CN204504718U - Movable rod rotary installing machine for truck - Google Patents
Movable rod rotary installing machine for truck Download PDFInfo
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- CN204504718U CN204504718U CN201520059011.7U CN201520059011U CN204504718U CN 204504718 U CN204504718 U CN 204504718U CN 201520059011 U CN201520059011 U CN 201520059011U CN 204504718 U CN204504718 U CN 204504718U
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Abstract
本实用新型公开一种活动连杆旋装机,包括机架,在机架1上设置有第一、二辊轮,在第一、二辊轮上方设置有压轮,压轮的轮轴安装在压轮安装座上,压轮安装座连接垂直气缸的浮动接头,第一、二辊轮由皮带传动机构驱动同向旋转,由第一、二辊轮和压轮将连杆夹持旋转;在第一、二辊轮的两侧分别设置滑槽,滑槽内设置连杆螺母,滑槽的尾端连接水平气缸,所述水平气缸推动滑槽将连杆螺母旋装在连杆上。本实用新型的活动连杆旋装机解决了工业生产中常见的螺旋副装配效率低的问题,不仅大大降低了工人劳动强度,同时也显著提高效率。
The utility model discloses a movable connecting rod spinning machine, which comprises a frame, first and second rollers are arranged on the frame 1, and pressure rollers are arranged above the first and second rollers. On the wheel mounting seat, the pressure wheel mounting seat is connected to the floating joint of the vertical cylinder. The first and second rollers are driven by the belt transmission mechanism to rotate in the same direction, and the connecting rod is clamped and rotated by the first and second rollers and the pressure wheel; The two sides of the first and second rollers are provided with chute respectively, and the connecting rod nut is arranged in the chute, the tail end of the chute is connected with the horizontal cylinder, and the horizontal cylinder pushes the chute to screw the connecting rod nut on the connecting rod. The movable connecting rod spinning machine of the utility model solves the common problem of low assembly efficiency of the screw pair in industrial production, not only greatly reduces the labor intensity of workers, but also significantly improves the efficiency.
Description
技术领域 technical field
本实用新型涉及螺旋运动副的安装夹具,更具体地说,是涉及一种活动连杆旋装机。 The utility model relates to a mounting fixture for a spiral motion pair, in particular to a movable connecting rod spinning machine.
背景技术 Background technique
在工业生产中,螺旋运动副是最常见的基本结构之一,尤其在类似汽车制造相关的企业中,螺旋副几乎是必有的。典型的一种是双头螺杆,两侧各装左右旋的螺母,这种螺杆在安装到设备上之前要预装,将螺母与双头螺杆旋装在一起,两端一起大概要转100圈。传统的工艺中,一般是单纯的人手操作,或者只用简单的夹具固定螺杆,螺母旋入靠人手扭转。由于这类工件大多是钢制的,尺寸较大,重量多在15-20公斤左右,劳动强度非常大。而且,生产中,工人要重复多次操作,效率低,甚至有些工件还要两个人同时操作,因此,极需要一种容易操作、可以提高效率的螺旋运动副辅助安装设备。 In industrial production, the helical motion pair is one of the most common basic structures, especially in enterprises related to automobile manufacturing, the helical pair is almost a must. A typical one is a double-ended screw, with nuts that rotate left and right on both sides. This kind of screw must be pre-installed before being installed on the equipment. The nut and the double-ended screw are screwed together, and the two ends rotate about 100 times together. . In the traditional process, it is generally purely manual operation, or only a simple clamp is used to fix the screw, and the nut is screwed in by manual twisting. Because most of these workpieces are made of steel, the size is relatively large, and the weight is mostly about 15-20 kilograms, the labor intensity is very large. Moreover, in production, workers have to repeat operations many times, which is inefficient, and even some workpieces require two people to operate at the same time. Therefore, there is a great need for an auxiliary installation device for screw motion pairs that is easy to operate and can improve efficiency.
实用新型内容 Utility model content
本实用新型要解决的技术问题是,提供一种操作省力、高效的活动连杆旋装机,以克服现有技术的不足。 The technical problem to be solved by the utility model is to provide a labor-saving and efficient movable connecting rod spinning machine to overcome the shortcomings of the prior art.
