称重装置1将不再向样桶206中放入样品。Optionally, the weight or range value of the sample placed in each sample barrel 206 can be pre-set in the control device, or accumulated by weighing and adding multiple times by the weighing device 1, when the weight exceeds the allowable maximum value, The weighing device 1 will no longer put samples into the sample bucket 206 .
第三步,间歇运动装置201驱动主轴带动托板203转动,样桶206继续转动到出料口的位置,控制装置驱动样桶转运机构207将样桶206经过过渡桥205推送至运输机5上。In the third step, the intermittent motion device 201 drives the main shaft to drive the supporting plate 203 to rotate, the sample barrel 206 continues to rotate to the position of the discharge port, and the control device drives the sample barrel transfer mechanism 207 to push the sample barrel 206 to the conveyor 5 through the transition bridge 205 .
第四步,经过运输机5传送,样桶206进入瓶盖整理器404的正下方,控制装置控制运输机5停止传动,推盖机构405操作,使瓶盖由瓶盖整理器404落到样桶206上,运输机5继续传动,将样桶206传送到压盖机403的正下方,控制装置驱动压盖机403工作,将瓶盖在样桶206上压紧。In the fourth step, the sample bucket 206 enters directly below the bottle cap organizer 404 after being transported by the conveyor 5, the control device controls the conveyor 5 to stop the transmission, and the cap pushing mechanism 405 is operated so that the bottle caps are dropped from the bottle cap organizer 404 to the sample barrel 206 On the top, the conveyor 5 continues to drive, and transfers the sample barrel 206 directly below the capping machine 403, and the control device drives the capping machine 403 to work, and the bottle cap is pressed on the sample barrel 206.
在压盖完成后,可继续传送到喷码机402的下方,进行喷码操作。After the capping is completed, it can continue to be conveyed to the bottom of the inkjet printer 402 for inkjet operation.
本实施例所提供的矿物自动收集封装装置包括称重装置1、分样装置2和封装装置,控制装置通过控制称重装置1对样品进行称量,并可控制将适量的样品放入样桶206中,利用控制装置对样品的数量和重量进行设定,从而确保样桶中样品的数量和重量保持在一定范围内或保持为某一定值,可以有效避免因样品过多而导致的样桶206无法顺利封装和样品溢出等问题。The mineral automatic collection and packaging device provided in this embodiment includes a weighing device 1, a sample dividing device 2 and a packaging device. The control device weighs the sample by controlling the weighing device 1, and can control that an appropriate amount of sample is put into the sample bucket In 206, the number and weight of the samples are set by the control device, so as to ensure that the number and weight of the samples in the sample bucket are kept within a certain range or at a certain value, which can effectively avoid the sample bucket caused by too many samples. 206 can not be successfully packaged and sample overflow and other issues.
以上对本实用新型所提供的矿物自动收集封装装置进行了详细介绍。本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The mineral automatic collection and packaging device provided by the utility model has been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present utility model, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made to the utility model, and these improvements and modifications also fall into the protection of the claims of the utility model. within range.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104709481A (en) * | 2015-03-11 | 2015-06-17 | 长沙开元仪器股份有限公司 | Automatic mineral collecting and sealing device |
CN105109747A (en) * | 2015-09-11 | 2015-12-02 | 重庆涪江生物科技有限公司 | Quantified material dividing hopper |
CN105197274A (en) * | 2015-10-26 | 2015-12-30 | 长沙开元仪器股份有限公司 | Sample collecting and packaging device of sample preparation device |
-
2015
- 2015-03-11 CN CN201520137608.9U patent/CN204507305U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104709481A (en) * | 2015-03-11 | 2015-06-17 | 长沙开元仪器股份有限公司 | Automatic mineral collecting and sealing device |
CN105109747A (en) * | 2015-09-11 | 2015-12-02 | 重庆涪江生物科技有限公司 | Quantified material dividing hopper |
CN105197274A (en) * | 2015-10-26 | 2015-12-30 | 长沙开元仪器股份有限公司 | Sample collecting and packaging device of sample preparation device |
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Effective date of registration: 20190514 Address after: No. 1259 Liangtang East Road, Xingsha Industrial Base, Changlong Street, Changsha Economic and Technological Development Zone, Hunan Province Patentee after: Changsha Kaiyuan Instruments Co.,Ltd. Address before: 410100 No. 172 Kaiyuan Road, Changsha economic and Technological Development Zone, Hunan Patentee before: CHANGSHA KAIYUAN INSTRUMENTS Co.,Ltd. |
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