CN204503649U - A kind of securing member derusting device - Google Patents
A kind of securing member derusting device Download PDFInfo
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- CN204503649U CN204503649U CN201520108465.9U CN201520108465U CN204503649U CN 204503649 U CN204503649 U CN 204503649U CN 201520108465 U CN201520108465 U CN 201520108465U CN 204503649 U CN204503649 U CN 204503649U
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- protective cover
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Abstract
Description
技术领域technical field
本实用新型涉及除锈装置,具体涉及一种紧固件除锈装置。The utility model relates to a derusting device, in particular to a derusting device for fasteners.
背景技术Background technique
紧固件是做紧固连接用且应用极为广泛的一类机械零件,包括螺栓、螺帽、螺母、螺钉等。其中金属制成的紧固件,经长时间暴露于空气中,会发生氧化现象,既平时所说的生锈。目前,常用的紧固件除锈方法包括物理除锈和化学除锈:物理除锈既使用毛刷、钢刷、砂纸等工具对紧固件表面进行擦拭,达到除锈的目的;化学除锈既将生锈的紧固件浸入硫酸、盐酸等酸液,通过酸液与紧固件表面的氧化物进行化学反应,达到除锈的目的。Fasteners are a type of mechanical parts used for fastening connections and are widely used, including bolts, nuts, nuts, screws, etc. Among them, the fasteners made of metal will be oxidized after being exposed to the air for a long time, which is usually called rusting. At present, the commonly used rust removal methods for fasteners include physical rust removal and chemical rust removal: physical rust removal uses brushes, steel brushes, sandpaper and other tools to wipe the surface of fasteners to achieve the purpose of rust removal; chemical rust removal The rusty fasteners are immersed in sulfuric acid, hydrochloric acid and other acid solutions, and the acid solution reacts with the oxides on the surface of the fasteners to achieve the purpose of rust removal.
但是,物理除锈往往除锈效果不理想,而且工作量大、效率低。而化学除锈对于酸液的浓度要求比较严格,相对工艺复杂,而且废液处理麻烦,会对环境造成严重危害。However, physical rust removal is often unsatisfactory, and the workload is large and the efficiency is low. However, chemical rust removal has strict requirements on the concentration of acid solution, relatively complicated process, and troublesome waste liquid treatment, which will cause serious harm to the environment.
因此,如何高效、环保的对金属紧固件进行除锈是本领域技术人员亟待解决的一个问题。Therefore, how to efficiently and environmentally friendly derust metal fasteners is a problem to be solved urgently by those skilled in the art.
实用新型内容Utility model content
本实用新型所要解决的技术问题是针对现有技术的现状,提供一种能高效除锈,且环保无污染的紧固件除锈装置。The technical problem to be solved by the utility model is to provide an efficient, environmentally friendly and pollution-free fastener derusting device for the current state of the prior art.
本实用新型解决上述技术问题所采用的技术方案为:一种紧固件除锈装置,其特征在于,包括超高压水射流清洗机构和清洗滚筒,所述超高压水射流清洗机构包括驱动机组、增压器和喷水部件,所述清洗滚筒上设置有筛孔,所述喷水部件穿过所述清洗滚筒中心位置。通过超高压水射流清洗机构将超高压水流喷射到清洗滚筒内生锈的紧固件表面上,将锈迹清除干净,同时喷射出的水分通过筛孔排出,起到高效、环保除锈的目的。The technical solution adopted by the utility model to solve the above technical problems is: a fastener derusting device, which is characterized in that it includes an ultra-high pressure water jet cleaning mechanism and a cleaning drum, and the ultra-high pressure water jet cleaning mechanism includes a drive unit, A supercharger and a water spraying part, the cleaning cylinder is provided with screen holes, and the water spraying part passes through the center of the cleaning cylinder. The ultra-high-pressure water jet cleaning mechanism sprays ultra-high-pressure water onto the surface of the rusted fasteners in the cleaning drum to remove the rust. At the same time, the sprayed water is discharged through the sieve holes to achieve the purpose of efficient and environmentally friendly rust removal. .