本实用新型解决其技术问题所采用的技术方案是:一种活动连杆旋装机,包括机架,在机架1上设置有第一、二辊轮,在第一、二辊轮上方设置有压轮,压轮的轮轴安装在压轮安装座上,压轮安装座连接垂直气缸的浮动接头,第一、二辊轮由皮带传动机构驱动同向旋转,由第一、二辊轮和压轮将连杆夹持旋转;在第一、二辊轮的两侧分别设置滑槽,滑槽内设置连杆螺母,滑槽的尾端连接水平气缸,所述水平气缸推动滑槽将连杆螺母旋装在连杆上。 The technical scheme adopted by the utility model to solve the technical problems is: a movable connecting rod spinning machine, including a frame, on which the first and second rollers are arranged on the frame 1, and above the first and second rollers, a The pressure roller, the axle of the pressure roller is installed on the pressure roller mounting seat, and the pressure roller mounting seat is connected to the floating joint of the vertical cylinder. The first and second rollers are driven by the belt transmission mechanism to rotate in the same direction. The first and second rollers and the pressure roller The connecting rod is clamped and rotated by the roller; on both sides of the first and second rollers, a chute is respectively arranged, and a connecting rod nut is arranged in the chute, and the tail end of the chute is connected with a horizontal cylinder, and the horizontal cylinder pushes the chute to move the connecting rod The nut is screwed on the connecting rod.
在机架设置上层侧架,所述滑槽和水平气缸安装在上层侧架上。 The frame is provided with an upper side frame, and the chute and the horizontal cylinder are installed on the upper side frame.
在机架顶部设置气缸安装板,所述垂直气缸安装在气缸安装板上,在气缸安装板与压轮安装座之间连接有下压导杆。 A cylinder mounting plate is arranged on the top of the frame, the vertical cylinder is mounted on the cylinder mounting plate, and a down-pressing guide rod is connected between the cylinder mounting plate and the pressure roller mounting seat.
所述第一、二辊轮通过V带连接在同一皮带轮上。 The first and second rollers are connected to the same pulley through a V-belt.
所述第一、二辊轮和压轮均由胶轮和钢轮组成,胶轮设置在钢轮的外表面。 The first and second rollers and the pressing wheel are all composed of a rubber wheel and a steel wheel, and the rubber wheel is arranged on the outer surface of the steel wheel.
与现有技术相比,本实用新型的有益效果是: Compared with the prior art, the beneficial effects of the utility model are:
本实用新型的活动连杆旋装机解决了工业生产中常见的螺旋副装配效率低的问题,不仅大大降低了工人劳动强度,同时也显著提高效率。 The movable connecting rod spinning machine of the utility model solves the common problem of low assembly efficiency of the screw pair in industrial production, not only greatly reduces the labor intensity of workers, but also significantly improves the efficiency.
本实用新型的活动连杆旋装机由位置固定的两个滚轮和一个带导向可升降的滚轮形成三角形支撑结构,位置固定的滚轮由皮带分别带动,旋向相同,可移动的滚轮由气缸驱动,移开可以方便的放进或取出工件,旋装时压紧工件,同步从动。螺母在两侧的滑槽内,开始用手轻推就自动被旋装进螺杆,操作方便轻松,效率高,因而具有结构简单,使用灵活,适用范围宽,占空间小等优点。本实用新型除了应用在汽车的活动连杆装配上,也可以推广到类似的其他螺旋副装配工艺中,极具推广价值。 The movable connecting rod spinning machine of the utility model forms a triangular support structure by two fixed rollers and one movable roller with a guide. The fixed rollers are respectively driven by belts with the same direction of rotation. The movable rollers are driven by cylinders. The workpiece can be easily put in or taken out when it is removed, and the workpiece is pressed when spinning, and it is driven synchronously. The nut is in the chute on both sides, and it will be automatically screwed into the screw when it is pushed lightly by hand. It is easy to operate and high in efficiency. Therefore, it has the advantages of simple structure, flexible use, wide application range and small space occupation. In addition to being applied to the assembly of movable connecting rods of automobiles, the utility model can also be extended to other similar screw pair assembly processes, which has great promotion value.
附图说明 Description of drawings
图1为本实用新型活动连杆旋装机立体示意图。 Fig. 1 is a three-dimensional schematic diagram of the movable connecting rod spinning machine of the present invention.
图2为本实用新型活动连杆旋装机主视图。 Fig. 2 is the front view of the movable connecting rod spinning machine of the present invention.
图3为本实用新型活动连杆旋装机侧视图。 Fig. 3 is a side view of the movable connecting rod spinning machine of the present invention.
附图中,各标号表示如下:机架1,上层侧架3,气缸安装板5,压轮安装座6,直线轴承7,下压导杆9,垂直气缸11,浮动接头12,浮动接头压盖13,胶轮14,钢轮16,轮轴17,深沟球轴承21,电机轴皮带轮25,电机驱动轴28,联轴器29,高中心带座轴承32,第一辊轮33、第二辊轮34,压轮35,减速机36,V带37,电机安装板40,滑槽42,水平气缸45。 In the accompanying drawings, the labels are as follows: frame 1, upper side frame 3, cylinder mounting plate 5, pressure wheel mounting seat 6, linear bearing 7, down-pressing guide rod 9, vertical cylinder 11, floating joint 12, floating joint pressing Cover 13, rubber wheel 14, steel wheel 16, wheel shaft 17, deep groove ball bearing 21, motor shaft pulley 25, motor drive shaft 28, coupling 29, high center bearing with seat 32, first roller 33, second Roller 34, pressure wheel 35, speed reducer 36, V-belt 37, motor mounting plate 40, chute 42, horizontal cylinder 45.
具体实施方式 Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。 Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model, but should not be construed as limiting the present utility model.
在本实用新型的描述中,需要理解的是,术语“中心”、“横向”、“上”、“下”、 “左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包含一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。 In describing the present invention, it should be understood that the terms "central", "lateral", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" The orientation or positional relationship indicated by , "outside", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific Orientation, construction and operation in a particular orientation, therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present utility model, unless otherwise specified, "plurality" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应作广义理解,例如,可以是固定连接。也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型的具体含义。 In the description of the present utility model, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection. It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
参见图1-3,一种活动连杆旋装机,包括机架1,在机架1上设置有第一、二辊轮33,34,在第一、二辊轮上方设置有压轮35,压轮的轮轴17安装在压轮安装座6上,压轮安装座6连接垂直气缸11的浮动接头12,第一、二辊轮由皮带传动机构驱动同向旋转,由第一、二辊轮和压轮将连杆夹持旋转;在第一、二辊轮的两侧分别设置滑槽42,滑槽内设置连杆螺母(图未示),滑槽的尾端连接水平气缸45,所述水平气缸推动滑槽将连杆螺母旋装在连杆上。 Referring to Figures 1-3, a movable connecting rod spinning machine includes a frame 1, on which the first and second rollers 33, 34 are arranged, and a pressure roller 35 is arranged above the first and second rollers, The wheel shaft 17 of the pressure roller is installed on the pressure roller mounting seat 6, and the pressure roller mounting seat 6 is connected to the floating joint 12 of the vertical cylinder 11. The first and second rollers are driven by the belt transmission mechanism to rotate in the same direction. The connecting rod is clamped and rotated by the pinch wheel and the pressure roller; chute 42 is respectively set on both sides of the first and second rollers, and the connecting rod nut (not shown) is set in the chute, and the tail end of the chute is connected to the horizontal cylinder 45, so that The horizontal cylinder pushes the chute to screw the connecting rod nut on the connecting rod.
在机架1设置上层侧架3,所述滑槽和水平气缸安装在上层侧架3上。在机架1顶部设置气缸安装板5,所述垂直气缸11安装在气缸安装板5上,在气缸安装板5与压轮安装座6之间连接有下压导杆9。第一、二辊轮通过V带37连接在同一电机轴皮带轮25上。第一、二辊轮和压轮均由胶轮14和钢轮16组成,胶轮设置在钢轮的外表面。 The upper side frame 3 is set on the frame 1, and the chute and the horizontal cylinder are installed on the upper side frame 3. A cylinder mounting plate 5 is arranged on the top of the frame 1, and the vertical cylinder 11 is mounted on the cylinder mounting plate 5, and a down-pressing guide rod 9 is connected between the cylinder mounting plate 5 and the pressure wheel mounting seat 6. The first and second rollers are connected on the same motor shaft pulley 25 by a V-belt 37 . The first and second rollers and the pinch wheel are all made up of a rubber wheel 14 and a steel wheel 16, and the rubber wheel is arranged on the outer surface of the steel wheel.