作为优选,所述喷水部件包括喷嘴、连接管和喷嘴支架,所述连接管上连接有至少一个喷嘴,所述喷嘴支架为圆筒状结构,所述喷嘴支架筒壁上设置有与所述喷嘴相对应的通孔;所述连接管穿过所述喷嘴支架,所述喷嘴穿过所述通孔。这种结构能保证喷水部件的高效、稳定。Preferably, the water spraying part includes a nozzle, a connecting pipe and a nozzle bracket, at least one nozzle is connected to the connecting pipe, the nozzle bracket is a cylindrical structure, and the wall of the nozzle bracket is provided with a A through hole corresponding to the nozzle; the connecting pipe passes through the nozzle bracket, and the nozzle passes through the through hole. This structure can ensure the high efficiency and stability of the water spraying parts.
作为改进,所述清洗滚筒外侧还设置有保护罩,所述保护罩包括相互铰接的上保护罩和下保护罩,所述下保护罩底部设置有可供清洗液和紧固件流出的收集口。保护罩的一个作用是防止清洗滚筒内的水飞溅出来,同时通过收集口将这些水分汇流排出;保护罩的另一个作用是清洗滚筒内的紧固件除锈完成后可以从收集口排出收集。As an improvement, a protective cover is also provided on the outside of the cleaning drum, and the protective cover includes an upper protective cover and a lower protective cover hinged to each other, and a collection port for cleaning liquid and fasteners to flow out is provided at the bottom of the lower protective cover . One function of the protective cover is to prevent the water in the cleaning drum from splashing out, and at the same time drain the water through the collecting port; the other function of the protective cover is to discharge and collect the fasteners in the cleaning drum from the collecting port after derusting.
作为改进,所述清洗滚筒连接有滚筒电机,所述滚筒电机带动所述清洗滚筒沿所述喷水部件圆周方向转动。清洗滚筒边清洗边转动可以保证紧固件多个个角度都能被冲洗到,使除锈更加充分,更加彻底。As an improvement, the cleaning cylinder is connected with a cylinder motor, and the cylinder motor drives the cleaning cylinder to rotate along the circumferential direction of the water spraying part. The cleaning drum rotates while cleaning to ensure that the fasteners can be washed from multiple angles, so that the rust removal is more sufficient and thorough.
作为改进,所述清洗滚筒上还设置有紧固件进出门,所述紧固件进出门上设置有把手。方便紧固件进出清洗滚筒。As an improvement, the cleaning drum is also provided with a fastener access door, and a handle is provided on the fastener access door. Easy access for fasteners in and out of wash drum.
作为改进,还包括装置台,所述装置台包括台面和四个台脚,所述台面上设置有可供收集口穿过所述台面的长槽。装置台的设置使整个装置更加完整,也方便在收集口下手机废水和紧固件。As an improvement, a device table is also included, and the device table includes a table top and four legs, and a long slot for the collection port to pass through the table top is provided on the table top. The setting of the device table makes the whole device more complete, and it is also convenient to collect waste water and fasteners at the collection port.
作为优选,所述连接管为四根,所述每个连接管上等间距设置有六个喷嘴,所述四组喷嘴沿所述喷嘴支架圆周方向,均匀分布在所述喷嘴支架上。这样的设置能保证除锈充分。Preferably, there are four connecting pipes, and six nozzles are equidistantly arranged on each connecting pipe, and the four groups of nozzles are evenly distributed on the nozzle holder along the circumferential direction of the nozzle holder. This setting can ensure sufficient rust removal.
作为改进,所述上保护罩和下保护罩接触部位设置有密封条。保证保护罩能更好的防止清洗滚筒内的水飞溅出来。As an improvement, a sealing strip is provided at the contact portion between the upper protective cover and the lower protective cover. Ensure that the protective cover can better prevent the water in the cleaning drum from splashing out.
作为优选,所述清洗滚筒的转速为60~600转/分钟。这个范围内的转速在保证除锈充分的同时,也避免了因转速过快导致的紧固件相互碰撞而发生损伤。Preferably, the rotation speed of the cleaning drum is 60-600 rotations per minute. The rotation speed within this range ensures sufficient rust removal, and at the same time avoids damage to fasteners caused by collisions with each other due to excessive rotation speed.
作为改进,所述清洗滚筒内侧壁上设置有钢砂层。使紧固件在清洗滚筒内除锈时,与钢砂层发生摩擦,起到更好的除锈作用。As an improvement, a steel grit layer is provided on the inner wall of the cleaning drum. When the fastener is derusted in the cleaning drum, it will rub against the steel grit layer, which has a better derusting effect.
与现有技术相比,本实用新型的优点在于:利用超高压水射流清洗机构能有效除锈的原理,将紧固件放在清洗滚筒内除锈,能保证除锈更加高效;同时该除锈方法不涉及化学方法,固不会产生危害环境的废液,是一种环保无污染的除锈装置。Compared with the prior art, the utility model has the advantages of: using the principle that the ultra-high pressure water jet cleaning mechanism can effectively remove rust, placing the fasteners in the cleaning drum for rust removal can ensure more efficient rust removal; The rust method does not involve chemical methods, and will not produce waste liquid that is harmful to the environment. It is an environmentally friendly and pollution-free rust removal device.
附图说明Description of drawings
图1为本实用新型实施例的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the utility model embodiment;
图2为本实用新型实施例开启状态的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of an open state of an embodiment of the utility model;
图3为本实用新型实施例内部的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram inside the embodiment of the utility model;
图4为本实用新型实施例中喷水部件的立体结构示意图;Fig. 4 is a three-dimensional structural schematic diagram of the water spraying part in the embodiment of the utility model;
图5为本实用新型实施例中喷嘴支架的立体结构示意图;Fig. 5 is a schematic diagram of the three-dimensional structure of the nozzle bracket in the embodiment of the present invention;
图6为本实用新型实施例中下保护罩的立体结构示意图;Fig. 6 is a schematic diagram of the three-dimensional structure of the lower protective cover in the embodiment of the present invention;
图7为本实用新型实施例中装置台的立体结构示意图。Fig. 7 is a schematic diagram of the three-dimensional structure of the device table in the embodiment of the present invention.
具体实施方式Detailed ways
以下结合附图实施例对本实用新型作进一步详细描述。The utility model is described in further detail below in conjunction with the accompanying drawings.
如图1~3所示,本实施例的紧固件除锈装置包括装置台1,设置在装置台1上的超高压水射流清洗机构2、清洗滚筒3、保护罩4和滚筒电机5。其中超高压水射流清洗机,2包括驱动机组21、增压器22和喷水部件23,喷水部件23穿过清洗滚筒3和设置在清洗滚筒3外侧的保护罩4;清洗滚筒3设置有紧固件进出门31,紧固件进出门31上设置有把手311,同时,清洗滚筒3上还设置有筛孔3a,清洗滚筒3内侧壁上设置有钢砂层32;滚筒电机5与清洗滚筒3相互联动,带动清洗滚筒3沿喷水部件23圆周方向转动;保护罩4包括上保护罩41和下保护罩42,上保护罩41和下保护罩42之间相互铰接,起到开启和闭合的作用,另外,上保护罩41和下保护罩42接触部位设置有密封条43。As shown in FIGS. 1 to 3 , the rust removal device for fasteners in this embodiment includes a device table 1 , an ultra-high pressure water jet cleaning mechanism 2 , a cleaning drum 3 , a protective cover 4 and a drum motor 5 arranged on the device table 1 . Wherein the ultra-high pressure water jet cleaning machine, 2 comprises a drive unit 21, a supercharger 22 and a water spray unit 23, and the water spray unit 23 passes through the cleaning drum 3 and the protective cover 4 arranged on the cleaning drum 3 outsides; the cleaning drum 3 is provided with The fastener access door 31, the fastener access door 31 is provided with a handle 311, meanwhile, the cleaning drum 3 is also provided with a screen hole 3a, and the cleaning drum 3 inner wall is provided with a steel grit layer 32; the drum motor 5 is connected with the cleaning drum 3 The cylinders 3 are interlinked to drive the cleaning cylinder 3 to rotate along the circumferential direction of the water spray part 23; the protective cover 4 includes an upper protective cover 41 and a lower protective cover 42, and the upper protective cover 41 and the lower protective cover 42 are hinged to each other to open and close. In addition, a sealing strip 43 is provided at the contact portion between the upper protective cover 41 and the lower protective cover 42 .