为了使用时操作更加简单、方便,并降低劳动强度和提高效率,本实用新型采用了三角形分布的滚轮机构,这是和常见的三星辊结构有区别的。本实用新型与常规的三星辊结构相比较,首先是两者旋向不同,三星辊往往是一个驱动辊,其他辊通过齿轮啮合,旋向是相反的,这种机构的辊位置是通过加工严格控制确定的,安装后不能调整,包括传动间隙也是基本确定,所以没有开合空间,无法进行上下料。本实用新型的机构是由两个皮带共用一个电机驱动的,实现旋向相同。另一个滚轮是从动的,在气缸的单独驱动下可移开或压紧。移开时,有足够的空间方便把工件取出或放进,工作时,压紧工件的同时使工件旋转,把两侧螺母旋入,中心自动确定。因此,该结构在旋向和辊之间的空间方面可调,具有更好的灵活性。 In order to make the operation easier and more convenient, reduce labor intensity and improve efficiency, the utility model adopts a triangular-distributed roller mechanism, which is different from the common three-star roller structure. Compared with the structure of the conventional three-star roller, the utility model has different rotation directions firstly. The three-star roller is often a driving roller, and the other rollers are meshed by gears, and the rotation direction is opposite. The roller position of this mechanism is strictly controlled by processing. The control is determined and cannot be adjusted after installation, including the transmission clearance is also basically determined, so there is no opening and closing space, and loading and unloading cannot be performed. The mechanism of the utility model is driven by a motor shared by two belts to realize the same rotation direction. The other roller is driven and can be moved or compressed under the independent drive of the cylinder. When moving away, there is enough space to take out or put in the workpiece. When working, press the workpiece while rotating the workpiece, screw in the nuts on both sides, and the center is automatically determined. Therefore, the structure is adjustable in terms of the direction of rotation and the space between the rollers, and has better flexibility.
另外,为了保护工件表面和产生可靠的摩擦力,辊的表面要用软性的材料包裹,经分析比较合适是聚氨酯。这种材料在使用时,一般是通过专门的包胶技术把它涂布到金属表面,通过高温使两者粘合在一起,有时候为了需要的形状还要制作专用的模具。对做非标设备来说,需要相同的零件不多,因此开模就显得成本过高。即使是单纯的包胶,由于量少,也不符合经济原则。因此,在本设计中,包胶辊的胶层是把棒料通过加工成形的。在加工的过程中通过在中间加钢件克服了软胶难夹持的问题。在结构上使用螺丝侧压安装的方法解决包胶容易剥离的问题。这些方法为非金属材料经过机加工成型使用提供了有利的参考。 In addition, in order to protect the surface of the workpiece and generate reliable friction, the surface of the roller should be wrapped with a soft material, which is more suitable for polyurethane after analysis. When this material is used, it is generally coated on the metal surface through a special encapsulation technology, and the two are bonded together through high temperature, and sometimes a special mold is made for the required shape. For non-standard equipment, there are not many identical parts, so the cost of mold opening is too high. Even simple lagging does not conform to economic principles due to the small amount. Therefore, in this design, the rubber layer of the rubberized roller is formed by processing the bar. In the process of processing, the problem of difficult clamping of soft rubber is overcome by adding steel parts in the middle. Structurally, the method of screw side pressure installation is used to solve the problem that the lagging is easy to peel off. These methods provide a favorable reference for the use of non-metallic materials after machining and forming.
尽管已经示出和描述了本实用新型的实施例,本领域的普通技术人员应当理解:在不脱离本实用新型的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由权利要求及其等同替换所限定,在未经创造性劳动所作的改进等,均应包含在本实用新型的保护范围之内。 Although the embodiments of the present invention have been shown and described, those skilled in the art should understand that various changes, modifications, substitutions and Variations, the scope of the utility model is defined by the claims and their equivalent replacements, and improvements made without creative work should be included in the protection scope of the utility model.
Claims (5)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105563418A (en) * | 2015-12-16 | 2016-05-11 | 成都中箸筷业有限公司 | Disposable chopsticks disassembly machine |
CN111941041A (en) * | 2020-07-22 | 2020-11-17 | 金燕 | Automatic assembling equipment for automobile steering tie rod ball head |
-
2015
- 2015-01-28 CN CN201520059011.7U patent/CN204504718U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105563418A (en) * | 2015-12-16 | 2016-05-11 | 成都中箸筷业有限公司 | Disposable chopsticks disassembly machine |
CN111941041A (en) * | 2020-07-22 | 2020-11-17 | 金燕 | Automatic assembling equipment for automobile steering tie rod ball head |
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