如图4~5所示,是本实施例中的喷水部件23,包括喷嘴231、连接管232和圆筒状喷嘴支架233,喷嘴支架233筒壁上设置有与喷嘴231相对应的通孔233a,232连接管穿过喷嘴支架233,喷嘴231穿过通孔233a。其中连接管232为四根,每个连接管上等间距设置有六个喷嘴231,四组喷嘴231沿喷嘴支架233圆周方向,均匀分布在喷嘴支架233上。如图6所示,是本实施例中的下保护罩42,设置有可供清洗液和紧固件流出的收集口42a。如图7所示,是本实施例中的装置台1,包括台面11和四个台脚12,其中台面11上设置有可供收集口穿过台面的长槽11a。As shown in Figures 4 to 5, it is the water spraying part 23 in this embodiment, including a nozzle 231, a connecting pipe 232 and a cylindrical nozzle holder 233, and the wall of the nozzle holder 233 is provided with a through hole corresponding to the nozzle 231 The connecting pipes 233a and 232 pass through the nozzle bracket 233, and the nozzle 231 passes through the through hole 233a. There are four connecting pipes 232 , and six nozzles 231 are arranged at equal intervals on each connecting pipe, and four groups of nozzles 231 are evenly distributed on the nozzle holder 233 along the circumferential direction of the nozzle holder 233 . As shown in FIG. 6 , it is the lower protective cover 42 in this embodiment, which is provided with a collection port 42 a for the cleaning fluid and fasteners to flow out. As shown in FIG. 7 , it is the device table 1 in this embodiment, which includes a table top 11 and four legs 12 , wherein the table top 11 is provided with a long slot 11 a through which the collection port can pass through the table top.
紧固件除锈的过程为:先开启上保护罩41,将清洗滚筒3设置有紧固件进出门31一侧翻转到上面,打开紧固件进出门31,将生锈的紧固件放入清洗滚筒3内,盖上紧固件进出门31,关闭上保护罩41,启动超高压水射流清洗机构2和滚筒电机5(其中滚筒电机5的转速为100转/分钟)进行除锈,除锈过程中的废液从收集口42a流出,除锈完成后再开启上保护罩41,将清洗滚筒3设置有紧固件进出门31一侧翻转到上面,打开紧固件进出门31,最后将清洗滚筒3设置有紧固件进出门31一侧翻转至收集口42a处,除锈后的紧固件从收集口42a排出收集,完成整个除锈过程。The process of derusting the fasteners is as follows: firstly open the upper protective cover 41, turn the side of the cleaning drum 3 provided with the fastener entry and exit door 31 to the top, open the fastener entry and exit door 31, and put the rusted fasteners Enter the cleaning drum 3, cover the fastener access door 31, close the upper protective cover 41, start the ultra-high pressure water jet cleaning mechanism 2 and the drum motor 5 (wherein the rotating speed of the drum motor 5 is 100 rpm) for rust removal, The waste liquid in the derusting process flows out from the collecting port 42a, and then the upper protective cover 41 is opened after the derusting is completed, and the side of the cleaning drum 3 provided with the fastener entry and exit door 31 is turned over to the top, and the fastener entry and exit door 31 is opened. Finally, the side of the cleaning drum 3 provided with the fastener access door 31 is turned over to the collection port 42a, and the derusted fasteners are discharged and collected from the collection port 42a to complete the entire derusting process.
以上所述的仅是本实用新型的优选实施方式,应当指出对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以做出若干变形和改进,这些都不会影响本实用新型实施的效果和专利的实用性。The above is only the preferred embodiment of the utility model, it should be pointed out that for those skilled in the art, without departing from the structure of the utility model, some deformations and improvements can also be made, and these will not affect The effect of the utility model implementation and the practicability of the patent.
Claims (10)
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CN201520108465.9U CN204503649U (en) | 2015-02-11 | 2015-02-11 | A kind of securing member derusting device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107268009A (en) * | 2017-06-30 | 2017-10-20 | 宁波市鄞州风名工业产品设计有限公司 | A kind of Pneumatic fastener descaling bath |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107268009A (en) * | 2017-06-30 | 2017-10-20 | 宁波市鄞州风名工业产品设计有限公司 | A kind of Pneumatic fastener descaling bath |
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